Ercolina - General - Catalogue Ercolina Dobladoras de Tubo

4 PRESIDENTS LETTER OF INTRODUCTION
Dear Customer, A new corporate image and a complete new product line symbolizes the new General Catalogue which represents the first step towards a global development of all ERCOLINA machinery, combined with a solid and dynamic company restructure. After 35 years experience in research and maufacturing, CML International S.p.A. has reached the perfect synergy between innovation, service and competitiveness allowing the company to boast a leading position in manufacturing and worldwide distribution of bending machines. Our company mission is to create a serious, trusted, and everlasting Partnership with all our Customers. We are proud to present ourselves as a consolidated company Made in Italy from designing to production, from sales to after-sales service. We are deeply committed to offer a reliable and high quality product to give shape, or curve, to your bending needs as we have accomplished with exclusive Customers such as Agusta, Boeing, Caterpillar, Ferrari, Fincantieri, Harley-Davidson, Nissan, Toyota and many others. Besides being a challenging sales message, the new slogan ERCOLINA Setting the Curve, promoted with this catalogue, highlights ERCOLINA as the main roleplayer in fixing the standards of tube bending in our competitive sector. Before consulting this new Catalogue, I wish to thank you all for the loyalty shown and look forward to a long profitable working activity together. I am confident that ERCOLINA will completely meet your requirements and contribute to our mutual success.
The President
(Alessandro Caporusso)
4 THE COMPANY
Founded in 1973, CML International S.p.A. starts off as an Italian manufacturer of small p u s h - t y p e b e n d e r s, nowadays known around the world as Jolly and Junior. Due to a strong international patent, ERCOLINA Trademark has rapidly established itself as a leading brand on major worldwide markets. In time, ERCOLINA launches on the market machines such as Ring Rollers, Horizontal Presses, Notchers, and others, which are completely designed and manufactured in Italy by CML. With a solid experience and a new infrastructure, CML improves its bending technology, offering mandrel benders with automatic working cycles and high precision CNC controls.
Key aspects of the Company success are: continuous investments in research & development (more than 7% of profits), firstclass quality of raw materials and specialized workforce (more than 150 employees), wide distribution network (more than 60 retailers in Italy, 200 distributors throughout the world, 3 branches in Germany, USA and Korea). Today the manufacturing plant, situated at an equal distance between Rome and Naples (about 90 Km / 60 miles) and covering a 2 2 surface of more than 10,000 m (108,000 ft ) is a top of the art technological center of specialized metalworking machinery. Commitment, expertise and dedication moves CML towards its mission, full customer satisfaction, with total abidance to quality and environment (company certified UNI EN ISO 9001:2000 and 14001:2004). CML International S.p.A. in Piedimonte San Germano (FR) Italy is the official and sole production plant for ERCOLINA .
INDEX
RING ROLLERS
Pyramidals CE
4CE100 4CE70 4CE50 4CE40 6 7 8 9 page
MANDREL BENDERS
Megabender
4MG030 with mandrel Mandrel Accessories
page
42 43
Pyramidals CE CNC2
4CE50-ECO/02 11
METALWORKING
Ercopress
4EP45 / EP25 Ercopress Accessories
page
Pyramidals ECO
4ECO50 4ECO40 Ring Roller Accessories 12 13 14
48 49
Erconotch
4EN180 / EN100 51 53 Erconotch Accessories
NON MANDREL BENDERS

Megabender
4MG76 4MG030 4TB60 4TB050 4TB050EDT
page
Ercoform
22 23 4EF35 Ercoform Accessories 54 55
Topbender
24 25 26
Ercoheat
4EH2 / EH1 58
Superbender
4SB48 4SB060 27 28
TOOLING
4Ring Rollers 4Non Mandrel Benders 4Mandrel Benders 4Metalworking
page 60 67 92 94
Medibender
4MB42 / MB42 P 4MD070 4MD083 29 30 31
Minibender
4MN092 Non Mandrel Accessories 32 34
APPENDIX
4Conversion Table 4ASTM Table 4How To Calculate Tube Length 4Application Data Form
pag. 97 98 99 100
RING ROLLER LINE

Ercolina Ring Rollers are the top most powerful and reliable choice for everyone who is looking for a very powerful machine, capable of bending all types of profiles. With fast tooling set-up and easy programming, the machine line guarantees excellent quality and high repeatability bends. Ercolina is proud of offering a wide range of angle rolling machines for all different market requests, from small-size manual machines to big-size sophisticated CNC machines.
Welded steel construction and cast iron mainframes add strength and rigidity to the machines, also equipped with forged, treated and rectified chrome-nickel alloy steel shafts. Threaded shafts with micrometric regulating ring for accurate and easy tooling positioning, with no additional spacers normally required.
Ercolina rolls are specially heat-treated to obtain the highest material hardness and anti-scratching finishing on profiles. To ensure tighter material grip and higher rolling accuracy, rolls diameters are larger than those that may be presently found on the market. Ercolina quality controls guarantee exact shaft alignment with machine mainframe to provide a strong pulling capacity, also with high rotation speeds, which leads to high production volumes.
The machine line offers both manual and hydraulic side guides (like the RLI-Hydraulic Side Pressure Rolls) to help minimize deflection on high wall thickness section and complex profiles, such as angles leg-in & leg-out.
Central roll positioning is micro-adjusted on manual machines and electronically adjusted by a positioning device (encoder) on all hydraulic machines, for accurate repeatability of bending results and no marks final bend quality.
Ercolina control panels are designed for user friendly bend programming. Operating functions are easy to set, all control menu are multi-languages. For operating Ercolina Ring Rollers only a brief product training is required. Accuracy and simple operator skills make these machines the optimal choice compared to other very expensive and sophisticated machinery.
CE / E / A
RING ROLLER LINE

All Ercolina Ring Rollers offer further highly competitive advantages such as:
aQuick tool change over; aLow maintenance. Clutches and brakes have very extensive life cycles; aLong-lasting
products designed to perform under the hardest and challenging conditions. All machines are made of finest quality materials. Electronic boards and all electric parts use advanced safety systems for reliable overload protection; safety measures. All machines are supplied with emergency stop buttons. Ercolina products comply with CE Standards;
aOperator
aBending special profile sections is also easy for profiles such as: angle leg-in & leg-out,
flat bars on-edge & on-flat, round and square bars, H & I beams, and many others;
aCustomized
products guaranteed by a 30-year-old technical department constantly dedicated to special tooling applications. Ercolina special tooling allows to bend all kind of profiles in all different application sectors: windows and doors, ironworking, furniture, and many others.
Ercolina grants a long experience with Ring Rollers in manufacturing and selling over 20,000 bending tools to every country in the world.
PROFILE ROLLING has become simple and profitable with one of the leading product in the bending machinery market for over 30 years, Ercolina
CE / E / A
RING ROLLERS
SECTOR
APPLICATIONS
Railings for spiral staircases, arches, gates, window cases, hollow sections & LTZ profiles
HOME FURNITURE
Application for street and garden furniture, roofing
OUTDOOR FURNITURE
Spirals for heat exchangers and boilers, arches for outdoor steel construction
INDUSTRY
Applications for vehicles (window frames, special piping)
TRANSPORT
Tractor roll bars, agricultural equipment, green houses
AGRI-FOOD
CE / E / A
RING ROLLERS
Pyramidals CE
4CE100 4CE700 4CE50 4CE40
page
6 7 8 9
4CE100
4CE70
Pyramidals CE CNC2
4CE50-ECO/02
page
4CE50
4CE40
11
4CE50-ECO/02
Pyramidals ECO
4ECO50 4ECO40
page
12 13
4ECO50 4ECO40
Ring Rollers Accessories
14
Patents
On Ring Rollers line: 448522 BE 2006 (Italy) 4RM 2003 A 00000089 (Italy - pending) 4EP 1 452 248 (Europe) 4P 365662 (Poland) 4226 6438 (Russia) 4TR 2004 00367B (Turkey) 47.032.423 (USA) 42.459.143 (Canada) 4242436 (Mexico) 4ZL 200410007234.5 (China) 4668095 (Korea) 43863531 (Japan) 42004200783 (Australia) On artt. CE100 - CE70: 450758 BE 2005 (Italy) 4EP 1 455 964 (Europe) 4TR 2004 00087 T2 (Turkey) 47.065.998 (USA) 42.454.301 (Canada) 4241470 (Mexico) On artt. CE50 - CE40: 41 296 311 (Italy) 4EP 0 879 655 (Europe) 4EP 1 466 678 (Europe - divisional) 45.970.770 (USA) 46.173.598 (USA - divisional) 42.238.159 (Canada) 4209183 (Mexico) 4ZL 98102946.9 (China) 4270759 (Korea) 43177216 (Japan) 4128652 (Taiwan)
CE / E / A
CE100
Pyramidal Ring Roller
100 mm Shaft
MODELS
Art. CE100H3-RLI Phase Three Center Roll Positioning Hydraulic Drive Rolls 3 RLI
MAXIMUM CAPACITY
Capacities based on materials with T.S. 42 Kg/mm2 (psi 60.000) - Y.P. 25 Kg/mm2 (psi 36.000) and rolled with more passes
Section
Gas Tube
Dimensions, mm 5 x 6 150 x 5 120 x 120 x 4 120 x 60 x 5 70 60 x 60 120 x 20

40 x 40 x 5 80 x 80 x 16 100 x 100 x 12
Min Radius, mm 1000 1000 1300 1500 300 300 500

300 500 800
art. CE100H3-RLI
100 x 100 x 12 U 40 x 35 UPN 260 x 90

For other profiles, see MAXIMUM CAPACITY table on page 10. For dimensions in inches, see conversion table on page 97.
500 250 600
TECHNICAL DATA
Description Roll Shaft Diameter Standard Roll Diameter Standard Shaft Length Long Shaft Length Max Center Roll Stroke Roll Shaft Speed Indipendent Drive Rolls Voltage* Upper Drive Motor Lower Drive Motors Hydraulic Motor Power Machine Mainframe Piston Force Machine Operating Position Center Roll Positioning Side Pressure Rolls Display Machine Body Construction Number of Programs Electric Foot Pedal Control Noise Level (machine operating) Dimensions (w x h x l) Weight
* Other voltages available upon request
SPECIAL MODELS
For technical data and maximum capacities refer to art. CE100H3-RLI tables
CE100H3-RLI 100 mm 310 mm 200 mm 220 mm (upon request) 300 mm 6 rpm 3 Smooth 380 / 220 / 440 - 480 V 2 kW 1.5 kW x 2 2 kW Steel 36 t Horizontal / Vertical Hydraulic Hydraulic Digital Programmable Welded Steel 8 Yes < 70 dB 1800 x 1650 x 2000 mm 2600 Kg
Art. CE100H3
Description Model with manual side pressure rolls.
RLI: Hydraulic Side Pressure Rolls
CE / E / A
CE70
70 mm Shaft
MODELS
Art. CE70H3-RLI Phase Three Center Roll Positioning Hydraulic Drive Rolls 3 RLI
MAXIMUM CAPACITY
Section
Gas Tube
Dimensions, mm 3 x 6 100 x 4 80 x 80 x 3.2 100 x 50 x 3.2 60 50 x 50 100 x 12 30 x 30 x 4 80 x 80 x 12 100 x 80 x 9 U 30 x 15 UPN 160 x 65
Min Radius, mm 600 600 1200 1000 300 300 800 250 1000 600 150 800 art. CE70H3-RLI
TECHNICAL DATA
Description Roll Shaft Diameter Standard Roll Diameter Standard Shaft Length Max Center Roll Stroke Roll Shaft Speed Indipendent Drive Rolls Voltage* Upper Drive Motor Lower Drive Motors Hydraulic Motor Power Machine Mainframe Piston Force Machine Operating Position Center Roll Positioning Side Pressure Rolls Display Machine Body Construction Number of Programs Electric Foot Pedal Control Noise Level (machine operating) Dimensions (w x h x l) Weight
SPECIAL MODELS
For technical data and maximum capacities refer to art. CE70H3-RLI tables
CE70H3-RLI 70 mm 245 mm 160 mm 220 mm 5.6 - 6.7 rpm 3 Smooth 220 / 380 / 440 - 480 V 1.1 kW 1.1 kW x 2 2 kW Cast Iron 22 t Horizontal / Vertical Hydraulic Hydraulic Digital Programmable Welded Steel 8 Yes < 70 dB 1000 x 1500 x 1250 mm 1400 Kg
Art. CE70H3
Description Model with manual side pressure rolls.
RLI: Hydraulic Side Pressure Rolls
CE / E / A
CE50
50 mm Shaft
MODELS
Art. CE50H3 CE50H2 CE50MR3 Phase Three Three Three Center Roll Positioning Hydraulic Hydraulic Manual Drive Rolls 3 2 3
art. CE50MR3
MAXIMUM CAPACITY
Section
Gas Tube
Dimensions, mm 21/2 x 3.6 80 x 2 60 x 60 x 3 100 x 40 x 4 40 40 x 40 60 x 10

25 x 25 x 3 50 x 50 x 6 60 x 60 x 6
Min Radius, mm 400 800 600 1300 250 350 artt. CE50H2 - CE50H3 300
150 300 350
SPECIAL MODELS
For technical data and maximum capacities, consult standard models tables
80 x 80 x 6 100 x 45 x 6
400 350
Art. CE50H3 CE50H2 CE50MR3 V2*
Description 2 speeds models - Other features same as standard models.
TECHNICAL DATA
Description CE50H3 50 mm 178 mm 142 mm 9 rpm 3 Smooth 220 / 240 - 380 / 440 V 1.85 kW 1.50 kW Cast Iron 10 t Horizontal / Vertical Hydraulic Digital Programmable Welded Steel 8 Yes 650 x 1270 x 1100 mm 430 Kg
* Speeed of V2 models (two speed machines): 9/18 rpm with brake (for 60 Hz), 6/12 rpm (for 50 Hz)
CE50H2 50 mm 178 mm 142 mm 9 rpm 2 Knurled 220 / 240 - 380 / 440 V 1.85 kW 1.50 kW Cast Iron 10 t Horizontal / Vertical Hydraulic Digital Programmable Welded Steel 8 Yes 650 x 1270 x 1100 mm 400 Kg
CE50MR3 50 mm 178 mm 134 mm 9 rpm 3 Smooth 220 / 240 - 380 / 440 V 1.85 kW No Cast Iron No Horizontal / Vertical Manual (with torque multiplier) Digital Welded Steel 1 Yes 650 x 1430 x 1100 mm 410 Kg
Roll Shaft Diameter Standard Roll Diameter Max Center Roll Stroke Roll Shaft Speed Indipendent Drive Rolls Voltage* Motor Hydraulic Motor Power Machine Mainframe Piston Force Machine Operating Position Center Roll Positioning Display Machine Body Construction Number of Programs Electric Foot Pedal Control Dimensions (w x h x l) Weight
* other voltages available upon request
CE / E / A
CE40
40 mm Shaft
MODELS
Art. CE40H3 CE40MR3 CE40MR2 Phase Three Three Three Center Roll Positioning Hydraulic Manual Manual Drive Rolls 3 3 2
artt. CE40MR2 - CE40MR3
MAXIMUM CAPACITY
Section
Gas Tube
Dimensions, mm 2 x 3.2 70 x 1.5 50 x 50 x 3 60 x 30 x 3 35 35 x 35 50 x 10

25 x 25 x 3 40 x 40 x 4 50 x 50 x 6
Min Radius, mm 450 700 500 600 250 250 300

150 250 300
art. CE40H3
SPECIAL MODELS
For technical data and maximum capacities, consult standard models tables
60 x 60 x 6 80 x 45 x 6
400 350
Art. CE40H3 CE40MR3 CE40MR2 V2*
Description 2 speeds models - Other features same as standard models.
TECHNICAL DATA
Description CE40H3 40 mm 165 mm 124 mm 10 rpm 3 Smooth 220 / 240 - 380 / 440 V 1.85 kW 1.50 kW Cast Iron 7t Horizontal / Vertical Hydraulic Digital programmable Welded Steel 8 Yes 560 x 1430 x 980 mm 340 Kg
* Speeed of V2 models (two speed machines): 10/20 rpm with brake (for 60 Hz), 9/18 rpm (for 50 Hz)
CE40MR3 40 mm 165 mm 124 mm 10 rpm 3 Smooth 220 / 240 - 380 / 440 V 1.85 kW No Cast Iron No Horizontal / Vertical Manual (with torque multiplier) Digital Welded Steel 1 Yes 560 x 1430 x 980 mm 300 Kg
CE40MR2 40 mm 165 mm 125 mm 10 rpm 2 Knurled 220 / 240 - 380 / 440 V 1.85 kW No Cast Iron No Horizontal / Vertical Manual (with torque multiplier) Digital Welded Steel 1 Yes 560 x 1430 x 980 mm 280 Kg
Roll Shaft Diameter Standard Roll Diameter Max Center Roll Stroke Roll Shaft Speed Indipendent Drive Rolls Voltage* Motor Hydraulic Motor Power Machine Mainframe Piston Force Machine Operating Position Center Roll Positioning Display Machine Body Construction Number of Programs Electric Foot Pedal Control Dimensions (w x h x l) Weight
CE / E / A
PYRAMIDALS CE
MAXIMUM CAPACITY
Capacityes based on materials with T.S. 42 Kg/mm2 (psi 60.000) - Y.P. 25 Kg/mm2 (psi 36.000) and rolled with more passes. For dimensions in inches, see conversion table on page 97.
CE100
Ref. Profile
Dimensions (mm) Min Radius (mm) Tooling (type) Dimensions (mm)
CE70
Min Radius (mm) Tooling (type) Dimensions (mm)
CE50
Min Radius (mm) Tooling (type) Dimensions (mm)
CE40
Min Radius (mm) Tooling (type)
Gas Tube normal series
4 x 10 5 x 6 30 x 2 150 x 5
600 1000 250 1000 250 1300 300 1500 300 1500 300 1000 300 1500 200 300 300 300 200 400 250 500 250 500 300 500 600 300 500 800 200 500 250 500 250 400 600 250 400 600 2500
RT + TI RT + TI RT RT + TI SR SR + TI SR SR + TI SR SR + TI SR SR + TI SR SR + TI RT RT + TI RS RS SR SR + TI RS RS + TI RS SR + TI RS RS RS + TI RS + RA RS + RA RS + RA RS RS + TI RS + SR RS + SR + TI SR SR + TI SR + TI SR SR + TI SR + TI 5R + SR
1/2 x 3 3 x 6 20 x 3 100 x 4 25 x 25 x 1.5 80 x 80 x 3.2 30 x 15 x 1.5 100 x 50 x 3.2 30 x 15 x 1.5 120 x 60 x 5 50 x 25 x 2 100 x 50 x 3.2 50 x 25 x 2 120 x 60 x 3 30 60 30 x 30 50 x 50 30 x 30 50 x 50 30 x 5 100 x 12 30 x 8 140 x 30 30 x 30 x 4 80 x 80 x 12 30 x 30 x 4 80 x 80 x 12 25 x 25 x 3 120 x 80 x 10 25 x 25 x 3 100 x 80 x 9 U 30 x 15 UPN 100 x 50 UPN 160 X 65 U 30 x 15 UPN 100 x 50 UPN 160 x 65 -
200 600 200 600 200 1200 200 1000 200 1200 200 1200 200 1200 150 300 150 300 200 400 200 800 200 350 250 800 250 1000 200 600 200 800 150 400 800 150 400 800 -
RT RT + TI RT RT + TI SR RS + TI RS - SR RS - SR - TI SR SR - TI SR SR SR SR RT RT + TI RS RS + TI SR SR + TI RS RS + TI RS SR + TI RS RS + TI RS + RA RS + RA RS RS + TI RS + SR RS + SR + TI SR SR + TI SR + TI SR SR + TI SR + TI -
3/4 x 3.2 2 x 3.9 21/2 x 3.6 25 x 3.2 60 x 5 80 x 2 20 x 20 x 2 50 x 50 x 3 60 x 60 x 3 30 x 15 x 2 60 x 40 x 3 30 x 10 x 2 60 x 40 x 3 100 x 40 x 4 30 x 15 x 2 60 x 30 x 3 30 x 15 x 2 60 x 30 x 3 20 40 15 x 15 30 x 30 40 x 40 15 x 15 40 x 40 20 x 10 60 x 10 50 x 10 80 x 15 110 x 15 25 x 25 x 4 50 x 50 x 6 60 x 60 x 6 25 x 25 x 3 50 x 50 x 6 60 x 60 x 6 30 x 30 x 3 50 x 50 x 6 80 x 80 x 6 30 x 30 x 3 50 x 50 x 6 80 x 80 x 6 30 x 15 x 4 100 x 45 x 6 40 x 20 x 5 100 x 45 x 6 -
100 300 400 100 500 800 100 500 600 150 600 150 500 1300 200 600 200 600 100 250 100 200 350 150 350 150 200 150 200 300 150 300 350 150 300 350 100 200 400 100 200 400 100 350 150 350 -
RT RT RT + TI RT RT RT + TI RS + SR RS + TI/SR + TI SR + TI RS + SR RS + TI/SR + TI RS + SR RS + TI/SR + TI SR + TI SR SR + TI SR SR + TI RT RT + TI RS RS + TI RS + TI SR SR + TI RS RS RS RS + TI SR + TI RS + SR RS + SR RS + SR + TI RS + SR + RA RS + SR + RA RS + SR + RA + TI RS RS + TI RS + TI RS + SR RS + SR + TI RS + SR + TI RS + SR SR + TI RS + SR SR + TI -
1/2 x 2.3 1 x 3.2 2 x 3.2 22 x 3 35 x 3 70 x 1.5 20 x 20 x 2 40 x 40 x 3 50 x 50 x 3 30 x 10 x 2 40 x 20 x 3 60 x 30 x 3 30 x 10 x 2 50 x 25 x 3 80 x 30 x 3 30 x 10 x 2 50 x 25 x 3 30 x 15 x 2 60 x 30 x 3 20 35 15 x 15 25 x 25 35 x 35 15 x 15 35 x 35 20 x 10 50 x 10 40 x 5 60 x 15 100 x 15 25 x 25 x 4 40 x 40 x 3 50 x 50 x 6 25 x 25 x 3 40 x 40 x 4 50 x 50 x 6 30 x 30 x 3 40 x 40 x 5 60 x 60 x 6 30 x 30 x 3 40 x 40 x 5 60 x 60 x 6 30 x 15 x 4 80 x 45 x 6 40 x 20 x 5 80 x 45 x 6 -
100 250 450 100 200 700 150 400 500 150 450 600 150 500 700 200 600 200 600 100 250 100 200 250 150 300 100 250 100 150 250 150 300 400 150 250 300 100 200 400 100 200 400 100 350 100 350 -
RT RT RT + TI RT RT RT + TI RS + SR RS + TI/SR + TI SR + TI RS + SR RS + TI/SR + TI SR + TI RS + SR RS + TI/SR + TI SR + TI SR SR + TI SR SR + TI RT RT + TI RS RS + TI RS + TI SR SR + TI RS RS RS RS + TI SR + TI RS + SR RS + SR RS + SR + TI RS + SR + RA RS + SR + RA RS + SR + RA + TI RS RS + TI RS + TI RS + SR RS + SR + TI RS + SR + TI RS + SR SR + TI RS + SR SR + TI -
30 x 30 x 2 120 x 120 x 4 30 x 15 x 2 120 x 60 x 5 30 x 15 x 2 140 x 60 x 5 50 x 25 x 2.5 120 x 60 x 3 50 x 25 x 2.5 120 x 60 x 5 40 70 40 x 40 60 x 60 40 x 40 60 x 60 30 x 5 120 x 20 50 x 10 200 x 40 40 x 40 x 5 80 x 80 x 16 100 x 100 x 12 40 x 40 x 5 80 x 80 x 16 100 x 100 x 12 30 x 30 x 5 120 x 100 x 12 30 x 30 x 5 120 x 100 x 12 U 40 x 35 UPN 180 x 70 UPN 260 X 90 U 40 x 35 UPN 180 x 70 UPN 260 x 90 UPN 140
UPN
10
11
12
13
14
15
16
17
18
19
IPN 140 IPN - IPE 80 IPN - IPE 180 IPN - IPE 240 HEB 100 HEA 140
1200 500 500 600 1000 1800
4R + SR + TI SR SR + TI SR + TI SR + TI SR + TI
20
IPN - IPE
IPN - IPE 80 IPN - IPE 140 HEA 100
600 1200 1200
SR SR + TI SR + TI
21
HEA - HEB
LEGEND: ROLLS & ACCESSORIES RS = Standard Roll Set (supplied with machine) RT = Roll Set for Tubes and Bars SR = Special Roll Set
TI = Tie Bar RA = Anti-twist Device (angle iron leg in) 4R = Fourth Roll Accessory - 5R = Fifth Roll Accessory
Notes: Above listed radii refer to standard rolls. For smaller radii, special rolls are required. When ordering, specify type and UNI of material.
MAXIMUM CAPACITIES AND MINIMUM RADII ARE INDICATIVE AND NOT BINDING
10
CE / E / A
CE50-ECO/02
CNC2 Pyramidal Ring Roller
50 mm Shaft
MODELS
Art. CE50-ECO/02 Phase Three Center Roll Positioning Hydraulic Drive Rolls 3 Control CNC2
CNC Ring Roller for automatic bending cycles of complex and multiradii applications.
MAXIMUM CAPACITY
Best machine for maximum accuracy and repeatability.
Section
Gas Tube
Dimensions, mm 21/2 x 3.6 80 x 2 60 x 60 x 3 100 x 40 x 4 40 40 x 40 60 x 10

