Division 7

Project Number : 3206 Document Name.
: Civil Specifications Date: March 7, 2009 Project : Cut & Bend Processing Bldg. Owner : Rajhi Steel Industries
DIVISION 7 THERMAL AND MOISTURE PROTECTION SECTION 07000 FLASHING AND SHEET METAL SUBSECTION: INDEX PART 1 GENERAL 1.01 1.02 1.03 1.04 Description Quality Assurance Submittals Guarantee
PART 2 - PRODUCTS 2.01 2.02 Materials Fabrication
PART 3 EXECUTION 3.01 3.02 Installation Dissimilar Materials
Part 1 General 1.01 Description A. Description of Work 1. 1.02 This section specifies roof flashing and sheet metal work.
Quality Assurance A. Applicable Standards Comply with Standard Specified in this section.
1.03
Submittals A. Shop Drawings Submit complete shop and fabrication drawings.
1.04
Guarantee A. Make all or any repair during contract warrantee period necessary to provide a leak proof roof at no cost to S.D.E.C.
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Project Number : 3206 Document Name.: Civil Specifications Date: March 7, 2009 Project : Cut & Bend Processing Bldg. Owner : Rajhi Steel Industries
B.
Thermal Movement Design flashing and sheet metal so as to provide for expansion and/or contraction of component parts without causing harmful buckling of joints, undue stress on fastening, or other detrimental effects. Provide for expansion and construction for a member to member basis: do not accumulate for several members between joints.
Part 2 - Products 2.01 Materials A. Zinc Coated Steel Sheet Commercial quality carbon steel sheets with minimum of 0.20% copper content complying with ASTM A526, hot-dip galvanized to comply with ASTM A525, 1.25 commercial class, mill phosphated except where shown or specified to remain unpainted. B. Sheet Lead Provide sheet formed from common desilverized pig lead, complying with ASTM B29; weighing 4.0 lbs. Per sq.ft. C. Fasteners 1. Threaded: Stainless Steel 2. Nail and Rivets: Same material as flashing sheet, or other as recommended by manufacturer of flashing sheet. 3. Washers: Neoprene D. 2.02 Sealant : See section 07100 Sealant and Caulkings.
Fabrication A. Galvanized Steel Sheet Fabricate work from the following minimum thickness.
Saudi Designers Eng. Consultants
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B.
General 1. SMACNA Details: Except as otherwise shown or specified, comply with applicable recommendations and details of Architectural Sheet Metal Manual by SMACNA. 2. Separate dissimilar metal from each other by painting each metal surface in area of contract with a heavy application of bituminous coating, or by other permanent separation as recommended by manufacturers of metals. Fabricate and install work with lines and corners of exposed units true and accurate. Form exposed faces flat and free of buckles, excessive waves and avoidable tool marks, considering the temper and reflectivity of metal. Provide uniform, neat seams with minimum exposure of solder, weld and sealant. Except as otherwise shown, fold back sheet metal to form a hem on concealed side of exposed edges. Conceal fasteners and expansion provisions wherever possible in exposed, and locate so as to minimize the possibility of leakage. Cover and seal work as required for a tight installation. For embedment of metal flashing, flanges in roofing or composition of flashing or stripping, extend flanges for a minimum of 4 embedment.
3.
4.
5.
Part 3 - Execution 3.01 Installation A. General Comply with details and profiles as shown, and comply with SMACNA Architectural Sheet Metal Manual recommendations for installation of the work. B. Performance Coordinate work with other work for correct sequencing of items which make up the entire membrane or system of weatherproofing. It is required that flashing and sheet metal work be permanently watertight and not deteriorate in excess of manufacturers published limitations. C. Fasteners
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1.
Fasteners for anchoring exterior face panels and trim shall be nylon hex head, plastic sealing flange (integral with head) and stainless steel shank.
D.
Finish Paint all exposed flashing unless pre-finished to match sheeting panels.
3.02
Dissimilar Materials
A.
Where sheet metal abuts or members into dissimilar materials, the juncture shall be executed in a such manner as to prevent electrolysis between the two materials. Paint aluminum surfaces in contact with dissimilar metals with a heavy coat of bitumastic enamel.
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DIVISION 7 THERMAL AND MOISTURE PROTECTION SECTION 07100 SEALANT AND CAULKING SUBSECTION: INDEX PART 1 GENERAL 1.01 1.02 1.03 1.04 Description Quality Assurance Submittals Guarantee
PART 2 - PRODUCTS 2.01 Materials
PART 3 EXECUTION 3.01 3.02 3.03 Preparatory Application Cleaning
Part 1 General 1.01 Description Of Work A. Work includes providing sealant and caulking indicated on Drawings or as described herein. The required application of sealants include, but are not necessarily limited to the following general locations: 1. 2. Flashing reglets and retainers Exterior wall joints, including exterior and interior perimeter of metal door, window frames. Flooring Joints Sidewalk Joints Other exterior joints noted on Drawings.
