Bearings for Iron & Steel Works

NSK provides outstanding bearing performance and reduced maintenance costs in a wide range of steel mill processes, including casting, rolling, finishing, raw material handling and iron making.

Savings in
Long-Life Materials
Super-TF Material (Please refer to CAT. No.E1203 for details.) Features I Long service life under both clean and
contaminated conditions I Improved wear and seizure resistance I Excellent dimensional stability I Improved high-temperature performance How long service life is achieved under contaminated lubrication conditions:
In environments where foreign particles have become mixed into the lubricant, intensied stress around areas dented by such particles causes aking, as shown in Fig. 2. This intensied stress can be minimized by optimizing the level of austenite retained in the bearing material.
Po

Maintenance Costs
NSK, the rst in the world with sealed roll neck bearings, delivers again with Extra-Capacity SealedClean Bearings for roll necks.
High-load capacity design New internal structure specifications combined with a new type of seal increase bearing capacity. New seal and holder The new seal and its holder make handling easier and minimize seal damage. (Patents pending)

Bearings for Iron & Steel Works

Signicantly Reduced Grease Consumption and Improved Durability

Negative pressure develops inside sealed roll neck bearings because of internal temperature changes. This negative pressure causes water to more readily enter the bearing. In response, NSK has developed a new bore seal. Located in a position relatively free from coolant water, the new seal eliminates the build-up of negative pressure and thereby minimizes the entry of water, resulting in extended grease life.
Rotating speed

c
99.9 99 95 90

c 2b

E1
x

Time

Bearing temperature (Internal air temperature)

r
Profile

r Defect Shoulder
Arbitrarily Smooth

E2

Time

Percent failed

50
Po Stress at Infinity

Internal bearing pressure

Atmospheric pressure Negative pressure Time

10 5

Carburized Steel Bearings

4.0
Super-TF Bearings

c
3.0
P/Po

2b :

Xo

2.0

0.1

0.5 1 5 10 Life ratio (Actual to calculated life)

Range over which contact pressure does not act (mm) 2c : Shoulder-to-shoulder width of surface dent (mm) E1, E2: Elastic modulus (MPa) Po : Contact pressure without dent (MPa) P: Contact pressure with dent (MPa)

Fig. 1 Field data on Super-TF bearings

Other long-life materials from NSK: G Hi-TF steel G Highly puried steel G Special steel for continuous caster bearings

1.0 0 0 1.0 2.0

x/b

New bore seal The new bore seal prevents negative pressure that causes water entry and provides for easier mounting and dismounting. (Patents pending)

Fig. 6 Representation of internal negative pressure during operation of conventional sealed-clean roll neck bearings

New Bore Seal

0 Maximum negative pressure Conventional bore seal New bore seal

3.0

4.0

5.0

Fig. 2

Fig. 5 Extra-Capacity Sealed-Clean Bearing

In addition to this bearing, other sealed-clean bearings offered by NSK include: G Bearings for sintering machine pallets G Bearing units for tension levellers G Bearings for continuous caster rollers G Bearings for chain conveyors G Cylindrical roller bearings for crane sheaves G Bearings for table rollers

Average of new bore seal

Improved Handling
Ultra-Large Split Bearings for BOFs & Converter Trunnions Features
I Bearing can be replaced without dismounting the bull gear I Signicant savings in time and cost of bearing replacement I High-capacity design combines a joint ring with a seal ring
Main body of converter Drive-side bearing Bull gear Non-drive-side bearing

Average of conventional bore seal

Fig. 7 Seal type and maximum negative pressure

Molded-Oil Bearings (Please refer to CAT. No.E1216 for details.) Features

I Excellent performance in water- and dust-contaminated environments I Environmentally friendly I Low torque
Grease Lubrication
0 100 200 Time, h 300

Molded Oil

Motor

Fig. 8 Results of durability tests under exposure to water

Portion containing mostly polyolen Polyolen commonly chosen to replace dioxingenerating vinyl chloride for packaging food in supermarkets.
100 m

Portion containing mostly lubricating oil The lubricating oil is mineral oil-based.

Fig. 3 Ultra-Large Split Bearing

Fig. 4

Close-up of Molded Oil

NSK Bearings for

DIN Standard ISO Standard

Iron & Steel Works

Sealed-Clean Bearings for Sintering Machine Pallets

Please refer to CAT. No.E397 for details.

Full-Complement Cylindrical Roller Bearings for Crane Sheaves

Please refer to CAT. No.E1218 for details.

Full-Complement Cylindrical Roller Bearings for Crane Sheaves

Please refer to CAT. No.E1206 for details.

Four-Row Cylindrical Roller Bearings for Backup Rolls

(With stud-type cages for super-heavy loads)

Extra-Capacity Sealed-Clean Roll Neck Bearings Oil-Air Lubricators

Please refer to CAT. No.E1225 for details.