25 x 25 x 3 50 x 50 x 6 60 x 60 x 6
Min Radius, mm 400 800 600 1300 250 350 300

150 300 350
80 x 80 x 6 100 x 45 x 6
For dimensions in inches, see conversion table on page 97
400 350
TECHNICAL DATA
Description CE50-ECO/02 50 mm 178 mm 140 mm 6 - 14 rpm 3 Smooth 220 / 240 - 380 / 440 V 1.50 kW 1.50 kW Cast Iron 10 t Horizontal / Vertical Hydraulic Digital Programmable Welded Steel With Smart Card (max 10 programs each) Yes 650 x 1270 x 1100 mm 500 Kg
art. CE50-ECO/02
Roll Shaft Diameter Standard Roll Diameter Max Center Roll Stroke Roll Shaft Speed Indipendent Drive Rolls Voltage* Motor Hydraulic Motor Power Machine Mainframe Piston Force Machine Operating Position Center Roll Positioning Display Machine Mainframe
Number of Programs Electric Foot Pedal Conrol Dimensions (w x h x l) Weight
11
CE / E / A
ECO50
ECO Pyramidal Ring Roller
50 mm Shaft
MODELS
Art. ECO50V1T Phase Three Center Roll Positioning Hydraulic Drive Rolls 3
MAXIMUM CAPACITY
Section
Gas Tube
Dimensions, mm 21/2 x 3.6 76 x 3.6 60 x 60 x 3 100 x 40 x 4 40 40 x 40 60 x 60 x 4 60 x 60 x 6
art. ECO50V2T
TECHNICAL DATA
Description ECO50V2T
Roll Shaft Diameter Standard Roll Diameter Roll Shaft Speed Indipendent Drive Rolls Voltage* Motor Hydraulic Motor Power Speeds Machine Mainframe Piston Force Machine Operating Position Center Roll Positioning Display Electric Foot Pedal Control Spiral Bending Accessory Appliable Anti-twist Device for Angle Iron Leg In Appliable Dimensions (w x h x l) Weight
50 mm 178 mm 10 rpm 3 Smooth Three phase 230 / 400 V 1.85 kW 1.5 kW 1 Cast Iron 11.4 t Horizontal / Vertical Hydraulic Digital Programmable Yes Yes Yes 560 x 1430 x 980 mm 380 Kg
12
CE / E / A
ECO40
ECO Pyramidal Ring Roller
40 mm Shaft
MODELS
Art. ECO40M2M Phase Single Center Roll Positioning Manual Drive Rolls 2
MAXIMUM CAPACITY
Section
Gas Tube
Dimensions, mm 11/2 Gas sch. 40 60 x 2 50 x 50 x 3 60 x 30 x 3 35 35 x 35 50 x 50 x 4 50 x 50 x 6 art. ECO40M2M
TECHNICAL DATA
Description ECO40M2M
Roll Shaft Diameter Standard Roll Diameter Roll Shaft Speed Indipendent Drive Rolls Voltage Motor Speeds Machine Mainframe Machine Operating Position Center Roll Positioning Display Electric Foot Pedal Control Spiral Bending Accessory Appliable Anti-twist Device for Angle Iron Leg In Appliable Dimensions (w x h x l) Weight
40 mm 165 mm 5 / 10 rpm 2 Knurled Single Phase 220 / 240 V 0.75 kW 2 (inverter) Welded Steel Horizontal / Vertical Manual No Yes No Yes 700 x 1460 x 600 mm 180 Kg
13
CE / E / A
RING ROLLERS ACCESSORIES
SERVICE TOOLS
Supplied with machines for tooling setup.
CE100
CE70
CE50
CE40
CE50ECO/02
ECO50
ECO40
Art. CP8150 Art. CPA01
Artt. CPA01, CP260, CP261, CP262, EP25-154
Art. ET32-104
Art. CP8150 Art. CP260 Art. EP25-154 Art. CP261 Art. ET32-104 Art. CP262
MEASURING KITS
Measuring instruments for angles and radii read out.
CE100
CE70
CE50
CE40
CE50ECO/02
ECO50
ECO40
Art.
Description Radius and angle measuring kit, including digital gauge (art. WDC-001), 160 mm archmeter (art. ARC-160), 350 mm archmeter (art. ARC-350) and digital goniometer (art. X/C025) Radius measuring kit, including 160 mm archmeter (art. ARC-160) and digital gauge (art. WDC-001) Radius measuring kit, including 350 mm archmeter (art. ARC-350) and digital gauge (art. WDC-001) Digital goniometer
Art. ARC-350 Art. KARC Art. X/C025 Art. WDC-001
KARC
Art. ARC-160
ARC-160A
ARC-350A X/C025
TIE BAR ACCESSORY

It increases shaft rigidity to ensure radii repeatibility and accuracy, highly recommended for high wall thicknesses and heavy duty profiles.
CE100
CE70
CE50
CE40
CE50ECO/02
ECO50
na
ECO40
na
Art. C100BA2 Art. C70A2
Art. C5A2
LEGEND
Art. C100BA2 Art. C5A2
= standard
= optional
na
= not appliable
14
CE / E / A
FOURTH ROLL KIT FOR H/I BEAMS

Used for bending H and I beams.
CE100
CE70
na
CE50
na
CE40
na
CE50ECO/02
na
ECO50
na
ECO40
na
Art. 4R10
Art. 4R10
ANTI-TWIST DEVICE FOR ANGLE LEG-IN

It helps to eliminate deformation when rolling angle iron leg-in applications, allowing the operator to correct material deflection and achieve perfectly smooth bends. The device mounts on side pressure rolls supplied as standard with the machine.
CE100
na
CE70
na
CE50
CE40
CE50ECO/02
ECO50
ECO40
Art. C5A4
Art. C4ECO50
Art. CEA4ECO40
Art. C5A4
CENTER ROLL UPWARD STOP

Used for regulating center roll down movement with micrometric positioning. Only on hydraulic models.
CE100
na
CE70
na
CE50
CE40
CE50ECO/02
na
ECO50
na
ECO40
na
Art. BS501
LEGEND
Art. BS501
= standard
= optional
na
= not appliable
15
CE / E / A
SPIRAL BENDING DEVICE

Accessory for large pitch spiral applications, such as handrails up to 50 mm (2) diameter tubes. The device is designed for easy mounting on the machine and reversibility, for both righthand and lefthand spirals.
CE100
na
CE70
CE50
CE40
CE50ECO/02
ECO50
ECO40
na
Art. CS7A11, ELI-KIT, ELI-SOFT1
Artt. CS5A11, ELI-KIT, ELI-SOFT1
Art. CS5A11 CS7A11 ELI-KIT
Description Spiral bending device (to be used with artt. ELIKIT and ELI-SOFT) Including: tube rotation reader (art. ELI-001), short archmeter (art. ELI-002) and long archmeter (art. ELI-003) PC software for spiral bending (to be used with artt. CS5A11, CS7A11 and ELI-KIT)
ELI-SOFT1
Art. CS5A11
Art. ELI-003
aRadius measuring
kit Art. ELI-002 Art. ELI-001
Art. ELI-KIT
Art. ELI-SOFT1
aHigh
precision mechanical counter for repeatability of lifting roller positioning
LEGEND = standard = optional na = not appliable
16
CE / E / A
SCROLL CURLING DEVICE

Used for ornamental scrollwork for custom components of ornamental gates, railing, etc. Equipped with electronic turn counter ( 1 tollerance).
CE100
na
CE70
na
CE50
CE40
CE50ECO/02
na
ECO50
na
ECO40
na
Art. CR5A8 Art. CR4A8
MAXIMUM CAPACITY*
Section Dimensions, mm 40 x 8
aPatented
scrolling chain with removable links for different scroll patterns and curls with only one pass
aTurn counter programming device
15 x 15 15
* Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) 2 Y.P. 25 Kg/mm (psi 36.000). For dimensions in inches, see conversion table on page 97.
2
Artt. CR5A8 - CR4A8
BAR TWISTING DEVICE

Used for ornamental ironworking jobs on gates, railings, etc. Supplied with 2 mt / 6.5 ft table (working length), 400 mm pass through hole and electric turn counter with 1 accuracy. Includes: base unit + machine unit connectors.
CE100
na
CE70
na
CE50
CE40
CE50ECO/02
na
ECO50
na
ECO40
na
Art. CT5/2300 Art. CT4/2300
aAnti-twist support guide
(standard length: 3 m/10 ft; lengths on request: 2 m/6.5 ft and 6 m/12 ft)
MAXIMUM CAPACITY*
Section Dimensions, mm 30 x 30** 40 x 8
* Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) 2 Y.P. 25 Kg/mm (psi 36.000). ** Using tiebar supplied with machine. For dimensions in inches, see conversion table on page 97.
2
artt. CT4/2300 - CT5/2003
aProgrammable
turn counter for repeatable complex applications
17
CE / E / A
NON MANDREL LINE

Non Mandrel Machines represent the top of the range in Ercolina Innovation, owner of a patented non mandrel bending system that has allowed Ercolina to be for 30 years the leading product in the bending market. Ercolina Non Mandrel machines are the best solution for everyone who is looking for heavy structure machinery with high quality bend standards, but easy to handle and with limited budget.
Ercolina formers are the most important machine bending equipment, which has undergone many design improvements that confirm the Ercolina patented technology. Besides being produced as a single metal block with no other welded piece attached, Ercolina formers present a particular groove shape, enhanced in 30 years of constant designing to achieve superior quality bends also with small wall thickness tubes and very soft materials. Furthermore, an encoder for measuring former rotation angle is installed to assure bend accuracy up to 1 bend angle.
Ercolina control panels are designed for user friendly bend programming. Operating functions are easy to set, all control menu are multi-languages. A brief product training is required for operating Ercolina non mandrel machines. Accuracy and simple operator skills make these machines the optimal choice compared to other very expensive and sophisticated machinery.
With Ercolina non mandrel machines the operator can program and control the required bend angle, as well as the springback angle, a material elasticity parameter to eliminate material springback effects.
18
SA / E / A
NON MANDREL LINE

Ercolina non mandrel range grants other very competitive strengths such as:
aQuick tool change over; aVery low maintenance. Completely electric machines with no hydraulic components; aMachines designed to be easily moved with solid base wheels and lifting handles; aLong-lasting
products designed to perform under the hardest and challenging conditions. All machines are made of finest quality materials. Electronic boards and all electric parts use advanced safety systems for reliable overload protection; safety measures. All machines are supplied with emergency stop buttons. Ercolina products comply with CE Standards;
aOperator
aBending thin and heavy-duty profiles in few seconds and with remarkable results; aCustomized
products guaranteed by a 30-year-old technical department constantly dedicated to special tooling applications. Ercolina special tooling allows to bend all kind of profiles in all different application sectors: ironworking, furniture, aircraft engineering, automotive, shipyard, motorcycling, plumbing, hydraulic, piping industry, etc.
Ercolina grants a long experience with Non Mandrel Benders in manufacturing and selling over 40,000 bending tools to every country in the world.
NON MANDREL BENDING has become simple and profitable with one of the leading product in the bending machinery market for over 30 years, Ercolina
19
SA / E / A
NON MANDREL BENDERS
SECTOR
APPLICATIONS
Hydraulic unit pipelines; water, gas and oil pipelines; sanitary tubing
NAUTICA INDUSTRY
Pool furniture and supplies, gym equipment, playground furniture
SPORTS SUPPLIES
Pipelines for plumbing, hydraulics, cooling and air conditioning
COOLING & PLUMBING
Lamps, chairs, balconies, fences, door and window grates
HOME FURNITURE
Tables, chairs, road signs and signals, street furniture, water and gas pipelines, general metalworking
OUTDOOR FURNITURE
20
SA / E / A
NON MANDREL BENDERS

Megabender
4MG76 4MG030
page
22 23
4MG76
4MG030
Topbender
4TB60 4TB050 4TB050EDT
page
24 25 26
4TB60 4TB050 4TB050EDT
Superbender
4SB48 4SB060
page
27 28
4SB48 4SB060
Medibender
4MB42 / MB42P 4MD070 4MD0083
page
29 30 31
4MB42 4MB42P 4MD070 4MD083
Minibender
4MN092
page
32
4MN092
Non Mandrel Accessories
34
Patents
On Non Mandrel Benders line: 45.354.802 (USA) On artt. MG76 - MG030 - TB60 - TB050 SB060 - SB48 - MB42: 41.276.249 (Italy) 4EP 0 783 927 (Europe) 45.775.157 (USA) 42 192 901 (Canada) 4197498 (Mexico) 4ZL 96114003.8 (China) 4263.394 (Korea) 43247311 (Japan)
21
SA / E / A
MEGABENDER MG76
Tube Bender without mandrel
MODELS
Art. Ref. MG 76T Description Megabender MG76 Phase Three
KIT MACHINE + TOOLING (Former & Counterbending Die)*

Art. Machine Tube Radius Formers 1/2 (21.30 mm), R46 3/4 (26.90 mm), R56 1 (33.70 mm), R67 11/4 (42.25 mm), R90 11/2 (48.25 mm), R100 2 (60.30 mm), R150 Formers 1/2 (21.30 mm), R67 3/4 (26.90 mm), R82 1 (33.70 mm), R112 11/4 (42.25 mm), R130 11/2 (48.25 mm), R150 2 (60.30 mm), R190 Formers 5/8 (15.88 mm), R46 7/8 (22.22 mm), R56 1 (25.40 mm), R67 11/4 (31.75 mm), R82 11/2 (38.10 mm), R100 2 (50.80 mm), R150 art. MG76T
MG 76T K2D
MG76T
Gas inches
2x
* Formers in cast iron, counterbending dies in brass.
Art.
Machine
Tube
Radius
MG 76T K3D
MG76T
Gas inches
3x
Art.
Machine
Tube
MG 76T KOD
MG76T
OD inches
MAXIMUM CAPACITY*
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)
2 2
Section
TECHNICAL DATA
Description Bending Radii** Max Rotation Angle Max Bending Speed Control Number of Programs Overload System Control Voltage* Motor Noise Level (machine operating) Upper Machine Body Lower Machine Mainframe Foot-switch Control Dimensions (w x h x l) Weight MG76T 10 380 mm 210 1 / 2 rpm Electronic with Microprocessor 30 x 9 Bends Each Yes Three Phase 220 / 400 V 3.5 kW < 70 dB Aluminium Alloy Welded Steel Yes 680 x 910 x 370 mm 193 kg
Max x wall thickness (mm) Gas tubes 21/2 Gas x 4 Standard Steel tubes 76 x 3 Furniture tubes 76 x 3 Hydraulic Steel ST35 70 x 5 Stainless Steel AISI 304 - 316 70 x 4 Stainless Steel AISI 308 (food industry) 76 x 1.6 Soft Brass 76 x 4 Hard Copper & Aluminium 76 x 6 Soft Copper 76 x 6 Conduit tubes 73 x 4 Mepla, Geberit and similar tubes 50 x 4 Mild Steel (EN: S275JO) 45 Mild Steel (EN: S275JO) 10 x 90 Mild Steel (EN: S275JO) 30 x 60 x 3 Mild Steel (EN: S275JO) 60 x 60 x 3 Mild Steel (EN: S275JO) 40 x 40 Mild Steel (EN: S275JO) 60 x 60 x 6 Mild Steel (EN: S275JO) 50 x 20 x 6 Material
* Other voltages available upon request. ** Special models for bending radii up to 500 mm (extended model) and up to 850 mm (flipper model) available upon request.
* Capacity range from 5 mm to 76 mm with min radius 2 x (depending on material quality, tube diameter and wall thickness). For dimensions in inches, see conversion table on page 97.
22
SA / E / A
MEGABENDER MG030
MODELS
Art. Ref. MG 030V2T* MG 030T MG 030M
* Two speed model.
Description Megabender MG030 Megabender MG030 Megabender MG030
Phase Three Three Single