B.
3. 4. 5.
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6.
Joint at penetration of wall, decks and floor by piping and other services and equipment. Expansion joints and contraction joints.
7. C.
The required applications of caulking include, but are not necessarily limited to the following general locations: 1. 2. Perimeter of interior door, window and frame Other interior joints noted on Drawings.
1.02
Quality Assurance A. Applicable Standards Comply with Standards specified in this Section.
1.03
Submittals A. System Selection Submit name of system selected for use to Consultants Representative. B. Color Samples Submit manufacturers full range palette of caulking and sealant colors to Consultants Representative.
1.04
Guarantee A. Prepare a 5-year guarantee warranting against defects and failure. Repair or replace materials which become defective or fail within the contract warranty period at no additional expense to SDEC.
Part 2 Products 2.01 Materials A. General Use same caulking and sealant system materials throughout the project. B. Colors Colors of caulking and sealant materials will be selected by Consultants Representative from manufacturers standard colors. C. Compatibility
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Before purchase of each specified sealant, investigate the compatibility of the joint filler and other materials in the joint system. Provide only materials which are known to be fully compatible with the actual installation condition, as shown by manufacturers published data or certification. Sealant Backer Rod Compressible rod stock polyethylene foam, polyethylene jacketed, polyurethane foam, butyl rubber foam, neoprene foam or other flexible, permanent, durable, non-absorptive material as recommended for compatibility with sealant by the sealant manufacturer; which will control the joint depth for sealant, break bond of sealant bead on back side, and provide a highly compressible backer to minimize the possibility of sealant extrusion when joint is compressed. Part 3 - Execution 3.01 Preparatory Work A. Inspection Examine joint surface to receive caulking and sealant materials, and report to Consultants Representative all unacceptable conditions. B. Cleaning 1. General Thoroughly clean all joints scheduled to receive caulking and sealant materials. Rake join to full width and depth. Remove loose particles present or resulting from cleaning operations by blowing out joints with oil free compressed air. All traces of bituminous materials must be removed. 2. Porous Surfaces Clean surfaces such as concrete by grinding, blast-cleaning, mechanical abrading, acid washing or combination of these methods to provide a clean, sound base surface for caulking and sealant adhesion. Remove form oils by blasting-cleaning. Insure that concrete is fully cured and free from laitence, loose aggregates and surface treatment. If surface treatment are present, test for adhesion before proceeding with sealing work. 3. Non-porous Surfaces Clean surfaces such as metal and glass, in accordance with system manufacturers recommendations. Do not use solvents that leave a
C.
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residue. Apply and remove solvents with clean white cloths. Do not allow solvents to air dry without wiping. C. Protection Prior to priming, apply masking tape to adjacent surfaces. Leave masking tape in place until tooling operation is complete. 3.02 Application A. General Employ only proven installation techniques which will insure that sealants will be deposited in uniform, continuous ribbons without gaps or air pockets, with complete wetting of the joint bond surfaces equally on opposite sides. Expect as otherwise indicated, fill sealant rabbet to a slightly concave surface, slightly below adjoining surfaces. Where horizontal joints are between a horizontal surface and a vertical surface, fill joint to form a slight cove, so that joint will not trap moisture and dirt. B. Back-up Install back-up material to proper depth in joints. Use back-up material of suitable size and shape, so that when compressed (25 to 50%), it will fit in joints required. When using back-up of hose or rod stock, roll the material into the joint to avoid lengthwise stretching. Do not twist or braid hose or rod stock. Use bond-breaker strip in all joints where sufficient room for back-up material does not exist and where required by manufacturers recommendations. C. Primer Prime surfaces in accordance with manufacturers recommendations and allow to dry before applying sealing material. D. Caulking and Sealant Follow instructions regarding mixing, pot life and application procedure. Do not apply sealing materials when the temperature of the material, air or substrate is below 7.2 oC (45 oF) or during wet or humid weather. Apply sealing materials in full bead and force into joint. E. Polysulfide Sealant Installation Comply with standards issued by Thiokol Chemical Corporation, except where more stringent requirements have been shown or specified or issued as recommendations by the sealant manufacturer. E. Tooling
