This document provides instructions for installing and operating a pressure reducer for LPG systems. It states that only specialized personnel should perform installation and operation of pressure reducers. It provides details on properly installing the pressure reducer in the engine compartment in a vertical position. It also describes how to adjust the pressure regulator settings for both carbureted and injected engines to regulate idle speed and maximum fuel flow. Maintenance such as annually draining oil deposits from the reducer is also covered.
This document provides instructions for installing and operating a pressure reducer for LPG systems. It states that only specialized personnel should perform installation and operation of pressure reducers. It provides details on properly installing the pressure reducer in the engine compartment in a vertical position. It also describes how to adjust the pressure regulator settings for both carbureted and injected engines to regulate idle speed and maximum fuel flow. Maintenance such as annually draining oil deposits from the reducer is also covered.
This document provides instructions for installing and operating a pressure reducer for LPG systems. It states that only specialized personnel should perform installation and operation of pressure reducers. It provides details on properly installing the pressure reducer in the engine compartment in a vertical position. It also describes how to adjust the pressure regulator settings for both carbureted and injected engines to regulate idle speed and maximum fuel flow. Maintenance such as annually draining oil deposits from the reducer is also covered.
THE OPERATION ON PRESSURE REDUCERS CAN BE DONE ONLY BY SPECIALlZED PERSONNEL, AUTHORIZED TO PERFORM THESE ACTIVITIES ON L.P.G. EQUIPMENTS
INSTALLATION OF THE PRESSURE REDUCER
- The Pressure Reducer must be installed inside the engine compartment, in a position allowing the regulation and the maintenance; it shall be steadily fixed to the vehicle body in vertical position, parallel to the drive direction of the vehicle (as indicated in Fig.1); - The fastening of the Reducer could be both directly through the centrai bolt on the cover, or by means of the suitable braket supplied in the kit; - The outlet gas connection (GAS OUT) shall be positioned upwards (Fig.2); - The mounting position shall be under the water level in the cooling radiator; - The Reducer shall be positioned in stili air, not directly in ~ air flow during the drive; - I he Reducer shall be mounted at a distance of at least 150 mm from the engine exaust manifold; in case of lower distance a separation made with a 1mm metal sheet, or material of equivalent characteristics, shall be used; - Before connecting the LPG copper pipe make it clean from any impurity, preventing these to enter the Reducer; - Connect the LPG copper pipe to the gas inlet GAS IN (Fig.2); - Connect the suitable gas rubber tube to the gas outlet GAS OUT (Fig.2); - Connect the Iwating water tubes to the corresponding WATER connections; the heating water is normally derived from the vehicle heating water circuit; - Connect the coil of the gas shut-off electromagnet (see electrical diagram of the electronic commutator); - After switching-on the key verify that there is no leakage from the LPG connections and pipes.
ADJUSTMENT OF THE PRESSURE REGULATOR
- The Pressure Reducer is the first component to be adjusted .he LPG system. The procedure of adjustement is defined here below, both for carburetted or injected engines. - Start the engine with gasoli ne fuel and warm up regularly; - Change then to LPG fuel; - Verify that the sensitivity adjustment screw (Fig.3, pos.1) be completely turned clockwise; - Adjust the engine idle level by means of the corresponding screw only (Fig. 3, pos.2); Vehicles with carburetted engine - Unscrew (open) completely the maximum flow capacity adjustment element (this is normally on the gas pipe from the Pressure Reducer to the Mixer), then accelerate to about 3000 rpm; - Screw in (close) this adjustment until a reduction of the engine speed is noted; - Unscrew (open) again this adjustment unti! the previous engine speed of 3000 rpm is reached; - Decelerate to the idle level and, if necessary, correct again by means of the idle adjusting screw (Fig. 3, pos.2); Vehicles with injected engine and lambda sensor - In case of vehicles equipped with injected engine and cathalitic converter follow the adjustment procedure defined by the Supplier of the Lambda electronic control unit. (final verifications: ali vehicles types) - Perform a road testing ot the vehicle, veritying the correct operation ot the Reducer; - It during the test anomalies ot the engine running in case ot sharp brakings or turns are noticed, adjust the carburation by means ot the 2 adjusting screws ot the Reducer, as tollows: - Screw in (close) the idle adjusting screw (Fig. 3, pos.2) to reduce the engine speed by 100/150 rpm; - Set the optimum idle level by means ot the sensitivity adjustment screw (Fig.3, pos.1).
O/L DEPOS/TSDRA/N/NGFROM THEREDUCER
At least once in the year, or indicatively every 20.000 Km (depending trom the quality ot LPG used) it is suggested to drain the oil deposited inside the Reducer, by removing the screw (Fig.3, pos.3), closing again at the end. This operation shall be done when the engine is warm.