Art. Machine Tube Radius 2x 2x 2x Formers 1/2 (21.30 mm), R46 3/4 (26.90 mm), R56 1 (33.70 mm), R67 11/4 (42.25 mm), R90 11/2 (48.25 mm), R100 2 (60.30 mm), R150 Formers 1/2 (21.30 mm), R67 3/4 (26.90 mm), R82 1 (33.70 mm), R112 11/4 (42.25 mm), R130 11/2 (48.25 mm), R150 2 (60.30 mm), R190
MG 030V2T K2D MG 030V2T Gas inches MG 030T K2D MG 030T Gas inches
MG 030M K2D MG 030M Gas inches
Art.
Machine
Tube
Radius 3x 3x 3x
MG 030V2T K3D MG 030V2T Gas inches MG030T K3D MG 030T Gas inches
artt. MG030V2T / MG030T / MG030M
MG 030M K3D MG 030M Gas inches
SPECIAL MODELS
Art. Description Faster models (0.5 5 rpm) - Other features same as standard models.
Art. MG 030V2T KOD
Machine MG 030V2T
Tube OD inches
MG 030T KOD
MG 030T
OD inches
Formers 5/8 (15.88 mm), R46 7/8 (22.22 mm), R56 1 (28.40 mm), R67 11/4 (31.75 mm), R82 11/2 (38.10 mm), R100 2 (50.80 mm), R150
MG 030VT MG 030VM
MAXIMUM CAPACITY*
Capacities based on materials with T.S. 42 Kg/mm2 (psi 60.000) - Y.P. 25 Kg/mm2 (psi 36.000)
Section
TECHNICAL DATA
Description Bending Radii** Max Rotation Angle Max Bending Speed Control Number of Programs Overload System Control Voltage* Motor Noise Level (machine operating) Upper Machine Body Lower Machine Mainframe Foot-switch Control Dimensions (w x h x l) Weight MG030V2T MG030T / MG030M
10 380 mm 10 380 mm 210 210 2 / 4 rpm Variable Electronic with Microprocessor Electronic with Microprocessor 30 x 9 Bends Each 30 x 9 Bends Each Yes Yes Three Phase 220 / 400 V 3.5 kW < 70 dB Aluminium Alloy Welded Steel Yes 680 x 910 x 370 mm 186 kg Three Phase 220 / 400 V Single Phase 220 V 1.5 kW < 70 dB Aluminium Alloy Welded Steel Yes 680 x 910 x 370 mm 193 kg
Max x wall thickness (mm) Gas tubes 21/2 Gas x 4 Standard Steel tubes 76 x 3 Furniture tubes 76 x 3 Hydraulic Steel ST35 70 x 5 Stainless Steel AISI 304 - 316 70 x 4 Stainless Steel AISI 308 (food industry) 76 x 1.6 Soft Brass 76 x 4 Hard Copper & Aluminium 76 x 6 Soft Copper 76 x 6 Conduit tubes 73 x 4 Mepla, Geberit and similar tubes 50 x 4 Mild Steel (EN: S275JO) 45 Mild Steel (EN: S275JO) 10 x 90 Mild Steel (EN: S275JO) 30 x 60 x 3 Mild Steel (EN: S275JO) 60 x 60 x 3 Mild Steel (EN: S275JO) 40 x 40 Mild Steel (EN: S275JO) 60 x 60 x 6 Mild Steel (EN: S275JO) 50 x 20 x 6 Material
* Capacity range from 5 mm to 76 mm with min radius 2 x (depending on material quality, tube diameter and wall thickness). Bending capacity of faster models artt. MG030VM / MG030VT may be lower. For dimensions in inches, see conversion table on page 97.
23
SA / E / A
TOPBENDER TB60
MODELS
Art. Ref. TB 60T Description Topbender TB60 Phase Three

Art. Machine Tube Radius Formers 1/2 (21.30 mm), R46 3/4 (26.90 mm), R56 1 (33.70 mm), R67 11/4 (42.25 mm), R90 11/2 (48.25 mm), R100 2 (60.30 mm), R150
TB60T K2D
TB 60T
Gas inches
2x
Art.
Machine
Tube
Radius
TB60T K3D
TB 60T
Gas inches
3x
Art.
Machine
Tube
TB60T KOD
TB 60T
OD inches
art. TB60T
MAXIMUM CAPACITY
Section
TECHNICAL DATA
Description Bending Radii** Max Rotation Angle Max Bending Speed Control Number of Programs Overload System Control Voltage* Motor Noise Level (machine operating) Upper Machine Body Lower Machine Mainframe Foot-switch Control Dimensions (w x h x l) Weight TB60T 10 380 mm 210 2/4 rpm Electronic with Microprocessor 30 x 9 Bends Each Yes Three Phase 220 / 400 V 1.5 kW < 70 dB Aluminium Alloy Welded Steel Yes 500 x 1000 x 760 mm 186 kg
Max x wall thickness (mm) Gas tubes 2 Gas x 4 Standard Steel tubes 60 x 4 Furniture tubes 60 x 4 Hydraulic Steel ST35 64 x 5 Stainless Steel AISI 304 - 316 64 x 3 60 x 3 Stainless Steel AISI 308 (food industry) 60 x 6 Soft Brass 64 x 6 Hard Copper & Aluminium 64 x 6 Soft Copper Conduit tubes 63 x 4 Mepla, Geberit and similar tubes 50 x 4 Mild Steel (EN: S275JO) 35 Mild Steel (EN: S275JO) 14 x 60 Mild Steel (EN: S275JO) 25 x 50 x 3 Mild Steel (EN: S275JO) 50 x 50 x 3 Mild Steel (EN: S275JO) 30 x 30 Mild Steel (EN: S275JO) 50 x 50 x 6 Mild Steel (EN: S275JO) 40 x 20 x 6 Material
For dimensions in inches, see conversion table on page 97.
24
SA / E / A
TOPBENDER TB050
MODELS
Art. Ref. TB 050T Description Topbender TB050 Phase Three

Art. Machine Tube Radius Formers 1/2 (21.30 mm), R46 3/4 (26.90 mm), R56 1 (33.70 mm), R67 11/4 (42.25 mm), R90 11/2 (48.25 mm), R100 2 (60.30 mm), R150 Formers 1/2 (21.30 mm), R67 3/4 (26.90 mm), R82 1 (33.70 mm), R112 11/4 (42.25 mm), R130 11/2 (48.25 mm), R150 2 (60.30 mm), R190 Formers 5/8 (15.88 mm), R46 7/8 (22.22 mm), R56 1 (25.40 mm), R67 11/4 (31.75 mm), R82 11/2 (38.10 mm), R100 2 (50.80 mm), R150
TB 050T K2D TB 050T Gas inches
2x
Art.
Machine
Tube
Radius
TB 050T K3D TB 050T Gas inches
3x
Art.
Machine
Tube
art. TB050T
TB 050T KOD
TB 050T
OD inches
MAXIMUM CAPACITY
Section
TECHNICAL DATA
Description Bending Radii** Max Rotation Angle Max Bending Speed Control Number of Programs Overload System Control Voltage* Motor Noise Level (machine operating) Upper Machine Body Lower Machine Mainframe Foot-switch Control Dimensions (w x h x l) Weight TB050T 10 300 mm 210 1.25 & 2.5 rpm Electronic with Microprocessor 30 x 9 Bends Each Yes Three Phase 220 / 400 V 1.5 kW < 70 dB Aluminium Alloy Welded Steel Yes 363 x 900 x 595 mm 130 kg
Max x wall thickness (mm) Gas tubes 2 Gas x 4 Standard Steel tubes 60 x 3 60 x 4 Furniture tubes 64 x 4 Hydraulic Steel ST35 64 x 3 Stainless Steel AISI 304 - 316 60 x 4 Stainless Steel AISI 308 (food industry) 60 x 4 Soft Brass 64 x 4 Hard Copper & Aluminium 64 x 4 Soft Copper Conduit tubes 60 x 4 Mepla, Geberit and similar tubes 50 x 4 Mild Steel (EN: S275JO) 35 Mild Steel (EN: S275JO) 10 x 60 Mild Steel (EN: S275JO) 25 x 50 x 3 Mild Steel (EN: S275JO) 50 x 50 x 3 Mild Steel (EN: S275JO) 30 x 30 Mild Steel (EN: S275JO) 50 x 50 x 6 Mild Steel (EN: S275JO) 40 x 20 x 6 Material
25
SA / E / A
TOPBENDER TB050EDT
MODELS
Art. Ref. TB 050EDT Description Topbender TB050EDT Phase Three
MAXIMUM CAPACITY
2 2
Section
Max x wall thickness (mm) Gas tubes 2 Gas x 4 Standard Steel tubes 60 x 3 Furniture tubes 60 x 4 Hydraulic Steel ST35 64 x 4 Stainless Steel AISI 304 - 316 64 x 3 Stainless Steel AISI 308 (food industry) 60 x 4 Soft Brass 60 x 4 Hard Copper & Aluminium 64 x 4 Soft Copper 64 x 4 Conduit tubes 60 x 4 Mepla, Geberit and similar tubes 50 x 4 Mild Steel (EN: S275JO) 35 Mild Steel (EN: S275JO) 10 x 60 Mild Steel (EN: S275JO) 25 x 50 x 3 Mild Steel (EN: S275JO) 50 x 50 x 3 Mild Steel (EN: S275JO) 30 x 30 Mild Steel (EN: S275JO) 50 x 50 x 6 Mild Steel (EN: S275JO) 40 x 20 x 6 Material
art. TB050EDT
TECHNICAL DATA
Description Bending Radii Max Rotation Angle Max Bending Speed Control Number of Programs Overload System Control Voltage* Motor Noise Level (machine operating) Upper Machine Body Lower Machine Mainframe Foot-switch Control Dimensions (w x h x l) Weight
MACHINE EQUIPMENT
TB050EDT 10 300 mm 210 1.3 rpm Basic Electronic Card 1 Yes Three Phase 220 / 400 V 1.5 kW Aluminium Alloy Welded Steel Yes 363 x 900 x 595 mm 130 kg , Gas 11/4 (31.75 mm)
(Former & Counterbending Die)*
Radius, mm 90
* Former in cast iron, counterbending die in brass.
26
SA / E / A
SUPERBENDER SB48
MODELS
Art. Ref. SB 48M SB 48T Description Superbender SB48 Superbender SB48 Phase Single Three

Art. SB 48M K2D SB 48T K2D Machine SB 48M SB 48T Tube Gas inches Gas inches Radius 2x 2x Formers 1/2 (21.30 mm), R46 3/4 (26.90 mm), R56 1 (33.70 mm), R67 11/4 (42.25 mm), R90 11/2 (48.25 mm), R100
Art. SB 48M K3D SB 48T K3D
Machine SB 48M SB 48T
Tube Gas inches Gas inches
Radius 3x 3x
Formers 1/2 (21.30 mm), R67 3/4 (26.90 mm), R82 1 (33.70 mm), R112 11/4 (42.25 mm), R130 11/2 (48.25 mm), R150
Art. SB 48M KOD SB 48T KOD
Machine SB 48M SB 48T
Tube OD inches OD inches
art. SB48M - SB48T
MAXIMUM CAPACITY
Section
TECHNICAL DATA
SB48M
SB48T
10 300 mm 10 300 mm 210 210 2 rpm 3 rpm Electronic with Microprocessor Electronic with Microprocessor 30 x 9 Bends Each 30 x 9 Bends Each Yes Yes Single Phase 110 / 220 V Three Phase 220 / 400 V 1.5 kW 1.5 kW < 70 dB < 70 dB Aluminium Alloy Aluminium Alloy Welded Steel Welded Steel Yes Yes 410 x 1000 x 570 mm 410 x 1000 x 570 mm 110 kg 110 kg
Max x wall thickness (mm) Gas tubes 11/2 Gas x 3.68 Standard Steel tubes 48 x 3.5 Furniture tubes 54 x 1.5 50 x 4 Hydraulic Steel ST35 50 x 3 Stainless Steel AISI 304 - 316 48 x 2.5 Stainless Steel AISI 308 (food industry) 60 x 3 Soft Brass 64 x 2 Hard Copper & Aluminium 64 x 2 Soft Copper Conduit tubes 60 x 2 Mepla, Geberit and similar tubes 50 x 4 Mild Steel (EN: S275JO) 32 Mild Steel (EN: S275JO) 8 x 48 Mild Steel (EN: S275JO) 20 x 40 x 3 Mild Steel (EN: S275JO) 40 x 40 x 3 Mild Steel (EN: S275JO) 30 x 30 Mild Steel (EN: S275JO) 40 x 40 x 5 Mild Steel (EN: S275JO) 32 x 16 x 5 Material
27
SA / E / A
SUPERBENDER SB060
MODELS
Art. Ref. SB 060M Description Superbender SB060 Phase Single

Art. Machine Tube Radius Formers 1/2 (21.30 mm), R46 3/4 (26.90 mm), R56 1 (33.70 mm), R67 11/4 (42.25 mm), R90 11/2 (48.25 mm), R100 2 (60.30 mm), R150
SB 060M K2D SB 060M
Gas inches
2x
Art.
Machine
Tube
Radius
SB 060M K3D SB 060M
Gas inches
3x
Art.
Machine
Tube
SB 060M KOD
SB 060M
OD inches
art. SB060M
MAXIMUM CAPACITY
TECHNICAL DATA
Section
SB060M 10 300 mm 210 2.5 rpm Stable Speed and Bending Angle Controls 1 Yes Single Phase 110 / 220 V 2.2 kW Aluminium Alloy Welded Steel Yes 260 x 900 x 600 mm 110 kg
Max x wall thickness (mm) Gas tubes 11/2 Gas x 3.68 Standard Steel tubes 48 x 3.5 Furniture tubes 54 x 1.5 Hydraulic Steel ST35 50 x 4 50 x 3 Stainless Steel AISI 304 - 316 48 x 2.5 Stainless Steel AISI 308 (food industry) 60 x 3 Soft Brass 64 x 2 Hard Copper & Aluminium 64 x 2 Soft Copper Conduit tubes 60 x 2 Mepla, Geberit and similar tubes 50 x 4 Mild Steel (EN: S275JO) 32 Mild Steel (EN: S275JO) 8 x 48 Mild Steel (EN: S275JO) 20 x 40 x 3 Mild Steel (EN: S275JO) 40 x 40 x 3 Mild Steel (EN: S275JO) 30 x 30 Mild Steel (EN: S275JO) 40 x 40 x 5 Mild Steel (EN: S275JO) 32 x 16 x 5 Material
28
SA / E / A
MEDIBENDER MB42
MODELS
Art. Ref. MB 42M MB 42T MB 42PM Description Medibender MB42 Medibender MB42 Medibender MB42 portable Phase Single Three Single

Art. MB 42M K2D MB 42T K2D Machine MB 42M MB 42T Tube Gas inches Gas inches Radius 2x 2x 2x Formers 1/2 (21.30 mm), 3/4 (26.90 mm), 1 (33.70 mm), 11/4 (42.25 mm), R46 R56 R67 R90 art. MB42PM Formers 1/2 (21.30 mm), R56 3/4 (26.90 mm), R67 1 (33.70 mm), R90 11/4 (42.25 mm), R112
MB 42PM K2D MB 42PM Gas inches
Art. MB 42M K3D MB 42T K3D
Machine MB 42M MB 42T
Tube Gas inches Gas inches
Radius 3x 3x 3x
MB 42PM K3D MB 42PM Gas inches
Art. MB 42M KOD MB 42T KOD MB 42PM KOD
Machine MB 42M MB 42T MB 42PM
Tube OD inches OD inches OD inches
Formers 5/8 (15.88 mm), 7/8 (22.22 mm), 1 (25.40 mm), 11/4 (31.75 mm),
R46 R56 R67 R82
art. MB42M - MB42T
MAXIMUM CAPACITY
TECHNICAL DATA
Section
MB42M / MB42PM
MB42T
10 260 mm 10 260 mm 210 210 2 rpm 4 rpm Electronic with Microprocessor Electronic with Microprocessor 30 x 9 Bends Each 30 x 9 Bends Each Yes Yes Single Phase 110 / 220 V Three Phase 220 - 400 V 1.1 kW 1.1 kW < 70 dB < 70 dB Aluminium Alloy Aluminium Alloy Welded Steel Welded Steel Yes Yes 410 x 1000 x 570 mm 360 x 500 x 460 mm 80 kg / 50 kg 410 x 1000 x 570 mm 80 kg
Max x wall thickness (mm) Gas tubes 11/4 Gas x 3.5 Standard Steel tubes 42 x 3 Furniture tubes 48 x 1.5 Hydraulic Steel ST35 42 x 4 Stainless Steel AISI 304 - 316 42 x 3 Stainless Steel AISI 308 (food industry) 42 x 2.5 Soft Brass 50 x 3 Hard Copper & Aluminium 54 x 2 Soft Copper 60 x 2 Conduit tubes 60 x 2 50 x 4 Mepla, Geberit and similar tubes Mild Steel (EN: S275JO) 30 Mild Steel (EN: S275JO) 7 x 42 Mild Steel (EN: S275JO) 18 x 35 x 2 Mild Steel (EN: S275JO) 35 x 35 x 3 Mild Steel (EN: S275JO) 25 x 25 Mild Steel (EN: S275JO) 35 x 35 x 5 Mild Steel (EN: S275JO) 28 x 14 x 5 Material
29
SA / E / A
MEDIBENDER MD070
MODELS
Art. Ref. MD 070M Description Medibender MD070 Phase Single

Art. MD 070M KGS Machine MD 070M Tube Gas inches Formers 1/2 (21.30 mm), R46 3/4 (26.90 mm), R56 1 (33.70 mm), R82 art. MD070M
Art. MD 070M KOD
Machine MD 070M
Tube OD inches
Formers 5/8 (15.88 mm), R46 7/8 (22.22 mm), R56 1 (25.40 mm), R67
SPECIAL MODELS
Art. MD 071M Description Faster model - Same features as art. MD070M Footswitch control (art. P050H) not included Used for bending radii < 36 mm.
MAXIMUM CAPACITY
TECHNICAL DATA
Section
MD070M 36 190 mm 210 2.8 rpm Bending Angle Digital Setting 0 180 1 Yes Single Phase 110 / 220 V 900 W Aluminium Alloy Aluminium Yes 245 x 300 x 320 mm 23 kg
Max x wall thickness (mm) Gas tubes 1 Gas x 3.4 Standard Steel tubes 38 x 1.5 Furniture tubes 38 x 1.5 Hydraulic Steel ST35 35 x 3 Stainless Steel AISI 304 - 316 30 x 2 Stainless Steel AISI 308 (food industry) 35 x 1.5 Soft Brass 42 x 1.5 Hard Copper & Aluminium 42 x 1.5 Soft Copper 50 x 2 Conduit tubes 50 x 2 Mepla, Geberit and similar tubes 50 x 4 Mild Steel (EN: S275JO) 20 Mild Steel (EN: S275JO) 10 x 25 Mild Steel (EN: S275JO) 15 x 25 x 3 Mild Steel (EN: S275JO) 25 x 25 x 3 Mild Steel (EN: S275JO) 20 x 20 Mild Steel (EN: S275JO) 30 x 30 x 5 Mild Steel (EN: S275JO) 30 x 15 x 5 Material
30
SA / E / A
MEDIBENDER MD083
Tube Bender without mandrel Manual
MODELS
Art. Ref. MD 083 Description Medibender MD083 Phase -

Art. MD 083 KMM Machine MD 083 Tube Millimeter Formers 12, R36 - 14, R40 16, R46 - 18, R56 22, R67 - 28, R96 art. MD083
* Formers in aluminium, counterbending dies in brass.
MAXIMUM CAPACITY
2 2
TECHNICAL DATA
Description Bending Radii Max Rotation Angle Max Bending Speed Control Number of Programs Overload System Control Voltage* Motor Noise Level (machine operating) Upper Machine Body Lower Machine Mainframe Foot-switch Control Dimensions (w x h x l) Weight MD083 10 190 mm 210 Aluminium Alloy Aluminium No 245 x 200 x 320 mm 17 kg
Section
Max x wall thickness (mm) Gas tubes 1 Gas x 3.4 Standard Steel tubes 35 x 2.5 Furniture tubes 32 x 1.5 Hydraulic Steel ST35 35 x 3 Stainless Steel AISI 304 - 316 35 x 2 Stainless Steel AISI 308 (food industry) 35 x 1.5 Soft Brass 32 x 3 Hard Copper & Aluminium 42 x 1.5 Soft Copper 50 x 2 Conduit tubes 50 x 2 Mepla, Geberit and similar tubes 50 x 4 Mild Steel (EN: S275JO) 20 Mild Steel (EN: S275JO) 10 x 25 Mild Steel (EN: S275JO) 15 x 25 x 3 Mild Steel (EN: S275JO) 25 x 25 x 3 Mild Steel (EN: S275JO) 20 x 20 Mild Steel (EN: S275JO) 30 x 30 x 5 Mild Steel (EN: S275JO) 30 x 15 x 5 Material
31
SA / E / A
MINIBENDER MN092
MODELS
Art. Ref. MN 092M Description Minibender MN092 Phase Single