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Tool joints to compress the compound into joint. Except as recommended by the sealing material manufacturer, do not use liquid solutions to moisten tools. Remove masking tape immediately after tooling. 3.03 Cleaning A. Remove excess sealing materials from adjacent surfaces. Clean surfaces using procedures recommended by the sealing material manufacturer. DIVISION 7 THERMAL AND MOISTURE PROTECTION SECTION 07200 WATERPROOFING SUBSECTION: INDEX PART 1 GENERAL 1.01 1.02 1.03 1.04 1.05 1.06 1.07 Description Work Included Quality Assurance Submittals Product Delivery & Storage Job Definitions Guarantee
PART 2 - PRODUCTS 2.01 2.02 2.03 General Elastometric Waterproofing Membrane Related Materials
PART 3 EXECUTION 3.01 3.02 3.03 3.04 3.05 3.06 Surface Condition Preparation Application Inspection Protection course Clean-Up
PART 1 GENERAL 1.01 Description A. Elasted Deck B.T. A black liquid single component, moisture cured polyurethane system, designed to form a tough rubber membrane impervious to moisture.
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Type of Surfaces: 1. 2. 3. 1.02 Work Included A. The work to be completed under this section, shall include the furnishing of all materials, labors, tools and equipment for the complete installation where indicated on the drawings and as specified hereon; 1. 60 Mils Thickness (Smooth surfaces) a) b) c) d) e) 2. Between slab membrane Walls below grade Planters Beneath Terrazo or tile settling beds 2 minimum thickness Water reservoirs Type 1, for Horizontal Surfaces Type 2, for Vertical Surfaces Knife Grade for cracks, voids and other surface irregularities.
90 Mils Thickness (Rough Surfaces) a) b) c) Concrete block Brick Granite
B.
Related Work Specified 1. 2. 3. 4. 5. Section Section Section Section Section 03200 03300 03400 03500 03600 Concrete Accessories Expansion and Construction Joints Cast-In Place Concrete Concrete Finishing and Curing Grouting Works
1.03
Quality Assurance A. Applications 1. 2. A licensed contractor approved by the manufacturer. Be a licensed contractor in the business of applying elastometer membrane and waterproofing for a minimum of five years.
B.
Manufacturer 1. 2. Certify that applicator is approved for this type and size of project. Before starting work, visit the site to inspect substrates and related work by others. Manufacturers shall be notified in writing within five (5) days prior to inspection.
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3.
Review the job from time to time during the progress of the waterproofing work and verify that products are being properly installed. Manufacturer shall make note of any exceptions. When the waterproofing is complete, deliver a letter from the manufacturer to the Architect indicating compliance with the above.
4.
1.04
Submittals A. Manufacturers Product Data : Submit copies of manufacturers product literature and installation instruction to the Architect for review and approval. Samples : Submit samples of elastometric membrane waterproofing on flat plywood board, approximately 2 x 4 illustrating color and texture.
B.
1.05
Product Delivery and Storage A. Deliver materials to job site in sealed, undamaged containers. Each containers shall be identified with material name, date of manufacture and batch numbers.
1.06
Job Conditions A. The contractor shall examine the surface before any commencement of work. Concrete shall be properly dried and the surfaces shall be proper condition to received the coating system. If the contractor considers any surface unsuitable for proper finish of any work, he shall not apply any material until the unsuitable surfaces have been made satisfactory.
1.07
Guarantee A. All products specified above shall be guaranteed against defects in manufacture for a period of three (3) years when properly applied. Guarantee shall include responsibility for ruptures caused by cracking in the substrate up to 1/8 in width. This guarantee shall remain in effect only, if an approved licensed applicator has installed the system according to the specification and the standard maintenance procedures are followed. Extended joint manufacturer/applicator warranties are available for specific projects.
Part 2 Products 2.01 General A. components shall be manufactured well-known manufacturer based in the Kingdom or shall be approved equal local manufacturer.
2.02
Elastometric Waterproofing Membrane System
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A.
The system shall be elasto-deck B.T. System 1. 2. 60 Mils thk. smooth surface 90 Mils thk. rough surface
B.
Material Types 1. 2. 3. Type 9; for horizon Surfaces Type 11; for Vertical Surfaces Elasto deck B.T. Knife grade : for cracks, voids and other surface irregularities.
2.03
Relocated Materials A. B. C. D. E. Sealants : Elasto thane 230 or elasto thane 227 Backer Rod : Closed cell polyethylene rod, such as ethafoam by DowCorning Chemical. Flashing Tape : Woven glass cloth tape. Protection course : Minimum 1/8 thk. APOC protection panel by Asphalt Products Oil Corporation or approved equal. Cleaning Material : Elasto deck solvent or xylene.
