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A type of non-threaded fastener that consists of a shank and a head made of deformable material. Rivets are inserted through holes, and the shank is formed into a matching head on the other side of the part. Rivet made of a material that has wrought a good character. Usually for heavy construction work such as bridges and boilers, used steel rivets. For light work copper rivets, brass or aluminum is used.
Types of Rivet :
There are a number of types of rivets, designed to meet different cost, accessibility, and strength requirements. Solid/round head rivets High-strength structural steel rivets Semi-tubular rivets Blind rivets Oscar rivets Drive rivet Flush rivet Friction-lock rivet Self-pierce rivets
Rivet sets Sets are used to bridge plate rivets and rivet head round head shape. Sets rivets made from tool steel and its length is between 100 mm - 150 mm. At the bottom there occurred and pierce a small hole to the edge of the rivet set. Once the rivet has been inserted into the holes have been drilled in the plate. The stalk protruding from the plate inserted into the small hole. And knock the rivet set to bridge plate fragments produced during the process of bridging plates issued through small holes that penetrate the other holes and shallow concave shape function to form a round head.
Riveting Methods Riveting can be done in two ways, namely merivet merivet hot and cold.
Hot Riveting Once the rivets inserted into the end of the rivet hole our component is heated to temperatures so wrought rivet head can be formed with the help of heat. Riveting propane gives several advantages of bonding is stronger.
Cold Riveting Processing is done in cold riveting room temperature. In the process of cold merivet rivets should not be heated first.
Characteristic of the Materials :Typical Application Characteristics Material Types Material - High Ductility Material - Reduced Ductility Material - Low Tensile Properties Material - High Tensile Properties Total Joint Thickness Mixed Material Combinations Structural Non-Structural Vehicles, Buildings Furniture, Cabinets, Attachments 1mm to 6mm (Steel) 1mm to 10mm(Alu) Plastics to metal, Alu to steel Aluminium, Steel, Plastic, Composite Cold rolled steel sheet, Alu Sheet Hot rolled steel, Extrusions, Castings Mild steel, Non ferrous alloys, Plastic HSLA steel, DP & TRIP steels Examples
Head Styles Head styles are selected on the basis of either functional requirements or aesthetic appeal. Functional requirements may be:
Head flushness (level with material surface) Shear, peel and fatigue strength Locator or mechanical stop Large bearing surface Attachment points for secondary parts
Countersunk Head
Benefits:
Benefits:
Provides good peel strength, especially in plastics or thin sheet metals Allows good head seating, especially when riveting thick or very hard materials Accentuates the aesthetics of a riveted joint and/or covers surrounding indentation on a Class A surface
Special rivet head styles are supplied when there is a need to combine the functions of the self pierce rivet and an additional feature.
Rivet length is always matched to the stack thickness to be fastened. A given rivet length will cover a range of material stacks. Testing is carried out to determine the suitability of the rivet length for the material and thickness range being riveted. Henrob offers rivets in lengths of 4 to 14mm. There are two standard diameters, 3mm and 5mm. The criteria for selecting the appropriate rivet diameter include:
Required strength of joint Required robustness of joint Available access to joining area Material thickness and hardness
Usage of Rivets
Fastest way to join materials. Used to hold metal parts together. Used to support tension and shear load Use for joining aircraft skin sections Used for joining spar sections Used for holding rib sections in place Used for fastening innumerable bracing members and other parts together Used for securing fittings to various parts of the aircraft Used for eavy construction work such as bridges and boilers.
Security steps
Do not play or joke around with co-workers while working steel. Wear appropriate clothing to work Wear gloves and safety shoes while at work Comply with the instructions and safety rules Taking into account the ability of self Using hand tools appropriate to the work done Identify causes of accidents often occur when work is done Identify measures to prevent accidents a. 1.Always in good condition b. 2.Make sure oiled it with oil after use c. 3.Make sure sharp teeth and its setting right d. 4.Avoid tools and other materials scattered e. 6.Check the machine before use f. 7.Dont exchange or replace of the machine tool when it is still running g. 8.Do work attentively. avoid joking h. 9. Use guards as required while working i. 11.Adjust safety with the use of equipment
Bolt usually made of mild steel or high tensile steel. Size is determined by size balls diameter, length, and type of screw thread. Nat hexagon also comprises nuts, nuts and nut ears of
NO NAME OF . MATERIALS 1.
TYPE S
Made of mild steel in galvanic to prevent rusting. Overall trunk lid with threaded screw and used without nuts. Cap screw size is determine d by the length and diameter of the trunk. Or socket wrench used to loosen or tighten it.
2.
Consists of various types (determine d by the shape of his head). Bolt frequently used is head for four and six terms. Bolt size determine d by the length and diameter .Bolt is made of mild steel and has three types of thread coarse, fine.
Used together and tighten the nut to fasten two or more components of the engine.
Bolt to be used together the same kind of nut thread to avoid threads being damaged
3.
NUT
Nat has a thread in the nut and the size is determine d by a threaded hole diameter. Consists of various types in accordanc e with, nuts, hexagonal , nut city, ear nut, square nut
Square nut balls used in general assembly work. Hexagonal nut used with balls or studs in the general assembly work. Ear nut is used in places that require strong pressure without using a socket or wrench. Nat sides of the city are used together with a pin to hold the nut out of the anus.