Art. MN 092M KMM Machine MN 092M Tube Millimeter Formers 12, R36 - 14, R40 16, R46 - 18, R56 22, R67 - 28, R96
* Formers in aluminium, counterbending dies in polymer and brass.
Art. MN 092M KME
Machine MN 092M
Tube Millimeter
Formers 15, R46 - 18, R56 22, R67 - 28, R112
Art. MN 092M KMG
Machine MN 092M
Tube Mepla, Geberit and similar
Formers 15, R46 - 20, R67 26, R82 - 32, R112 40, R160 - 50, R170
art. MN092M
* Formers in aluminium, counterbending dies in brass.
Art. MN 092M KOD
Machine MN 092M
Tube OD inches
Formers 1/2 (12.70 mm), R40 3/4 (19.05 mm), R67 1 (25.40 mm), R82 11/8 (28.58 mm), R112
MAXIMUM CAPACITY
TECHNICAL DATA
Section
MN092M 10 190 mm 210 2 rpm Electronic with Microprocessor 3 Yes Single Phase 110 / 220 V 800 W Aluminium Alloy Aluminium No 200 x 105 x 360 mm 15 kg
Max x wall thickness (mm) Gas tubes 3/4 Gas x 2.9 Standard Steel tubes 27 x 2.3 Furniture tubes 28 x 2.5 Hydraulic Steel ST35 28 x 1.5 28 x 1.5 Stainless Steel AISI 304 - 316 Stainless Steel AISI 308 (food industry) 28 x 1.5 Soft Brass 28 x 2 28 x 1.5 Hard Copper & Aluminium Soft Copper 35 x 1.3 Conduit tubes 42 x 2 Mepla, Geberit and similar tubes 50 x 4 Mild Steel (EN: S275JO) 16 Mild Steel (EN: S275JO) Mild Steel (EN: S275JO) Mild Steel (EN: S275JO) Mild Steel (EN: S275JO) Mild Steel (EN: S275JO) Mild Steel (EN: S275JO) Material
32
SA / E / A
NON MANDREL BENDERS

MAXIMUM CAPACITY
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000). For dimensions in inches, see conversion table on page 97.
2 2
MEGABENDER MG76 - MG030 Section Material

Gas tubes Standard Steel tubes Furniture tubes Hydraulic Steel ST35 Stainless Steel AISI 304 - 316 Stainless Steel AISI 308 (food industry) Soft Brass Hard Copper & Aluminium Soft Copper Conduit tubes Mepla, Geberit and similar tubes Mild Steel (EN: S275JO) Mild Steel (EN: S275JO) Mild Steel (EN: S275JO) Mild Steel (EN: S275JO) Mild Steel (EN: S275JO) Mild Steel (EN: S275JO) Mild Steel (EN: S275JO)
TOP BENDER TB60 TB050 TB050EDT Max x thickness (mm) 2 Gas x 4 60 x 3 60 x 4 64 x 4 64 x 3 60 x 4 60 x 4 64 x 4 64 x 4 60 x 4 50 x 4 35 10 x 60 25 x 50 x 3 50 x 50 x 3 30 x 30 50 x 50 x 6 40 x 20 x 6
SUPER BENDER SB48 SB060
21/2 Gas x 4 76 x 3 76 x 3 70 x 5 70 x 4 76 x 1.6 76 x 4 76 x 6 76 x 6 73 x 4 50 x 4 45 10 x 90 30 x 60 x 3 60 x 60 x 3 40 x 40 60 x 60 x 6 50 x 20 x 6
2 Gas x 4 60 x 4 60 x 4 64 x 5 64 x 3 60 x 3 60 x 6 64 x 6 64 x 6 63 x 4 50 x 4 35 14 x 60 25 x 50 x 3 50 x 50 x 3 30 x 30 50 x 50 x 6 40 x 20 x 6
11/2 Gas x 3.68 48 x 3.5 54 x 1.5 50 x 4 50 x 3 48 x 2.5 60 x 3 64 x 2 64 x 2 60 x 2 50 x 4 32 8 x 48 20 x 40 x 3 40 x 40 x 3 30 x 30 40 x 40 x 5 32 x 16 x 5
11/2 Gas x 3.68 48 x 3.5 54 x 1.5 50 x 4 50 x 3 48 x 2.5 60 x 3 64 x 2 64 x 2 60 x 2 50 x 4 32 8 x 48 20 x 40 x 3 40 x 40 x 3 30 x 30 40 x 40 x 5 32 x 16 x 5
Capacities based on materials with T.S. 42 Kg/mm2 (psi 60.000) - Y.P. 25 Kg/mm2 (psi 36.000). For dimensions in inches, see conversion table on page 97.
MEDI BENDER MB42 Section Material

Gas tubes Standard Steel tubes Furniture tubes Hydraulic Steel ST35 Stainless Steel AISI 304 - 316 Stainless Steel AISI 308 (food industry) Soft Brass Hard Copper & Aluminium Soft Copper Conduit tubes Mepla, Geberit and similar tubes Mild Steel (EN: S275JO) Mild Steel (EN: S275JO) Mild Steel (EN: S275JO) Mild Steel (EN: S275JO) Mild Steel (EN: S275JO) Mild Steel (EN: S275JO) Mild Steel (EN: S275JO)
MINI BENDER MD083 MN092
MD070
Max x thickness (mm) 11/4 Gas x 3.5 42 x 3 48 x 1.5 42 x 4 42 x 3 42 x 2.5 50 x 3 54 x 2 60 x 2 60 x 2 50 x 4 30 7 x 42 18 x 35 x 2 35 x 35 x 3 25 x 25 35 x 35 x 5 28 x 14 x 5 1 Gas x 3.4 38 x 1.5 38 x 1.5 35 x 3 30 x 2 35 x 1.5 42 x 1.5 42 x 1.5 50 x 2 50 x 2 50 x 4 20 10 x 25 15 x 25 x 3 25 x 25 x 3 20 x 20 30 x 30 x 5 30 x 15 x 5 1 Gas x 3.4 35 x 2.5 32 x 1.5 35 x 3 35 x 2 35 x 1.5 32 x 3 42 x 1.5 50 x 2 50 x 2 50 x 4 20 10 x 25 15 x 25 x 3 25 x 25 x 3 20 x 20 30 x 30 x 5 30 x 15 x 5 3/4 Gas x 2.9 27 x 2.3 28 x 2.5 28 x 1.5 28 x 1.5 28 x 1.5 28 x 2 28 x 1.5 35 x 1.3 42 x 2 50 x 4 16 -
33
SA / E / A
NON MANDREL ACCESSORIES

For Megabender, Topbender and Superbender
40 mm HEXAGONAL SHAFT
MG030 TB050/ TB60 SB060 SB48 MG76 EDT
Art. P050A Art. P050A
50 mm HEXAGONAL SHAFT
Art. P050B Art. P050B
COUNTERBENDING DIE SUPPORT BRACKET
TB050/ MG030 TB60 SB060 SB48 MG76 EDT
Art. P050D/1 Art. P050D/1
SLIDER
Art. P575/1 Art. P575/1
HANDWHEEL
Art. 050G Art. 050G
FOOT SWITCH CONTROL
MG030 TB050/ SB060 SB48 TB60 MG76 EDT
Art. P050H Art. P050H
34
SA / E / A

COUNTERBENDING DIE EXTENSION
For small radius bends (< 36 mm).
Art. 152-P Art. 152-P
6 mm HEXAGONAL KEY
SPECIAL GREASE SPRAY CAN & PUMP
MG030 TB050/ SB060 SB48 TB60 MG76 EDT
Art. 810P - Art. P010 Art. 810P (Special grease spray can) Art. P010 (Grease pump)
SPECIAL FORMER HOLDING SHAFT

For bending radii from 10 to 35 mm. To be used with former 157A.
Art. 050C Art. 050C
SPECIAL DIE
Special die with special shaft from 10 to 35 mm radius.
Art. 050S Art. 050S
SPECIAL SUPPORT BRACKET

Special counterbending die support bracket for bending radii from 225 to 290 mm. Available only upon request.
Art. P050E Art. P050E
35
SA / E / A

2 AXES POSITIONING TABLE
For multiple bends applications. Max 48 mm. Available lengths: 3 m / 10 ft and 6 m / 20 ft.
Art. A40/P Art. A40/P
2 AXES LENGTH STOP DEVICE

For multiple bends applications. Used with steel and aluminium formers with radius from 150 to 250 mm.
Art. 050M Art. 050M
SPECIAL EXTRACTOR PLATE

Extractor plate for profiles, solid and hollow.
Art. P500P1 Art. P500P1
36
SA / E / A

For Medibender and Minibender
SPECIAL GREASE SPRAY CAN & PUMP
MB42/P
MD070
MD083
MN092
Art. 810P - Art. P010 Art. 810P (Special grease spray can) Art. P010 (Grease pump)
FOOT SWITCH CONTROL
MB42/P
MD070
MD083
na
MN092
na
HANDWHEEL
MB42/P
MD070
na
MD083
na
MN092
na
Art. MP027 Art. MP027
HEXAGONAL SHAFT
MB42/P
MD070
na
MD083
na
MN092
na
Art. MP003 Art. MP003
MB42/P
MD070
na
MD083
na
MN092
na
Art. MP019A Art. MP019A
SLIDER
MB42/P
MD070
na
MD083
na
MN092
na
Art. MP018/1 Art. MP018/1
37
SA / E / A

2 AXES LENGTH STOP DEVICE
For multiple bends applications. Used with steel and aluminium formers with radius from150 to 250 mm.
Art. 050M Art. 050M
MB42/P
MD070
MD083
MN092
SPECIAL TOOLING HOLDING SHAFT

For bending radii from 10 to 35 mm (to be used with former 157A). To be used with counterbending die extension, art. 152P.
MB42/P
MD070
na
MD083
na
MN092
na
Art. 042C Art. 042C
SPECIAL FORMER
Special former with shaft for radii from 10 to 35 mm.
MB42/P
MD070
na
MD083
na
MN092
na
Art. 042S Art. 042S
2 AXES POSITIONING TABLE

For multiple bends applications. Max 48 mm. Available lengths: 3 m / 10 ft and 6 m / 20 ft, including adaptor for mounting on MB42.
Art. A40/P-MB42
MB42/P
MD070
na
MD083
na
MN092
na
Art. A40/PMB42
LEVER
For counterbending die positioning on art. MD070, MD071, MD083, MN092.
Art. P084F
MB42/P
na
MD070
MD083
MN092
Art. P084F
SUPPORT BRACKET
To place on aluminium formers for tube wall thickness higher than 1.5 mm.
Art. P084G
MB42/P
na
MD070
MD083
MN092
na
Art. P084G
38
SA / E / A

To be used for placing and positioning the counterbending die.
Art. 084E1
MB42/P
na
MD070
MD083
MN092
na
Art. 084E1
METAL STORAGE CASE
MB42/P
na
MD070
MD083
MN092
Art. R500P Artt. R500P - R600
Art. R600
TRIPOD
MB42/P
na
MD070
MD083
MN092
Art. 084D1 Art. 084D1
REAMER
For tubes from 4 to 25 mm (from 1/4 to 1).
MB42/P
na
MD070
MD083
MN092
Art. 802 Art. 802
REAMER
For tubes from 5 to 45 mm (from 1/4 to 13/4).
MB42/P
na
MD070
MD083
MN092
Art. 803 Art. 803
REAMER KIT
Including: 1 display box, 12 reamers art. 802 for tubes from 4 to 25 mm (from 1/4 to 1).
MB42/P
na
MD070
MD083
MN092
Art. 804
39
SA / E / A

REAMER KIT
Including: 1 display box, 12 reamers art. 803 for tubes from 5 to 45 mm (for tubes from 1/4 to 13/4).
MB42/P
na
MD070
MD083
MN092
Art. 805
REAMER KIT
Including: 1 display box, 8 reamers art. 802 for tubes from 4 to 25 mm (for tubes from 1/4 to 1), 4 reamers art. 803 for tubes from 5 to 45 mm (for tubes from 1/4 to 13/4).
MB42/P
na
MD070
MD083
MN092
Art. 806
TUBE WORKING ACCESSORY

For reducing, flanging and chamfering tubes.
MB42/P
na
MD070
MD083
MN092
na
Art. 087 Art. 087
HANDLE
MB42/P
na
MD070
na
MD083
MN092
na
Art. P084L Art. P084L
TRANSMISSION UNIT
For electric drill connection.
MB42/P
na
MD070
na
MD083
MN092
na
Art. 083A Art. 083A
DRILL HOLDER
For holding the electric drill on art. MD083.
MB42/P
na
MD070
na
MD083
MN092
na
Art. 083B Art. 083B
40
SA / E / A

BRASS SLIDER
MB42/P
na
MD070
MD083
MN092
na
Art. P149 Art. P149
SLIDER
MB42/P
na
MD070
na
MD083
na
MN092
Art. P811 Art. P811
MB42/P
na
MD070
na
MD083
na
MN092
Art. 092E1 Art. 092E1
REMOVABLE HEXAGONAL SHAFT
MB42/P
na
MD070
na
MD083
na
MN092
41
SA / E / A
MANDREL BENDERS
SECTOR
APPLICATIONS
Railings, ladders, roof frameworks, furniture
NAUTICALS
Seat frames, handles, window frames, hydraulic pipelines of brake systems
AIRCRAFT
Window and windscreen frames, exhaust pipes, seat frames, roll bars, railings
TRANSPORT
Exhaust pipes, window and windscreen frames
AUTOMOTIVE
Frames and accessories (stands, handlebars, racks)
MOTORCYCLING
Lamps, chairs, bathroom furniture, other home furniture
HOME FURNITURE
Hospital and beauty shop beds, medical furniture and equipment
MEDICAL FURNITURE
42
AN / E / A
MANDREL BENDERS
Megabender with mandrel
4MG030 with mandrel
page
44
Mandrel Accessories
45
4MG030 with mandrel
Patents
On artt. MG030V2T-A3/H76 - MG030T-A3/H76-C MG030M-A3/H76: 41 278 066 (Italy) 41 283 894 (Italy) 4RM 2007 A 0000015 (Italy - pending) 4RM 2005 A 000607 (Italy - pending) 4EP 0 742 080 (Europe) 4EP 0 786 293 (Europe) 45.687.601 (USA) 45.771.735 (USA) 42.175.977 (Canada) 42.195.180 (Canada) 4197969 (Mexico) 49602228.0 (Brazil) 4ZL 96105160.4 (China) 4ZL 97100421.8 (China) 4229854 (Korea) 4563 221 (Korea) 42667971 (Japan) 43225261 (Japan) 4121094 (Taiwan)
43
AN / E / A
MEGABENDER MG030 WITH MANDREL

Mandrel Bender
MODELS
Art. MG030V2T-A3/H76* MG030T-A3/H76-C MG030M-A3/H76 Phase Three Three Single Inverter Working Lenght 3 m** 3 m** 3 m**
a
-
* Two speed model. ** On request extension table 3 m (10 ft) long with 6 m (20 ft) total working length. Note: Machines supplied without oil.
PATENTED
artt. MG030V2T-A3/H76 MG030T-A3/H76-C MG030M-A3/H76
TECHNICAL FEATURES
aSoft touch control panel integrated in the machine body aMultifunctional menu for programming bend angles, mandrel pre-extraction and internal tube lubrication aOne axis control for former rotation aLength and rotation positioning of the mandrel chuck are carried out manually by using standard adjustable mechanical stops or by high aReinforced mandrel arm with extended shaft for higher rigidity aHigh quality bends even with thin wall thicknesses and tight radii aThe drive unit can be used as a non mandrel or a mandrel bender with the only use of the mandrel attachment aVery robust cast iron tooling for higher rigidity and bending accuracy aVariable speed using inverter system aEasy installation and low maintainance
precision digital display
44
AN / E / A
MEGABENDER MG030 WITH MANDREL
MAXIMUM CAPACITY
2 2
TECHNICAL DATA
Max x thickness (mm) 48.26 x 3.68 (11/2 Gas x 3.68) 50 x 3 50 x 3 50 x 3 50 x 2 50 x 3 64 x 4 50 x 3 64 x 4 64 x 4 50 x 25 x 4 (along X) 50 x 25 x 4 (along Y) 45 x 45 x 3 Description Min Bending Radius Max Bending Radius Max Bending Angle Bend Direction Speed Control Number of Programs Mandrel Pre-extraction Weight (Drive Unit + Mandrel Device) Weight (Mandrel Device only) MG030V2T / MG030T / MG030M with mandrel 2 x Outside Diameter 200 mm 180 Counterclockwise 2 / 4 rpm (three phase) Variable (single phase) Microprocessor with Multi-functional Menu System 30 x 9 Bends Each Yes 3 m: 600 Kg; 6 m: 700 Kg 3 m: 250 Kg; 6 m: 350 Kg
Section
Material Boiler tubes Standard Steel tubes Furniture tubes Hydraulic Steel ST35 Stainless Steel AISI 304 - 316 Stainless Steel AISI 308 (food industry) Soft Brass Conduit tubes Aluminium T6 6060 Semi Raw Copper / CUNI
X Y
Mild Steel (EN: S275JO) Mild Steel (EN: S275JO)
Capacity range from 10 mm to 64 mm with min radius 2 x (depending on material quality, tube diameter and wall thickness). For higher wall thickness, special feasibility study is requested. For dimensions in inches, see conversion table on page 97.
ACCESSORIES FOR MEGABENDER MG030 WITH MANDREL

For all accessories supplied with MG030 with mandrel, see MG030 non mandrel accessories on pages 34 - 35.
45
AN / E / A
METALWORKING
SECTOR
APPLICATIONS
Porthole frames, chocks, exhaust pipes
NAUTICAL
Window frames, seat frameworks, trimmings
TRANSPORT
Ornamental applications for interior and exterior design, metal furniture
HOME FURNITURE
Ornamental applications for street and outdoor furniture
OUTDOOR FURNITURE
OTHER APPLICATIONS:
Tube framework
Exhaust pipes
Customized motorcycle applications
Notches
46
MW / E / A
METALWORKING
Ercopress
4EP45 / EP25
Ercopress Accessories
page
48 49
4EP45 - EP25
Erconotch
4EN180 / EN100
Erconotch Accessories
page
51 53
4EN180 - EN100
Ercoform
4EF35
Ercoform Accessories
page
54 55
4EF35
Ercoheat
4EH2 / EH1
page
58
4EH2 - EH1
Patents
On artt. EN180 - EN100: 41 323 763 (Italy) 41 334 062 (Italy) 41 323 762 (Italy) 4EP 1 293 293 (Europe) 41 405 696 (Europe) 4EP 1 405 696 (Europe) 402 14263 (France) 410 253 364 (Germany) 42 383 284 (UK) 4P-362596 (Poland) 4294 494 (Czech Republic) 42 264 905 (Russia) 42237980 (Spain) 4TR 2003 01689 B (Turkey) 46.848.982 (USA) 46.855.038 (USA) 46.875.094 (USA) 47.044.844 (USA - divisional) 42.402.766 (Canada) 42.412.104 (Canada) 42.443.177 (Canada) 4234446 (Mexico) 4236651 (Mexico) 4ZL 02131656.2 (China) 4ZL 02151328.7 (China) 4ZL 200310100608.3 (China) 4458728 (Korea) 4490012 (Korea) 4611360 (Korea) 43770867 (Japan) 43820204 (Japan) 43837406 (Japan) 41 232 789 (Taiwan) 42003252791 (Australia) On art. EF35: 41 302 351 (Italy) 41 323 762 (Italy) 41 333 838 (Italy) 4RM 2003 A 000299 (Italy - pending) 4RM 2004 A 000365 (Italy - pending) 405425507.0 (Europe) 4EP 0 990 472 (Europe) 4EP 1 422 003 (Europe) 42002 02066(3) (Spain) 4TR 2003 01982 B (Turkey) 46.189.359 (USA) 47.140.220 (USA) 411/177.588 (USA) 42.284.427 (Canada) 42.449.886 (Canada) 4220 803 (Mexico) 4PA/A/2003/010556 (Mexico) 4PA/A/2005/007595 (Mexico) 4200510086081.2 (China) 42005-64909 (Korea)
47
MW / E / A
ERCOPRESS EP45 - EP25