Part 3 - Execution 3.01 Surface Conditions A. All surface must be clean and free of any oil, dirt grease, and other contaminants which will interfere with adhesion of the coatings, surfaces shall be left broom clean. Concrete 1. Concrete surfaces shall be trowel finish followed by a light brooming left free of loose particles, ridges, projections, voids and droppings that would interfere with the applications of coatings. Concrete surfaces shall be water cured in lieu of curing compounds for a minimum of 28 days. If concrete is poured in metal pans or decks, they shall be vented to permit proper cure of concrete. The epoxy primer shall be applied at approximately 250 sq. ft. per gallon, and must have a minimum 24 hours cure time before proceeding with the complete elasto-deck B.T. System at no time before should any elasto-deck materials applied be applied over concrete surfaces having a greater than 20% moisture content.
B.
2.
3.
4.
C.
Plywood
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1.
Only exterior grade tongue and groove plywood, cc-plugged and sanded in conformance with U.S. product standard PSI-66 must be used. Plywood shall be at least 5/8 thk. Plywood must be installed with all joints tightly butted and properly blocked to prevent differential deflection between plywood panels. Only ring shrank most be used 4 O.C. along panel edges and 8 O.C. at intermediate support. Plywood decking is to be located as soon as possible after installation to prevent plywood delamination.
2.
3.
D.
Metal 1. All metal surfaces shall be clean and free of any oil, rust or other contaminants that would effect bond of coatings. All metal flashing must be primed with elasto-deck metal primer.
F.
All substrate conditions and surfaces to be coated shall be subject to inspection and acceptance by manufacturer and applicator commencing of waterproofing work shall constitute acceptance.
3.02
Preparation A. All surfaces must be clean and free of any oil, dirt, grease and other contaminants which will interfere with adhesion of the coatings. All surfaces to receive elastometric waterproofing system shall be completely cleaned by sand blasting or acid etching. If acid is used a 10% to 15% muriatic acid solution applied by mop or broom, shall be allowed to remain on the surface approximately 10 minutes or still bubbling cease. Surfaces shall be then thoroughly washed with clean water to remove all residue and shall be allowed to dry. Plywood 1. all seams between plywood sheets and those between metal flashing and the plywood deck must be reinforced by imbedding a 4 inch wide strip of glasses cloth tape in wet elasto-deck B.T. which is brushed evenly over the seam in a width about 5 inch and a thickness of about 30 mils. Wet. The application of elasto-deck B.T. can subsequently be made immediately over the entire area, including the tape areas.
B.
C.
D.
Metal Flashing 1. Metal flashing must be installed at all locations where the horizontal deck joints a vertical surface and at all deck penetrations. Flashing must be nailed 2 O.C. and must be primed with elasto-deck metal primer. Reinforce all metal to concrete seams using glass cloth tape on wet elasto-deck B.T.
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E.
Cracks and Control Joints 1. Except for non-moving shrinkage cracks, all other cracks and joints must be sealed with elasto-thane 230, a single component moisture cured sealant manufactured by independent manufacturer or other local manufacturer in the kingdom. Large cracks, 1/6 and over shall be routed out as required by the manufacturer and sealed with an approved elastometric sealant. Apply sealant to inside area of cracks only. Do not apply concrete deck surfaces. Seal secondary control and expansion joint with elasto-thane 227 sealant and backer rod.
2.
3.
1.03
Application A. Apply Elastometric waterproofing system in according with the specifications herein for elasto-deck B.T. System. Elasto-Deck B.T. System (60 mils thk.) 1. All cracks 1/16 and over must be routed or saw cut and filled with elasto-deck knife grade. The intersection of membrane and vertical walls, columns, pipes and other penetrations caulk a fillet bead of the meeting angle using elasto-deck B.T. knife grade need not to be cured before applying elasto-deck B.T. since they are completely compatible. Apply by airless spray, roller, brush or squeegee. The first coat of elasto-deck B.T. at a rate of 45 sq. ft. per gallon. After 24 hour cure, apply a second coat of elasto-deck B.T. at the same time 45 sq. ft. per gallon to achieve a total dry film thickness of 60 mils.
B.
2.
3.
4.
3.04
Inspection A. The wet film thickness of each coat shall be checked during the application by averaging numerous measurements taken with a film gauge and thickness will be as specified herein. All surfaces coated shall be visibly checked to ensure areas have not been missed and all holidays in the film are repaired. All coatings of work shall be subject to inspection at anytime to ensure strict compliance with the manufacturers recommendation. Test areas shall be cut