Double-Row Tapered Roller Bearings for Axial Loads

Bearing Units for Tension Levellers

Tension levellers
Please refer to CAT. No.E395 for details.

Plate mills

Please refer to CAT. No.E394 for details.

Cold rolling mills

Sintering machines

Cranes Table rollers Hot strip mills Skin pass mills

Sealed-Clean Spherical Roller Bearings

Molded-Oil Bearings
Please refer to CAT. No.E1216 for details.

EA Series Spherical Roller Bearings

Please refer to CAT. No.E1207 for details.

Plummer Blocks
Please refer to CAT. No.E1220 for details.

Four-Row Cylindrical Roller Bearings and Four-Row Tapered Roller Bearings for Roll Necks

Tapered Roller Bearings for Axial Loads

Extra-Capacity Sealed-Clean Roll Neck Bearings

Please refer to CAT. No.E1225 for details.

Four-Row Cylindrical Roller Bearings for Roll Necks

BOFs & Converters

Continuous casting machines Multi-roll rolling cluster mills Conveyors

Chain conveyors

Rolling mills for steel pipes, steel bars, wire rods and sections
Plummer Blocks
Please refer to CAT. No.E1220 for details. Please refer to CAT. No.E1207 for details. Please refer to CAT. No.E390 for details. Please refer to CAT. No.E390 for details.

EA Series Spherical Roller Bearings

Ultra-Large Split Bearings for BOFs & Converter Trunnions

Cylindrical Roller Bearings with Aligning Rings

Split Roller Bearing Units for Segmented Drive Rolls Four-Row Tapered Roller Bearings for Vertical Rolls

Four-Row Cylindrical Roller Bearings and Four-Row Tapered Roller Bearings for Horizontal Rolls

Backing Bearings for Backup Rolls

S-Type Sealed-Clean Bearings for Chain Conveyors

Please refer to CAT. No.E373 for details.

Bearings for Iron & Steel Works

Please contact NSK for dimensions other than those shown below.

Extra-Capacity Sealed-Clean Roll Neck Bearings

C4 r r1

B4

D1

Higher load capacity

Load Capacity (kN) (Increase over previous sealed-clean products) 2510 (+15%) 2750 (+20%) 2830 (+29%) 4900 (+34%)

Bearing No. STF254KVS3551E STF279KVS3951E STF343KVS4551E

Fig. 1

STF482KVS6151E

Bearing No. d 254.000

(10.0000)

Boundary Dimensions (mm; inches in parentheses) D 358.775

(14.1250)

Basic Load Ratings (kN) D1 r1 (min) 1.5 r (min) 3.3 Cr C0r

B4 269.875
(10.6250)

C4 269.875
(10.6250)

STF254KVS3551E

320

2510

5650

STF279KVS3951E

279.400
(11.0000)

393.700
(15.5000)

269.875
(10.6250)

269.875
(10.6250)

352

1.5

6.4

2750

6050

STF343KVS4551E

343.052
(13.5060)

457.098
(17.9960)

254.000
(10.0000)

254.000
(10.0000)

416

1.5

3.3

2830

6700

STF482KVS6151E

482.600
(19.0000)

615.950
(24.2500)

330.200
(13.0000)

330.200
(13.0000)

573

4.3

6.4

4900

13500

Full-Complement Cylindrical Roller Bearings for Crane Sheaves

*1 JIS Standard *2 DIN Standard

Bearing No.
30 30

Boundary Dimensions (mm) d D 68 80 115 150 B 38 40 54 67 C 37 39 53 66

Basic Load Ratings (kN) Cr 79.5 100 179 320 C0r 116 158 305 585

Mass (kg) (approx) 0.56 0.76 2.00 4.05

*1 RS-5008DSNR *2 RS-5008DSE7NA *1 RS-5010DSNR *2 RS-5010DSE7NA *1 RS-5015DSNR *2 RS-5015DSE7NA *1 RS-5020DSNR *2 RS-5020DSE7NA

40 50 75 100

JIS Standard

DIN Standard

Fig. 2

Ultra-Large Split Bearings for BOFs and Converter Trunnions

C

B B1
d D

Fig. 3

Bearing No. d 950SLPT1451 1200SLPT1752 1400SLPT1951 950 1200 1400 D 1400 1700 1900

Boundary Dimensions (mm) C 300 410 530 B 520 660 880 B1 600 730 880

Basic Load Ratings (kN) Cr 12300 17300 22800 C0r 27900 43500 65000

Cylindrical Roller Bearings for Backup Rolls (With stud-type cages for super-heavy loads)

C2

FW

Fig. 4

Bearing No. d STF800RV1014 STF1270/1200RV1612 STF1348RV1711 800 1270 1348.95 D 1080 1602 1745

Boundary Dimensions (mm) B 700 850 1010 C2 700 850 1000 Fw 878 1350 1466

Basic Load Ratings (kN) Cr 19100 32000 42500 C0r 55000 103000 134000

Bearings for Iron & Steel Works

Please contact NSK for dimensions other than those shown below.