Press, Expander, Reducer and Flanging
MODELS
Art. EP45H2-V2 EP45H1-V2 EP25H2-V2 EP25H1-V2 Phase Three Three Three Three Max Hydraulic Piston Force 45 T 45 T 25 T 25 T Press Expander/ Reducer/ Flanging
a a a a
a
-
a
-
Note: Machines supplied without oil.
artt. EP25 - EP45
MAX CAPACITY
Capacity
2
EP45H2-V2 200 x 20 mm at 90 (V = 140 mm)
EP45H1-V2
EP25H2-V2
EP25H1-V2 200 x 15 mm at 90 (V = 140 mm)
Flat Bar Folding (Fe 370 N/mm )
160 x 20 mm (V = 120 mm) 130 x 15 mm (V = 100 mm) 200 x 20 mm (V = 140 mm) 200 x 15 mm (V = 130 mm)
Expander/Reducer/Flanging*
21/2 Gas ( 76.1 x 3 mm) 3 OD ( 76.2 x 3 mm)
21/2 Gas ( 76.1 x 3 mm) 3 OD ( 76.2 x 3 mm)
* For > 76 mm, a special headframe is required (supplied upon request). For dimensions in inches, see conversion table on page 97.
TECHNICAL FEATURES
aVery robust working surface for maximum reliability and accuracy of heavy duty operations aAdjustable hydraulic cylinder force and speed for higher working flexibility aBidirectional cylinder positioning control (electronic and programmable) for repeatable applications aFast tool change over
48
MW / E / A
TECHNICAL DATA
Description Max Working Stroke Max Hydraulic Piston Force Three Phase Motor Two Speed Voltage* Hydraulic Piston Control Multiple Programs for Cylinder Positioning Control Working Speed Weight Dimensions (w x h x l)
EP45H2-V2 250 mm 45 t 4 kW Yes 220 / 400 V Electronic Yes 14 / 28 mm/sec 1000 Kg 750 x 1220 x 1100 mm
EP45H1-V2 250 mm 45 t 4 kW Yes 220 / 400 V Electronic Yes 14 / 28 mm/sec 1000 Kg 750 x 1220 x 1100 mm
EP25H2-V2 170 mm 25 t 2.7 / 3.5 kW Yes 220 / 400 V Electronic Yes 14 / 28 mm/sec 880 Kg 750 x 1220 x 1040 mm
EP25H1-V2 170 mm 25 t 2.7 / 3.5 kW Yes 220 / 400 V Electronic Yes 14 / 28 mm/sec 880 Kg 750 x 1220 x 1040 mm
ERCOPRESS ACCESSORIES
PRISM HOLDER FOR BAR FOLDING
EP45H2- EP45H1- EP25H2- EP25H1V2 V2 V2 V2
Art. EP25-0007-00 Art. EP25-0007-00
STRAIGHTNING SUPPORTS
Art. EP45PL Artt. EP45PL - EP25-0005-00
Art. EP25-0005-00
SIDE MATERIAL POSITIONING KIT
Art. EPBM Art. EPBM
49
MW / E / A
SERVICE TOOLS
Artt. ET32-104 - EP25-156 CP262 - CP261
Artt. ET32-104 - EP25-156 CP262 - CP261
PUNCH HOLDER FOR TUBE EXPANSION

na na
Art. EP25-0006-00 Art. EP25-0006-00
Art. EP25-0006-00
TIE BAR FOR TUBE EXPANSION

na na
Art. EP45TI Artt. EP25TI - EP45TI
Art. EP25TI
TIE BAR FOR FOLDING

To be used for applications close to max capacities (flat bar 150 x 10).
Art. EP45TP Artt. EP25TP - EP45TP
Art. EP25TP
50
MW / E / A
ERCONOTCH EN180 - EN100

Notcher & Grinder
MODELS
Art. EN180 EN100 Phase Three Three 2 Speed Abrasive Belt Width 180 mm 100 mm
SPECIAL MODELS
Art. EN180 EN100 2V* Description 2 speeds models - Other features same as standard models.
* For max capacities and technical features, see artt. EN180 - EN100 tables
MAX CAPACITY
Capacity Notching EN180 114 mm (41/2 OD) at 0 76 mm (3 OD) up to 45 60 mm (23/8 OD) up to 60 EN100 76 mm (3 OD) at 0 60 mm (23/8 OD) up to 45 32 mm (11/4 OD) up to 60
art. EN180
Grinding
140 mm (51/2) with frontal grinding 140 mm (51/2) with frontal grinding kit on request art. EN180-KS2 kit on request art. EN100-KS2
TECHNICAL FEATURES
aThe ideal machine for grinding and notching tubes of every type of material. A safe and valid alternative to using saws, plasma and aThe machine covers 95% of all notching applications aLeft and right notching up to 60. Adjustable vice height for offset notches and complex applications aThe EN180 machine features a high power air suction and filter (1000 m /hour with twin suction chanels) for complete metal chips, dust
3
milling cutters
aWith the vice removed, the machine can be used as a conventional grinding machine using the special grinding roll
and fumes removal
Dust collector drawer
Wide grinding surface
Powerful suction system
51
MW / E / A

TECHNICAL DATA
Description EN180 2000 x 180 mm 4 kW 2800 rpm 220 / 400 V 300 Kg 600 x 1500 x 1500 mm EN100 2000 x 100 mm 4 kW 2800 rpm 220 / 400 V 200 Kg 500 x 1500 x 1500 mm
Dimensions of Standard Grinding Belt Three Phase Motor Motor Speed Voltage* Weight Dimensions (b x h x l)
PATENTED ERCOLINA INNOVATIONS

QUICK ROLLER CHANGE OVER SYSTEM The ERCONOTCH EN100 and EN180 have a unique and revolutionary conical mounting system of the front roller for faster tool change over and perfect autocentring. Unlike other machines available on the market, the ERCONOTCH conical side supports are held by 4 sealed bearings (2 on each side). The exclusive advantages of this system are: - highly reduced vibrations - increased bearings life - higher machine reliability
Fase 1 Fase 2
PATENTED
COMBINED SIDE AND FEED MOVEMENTS Innovative and patented system of side (A on Fig. 1) and feed (B on Fig. 1) combined moviments. It feeds the tube into the grinding belt and simultaneously moves the tube along the belt: for maximum belt life, minimum burring and better heat dissipation during job performance.
EXCLUSIVE
Rotating working head to get 2 functions in 1 machine: notching and grinding
B A
PATENTED
Fig. 1 art. EN180
52
MW / E / A

ERCONOTCH ACCESSORIES
ROLL FOR NOTCHING
11/4 Gas.
Art. EN180-R424 Art. EN100-144
EN180
EN1802V
EN100
EN1002V
Artt. EN100-144 - EN180-R424
ABRASIVE BELTS
Nr. 3 zirconium abrasive belts (P40) for mild steel tubes.
EN180
EN1802V
EN100
EN1002V
Art. EN180-197 Artt. EN180-197 - EN100-150
Art. EN100-150
ABRASIVE BELTS
Alternatively, nr. 2 ceramic abrasive belts (P40) for stainless steel tubes.
EN180
EN1802V
EN100
EN1002V
Art. EN180-375 Artt. EN180-375 - EN100-148
Art. EN100-148
FRONT GRINDING KIT

Rubber roller 120 mm. Belt 2000 mm.
EN180
EN1802V
EN100
EN1002V
Artt. EN100-KS1 - EN180-KS1
Art. EN180-KS1
Art. EN100-KS1
FRONT GRINDING KIT

Rubber roller 140 mm. Belt 2100 mm.
EN180
EN1802V
EN100
EN1002V
Artt. EN100-KS2 - EN180-KS2
Art. EN180-KS2
Art. EN100-KS2
53
MW / E / A
ERCOFORM EF35
Bar Twister, Press, Tube Bender, Bar Curler
MODELS
Art. EF35- 2MT EF35- 3MT EF35- 6MT Phase Three Three Three Table Length 2000 mm 3000 mm 6000 mm
Note: Machines supplied without oil.
art. EF35- 2MT
MAX CAPACITY*
Profile BAR TWISTER 35 x 35 mm** (1.38 x 1.38) 30 x 30 mm** (1.18 x 1.18) 40 x 10 mm** (1.57 x 0.39) * Capacities based on materials with T.S. 42 Kg/mm2 (psi 60.000) - Y.P. 25 Kg/mm2 (psi 36.000). ** Using vice tiebar supplied with machine.
Profile
PRESS 20 x 20 mm (0.79 x 0.79) 20 mm (0.79) 40 x 8 mm (1.57 x 0.31) (only with special tooling kit) -
TUBE AND PIPE BENDER 20 x 20 mm (0.79 x 0.79) 20 mm (0.79) 33.7 x 3.2 mm (1 Gas x 0.12)
BAR CURLER 20 x 20 mm (0.79 x 0.79) 20 mm (0.79) 40 x 10 mm (1.57 x 0.39) -
TECHNICAL FEATURES
aModular machine: bar curler, twister, folder, press and tube bender aProgrammable rotation angle for accurate and repeatable jobs aProgrammable hydraulic press unit: powered by 5 ton hydraulic piston with a 220 mm stroke aThe curling unit works horizontally for casier operations and shorter production time aHigh curling capacity of square, round and flat bars aEasy to make very tight spirals for applications such as door or gate rings aOptional hydraulic secondary outlet, automatically controlled by a footswitch
54
MW / E / A
ERCOFORM EF35
TECHNICAL DATA
Description Standard Working Length (bar twister accessory) Three Phase Motor Hydraulic Motor Power Voltage* Speed Weight (without accessories) Dimensions (w x h x l)
EF35- 2MT 1500 mm (5 ft) 1.1 / 1.5 kW 1.5 kW 220 / 400 V 4.3/8.6 rpm 500 Kg 810 x 900 x 3030 mm
ERCOFORM ACCESSORIES
SERVICE TOOLS
EF35- 2MT
EF35- 3MT
EF35- 6MT
Artt. EP25-156 - EP25-155 CP262 - EP25-154
Artt. EP25-156 - EP25-155 CP262 - EP25-154
BAR CURLER UNIT

Complete with nr. 1 medium size chain.
EF35- 2MT
EF35- 3MT
EF35- 6MT
Art. EF35-GR-CAT-MED Art. EF35-GR-CAT-MED
SPIRAL DEVICE
Complete with nr. 1 roll for round, flat and square bars. Max capacity: round solid bar 18 mm, square bar 18 x 18 mm.
Art. EF35-GR-ANELLI
EF35- 2MT
EF35- 3MT
EF35- 6MT
Art. EF35-GR-ANELLI
BAR FOLDER UNIT

Complete with chuck and insert holders.
EF35- 2MT
EF35- 3MT
EF35- 6MT
Art. EF35-GR-C-PRES Art. EF35-GR-C-PRES
TUBE BENDER UNIT
EF35- 2MT
EF35- 3MT
EF35- 6MT
Art. EF35-300A Art. EF35-300A
55
MW / E / A
ERCOFORM EF35
RING ACCESSORY
For metal rings applications, completed with nr. 2 counterpressure rolls and nr. 1 former (50 mm radius).
EF35- 2MT
EF35- 3MT
EF35- 6MT
Art. EF35-KC00 Art. EF35-KC00
MAX CAPACITY *
Steel 2 R = 35 Kg/mm Steel 2 R = 35 Kg/mm 12 x 12 mm 14 mm
* With 180 bar working pressure and counter-pressure rolls in inner position. For dimensions in inches, see conversion table on page 97.
BIRD CAGE ACCESSORY

For bird cage shapes from solid square bars welded at the ends. Including: one set for bird cages made of 4 bars of 6, 8 or 10 mm. Accessory to be used with foot switch art. P050H.
EF35- 2MT
EF35- 3MT
EF35- 6MT
Art. EF35PGN100-500 Art. EF35PGN100-500
MAX CAPACITY
4 square bars 10 x 10 mm Bar length: Steel 2 min 180 mm; max 250 mm R = 37 Kg/mm 8 square bars 8 x 8 mm
HOT BAR ROLLING MILL ACCESSORY

For ornamental metalworking. Pre-heated material (with Metal Forging Oven ERCOHEAT) at 850 C is required. Including one set of nr. 2 smooth rolls (for other finishings, special rolls available upon request). Accessory to be used with foot switch art. P050H.
EF35- 2MT
EF35- 3MT
EF35- 6MT
Art. EF35-LAM00 Art. EF35-LAM00
MAX CAPACITY
Steel R = 42 Kg/mm2 60 x 15 mm
56
MW / E / A
ERCOFORM EF35
HYDRAULIC BAR TWISTER VICE ACCESSORY

For heavy duty applications on the Bar Twisting Unit. Accessory to be used with foot switch art. P050H.
EF35- 2MT
EF35- 3MT
EF35- 6MT
Art. EF35-KMI Art. EF35-KMI
FOOT SWITCH
Required for Bird Cage Accessory art. EF35PGN100-500, Hot Bar Rolling Mill Accessory art. EF35-LAM00 and Hydraulic Bar Twister Vice Accessory art. EF35-KMI on the Bar Twisting Unit.
EF35- 2MT
EF35- 3MT
EF35- 6MT
CONTROL PANEL
Used for all machine functions.
EF35- 2MT
EF35- 3MT
EF35- 6MT
Art. EF35-CR Art. EF35-CR
57
MW / E / A
ERCOHEAT EH2 - EH1

Metal Forging Oven
MODELS
Art. EH2 EH1 Nr. of Burners 4 2
art. EH2
art. EH1
TECHNICAL DATA
Description Feed Consumption (1 hr at full speed) Max Temperature Dimensions (w x h x l) EH2 Propane Gas 2.8 kg 1200C 600 x 400 x 700 mm EH1 Propane Gas 1.4 kg 1200C 600 x 400 x 500 mm
TECHNICAL FEATURES
aPropane gas feed aSimple ignition aHighly isolated combustion chamber in ceramic fiber and brick floor aDismountable rear for bar total length heating aTwo / four indipendent gas burners aAdjustable protective screen
58
MW / E / A
TOOLING
RING ROLLERS
4Standard Rolls
CE100 & CE70
page
60
4Special Rolls
CE100 & CE70
61
4Standard Rolls
CE50, CE40, CE50-ECO/02, ECO50 & ECO40
63 64
4Special Rolls
CE50, CE40, CE50-ECO/02, ECO50 & ECO40
NON MANDREL BENDERS

4Non Mandrel Formers 4Counterbending Dies 4Tooling for Medibender Vice
page 67 84 89
MANDREL BENDERS
4Mandrel Tooling 4Mandrel Formers
page 92 93
METALWORKING
4Ercopress Tooling 4Erconotch Tooling 4Ercoform Tooling
page 94 95 96
59
STANDARD ROLLS
For CE100 and CE70
STANDARD MODULAR ROLL SET
For tubes in mild steel (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars
2 2
Art. CE100
C100ST
Art. CE70 C7ST
Description Modular roll set in steel for profiles. Supplied standard with machines.
TUBE & PIPE ROLL SETS IN TEMPERED STEEL

For tubes in mild steel (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars
2 2
Art. CE100 C100-3/8G C100-1/2G C100-3/4G C100-1G C100-11/4G C100-11/2G C100-2G C100-21/2P C100-21/2G C100-3G C100-31/2G C100-4G C100-5G C100-6G
Art. CE70 C70-3/8G C70-1/2G C70-3/4G C70-1G C70-11/4G C70-11/2G C70-2G C70-21/2P C70-21/2G C70-3G C70-31/2G -
Tube , Gas inches 3/8 1/2 3/4 1 11/4 11/2 2 21/2 PIPE 21/2 3 31/2 4 5 6 x 4 mm
Tube , mm 17.2 21.3 26.9 33.7 42.2 48.3 60.3 73 76.1 88.9 101.6 114.3 139.7 165.1
Art. CE100 C100-3/4OD C100-1OD C100-11/4OD C100-11/2OD C100-2OD C100-21/2OD C100-3OD C100-31/2OD C100-4OD C100-41/2OD C100-5OD C100-51/2OD
Tube , OD inches Art. CE70 3/4 C70-3/4OD C70-1OD 1 C70-11/4OD 11/4 C70-11/2OD 11/2 C70-2OD 2 C70-21/2OD 21/2 3 C70-3OD 31/2 C70-31/2OD C70-4OD 4 41/2 5 51/2
Tube , mm 19.05 25.4 31.75 38.1 50.8 63.5 76.2 88.9 101.6 114.3 127 139.7
Art. CE100 C100-19 C100-32 C100-38 C100-42 C100-48 C100-60 C100-76
Art. CE70 C70-19 C70-32 C70-38 C70-42 C70-48 C70-60 C70-76
Tube , mm 19 32 38 42 48 60 76
60
CE / E / A
SPECIAL ROLLS
For CE100 and CE70
TUBE ROLL SETS IN STEEL
For tubes with not included in standard roll sets. For tubes in mild steel (T.S. 42 Kg/mm2 - Y.P. 25 kg/mm2) and similars.
Art. CE100 C100-A C100-B C100-C C100-D C100-E C100-F C100-G C100-H C100-I
Art. CE70 C70A C70B C70C C70D C70E C70F C70G -
Tube , mm* from 21 to 30 from 31 to 40 from 41 to 50 from 51 to 60 from 61 to 70 from 71 to 80 from 81 to 100 from 101 to 125 from 126 to 150
* Specify tube . For tubes in inches, refer to equivalent sizes in mm.
TUBE & PIPE ROLL SETS IN NYLON

Art. CE100
C100AL
Art. CE70 C70AL
Description Roll set in nylon for tubes in aluminium, stainless steel and other light alloys (ornamental materials) Roll set in nylon for profiles, solid square and rectangular bars in aluminium, stainless steel and other light alloys (ornamental materials)
C100ALP*
C70ALP*
* For high wall thickness tubes, please contact the Manufacturer for feasability study (with possible replacement of nylon rolls with brass rolls).
61
CE / E / A
SPECIAL ROLLS
For CE100 and CE70
MODULAR ROLL SETS FOR PALLADIUM WINDOW PROFILES
Art. CE100
CE10RPS
MODULAR ROLL SETS FOR LTZ PROFILES

Art. CE100
C100LTZ/1
Art. CE70
CE7RPS
Description Set of three modular steel rolls for Palladium LTZ profiles (UNI5030 and UNI5050). Leg-in and Leg-out without seal Set of three modular steel rolls for Palladium LTZ profiles (UNI5030 and UNI5050). With Leg-in and Leg-out seal Complete kit of modular steel rolls for Palladium LTZ profiles (UNI5030 and UNI5050). With and without Leg-in and Leg-out seal Rolls mandrel in steel for artt. CE10RPS-G and CE7RPS-G.
Dimensions 6x3 mm, length 2000 mm (please specify quantity upon ordering)
Art. CE70
C7LTZ/1
Description Roll set for window hollow profiles UNI 7810 (LTZ straight leg)
Refs.: 1A; 1B; 1C; 11A; 11B; 11C; SF1/B; SF2/B; SF3/B; 16A; 16B; 16Z
CE10RPS-G
CE7RPS-G
C100LTZS/1
C7LTZS/1
Roll set for window hollow profiles UNI 7810 (LTZ shaped leg)
Refs.: 15A; 15T; 15Z
CE10RPSC
CE7RPSC
C5SP-P10
C5SP-P10
Reference 1B
Reference 15T
MODULAR ROLL KIT

Art. CE100 Description Set of three modular steel rolls for square and rectangular profiles. 120 x 120 x 4 Each set includes: special rolls (nr. 6) + 10 mm spacers (nr. 6) + 15 mm spacers (nr. 6) Max dim., mm Description Set of three modular steel rolls for square and rectangular profiles. Each set includes: special rolls (nr. 6) + 10 mm spacers (nr. 12) + 5 mm spacers (nr. 3) Description Set of three steel modular rolls for profiles and special applications Max dim., mm
SPACERS FOR SPECIAL BATCH COMPOSITIONS

Art. CE100
C100SP-2 C100SP-1 -
Art. CE70 CP7RD10 CP7RD5
Description 15 mm spacer for special batch compositions 10 mm spacer for special batch compositions 5 mm spacer for special batch compositions
C100RC
Art. CE70
C70RC
80 x 80 x 3.2
Art. CE100
C100SP
Art. CE70 C7SP
For any inquiry about SPECIAL SECTION PROFILES, please contact the Manufacturer. A drawing to scale or any kind of technical information will be of help to carry out a feasability study.
62
CE / E / A
STANDARD ROLLS
For CE50, CE40, CE50-ECO/02, ECO50 and ECO40
STANDARD MODULAR ROLL SET
For tubes in mild steel (T.S. 42 Kg/mm2 - Y.P. 25 kg/mm2) and similars
Art. CE50, CE50-ECO/02, ECO50

C5ST
Art. CE40, ECO40 C4ST
Description Modular roll set in steel for profiles. Supplied standard with machines.
TUBE & PIPE ROLL SETS IN CAST IRON


C501-1/4G C501-3/8G C501-1/2G C501-3/4G C501-1G C501-11/4G C501-11/2G C501-2G C501-21/2P C501-21/2G
Art. CE40, ECO40 C401-1/4G C401-3/8G C401-1/2G C401-3/4G C401-1G C401-11/4G C401-11/2G C401-2G Art. CE40, ECO40 C401-1/2OD C401-5/8OD C401-3/4OD C401-7/8OD C401-1OD C401-11/4OD C401-11/2OD C401-13/4OD C401-2OD C401-21/4OD Art. CE40, ECO40 C401-10 C401-12 C401-16 C401-20 C401-22 C401-25 C401-26 C401-28 C401-30 C401-35 C401-40 C401-45 C401-50
Tube , Gas inches 1/4 3/8 1/2 3/4 1 11/4 11/2 2 21/2 PIPE 21/2
Tube , mm 13.2 17.2 21.3 26.9 33.7 42.2 48.3 60.3 73.0 76.1
Art. CE50, CE50-ECO/02, ECO50 C501-1/2OD C501-5/8OD C501-3/4OD C501-7/8OD C501-1OD C501-11/4OD C501-11/2OD C501-13/4OD C501-2OD C501-21/4OD C501-21/2OD C501-3OD Art. CE50, CE50-ECO/02, ECO50 C501-10 C501-12 C501-16 C501-20 C501-22 C501-25 C501-26 C501-28 C501-30 C501-35 C501-40 C501-45 C501-50
Tube , OD inches 1/2 5/8 3/4 7/8 1 11/4 11/2 13/4 2 21/4 21/2 3
Tube , mm 12.7 15.9 19.0 22.2 25.4 31.7 38.1 44.4 50.8 57.1 63.5 76.0
Tube , mm 10 12 16 20 22 25 26 28 30 35 40 45 50
63
CE / E / A
SPECIAL ROLLS
TUBE ROLL SETS IN CAST IRON
For tubes with not included in the standard roll sets. 2 2 For tubes in mild steel (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars.
Art. CE50, CE50-ECO/02, ECO50 C501A C501B C501C C501D C501E C501F
Art. CE40, ECO40 C401A C401B C401C C401D C401E C401F1
Tube , mm* from from from from from from 5 to 20 21 to 30 31 to 40 41 to 50 51 to 60 61 to 76
* Specify tube . For tubes in inches, refer to equivalent sizes in mm. 1 Only upon request.
PIPE ROLL SETS IN CAST IRON (double groove)