B.
C.
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whenever requested by the Architect to verify conformance to the specifications. Any unsatisfactory shall be remedied by the applicator. D. Pond Testing. Set temporary dams and plug drains as required and pond test all horizontal membranes with a minimum 3 depth of water for not less than 72 hours. Correct leakage and repeat test until water tight.
3.05
Protection Course A. Install protection board on course membrane, after testing without delay, so that the period of exposure shall be minimized.
3.06
Clean-Up A. At completion of construction work, remove all temporary protection and barricades from the work. Clean all items. Examine all work and repair all damage. In the event damage is irreparable and replace such items at no additional cost. Do all required touch-up to marred or abraded surfaces. Leave entire work in condition acceptable. The contractors shall keep at all items the project area free of excessive waste, materials and rubbish prior to completion of work, the contractor shall remove all such waste, equipment other property and tools from the project area.
B.
C.
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DIVISION 7 THERMAL AND MOISTURE PROTECTION SECTION 07300 INSULATION SUBSECTION: INDEX PART 1 GENERAL 1.01 1.02 1.03 1.04 Description Quality Assurance Submittals Guarantee
PART 2 - PRODUCTS 2.01 2.02 Materials Fabrication
PART 3 EXECUTION 3.01 3.02 Installation Dissimilar Materials
Part 1 General 1.01 Description Of Work A. 1.02 Furnish and install insulation as indicated and as specified.
Related Work A. Section 04200 CONCRETE MASONRY UNIT
1.03
Design A. The design of insulated roofs and wall shall meet the criteria of ASTM C755 for the control of water vapor flow and for the selection of vapor barriers. Vapor barriers shall be designed to be installed on the warm-side (outside) of the stud or joist. Design shall include provision for the ventilation of the insulated area to remove any accumulated vapor. Water vapor permeance shall not exceed one perm. A perm equals 1 gram cm./24 h.sq. m mm Hg.
1.04
Reference Standards
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A.
American Society for Testing and Materials 1. 2. ASTM E96, Tests for Water Vapor Transmission of Materials ASTM C755, Selection of Vapor Barrier for Thermal Insulation.
B.
Federal Specification 1. HH-I-521F, Insulation Blankets, Thermal (Mineral Fiber for Ambient Temperatures). HH-I-524C, Insulation Board, Thermal (Polystyrene).
2. C.
Under Writers Laboratories (U.L.): 1. U.L. 723.
1.05
Submittals A. Product Data: 1. 2. 3. B. Rigid Board Insulation Batt Insulation Vapor Barrier
Certificates: Certification that Insulation meets this specification.
1.06
Delivery, Handling and Storage Insulation materials shall be handled and stored as recommended by the Manufacturer.
Part 2 Products 2.01 General A. This insulation material shall not increase the overall fire hazard classification of the assembly being insulated. The insulation material shall be rot and rodent resistant and must not be affected by temperatures of 150 oF (65 oC) or by short period exposure to direct sunlight, causing thermal decomposition not related to combustion. Insulation materials, including insulating cement and insulation covering, shall not contain asbestos fibers. The material must be handled without deteriorating and without harmful effects to personnel handling it.
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2.02
Rigid Board Insulation A. B. C. D. Extruded, Polystyrene Fed. Spec. HH-I-524C, Type II, Class B. Thermal Conductivity: 0.19 Btu. /hr./sq.ft./deg.F/in. thickness. Thickness as indicated.
2.03
Batt Insulation A. Unfaced, Glass Fiber: 1. 2. B. Fed. Spec. HH-I-521F, Type 1. R-Value 11
Kraft-Faced, Glass Fiber: 1. 2. Fed. Spec. HH-I-521F, Type II R-Value: 11
C.
Vinyl Faced, Glass Fiber 1. Blanket type, long and fine fiber-glass, uniform density bonded with phenolic thermosetting resins. Vinyl facing long life and low water permeability. Thickness 100 mm. Density 12 kg/m3 , thermal conductivity 0.29 in/ft2/hr at mean temperature of 100 oF. Fire resistance in accordance with UL 723. Fire hazard classification for flame speed 15 and smoke developed 105.
2. 3.
4.
2.04
Vapor Barrier A. B. Polyethylene Film: 2-mil. Water vapor permeance: not exceeding 0.5 perm.
2.05
Mastic Adhesive A. As recommended by the product manufacturer.
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Part 3 - Execution 3.01 Installation A. Rigid boards in cavity walls. Place against the inner width of wall or joints reinforcement as outer width is laid up. 1. 2. B. Use dabs or ribbons of mastic. Butt boards tightly.
Batt insulation installed where indicated. 1. Place polyethylene vapor barrier on inside, or warm side, of the insulation. Lamp joints and continuously seal with compatible tape or plastic cement.
2.
- END OF SECTION -
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Project Number : 3206 Document Name.