Rolling Bearings for Continuous Caster Rolls

Split Roller Bearing Units for Segmented Drive Rolls
B B
1

d D

d D

C J1 J1

Example 1 Fig. 5

Example 2 Fig. 6

Boundary Dimensions (mm) Bearing No. 110RNPH1801 110RNP1802 160RNPH2502 170RNP2601 d 110 110 160 170 D 180 180 255 265 B 137 149 199 214 C 49 60 90 100 r (min) 15 20 20 20

Basic Load Ratings (kN) Roll Diameter Cr 272 390 735 880 C0r 570 865 1730 2050 (mm) 230 250 310 330 Example 2 1 2 1

Shaft Diameter (mm) Bearing No. d 110PCR2301 110PCR2501 160PCR3101 170PCR3301 110 110 160 170 A 120 139 178 194

Boundary Dimensions (mm) l1 9.5 5.5 11 10.5 J1 340

Cylindrical Roller Bearings with Aligning Rings (Cage type)

B

Bearing No. Free Side 110RUB41 140RUB40 140RUB41 170RUB41

d D

Boundary Dimensions (mm) d 110 140 140 170 170 200 D 180 210 225 280 310 340 B 69 69 85 109 110 140

Basic Load Ratings (kN) Cr 271 330 435 710 915 1080 C0r 490 670 830 1330 1590 2200

170RUB32 200RUB41

Fig. 7

Cylindrical Roller Bearings with Aligning Rings (Full-Complement type)

B

Bearing No. Free Side 110RUB41APV 110RUB32APV 150RUB40APV 150RUB32APV

d D

Boundary Dimensions (mm) d 110 110 150 150 200 200 D 180 200 225 270 310 360 B 69 69.8 75 96 109 128

Basic Load Ratings (kN) Cr 375 440 435 815 960 1320 C0r 805 805 1070 1640 2250 2760

200RUB40APV 200RUB32APV

Fig. 8

EA Series Spherical Roller Bearings

G Higher load capacity (+10 to 20%) and longer life G High-strength and low-friction cage G High-speed performance G High-temperature specications Basic Load Ratings (kN) r
(min)

Bearing No. Cylindrical Bore 21309EAE4 22210EAE4 21310EAE4 22310EAE4 22216EAE4 21316EAE4 22316EAE4 22224EAE4 22324EAE4 22226EAE4 Tapered Bore 21309EAKE4 22210EAKE4 21310EAKE4 22310EAKE4 22216EAKE4 21316EAKE4 22316EAKE4 22224EAKE4 22324EAKE4 22226EAKE4

Boundary Dimensions
(mm)

Limiting Speed
(rpm)

Cylindrical Bore
B r r

Cr

C0r

Grease Oil Lubrication Lubrication 4500 5000 4300 3800 3200 2800 2400 2000 1600 1900 5600 6300 5300 4800
D

45 50 50 50 80 80 80 120 120 130

100 90 110 110 140 170 170 215 260 230

25 23 27 40 33 39 58 58 86 64

1.5 1.1 2 2 2 2.1 2.1 2.1 3 3

119 99 142 197 212 284 435 550 955 655

144 119 174 234 275 375 565 765 1320 940

Tapered Bore 4000 3600 3000

D d
B r

2600 2000 2400

Fig. 9

Bearing Units for Tension Levellers

Work Roll and Intermediate Roll Unit Bearings
Unit No. Work roll (Intermediate roll) 8UMB05 + (WX3013) (IX3013) 12UMB08 + (WX3015) (IX3015) 15UMB08 + (WX4022) (IX4022) Boundary Dimensions (mm) d 8 12 15 D 30 30 40 L1 1466 1730 2433.5 L2 1250 1500 2200 D1 26
D

High-precision and high-speed performance spindle-shaped roll unit with thrust blocks at both ends
L1

D1 d

28 38

L2

Fig. 10

Example 1
L1 L2

D1 d

Backup Roll Unit Bearings

Bearing Unit No. d 27UMB07 35UMB84 35UMB47 40UMB30 34UMB23 22 22.4 24 26 26 Boundary Dimensions (mm) D 50 63 65 75 75 L1 163 204 193 264 264 L2 135 163 243 215 215 Basic Load Ratings (kN) Example Cr 89 87.5 105 136 147 C0r 143 165 209 237 234 1 1 1 1 2

Example 2
L1 L2

D1 d

Fig. 11

10