For tubes in mild steel (T.S. 42 Kg/mm2 - Y.P. 25 kg/mm2) and similars.
Art. CE50, CE50-ECO/02, ECO50 C5SPD-1 C5SPD-2 C5SPD
Art. CE40, ECO40 C4SPD-1 C4SPD-2 C4SPD
Tube , Gas inches
Tube , mm
3/4 & 1 26.9 & 33.7 1/2 & 1/4 21.3 & 42.2 On request: the sum total of the 2 grooves must not exceed 74 mm.
TUBE ROLL SETS IN NYLON

Art. CE50, CE50-ECO/02, ECO50 C5AL-A C5AL-B C5AL-C C5AL-D C5AL-E C5AL-F Art. CE40, ECO40 C4AL-A C4AL-B C4AL-C C4AL-D C4AL-E Tube, mm* from from from from from from 5 to 20 21 to 30 31 to 40 41 to 50 51 to 60 61 to 76 Description Roll sets in nylon for tubes in aluminium, stainless steel and other light alloys (ornamental materials)
* Specify tube . For tubes in inches, refer to equivalent sizes in mm.
Art. CE40, ECO40
Description Roll sets in nylon for profiles, solid square and rectangular bars in aluminium, stainless steel and other light alloys (ornamental materials)
C50ALP
C40ALP
For high wall thickness tubes, please contact the Manufacturer for feasability study (with possible replacement of nylon rolls with brass rolls).
64
CE / E / A
SPECIAL ROLLS
MODULAR ROLL SETS FOR PALLADIUM WINDOW PROFILES
CE5RPS
MODULAR ROLL SETS FOR LTZ PROFILES

C5LTZ/1 C5LTZS/1
Description Set of three modular steel rolls for Palladium LTZ profiles (UNI5030 and UNI5050). Leg-in and Leg-out without seal Set of three modular steel rolls for Palladium LTZ profiles (UNI5030 and UNI5050). With Leg-in and Legout seal Complete kit of modular steel rolls for Palladium LTZ profiles (UNI5030 and UNI5050). With and without Leg-in and Leg-out seal Rolls mandrel in steel for art. CE5RPS-G.
Dimensions 6x3 mm, length 2000 mm (please specify quantity upon ordering)
Description Roll set for window hollow profiles UNI 7810 (LTZ straight leg) - Only for mod. H3 - Refs.: 1A; 1B; 1C; 11A;
11B; 11C; SF1/B; SF2/B; SF3/B; 16A; 16B; 16Z
CE5RPS-G
Roll set for window hollow profiles UNI 7810 (LTZ cantilevered leg) - Refs.: 15A; 15T; 15Z
CE5RPSC
C5SP-P10
Reference 1B
Reference 15T
MODULAR ROLL KIT

C5RC
Max dim., mm
Description Set of three modular steel rolls for square and rectangular profiles. Each set includes: rolls (nr. 6) + 10 mm spacers (nr. 9) Description Set of three modular steel rolls for square and rectangular profiles. Each set includes: rolls (nr. 6) + 10 mm spacers (nr. 6)

C5SP
Art. CE40, ECO40

C4SP
Description Set of three steel modular rolls for profiles and special applications
60 x 60 x 3
SPACERS FOR SPECIAL BATCH COMPOSITIONS

Art. CE40, ECO40
C4RC
Max dim., mm
Art. CE50, CE50-ECO/02, ECO50 C5SD RS5D2 RS5D3 RS5D5 C5RD
Art. CE40, ECO40 C4SD RS4D2 RS4D3 RS4D5 C4RD
Description (Set 6 pcs.) - Spacers for standard rolls for wall thickness from 5 mm. Without blocking nut 2 mm spacer for special batch compositions 3 mm spacer for special batch compositions 5 mm spacer for special batch compositions 10 mm spacer for special batch compositions
50 x 50 x 3
Modular kits are ideal for bending all types of hollow and solid profiles either square or rectangular. They enable to achieve bends of higher quality compared to the standard universal rolls due to the particular shape of the flanges, by simply removing or adding 10 mm spacers according to the profile dimensions.
For any inquiry about SPECIAL SECTION PROFILES, please contact the Manufacturer. A drawing to scale or any kind of technical information will be of help to carry out a feasability study.
65
CE / E / A
SPECIAL ROLLS
TEMPERED STEEL ROLL SET FOR SMALL SPIRALS
Art. CE50, CE50-ECO/02, ECO50 C5RR
Art. CE40, ECO40 C4RR
MAXIMUM CAPACITY
Profile Dimensions, mm 20 x 6 20 x 6 16 x 16 15 20 x 20
Min Bending Capacity 80 120 100 100 120
66
CE / E / A
NON MANDREL FORMERS
Ercolina non mandrel machines are supplied with the most advanced tooling technology, developed by thirty years international market experience and reaserch. A complete set of tools is made up of two main components, the former that shapes the curve turning round together with the machine rotating shaft, and the counterbending die (or in particular cases the roll) that is moved towards the profile to block it during the bending phase.
To choose the most appropriate set of tooling the main parameters are: type of material, profile dimensions (the outside diameters, for round tubes) and the required radius (distance - in mm or inches - between the center of the curve and the tube center line). The selection tables on pages 67, 68, 69 will guide you through former choice, other tables for counterbending die selection are on pages 84 and 85.
FORMERS FOR MG76, MG030, TB60, TB050, SB48, SB060

Artt. series Section Tools* Material: 151 153 153/1 Ideal for bending: Tube Standard Tube dimension: Cast iron formers Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), hard copper and similars
(with wall thicknesses smaller than 3.6 mm - 0.15).
2 2
Description
Radii and diameters available standard. See pages 71 and 72 For minimum wall thicknesses see tables 1, 2, 3 on pages 80, 81 Cast iron light series formers - Stainless steel, soft materials such as aluminium (except copper); - Ornamental applications
(where marks and scratches need to be minimal);
Material: Ideal for bending: 151L 153L 153/1L Tube Standard Tube dimension:
- Hydraulic application
(with wall thicknesses higher than 3.6 mm - 0.15, and smaller than 5 mm - 0.2).
Radii and diameters available standard. See pages 71 and 72 For minimum wall thicknesses see tables 1, 2, 3 on pages 80, 81 Cast iron formers Mild steel tubes (T.S. 42 Kg/mm2 - Y.P. 25 kg/mm2), hard copper and similars
Material: 156 Tube Semi-special Ideal for bending: Tube dimension: Material: Ideal for bending: 156L Tube Semi-special
Radii available standard. Diameters upon request. See page 73 Cast iron light series formers - Stainless Steel, soft materials such as aluminium (except copper); - Ornamental applications
- Hydraulic application
Tube dimension: Material: 157 Tube Special Ideal for bending: Tube dimension:
Radii available standard. Diameters upon request. See page 73 Cast iron and/or steel formers (material to be decided upon the Manufacturer) Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), hard copper and similars Radii and diameters upon request. See page 74 For minimum wall thicknesses see tables 4, 5, 6 on page 81 Cast iron and/or steel formers (material to be decided upon the Manufacturer) - Stainless Steel, soft materials such as aluminium (except copper); - Ornamental applications
2 2
Material: Ideal for bending: 157L Tube Special Tube dimension:
Radii and diameters upon request. See page 74 For minimum wall thicknesses see tables 4, 5, 6 on page 81 Cast iron and/or steel formers (material to be decided upon the Manufacturer) Mild steel tubes (T.S. 42 Kg/mm2 - Y.P. 25 kg/mm2), stainless steel and similars Radii and diameters upon request. See page 75
Material: 158 Profile Special Ideal for bending: Tube dimension:
* TOOLS LEGEND:
Standard = Standard radius and diameter; Semi-special = Standard radius and special diameter; Special = Special radius and diameter
67
SA / E / A
NON MANDREL FORMERS
FORMERS FOR MB42, MB42P, MD070, MD083, MN092

Artt. series Section Tube (R36, R46, R56, R67, R82, R112) Tools* Material: 151 153 153/1 Ideal for bending: Standard Tube dimension: Cast iron formers Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), hard copper and similars
2 2
Description
Radii and diameters available standard. See pages 71 and 72 For minimum wall thicknesses see tables 7, 8, 9 on page 82 Cast iron formers Mild steel tubes (T.S. 42 Kg/mm2 - Y.P. 25 kg/mm2), hard copper and similars
Material: 151___E 153___E 153/1___E Tube (R90, R100, R130, R150) Ideal for bending: Standard Tube dimension:
Radii and diameters available standard. See pages 71 and 72 For minimum wall thicknesses see tables 7, 8, 9 on page 82 Cast iron light series formers - Stainless Steel, soft materials such as aluminium (except copper); - Ornamental applications
Material: Ideal for bending: 151L 153L 153/1L Tube (R36, R46, R56, R67, R82, R112) Standard Tube dimension:
- Hydraulic applications
Radii and diameters available standard. See pages 71 and 72 For minimum wall thicknesses see tables 7, 8, 9 on page 82 Cast iron light series formers - Stainless Steel, soft materials such as aluminium (except copper); - Ornamental applications
Material: Ideal for bending: 151L___E 153L___E 153/1L___E Tube (R90, R100, R130, R150) Standard Tube dimension:
Radii and diameters available standard. See pages 71 and 72 For minimum wall thicknesses see tables 7, 8, 9 on page 82 Aluminium formers Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), stainless steel, aluminium, hard copper and similars (with maximum wall thickness 1.5 mm - 0.06). Radii and diameters available standard. See page 76 For minimum wall thicknesses see tables 10, 11, 12 on page 83
2 2
Material: 190 193 193/1 Ideal for bending: Tube Standard Tube dimension:
* TOOLS LEGEND:
FORMER ARTICLE
151 R36 D8
CENTER LINE RADIUS FORMER SERIES TUBE OUTSIDE DIAMETER
68
SA / E / A
NON MANDREL FORMERS
FORMERS FOR MB42, MB42P, MD070, MD083, MN092

Artt. series Section Tube (R90, R100, R130, R150) Tools* Material: Semi-special Ideal for bending: Tube dimension: Material: Ideal for bending: Semi-special Cast iron formers Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), hard copper and similars
2 2
Description
156___E
156L
Tube (R36, R46, R56, R67, R82, R112)
Tube dimension: Material: Ideal for bending: 156L___E Tube (R90, R100, R130, R150) Semi-special
Tube dimension: Material: Ideal for bending: 197/1 Tube Semi-special Tube dimension:
Radii available standard. Diameters upon request. See page 73 Aluminium formers Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), stainless steel, aluminium, hard copper and similars
(with maximum wall thickness 1.5 mm - 0.06).
2 2
Radii available standard. Diameters upon request. See page 77 For minimum wall thicknesses see tables 11, 12 on page 83 Cast iron and/or steel formers (material to be decided upon the Manufacturer) Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), hard copper and similars Radii and diameters upon request. See page 77 For minimum wall thicknesses see table 10 on page 83 Cast iron and/or steel formers (material to be decided upon the Manufacturer) Mild steel tubes (T.S. 42 Kg/mm2 - Y.P. 25 kg/mm2), hard copper and similars Radii and diameters upon request. See page 77 For minimum wall thicknesses see tables 13, 14, 15 on page 83 Cast iron and/or steel formers (material to be decided upon the Manufacturer) Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), hard copper and similars Radii and dimensions upon request. See page 78
2 2 2 2
Material: 198 Tube Special Ideal for bending: Tube dimension:
Material: 198L Tube Special Ideal for bending: Tube dimension:
Material: 199 Profile Special Ideal for bending: Profile dimension:

* TOOLS LEGEND:
Standard former in cast iron
Light series former in cast iron
Standard former in aluminium
69
SA / E / A
NON MANDREL FORMERS
STANDARD FORMERS: MAXIMUM BENDING CAPACITY

Max radius Max bending radii with counterbending die (mm) Max bending radii with special roll (mm) MG76 315 380 MG030 315 380 TB60 240 300 TB050 240 300 SB48 240 300 SB060 240 300
Depending on tube characteristics, the indicated radii guarantee a high quality bend. For smaller radii please contact the Manufacturer.
For tubes in mild steel and similars Max bending capacity in mm Max bending capacity in OD inches Max bending capacity in Gas inches Max tube wall thickness, in mm, for standard cast iron formers (series 151, 153 and 153/1)
MG76 76 3 21/2 3.6
MG030 76 3 21/2 3.6
TB60 60 23/8 2 3.6
TB050 60 23/8 2 3.6
SB48 48 17/8 11/2 3.6
SB060 48 17/8 11/2 3.6
For tubes with from 5 mm to 55 mm and wall thickness higher than 3.6 mm and up to 5 mm, use the light alloy series formers L. For tubes with wall thickness higher than 4 mm, use the rolls artt. 050J or P050I, instead of counterbending die and formers series 157.
For tubes in stainless steel, hard copper and similars
MG76 76 3 21/2 3
MG030 76 3 21/2 3
TB60 60 23/8 11/2 3
TB050 60 23/8 11/2 3
SB48 48 17/8 11/4 3
SB060 48 17/8 11/4 3
Max bending capacity in mm Max bending capacity in OD inches Max bending capacity in Gas inches Max tube wall thickness, in mm, for standard cast iron formers (series 151, 153 and 153/1)
For tubes with from 5 mm to 55 mm and wall thickness higher than 3.6 mm and up to 5 mm, use the light alloy series formers L. For tubes with wall thickness higher than 4 mm, use the rolls artt. 050J or P050I, instead of counterbending die and formers series 157. Max radius Max bending radii with counterbending die (mm) Max bending radii with special roll (mm) MB42 260 300 MD070 190 225 MD083 190 225 MN092 190 -
Depending on tube characteristics, the indicated radii guarantee a high quality bend. For smaller radii please contact the Manufacturer. For tubes in mild steel and similars Max bending capacity in mm Max bending capacity in OD inches Max bending capacity in Gas inches Max tube wall thickness, in mm, for standard aluminium formers (series 190, 193 and 193/1) Max tube wall thickness, in mm, for standard cast iron formers (series 151, 153 and 153/1) MB42 42 15/8 11/2 1.5 3.5 MD070 35 13/8 1 1.5 3.5 MD083 35 13/8 1 1.5 3.5 MN092 28 11/8 3/4 1.5 3.5
For tubes with wall thickness higher than 3.5 mm, use the rolls artt. 084M, 084B or 092C instead of the counterbending die.
For tubes in stainless steel, hard copper and similars
MB42 42 15/8 11/2 1.5 3.5
MD070 35 13/8 1 1.5 3.5
MD083 35 13/8 1 1.5 3.5
MN092 28 11/8 3/4 1.5 3.5
Max bending capacity in mm Max bending capacity in OD inches Max bending capacity in Gas inches Max tube wall thickness, in mm, for standard aluminium formers (series 190, 193 and 193/1) Max tube wall thickness, in mm, for standard cast iron formers (series 151, 153 and 153/1)
For tubes with wall thickness higher than 3.5 mm, use the rolls artt. 084M, 084B or 092C instead of the counterbending die.
70
SA / E / A
NON MANDREL FORMERS

NOTE: Hexagon 40 Hexagon 50 mounts on all machines mounts only on MG76, MG030, TB60, TB050, TB050EDT, SB48, SB060
STANDARD FORMERS (mm) Art. series 151

Art. 151R36D... 151R46D... 151R56D... 151R67D... 151R82D... 151R90D... 151R100D... 151R112D... 151R120D... 151R130D... 151R150D... 151R170D... 151R190D... Hexagon, mm 40 40 40 40 40 50 50 40 50 50 50 50 50 Radius, mm 36 46 56 67 82 90 100 112 120 130 150 170 190 For Light Series Formers, below articles change as follows: 151LR36D..., 151LR46D..., etc Available , mm 5, 6, 8, 10, 12, 13, 14, 15, 16, 18, 19 14, 15, 16, 18, 19, 20, 22 18, 19, 20, 22, 24, 25, 26, 28 18, 19, 20, 22, 24, 25, 26, 28, 30, 32 24, 25, 26, 28, 30, 32, 35 25, 26, 28, 30, 32, 35, 38, 40, 42 25, 26, 28, 30, 32, 35, 38, 40, 42, 45, 48 28, 30, 32, 35, 38, 40, 42 32, 35, 38, 40, 42, 45, 48, 50, 54, 55 32, 35, 38, 40, 42, 45, 48, 50, 54, 55, 60 32, 35, 38, 40, 42, 45, 48, 50, 54, 55, 60 38, 40, 42, 45, 48, 50, 54, 55, 60 38, 40, 42, 45, 48, 50, 54, 55, 60
STANDARD FORMERS (OD inches) Art. series 153

Art. 153R36D... 153R46D... 153R56D... 153R67D... 153R82D... 153R90D... 153R100D... 153R112D... 153R120D... 153R130D... 153R150D... 153R170D... 153R190D... Hexagon, mm 40 40 40 40 40 50 50 40 50 50 50 50 50 Radius, mm 36 46 56 67 82 90 100 112 120 130 150 170 190 For Light Series Formers, below articles change as follows: 153LR36D..., 153LR46D..., etc. Available , OD inches 1/4, 3/8, 1/2, 5/8 5/8, 3/4, 7/8 3/4, 7/8, 1, 11/8 3/4, 7/8, 1, 11/8, 11/4 1, 11/8, 11/4, 13/8 1, 11/8, 11/4, 13/8, 11/2, 15/8 1, 11/8, 11/4, 13/8, 11/2, 15/8, 13/4, 17/8 11/8, 11/4, 13/8, 11/2, 15/8 11/4, 13/8, 11/2, 15/8, 13/4, 17/8, 2 11/4, 13/8, 11/2, 15/8, 13/4, 17/8, 2, 21/8, 21/4, 23/8 11/4, 13/8, 11/2, 15/8, 13/4, 17/8, 2, 21/8, 21/4, 23/8 11/2, 15/8, 13/4, 17/8, 2, 21/8, 21/4, 23/8 11/2, 15/8, 13/4, 17/8, 2, 21/8, 21/4, 23/8
STANDARD FORMERS (Gas inches) Art. series 153/1

Hexagon, mm Art. 153/1R36D... 40 40 153/1R46D... 153/1R56D... 40 40 153/1R67D... 153/1R82D... 40 50 153/1R90D... 153/1R100D... 50 40 153/1R112D... 50 153/1R120D... 50 153/1R130D... 50 153/1R150D... 50 153/1R170D... 50 153/1R190D... Radius, mm 36 46 56 67 82 90 100 112 120 130 150 170 190 For Light Series Formers, below articles change as follows: 153/1LR36D..., 153/1LR46D..., etc. Available , Gas inches 1/4, 3/8 3/8, 1/2 3/8, 1/2, 3/4 1/2, 3/4, 1 3/4, 1 3/4, 1, 11/4 3/4, 1, 11/4, 11/2 1, 11/4 1, 11/4, 11/2, 2 11/4, 11/2, 2 11/4, 11/2, 2 11/4, 11/2, 2 11/4, 11/2, 2
71
SA / E / A
NON MANDREL FORMERS

STANDARD FORMERS (mm) Art. series 151___E

Art. 151R90E... 151R100E... 151R130E... 151R150E... Hexagon, mm 40 40 40 40 Radius, mm 90 100 130 150 For Light Series Formers, below articles change as follows: 151LR90E..., 151LR100E..., etc. Available , mm 25, 26, 28, 30, 32, 35, 38, 40, 42 25, 26, 28, 30, 32, 35, 38, 40, 42 32, 35, 38, 40, 42 32, 35, 38, 40, 42
STANDARD FORMERS (OD inches) Art. series 153___E

Art. 153R90E... 153R100E... 153R130E... 153R150E... Hexagon, mm 40 40 40 40 Radius, mm 90 100 130 150 For Light Series Formers, below articles change as follows: 153LR90E..., 153LR100E..., etc. Available , OD inches 1, 11/8, 11/4, 13/8, 11/2, 15/8 1, 11/8, 11/4, 13/8, 11/2, 15/8 11/4, 13/8, 11/2, 15/8 11/4, 13/8, 11/2, 15/8
STANDARD FORMERS (Gas inches) Art. series 153/1___E