PART 2 - PRODUCTS 2.01 2.02 Materials Fabrication

PART 3 EXECUTION 3.01 3.02 Installation Dissimilar Materials

Submittals A. Shop Drawings Submit complete shop and fabrication drawings.

Saudi Designers Eng. Consultant

Saudi Designers Eng. Consultants

Saudi Designers Eng. Consultants

Saudi Designers Eng. Consultants

PART 2 - PRODUCTS 2.01 Materials

PART 3 EXECUTION 3.01 3.02 3.03 Preparatory Application Cleaning

Saudi Designers Eng. Consultants

Saudi Designers Eng. Consultants

Saudi Designers Eng. Consultants

Saudi Designers Eng. Consultants

Saudi Designers Eng. Consultants

90 Mils Thickness (Rough Surfaces) a) b) c) Concrete block Brick Granite

Saudi Designers Eng. Consultants

Elastometric Waterproofing Membrane System

Saudi Designers Eng. Consultants

Saudi Designers Eng. Consultants

Saudi Designers Eng. Consultants

Saudi Designers Eng. Consultants

Saudi Designers Eng. Consultants

PART 2 - PRODUCTS 2.01 2.02 Materials Fabrication

PART 3 EXECUTION 3.01 3.02 Installation Dissimilar Materials

Related Work A. Section 04200 CONCRETE MASONRY UNIT

Saudi Designers Eng. Consultants

Under Writers Laboratories (U.L.): 1. U.L. 723.

Certificates: Certification that Insulation meets this specification.

Saudi Designers Eng. Consultants

Kraft-Faced, Glass Fiber: 1. 2. Fed. Spec. HH-I-521F, Type II R-Value: 11

Mastic Adhesive A. As recommended by the product manufacturer.

Saudi Designers Eng. Consultants

Saudi Designers Eng. Consultants

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