Scribd Logo
Upload

Welcome to Scribd!

  • Performance metrics and operational data from a cement kiln over 72 hours

    Uploaded by

    Elwathig Bakhiet
    160 views1 page
    The document provides operational data from a cement kiln over a 72 hour period. Key metrics include average air flows, temperatures, fuel usage, heat consumption, gas volumes, and clinker production rates. Performance indicators such as cooler efficiency, clinker factor, and specific power are also listed.

    Original Description:

    PGT

    Original Title

    CEMENT PLANT

    Copyright

    © Attribution Non-Commercial (BY-NC)

    Available Formats

    XLSX, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document
    The document provides operational data from a cement kiln over a 72 hour period. Key metrics include average air flows, temperatures, fuel usage, heat consumption, gas volumes, and clinker production rates. Performance indicators such as cooler efficiency, clinker factor, and specific power are also listed.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    160 views1 page

    Performance metrics and operational data from a cement kiln over 72 hours

    Uploaded by

    Elwathig Bakhiet
    The document provides operational data from a cement kiln over a 72 hour period. Key metrics include average air flows, temperatures, fuel usage, heat consumption, gas volumes, and clinker production rates. Performance indicators such as cooler efficiency, clinker factor, and specific power are also listed.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 1

    Performance Averageof Secondary air during normal operation Nm3/h Average of Tertiary air during normal operation Nm3/h

    Tertiary air temp Secondary air temp Average of primary air during normal operation Nm3/h Cooler Efficency % total kiln feed during 72 hrs (ton) Clinker production (ton/hr) clinker factor during 72 hrs clinker factor during 72 hrs

    PGT 82824.4 100223.4 974.9 1061.1 11132 78.5

    25657 15411.02 1.665 ton raw material to produce 1 ton ( 0.6005) 0.6

    Total amount of natural gas used Nm3/h during 72 hr 1404542 total amount of fuel for main burner ( natural gas) during 72 hr Nm3/h 643582 total amount of fuel for calciner ( natural gas) during 72 hr Nm3/h 760960 % of fuel between main burner to calciner 45.82 % : 54.18 % Heat Consumtion without By pass(Kcal/Kg) 702.4 Heat Consumtion with By pass(Kcal/Kg) 767.4 Smoke chamber air volume Nm3/h gas volume of mixing chamber ( included dilution fan air flow) Nm3/h gas volume of dilution fan air flow Nm3/h 105024.3 70272.8 44197.8 25559.2 24.36 23.59 81.78 0.23 0.02 0.58 81.78

    Net Gas volume bypassed from kiln Nm3/h


    By Pass Ratio % SpecificPower (Kw/tons) Average of Clinker temp + ambient temp Chloride in kiln feed during 72 hr Chloride in Clinker during 72 hr Free lime (%) Clinker temp(dgree)

    You might also like