Hexagon, mm Art. 40 153/1R90E... 153/1R100E... 40 40 153/1R130E... 153/1R150E... 40 Radius, mm 90 100 130 150 For Light Series Formers, below articles change as follows: 153/1LR90E..., 153/1LR100E..., etc. Available , Gas inches 3/4, 1, 11/4 3/4, 1, 11/4, 11/2 11/4, 11/2, 2 11/4, 11/2, 2
72
SA / E / A
NON MANDREL FORMERS

SEMI-SPECIAL FORMERS FOR TUBES Art. series 156

Art. 156R36 156R46 156R56 156R67 156R82 156R90 156R100 156R112 156R120 156R130 156R150 156R170 156R190 Hexagon, mm 40 40 40 40 40 50 50 40 50 50 50 50 50 Radius, mm 36 46 56 67 82 90 100 112 120 130 150 170 190 For Light Series Formers, below articles change as follows: 156LR36, 156LR46, etc. , mm* min max 19 22 28 32 35 42 5 48 42 55 60 60 60 60 , OD inches* min max 5/8 7/8 11/8 11/4 13/8 15/8 1/4 17/8 15/8 2 23/8 23/8 23/8 23/8 , Gas inches* min max 3/8 1/2 3/4 1 1 11/2 1/4 2 1 2 2 2 2 2
* Specify tube . Minimum wall thickness 1 mm.
SEMI-SPECIAL FORMERS FOR TUBES Art. series 156___E

Art. 156R90 156R100 156R130 156R150 Hexagon, mm 40 40 40 40 Radius, mm 90 100 130 150 For Light Series Formers, below articles change as follows: 156LR90E, 156LR100E, etc. , mm* min max 42 48 5 60 60 , OD inches* min max 15/8 17/8 1/4 23/8 23/8 , Gas inches* max min 11/2 2 1/4 2 2
* Specify tube . Minimum wall thickness 1 mm.
73
SA / E / A
NON MANDREL FORMERS

SPECIAL FORMERS FOR TUBES Art. series 157

Art. 157A 157B 157C 157D 157E 157F 157G 157H 157I 157L 157M 157N 157O 157P2 2 157Q 2 157R 3 157S1 3 157S2 3 157S3 3 157S4
1
For Light Series Formers, below articles change as follows: 157LA, 157LB, etc. Hexagon, mm 40 40 and and and and and and 50 50 50 50 50 50 50 50 50 50 50 50 Radii, cm* from from from from from from from from from from from from from from from from from from from from R10 to R35 R36 to R56 R57 to R82 R83 to R90 R91 to R104 R105 to R120 R121 to R130 R131 to R150 R151 to R170 R171 to R190 R191 to R225 R226 to R260 R261 to R300 R191 to R225 R226 to R260 R261 to R300 R301 to R350 R351 to R400 R401 to R450 R451 to R500 , mm** min max 15 27 5 35 42 48 50 60 60 60 5 60 60 60 60 42 76 42 76 42 76 5 76 5 76 5 76 5 76 , OD inches** min max 5/8 11/8 1/4 13/8 15/8 17/8 2 15/8 15/8 15/8 1/4 15/8 15/8 15/8 15/8 3 3 15/8 3 3 3 1/4 3 3 , Gas inches** min max 3/8 4 1/2 - 3/4 4 1/4 3/4 - 1 1 - 11/44 11/4 11/2 11/2 2 2 1/4 2 2 2 2 21/2 21/2 11/4 21/2 21/2 21/2 1/4 21/2 21/2
40 40 40 40 40 40
50 50 50 50 50 50
* Bending radii may be requested within above ranges for each size in mm (ex. from R10 to R35 = R10, R11, R12, ...). **The tube diameter must be within the ranges indicated in the table. 1 To be used with special shaft art. 050C. For mod. MB42 a special tooling holding shaft art. 042C is required. 2 Formers may only be used with Megabender MG76 and MG030. 3 Formers may only be used with special extended machine model which allows bending radius up to 500 mm. 4 The maximum diameter depends upon the radius requested.
74
SA / E / A
NON MANDREL FORMERS

SPECIAL FORMERS FOR PROFILES Art. series 158

Art. 1 158/1 158/2 158/3 158/4 158/5 158/6 158/7 158/8 158/9 158/10 158/11 158/12 158/132 3 158/14 3 158/15 3 158/16 3 158/17 Hexagon, mm 40 40 40 and 50 40 and 50 40 and 50 40 and 50 40 and 50 40 and 50 50 50 50 50 50 50 50 50 50 from from from from from from from from from from from from from from from from from Radii, cm* R10 to R35 R36 to R56 R57 to R82 R83 to R90 R91 to R104 R105 to R120 R121 to R130 R131 to R150 R151 to R170 R171 to R190 R191 to R225 R226 to R260 R261 to R300 R301 to R350 R351 to R400 R401 to R450 R451 to R500
* Bending radii may be requested within above ranges for each size in mm (ex. from R10 to R35 = R10, R11, R12, ...). 1 Former must be used with special shaft art. 050C. For mod. MB42 a special tooling holding shaft art. 042C is required. In some cases, however, it may be necessary, after the Manufaturer evaluation, the use of special former art. 050S or 042S. 2 Formers may only be used with Megabender MG76 and MG030. 3 Formers may only be used special extended machine model which allows bending radius up to 500 mm.
Upon ordering it is necessary to indicate the bending direction (Ref. A, B, C, ...). Please refer to the following table:
PROFILE REFERENCE FOR BENDING DIRECTION

SQUARE HOLLOW PROFILE
A
ROUND BAR
C
SQUARE BAR
RECTANGULAR HOLLOW PROFILE
E
T-PROFILE
G
U-PROFILE
M
FLAT BAR
Please contact the Manufacturer for information on possible bending radii
75
SA / E / A
NON MANDREL FORMERS

STANDARD FORMERS (mm) Art. series 190

Art. 190R36D... 190R40D... 190R46D... 190R56D... 190R67D... 190R82D... 190R96D... 190R112D... 190R130D... Hexagon, mm 40 40 40 40 40 40 40 40 40 Radius, mm 36 40 46 56 67 82 96 112 130 Available , mm 5, 6, 8, 10, 12, 13, 14, 15 13, 14, 15, 16, 18 15, 16, 18 15, 16, 18, 19, 20 19, 20, 22 24, 25, 26 28 28, 30, 32, 35 30, 32, 35, 38, 40, 42
STANDARD FORMERS (OD inches) Art. series 193

Art. 193R36D... 193R40D... 193R46D... 193R67D... 193R82D... 193R96D... 193R112D... 193R130D... Hexagon, mm 40 40 40 40 40 40 40 40 Radius, mm 36 40 46 67 82 96 112 130 Available , OD inches 1/4, 3/8, 1/2 1/2, 5/8 5/8 3/4, 7/8 1 1, 11/8 11/8, 11/4 11/8, 11/4
STANDARD FORMERS (Gas inches) Art. series 193/1

Hexagon, mm Art. 40 193/1R36D... 40 193/1R40D... 40 193/1R67D... 193/1R82D... 40 40 193/1R112D... Radius, mm 36 40 67 82 112 Available , Gas inches 1/4 1/4, 3/8 1/2 3/4 1
76
SA / E / A
NON MANDREL FORMERS

SEMI-STANDARD FORMERS FOR TUBES Art. series 197/1

Art.* 197/1R36 197/1R40 197/1R46 197/1R56 197/1R67 197/1R82 197/1R96 197/1R112 197/1R130 197/1R150 197/1R175 197/1R190 1 197/1R230 197/1R2601 Hexagon 40 40 40 40 40 40 40 40 40 40 40 40 40 40 Radius, mm 36 40 46 56 67 82 96 112 130 150 175 190 230 260 , mm** min max 15 18 18 20 22 26 28 5 35 42 42 42 42 54 54 , OD inches** min max 1/2 5/8 5/8 7/8 7/8 1 11/8 1/4 13/8 15/8 11/8 11/8 11/8 21/8 21/8 , Gas inches** min max 1/4 3/8 3/8 1/2 1/2 3/4 3/4 1/4 1 1 3/4 1/2 1/2
na na na na
* Specify tube , abiding by the maximum wall thickness indicated in the maximum bending capacity tables. Minimum wall thickness 1 mm. ** Tube diameters must be in the above ranges (from 38 mm - 11/2 to 54 mm - 21/8 only for copper). 1 Formers to be used only with Medibender MB42 and MB42P.
SPECIAL FORMERS FOR TUBES Art. series 198

Art. 198A1 198B 198C 198D 198E 198F 198G 198H 198I 198K 198L2 2 198M Hexagon, mm 40 40 40 40 40 40 40 40 40 40 40 40 Radii, cm* from from from from from from from from from from from from R10 to R35 R36 to R56 R57 to R82 R83 to R90 R91 to R104 R105 to R120 R121 to R130 R131 to R150 R151 to R170 R171 to R190 R191 to R225 R226 to R260 For Light Series Formers, below articles change as follows: 198LA, 198LB, etc. , mm** min max 15 27 , OD inches** min max 5/8 11/8 , Gas inches** min max 1/4 3/4
35 5 1/4
13/8 1/4
42
15/8
11/4
* Bending radii may be requested within above ranges for each size in mm (ex. from R10 to R35 = R10, R11, R12, ...). ** The tube diameter must be within the ranges indicated in the table. 1 Former may only be used with artt. MD071 and MN092. For mod. MB42 a former art. 157A with special tooling holding shaft art. 042C is required. 2 Formers may only be used with artt. MB42 and MB42P.
77
SA / E / A
NON MANDREL FORMERS

SPECIAL FORMERS FOR PROFILES Art. series 199

Art. 1 199/1 199/2 199/3 199/4 199/5 199/6 199/7 199/8 199/9 199/10 199/112 2 199/12 Hexagon, mm 40 40 40 40 40 40 40 40 40 40 40 40 from from from from from from from from from from from from Radii, cm* R10 to R35 R36 to R56 R57 to R82 R83 to R90 R91 to R104 R105 to R120 R121 to R130 R131 to R150 R151 to R170 R171 to R190 R191 to R225 R226 to R260
* Bending radii may be requested within above ranges for each size in mm (ex. from R10 to R35 = R10, R11, R12, ...). 1 The former may only be used with mod. MD071 and MN092. For mod. MB42 it is necessary to use the former art. 158/1 with special shaft art. 042C. In some cases it may be necessary, after the Manufacturer evaluation, the use of special former art. 042S. 2 Formers may only be used with mod. MB42 and MB42P.

A
ROUND BAR
C
SQUARE BAR
E
T-PROFILE
G
U-PROFILE
M
FLAT BAR
78
SA / E / A
FORMERS TABLES: MINIMUM WALL THICKNESS
For an easier consultation of Former Tables: Minimum Wall Thickness on the following pages, please see below:
DIAMETERS (D)
Hexagon 40
Radius (R)
5 1
6 1 1
8 1 1
10 1 1
12 1 1
13 1 1
14 1.5 1.5 1
15 1.5 1.5 1 1
16 1.5 1.5 1 1
18
19
MINIMUM WALLTHICKNESS (in mm)
36 1 2 2 1.5 1 2.5 2 2 2 1.5
40
46 1
40
56 1
DIAMETER (D) RADIUS (R)
Tube Outside Diameter Bend Radius (center line)
MINIMUM WALL THICKNESS Minimum Tube Wall Thickness for which the Manufacturer guarantees best bending results MAXIMUM DIAMETERS
Maximum Capacities indicated for machines.
By crossing the Diameter (D) and the Radius (R) parameters, the cross-over cell indicates the minimum wall thickness possible: - in red : min wall thickness for mild steel tubes (T.S. 42 Kg/mm2 - Y.P. 25 kg/mm2) and similars; - in blu : min wall thickness for stainless steel, hard copper, aluminium tubes and similars.
79
SA / E / A

TABLE 1 FORMERS Standard in cast iron , mm
Art. 151 R______D______
MAXIMUM DIAMETERS
DIAMETERS (D)
SB48 - SB060
TB60 - TB050 MG76 - MG030
Hexagon 40 40 40 40 40 50 50 40 50 50 50 50 50
Radius (R)
5 1 1
6 1 1
8 1 1
10 1 1
12 1 1
13 1 1
14
15
16 1.5 1.5 1 1
18 2 2 1.5 1.5 1 1 1 1
19 2.5 2.5 2 2 1.5 1.5 1 1
20
22
24
25
26
28
30
32
35
38
40
42
45
48
50
54
55
60
73
76
36 46 56 67 82 90 100 112 120 130 150 170 190
1.5 1.5 1.5 1.5 1 1 1 1
2 2 1.5 1.5 1 1
2 2 1.5 1.5 1 1.2 2

na
2
na
2
na
2.5
na
1.5
na
1.5
na
1.5
na
2
na
2.5
na
2.5
na
MINIMUM WALL THICKNESS (in mm)
1 2
1 2 1 1.5 1 1
1 2 1 1.5 1 1
1 3 1 2.5 1 2 1 1.5
2
na
2
na
2
na
2 2.5 2 2 1.2 2
2 2.5 2 2 1.2 2 1 1.5 1 1 1 1
2 2.5 2 3 1.2 2.5 1 2 1 1 1 1
2.5
na
3
na
3
na
2
na
2
na
2
na
3
na
3
na
2 2.5 1.5 2.5 1.5 2 1.2 1.5 1.2 1.5 1 1.2
2 2.5 1.5 2.5 1.5 2 1.2 2 1.2 1.5 1 1.2
3 2.5 2.5 2.5 1.5 2 1.2 2 1.2 1.5 1 1.2 2.5 3 2.5 2.5 2.5 2.5 1.5 2.5 1.2 2 3 3.5 2.5 3 2.5 3 2.5 2.5 1.5 2 3 3.5 3
na
3.5 3.5 3
na
3.5 3.5 3
na
3
na
2.5 3 2.5 3 1.5 2.5
2.5
na
2.5
na
2.5
na
2.5 3 1.5 2.5
2.5 3 1.5 2.5
2.5 3 2 2.5
TABLE 2
FORMERS
Standard in cast iron
, OD inches
Art.
153 R______D______
MAXIMUM DIAMETERS
DIAMETERS (D)
SB48 - SB060
TB60 - TB050 MG76 - MG030
Hexagon 40 40 40 40 40 50 50 40 50 50 50 50 50
Radius (R)
1/4 1 1
3/8 1 1
1/2 1 1
5/8 2 2 1 1
3/4
7/8
11/8
11/4
13/8
11/2
15/8
13/4
17/8
21/8
21/4
23/8
36 46 56 67 82 90 100 112 120 130 150 170 190
2 2 1.5 1.5 1 1
2 2 1.5 1.5 1 1 2
na
2.5
na
1.5
na
2
na
2.5
na
1 2 1 1.5 1 1
1
na
2
na
2
na
1 2.5 1 2 1 1
2 2.5 2 2 1 2 1 1 1 1 1 1
2
na
3
na
3
na
2 3 1 2.5 1 1 1 1 1 1
2
na
2
na
3
na
3
na
2 2.5 1.5 2 1.5 2 1.2 2 1.2 1.5 1 1.2
2 3.2 1.5 2.5 1.5 2 1.2 2 1.2 1.5 1 1.2 2.5 2.5 2.5 3 2.5 2.5 1.5 2.5 1.5 2 2.5 2.5 2.5 3 2.5 3 2 2.5 1.5 2 3 3 3
na
3
na
3
na
3
na
2.5 3 2.5 3 1.5 2.5
2.5
na
2.5
na
2.5
na
2.5 3 1.5 2.5
2.5 3 2 2.5
2.5 3 2 2.5
80
SA / E / A

TABLE 3 FORMERS Standard in cast iron , Gas inches
Art. 153/1 R______D______
MAXIMUM DIAMETERS
DIAMETERS (D)
Radius Hexagon (R)
SB48 - SB060
TB60 - TB050
MG76 - MG030
1/4 1 1
3/8 1.5 1.5 1.5 1 1 1
1/2
3/4
11/4
11/2
21/2
40 40 40 40 40 50 50 40 50 50 50 50 50
36 46 56 67 82 90 100 112 120 130 150 170 190
2.5 2.5 2 2 1 1 2.5

na
2
na
2.5
na
1 2 1 1.5 1 1.5
2
na
2
na
3
na
2 3 1 2.5 1 1
2
na
3.5
na
3.2 2.5 2.5 2 1.5 2 1.2 2 1.2 1.5 1 1.2 3 3 3 3 2.5 3 2 2.5 1.5 2 3
na
3
na
2.5
na
2.5
na
2 2.5
TABLE 4
FORMERS
Special
, mm
Art.
157 R______D______
MAXIMUM DIAMETERS
DIAMETERS (D)
SB48 - SB060
TB60 - TB050 MG76 - MG030
Hexagon 50 50 50 50
Radius (R)
5 1 1 1 1 1 1 1 1
6 1 1 1 1 1 1 1 1
8 1 1 1 1 1 1 1 1
10 1 1 1 1 1 1 1 1
12 1 1 1 1 1 1 1 1
13 1 1 1 1 1 1 1 1
14 1 1 1 1 1 1 1 1
15 1 1 1 1 1 1 1 1
16 1 1 1 1 1 1 1 1
18 1 1 1 1 1 1 1 1
19 1 1 1 1 1 1 1 1
20 1 1 1 1 1 1 1 1
22 1 1 1 1 1 1 1 1
24 1 1 1 1 1 1 1 1
25 1 1 1 1 1 1 1 1
26 1 1 1 1 1 1 1 1
28 1 1 1 1 1 1 1 1
30 1 1 1 1 1 1 1 1
32 1 1 1 1 1 1 1 1
35 1 1 1 1 1 1 1 1
38 1 1 1 1 1 1 1 1
40 1 1 1 1 1 1 1 1
42 1 1 1 1 1 1 1 1
45 1 1.5 1.2 1.5 1 1 1 1
48 1.2 2 1.2 1.5 1 1.2 1 1
50 1.5 2 1.5 1.5 1 1.5 1 1.2
54 1.5 2.5 1.5 2.5 1.2 1.5 1 1.2
55 1.5 2.5 1.5 2.5 1.2 1.5 1 1.2
60 2 2.5 2 2.5 1.5 2 1.2 2
73
76
225 250 260 300
3
na
3.5
na
3
na
3
na
2.5 2
2.5 2
TABLE 5
FORMERS
Special
, OD inches
Art.
157 R______D______
MAXIMUM DIAMETERS
DIAMETERS (D)
SB48 - SB060
TB60 - TB050 MG76 - MG030
Hexagon 50 50 50 50
Radius (R)
1/4 1 1 1 1 1 1 1 1
3/8 1 1 1 1 1 1 1 1
1/2 1 1 1 1 1 1 1 1
5/8 1 1 1 1 1 1 1 1
3/4 1 1 1 1 1 1 1 1
7/8 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1
11/8 1 1 1 1 1 1 1 1
11/4 1 1 1 1 1 1 1 1
13/8 1 1 1 1 1 1 1 1
11/2 1 1 1 1 1 1 1 1
15/8 1 1 1 1 1 1 1 1
13/4 1.2 1.2 1.2 1.2 1 1 1 1
17/8 1.2 1.2 1.2 1.2 1 1 1 1
2 1.5 2 1.5 2 1.5 1.5 1 1.2
21/8 1.5 2.5 1.5 2.5 2 2 1 1.2
21/4 1.5 2.5 1.5 2.5 2 2 1 1.5
23/8 2 2.5 2 2.5 3 2 1.2 1.5
3
225 250 260 300
3
na
3
na
2 2
TABLE 6
FORMERS
Special
, Gas inches
Art.
157 R______D______
MAXIMUM DIAMETERS
DIAMETERS (D)
SB48 - SB060
TB60 - TB050
MG76 - MG030
Hexagon 50 50 50 50
Radius (R)
1/4
3/8 1 1 1 1 1 1 1 1
1/2 1 1 1 1 1 1 1 1
3/4 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1
11/4 1 1 1 1 1 1 1 1
11/2 1.2 1.2 1.2 1.2 1 1 1 1
2 2 2.5 2
na
21/2
225 250 260 300
Esagono 1 1 1 1 1 1 1 1
3
na
1.5
na
2.5
na
1 1
2 1
81
SA / E / A

TABLE 7 FORMERS Standard in cast iron , mm
Art. 151 R______D______ *151 R______E______
MAXIMUM DIAMETERS
Diameters (D)
Radius Hexagon (R)
MD071
MN092
MD070 - MD083
MB42
5 1
6 1 1
8 1 1
10 1 1
12 1 1
13 1 1
14 1.5 1.5 1
15 1.5 1.5 1 1
16 1.5 1.5 1 1
18
na
19
na
20
22
24
25
26
28
30
32
35
38
40
42
40
36 1 2 2 1.5 1 2.5 2 2 2 1.5 1 1 2 2 2 1.5 1 1 3 2 2.5 1.5 1 1.2 2.5

na
40
46 1 2.5
na
2.5
na
2.5
na
40
56 1 1
2 2 1
2 2 1 2 1
2
na
2.5
na
40
67 1 1 2 1 1.5 1 1 2 3 1 2.5 1 2 1 2.5

na
2.5
na
2.5
na
40
82 2 2 2.5 2 2 1.2 2 2 2.5 2 2 1.2 2 1 2

na
2.5
na
3
na
3
na
40
90* 1.5 1 2 3 1.2 2.5 1 1 1 1 2

na
2
na
2
na
40
100* 1 2
na
2
na
3 2.5 1.5 2 1.2 2
40
112 1.5 1.5 2 1.2 1.5 1.5 2 1.2 2
40
130* 1 1
40
150* 1
TABLE 8
FORMERS
, OD inches
TABLE 9
FORMERS
, Gas inches

Art. 153 R__D__ *153 R__E__
MAXIMUM DIAMETERS

Art. 153/1 R__D__ *153/1 R__E__
MAXIMUM DIAMETERS
MB42
DIAMETERS (D)
MD071
MN092
MD070 - MD083
DIAMETERS (D)
MD071 MD070 - MD083
MB42
Hexagon 40 40 40 40 40 40 40 40 40 40
Radius (R)
1/4 1 1
3/8 1 1
1/2 1 1
5/8 2 2 1 1
3/4 na 2.5 2 2 1.5 1.5 1 1
7/8
11/8
11/4
13/8
11/2
15/8
1/4 1 1
3/8 2 1.5
1.5 1
1/2
3/4
11/4
11/2
36 46 56 67 82 90* 100* 112 130* 150*
3 2 2.5 1.5 1 1.2 2.5

na
2.5 2.5
2.5
na
1 1
2 2 1 1
2.5
na
2
na
2.5
na
2
na
2.5
na
1 1.5 1 1.5 1 1
2 2.5 1 2.5 1 2 1 1 1 1 1 1
2
na
2.5
na
1.5 2 3
na
2 2.5 2 2 1 1.5 1 1 1 1
2
na
3
na
1 1.5 1 1.5
2
na
2 3 1.2 2.5 1.5 2 1.2 1.5
2
na
2
na
2 3 1 2.5
2
na
2 2.5 1.5 2 1.2 2
3 3
3.2
na
1.5 2 1.2 2
82
SA / E / A

TABLE 10 FORMERS Standard in aluminium , mm
Art.
MAXIMUM DIAMETERS
190 R______D______
DIAMETERS (D)
MD071
MN092
MD070 - MD083
MB42
Hexagon
40
Radius (R)
5 1 1
6 1 1
8 1 1
10 1 1
12 1 1
13 1.5 1 1 1
14 1.5 1.5 1 1.5
15
na
16
18
19
20
22
24
25
26
28
30
32
35
38
40
42
36
1.5 1.5 1.5 1 1 1 1

na na
40 40 40 40 40 40 40 40 40 40 40
40 46 56 67 82 96 112 130 150 175 190
1.5 1 1 1 1
1.5
na
1.5 1 1
na na
1.5 1 1
1.5 1 1 1 1.2 1
na
1
na
1
na
1
na
1 1.5
1.2
na
1.2
na
1.2
na
1 1
1 1
1 1
na only for copper 1.5
TABLE 11
FORMERS
, OD inches
TABLE 12
FORMERS
, Gas inches
Standard and Semi-standard in aluminium

Art. Art. 193 R__D__ 197/1 R__D__ Standard Semi-standard
MAXIMUM DIAMETERS
Standard and Semi-standard in aluminium

Art. Art. 193/1 R__D__ 197/1 R__D__ Standard Semi-standard
MAXIMUM DIAMETERS
MB42
DIAMETERS (D)
MD071
MN092
MD070 - MD083
DIAMETERS (D)
MN092 MD070 - MD083
MB42
Hexagon 40 40 40 40 40 40 40 40 40 40 40 40
Radius (R)
1/4 1 1
3/8 1 1
1/2 1.5 1 1 1
5/8
3/4
7/8
11/8
11/4
13/8
11/2
15/8
1/4 na 1 1 1 1 1
3/8
1/2
3/4
11/4
36 40 46 56 67 82 96 112 130 150 130 150
1 1.5 1 1 1 1
1 1 1 1.5 na 1.5 1 1.2 1 1.2 1 1.2 1 1.2 1 1.2 1 1.2 1 1.2 1 1.2
1.5 1.5 1 1
1 1.2 1
na
1 1
1 1.5
1
na
1
na
1.2
na
1.2
na
1.2 1.5
na
na
1.5
1.5
1 1
1 na 1 na 1 1.5 1 1 1 1
1.2 na 1.2 1
FORMERS TABLE 13 , mm
Special in cast iron
Art.
157A R______D______
For MB42
Art.
198A R______D______
For MD071 and MN092
TABLE 14
, OD inches
DIAMETERS (D)
TABLE 15
, Gas inches
DIAMETERS (D)
Radius (R)
DIAMETERS (D)
5 1.2 1.5 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
6 1.2 1.5 1.2 1.5 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
10
12
13
14
15
Radius (R)
1/4 1.2 1.5 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
3/8
1/2
5/8
Radius (R)
1/4
3/8
1/2
12 16 20 24 26 30
12 1.2 1.5 1.2 1.5 1.2 1.2 1.2 1.2 1.2 1.2 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2
na
12 16 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 20 24 26 30
na
16 20 24 1.5 1.5 1.5 1.5 2 2 2 2 26 30
1.5 1.5 1.5 1.5 1.5 1.5
1.2
na
1.2
83
SA / E / A
COUNTERBENDING DIES
STANDARD COUNTERBENDING DIES FOR TUBES

Artt. series 152 154 155 Machine MG76, MG030, TB60, TB050, SB48, SB060, MB42, MB42P, MD070, MD083, MN092 MG76, MG030, TB60, TB050, SB48, SB060, MB42, MB42P, MD070, MD083, MN092 MG76, MG030, TB60, TB050, SB48, SB060, MB42, MB42P, MD070, MD083, MN092 MG76, MG030, TB60, TB050, SB48, SB060, MB42, MB42P, MD070, MD083, MN092 MG76, MG030, TB60, TB050, SB48, SB060, MB42, MB42P, MD070, MD083, MN092 Series: Ideal for bending: Tube dimension: Series: 152L 154L 155L Ideal for bending: Standard in brass Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars Diameters available standard. See page 81 Standard in brass - Stainless steel, soft materials such as aluminium (except copper); - Ornamental applications
2 2
Description
Tube dimension: Series: Ideal for bending: Tube dimension: Series: Ideal for bending: Tube dimension: Series: 152P 154P 155P Ideal for bending: 152R 154R
Diameters available standard. See page 81 Standard in brass Hard copper Diameters available standard. See page 81 Standard in cast iron Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars (heavy duty metalworking) Diameters available standard. See page 81 Standard in nylon - Stainless steel, soft materials such as aluminium (except copper); - Ornamental applications
2 2
152A 154A 155A
Tube dimension:
Diameters available standard. See page 81
Counterbending die in brass
Counterbending die in brass (for copper)
Counterbending die in cast iron
Counterbending die in nylon
152 D28
COUNTERBENDING DIE SERIES TUBE OUTSIDE DIAMETER
84
SA / E / A
COUNTERBENDING DIES
SPECIAL COUNTERBENDING DIES FOR TUBES

Artt. series Machine MG76, MG030, TB60, TB050, SB48, SB060, MB42, MB42P, MD070, MD083, MN092 MG76, MG030, TB60, TB050, SB48, SB060, MB42, MB42P, MD070, MD083, MN092 MG76, MG030, TB60, TB050, SB48, SB060, MB42, MB42P, MD070, MD083, MN092 MG76, MG030, TB60, TB050, SB48, SB060, MB42, MB42P, MD070, MD083, MN092 MG76, MG030, TB60, TB050, SB48, SB060, MB42, MB42P, MD070, MD083, MN092 Series: Ideal for bending: Tube dimension: Series: Ideal for bending: Tube dimension:
Series:
Description Special in brass Mild steel tubes (T.S. 42 Kg/mm2 - Y.P. 25 kg/mm2) and similars Diameters available upon request. See page 87 Special in brass - Stainless steel, soft materials such as aluminium (except copper); - Ornamental applications
152O
152OL
Diameters available upon request. See page 87

Special in brass Hard copper
152/1
Ideal for bending: Tube dimension: Series: Ideal for bending: Tube dimension: Series: Ideal for bending: Tube dimension: Series:
Diameters available upon request. See page 87 Special in cast iron or steel Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars (heavy duty metalworking) Diameters available upon request. See page 87 Special in nylon - Stainless steel, soft materials such as aluminium (except copper); - Ornamental applications
2 2
152A/
152N
Diameters available upon request (with max 40 mm). See page 87 Special in nylon, reinforced with steel - Stainless steel, soft materials such as aluminium (except copper); - Ornamental applications
152U
MG76, MG030, TB60, TB050, SB48, SB060, MB42, MB42P
Ideal for bending: Tube dimension:
Diameters available upon request (with max 40 mm). See page 87
Counterbending die in brass (for copper)
Counterbending die in cast iron
Counterbending die in nylon
Counterbending die in nylon/steel
SPECIAL COUNTERBENDING DIES FOR PROFILES

Artt. series Machine MG76, MG030, TB60, TB050, SB48, SB060, MB42, MD070, MD083, MN092 MG76, MG030, TB60, TB050, SB48, SB060, MB42, MD070, MD083, MN092 MG76, MG030, TB60, TB050, SB48, SB060, MB42, MD070, MD083, MN092 Series: Ideal for bending: Tube dimension: Series: Ideal for bending: Tube dimension: Series: 159/P Ideal for bending: Special in steel Mild steel profiles (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similar Diameters available upon request. See page 88 Special in brass Mild steel profiles (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similar Diameters available upon request. See page 88 Special in nylon - Stainless steel, soft materials such as aluminium (except for copper); - Ornamental applications
2 2 2 2
Description
159
159/O
Tube dimension:
Diameters available upon request. See page 88
Counterbending die in steel
Counterbending die in nylon SA / E / A
85
COUNTERBENDING DIES
STANDARD COUNTERBENDING DIES FOR TUBES Artt. series 152, 154 and 155
Art. , mm 5 6 8 10 12 13 14 15 16 18 19 20 22 24 25 26 28 Art. For Light Series Counterbending Dies, below articles change as follows: 152L-, 154L-, 155L, mm 30 32 35 38 40 42 45 48 50 54 55 60 63 70 73 76 Art. , OD inches 1/4 3/8 1/2 5/8 3/4 7/8 1 11/8 11/4 13/8 11/2 15/8 13/4 17/8 2 21/8 21/4 23/8 3 Art. , Gas inches 1/4 3/8 1/2 3/4 1 11/4 11/2 2 21/2
155-
152-
152-
154-
Artt. series 152R, 154R

Art. , mm 28 35 42 45 54 Art. , OD inches 11/8 13/8 15/8 13/4 21/8
152R-
154R-
Artt. series 152A, 154A, 155A

Art. , mm 35 42 48 60 Art. 154A, OD inches 15/8 17/8 23/8 Art. , Gas inches 1 11/4 11/2 2
152A-
155A-
Artt. series 152P, 154P, 155P

Art. , mm 12 13 14 15 16 18 19 20 22 Art. , OD inches 1/2 5/8 3/4 7/8 Art. 155P, Gas inches 1/4 1/2
154P-
152P-
86
SA / E / A
COUNTERBENDING DIES
SPECIAL COUNTERBENDING DIES FOR TUBES Art. series 152O

Art. 152O/1152O/2152O/3152O/4152O/5152O/6152O/7Min - max , mm* from 12 to 17 from 18 to 25 from 26 to 31 from 32 to 39 from 40 to 53 from 54 to 66 from 67 to 76 Material brass brass brass brass brass brass brass For Light Series Counterbending Dies, below articles change as follows: 152OL/1-, 152OL/2, etc.
* For tubes in inches, refer to the equivalent sizes in mm
Art. series 152/1

Art. 152/1A152/1B152/1C152/1D152/1E152/1F152/1GMin - max , mm* from 12 to 17 from 18 to 25 from 26 to 31 from 32 to 39 from 40 to 53 from 54 to 66 from 67 to 76 Material brass brass brass brass brass brass brass
Art. series 152A/

Art. 152A/1152A/2152A/3152A/4152A/5152A/6Min - max , mm* from 5 to 33 from 34 to 42 from 43 to 48 from 49 to 60 from 61 to 69 from 70 to 76 Material cast iron cast iron cast iron cast iron steel steel
Art. series 152N/

Art. 152N/1152N/2152N/3Min - max , mm* from 5 to 10 from 23 to 30 from 31 to 40 Material nylon nylon nylon
Art. series 152U

Art. 152U1152U2152U3Min - max , mm* from 41 to 50 from 51 to 60 from 61 to 76 Material steel / nylon steel / nylon steel / nylon
87
SA / E / A
COUNTERBENDING DIES
COUNTERBENDING DIES FOR PROFILES Art. series 159

in STEEL, Art. 159/1 159/2 159/3 159/4 159/5 159/6 159/7 159/8 159/9 in BRASS, Art. 159/O1 159/O2 159/O3 159/O4 159/O5 159/O6 159/O7 159/O8 159/O9 in NYLON, Art. 159/P1 159/P2 159/P3 159/P4 159/P5 159/P6 159/P7 159/P8 159/P9 Profile Ref. A B C D E F G X M
SPECIAL ROLL FOR SOLID BARS

Roll, Art. 050J P050I 084M P084B 092C Machine MG76, MG030 TB60, TB050
MB42, MB42P
MD070, MD083 MN092
Profile Ref. Z I Z I Z I Z I Z I
Art. 050J
Art. P050I
Art. 084M
Art. P084B
Art. 092C

A
ROUND BAR
C
SQUARE BAR
E
T-PROFILE
G
U-PROFILE
M
FLAT BAR
88
SA / E / A
TOOLING FOR MEDIBENDER VICE

For art. 087 Vice Accessory on Medibender
Artt. MD070 - MD083
Art. 087 - Vice Accessory on Medibender artt. MD070 - MD083 for chamfering, flanging, calibrating tubes
JAWS
JAWS, in mm Art. 300 301 302 303 304 305 306 307 308 Tube , mm 12 - 14 - 18 - 28 10 - 16 - 22 - 35 25 - 32 20 - 30 36 38 40 15 - 42 on request Art. 400 401 402 403 404 405 406 JAWS, in OD inches Tube , inches 3/8 - 1/2 - 5/8 - 3/4 11/8 - 7/8 11/4 - 1 13/8 11/2 15/8 on request
Jaws, in mm and inches to grip the tube
PUNCHES FOR EXPANDING

PUNCHES FOR EXPANDING, in mm
Material: copper, brass, hard aluminium, mild steel
PUNCHES FOR EXPANDING, in OD inches

Art. 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327
Tube , mm 10 12 14 15 16 18 20 22 25 28 30 32 35 36 38 40 42 on request
Max wall thickness, mm 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Art. 410 411 412 413 414 415 416 417 418 419 420 421
Tube , mm 3/8 1/2 5/8 3/4 7/8 1 11/8 11/4 13/8 11/2 15/8 on request
Max wall thickness, mm 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
89
SA / E / A

Artt. MD070 - MD083
PUNCHES FOR REDUCING

PUNCHES FOR REDUCING, in mm
PUNCHES FOR REDUCING, in OD inches

Art. 330 331 332 333 334 335 336 337 338 339 339/1 339/2 340 341 342 343 344
Tube , mm 42 - 35 42 - 35 40 - 36 40 - 36 36 - 28 36 - 28 35 - 28 35 - 28 28 - 22 28 - 22 22 - 18 22 - 18 22 - 16 22 - 16 22 - 15 22 - 15 on request
Max wall thickness, mm 1 1.5 1 1.5 1 1.5 1 1.5 1 1.5 1 1.5 1 1.5 1 1.5
Art. 430 431 432 433 434 435 436 437 438 439 440
thickness, Tube , inches Max wall mm 15/8 - 13/8 15/8 - 13/8 13/8 - 11/8 13/8 - 11/8 11/8 - 7/8 11/8 - 7/8 7/8 - 5/8 7/8 - 5/8 3/4 - 5/8 3/4 - 5/8 on request 1 1.5 1 1.5 1 1.5 1.5 1 1 1.5 1
Example: Punch for 42 - 35 mm & max wall thickness 1 mm, reduces a tube with 42 mm & wall thickness 1 mm, so as to be able to insert a tube with 35 mm.
PUNCHES FOR FLAT FLANGING

PUNCHES FOR FLAT FLANGING, in mm
PUNCHES FOR FLAT FLANGING, in OD inches

Art. 350 351 352 353 354 355 356 357
Tube , mm 10 12 14 15 16 18 22 on request
Max wall thickness, mm 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Art. 450 451 452 453 454 455
thickness, Tube , inches Max wall mm 3/8 1/2 5/8 3/4 7/8 on request 1.5 1.5 1.5 1.5 1.5 1.5
90
SA / E / A

Artt. MD070 - MD083
PUNCHES FOR DOUBLE FLANGING

PUNCHES FOR DOUBLE FLANGING, in mm
PUNCHES FOR DOUBLE FLANGING, in OD inches

Art. 360 361 362 363 364 365 366 367
Max wall thickness, mm 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Art. 460 461 462 463 464 465
thickness, Tube , inches Max wall mm 3/8 1/2 5/8 3/4 7/8 on request 1 1 1 1 1 1
PUNCHES FOR GAS FLANGING

PUNCHES FOR GAS FLANGING, in mm
PUNCHES FOR GAS FLANGING, in OD inches

Art. 370 371 372 373 374 375 376 377
Max wall thickness, mm 1 1 1 1 1 1 1
Art. 470 471 472 473 474 475
thickness, Tube , inches Max wall mm 3/8 1/2 5/8 3/4 7/8 on request 1.5 1.5 1.5 1.5 1.5 1.5
PUNCHES FOR CONICAL FLANGING

PUNCHES FOR CONICAL FLANGING, in mm
PUNCHES FOR CONICAL FLANGING, in OD inches

Art. 380 381 382
Angle 37 45 on request
Tube max , mm 10 - 28 10 - 28
Art. 480 481 482
Angle 37 45 on request
Tube max , inches 11/8 (28 mm) 3/8 - 11/8
91
SA / E / A
TOOLING FOR MANDREL BENDERS

For MG030 with mandrel
TOOLING UPON REQUEST TUBE DIAMETER*

mm from 6 to 13 from 14 to 21 from 22 to 25 from 26 to 33 from 34 to 35 from 36 to 38 from 39 to 48 from 49 to 51 from 52 to 60 from 61 to 64 from 65 to 73 from 74 to 76 OD GAS
FOR TUBES IN STANDARD STEEL AND SIMILARS
STEEL PLUG MANDREL STEEL FLEXIBLE MANDREL SET
(with 3 spheres included)
1/2 1/2
1 1
11/2 11/2
2 2
21/2 21/2
* Max wall thickness 3.5 mm
A21R/1/1 A21R/1/2 A21R/1/3 A21R/1/4 A21R/1/5 A21R/2/1 A21R/2/2 A21R/2/3 A21R/2/4 A21R/2/5 A21R/2/6 A21R/2/7
Art.
non disp. A21FK/1/2 A21FK/1/3 A21FK/1/4 A21FK/1/5 A21FK/2/1 A21FK/2/2 A21FK/2/3 A21FK/2/4 A21FK/2/5 A21FK/2/6 A21FK/2/7
A20/1 A20/2 A20/3 A20/4 A20/5 A20/1/1 A20/1/2 A20/1/3 A20/1/4 A20/1/5 A20/1/6 A20/1/7
TEMPERED STEEL PRESSURE DIE
FOR TUBES IN STAINLESS STEEL AND SIMILARS

AMPCO BRASS PLUG MANDREL AMPCO BRASS FLEXIBLE MANDREL SET
(with 3 spheres included)
A21R/3/1 A21R/3/2 A21R/3/3 A21R/3/4 A21R/3/5 A21R/4/1 A21R/4/2 A21R/4/3 A21R/4/4 A21R/4/5 A21R/4/6 A21R/4/7
Art.
non disp. A21FK/3/2 A21FK/3/3 A21FK/3/4 A21FK/3/5 A21FK/4/1 A21FK/4/2 A21FK/4/3 A21FK/4/4 A21FK/4/5 A21FK/4/6 A21FK/4/7
A20P/1 A20P/2 A20P/3 A20P/4 A20P/5 A20-1P/1 A20-1P/2 A20-1P/3 A20-1P/4 A20-1P/5 A20-1P/6 A20-1P/7
NYLON PRESSURE DIE
FOR ALL TYPES OF MATERIAL
Art.
CAST IRON CLAMP DIE BRASS WIPER DIE
A22/1 A24/1
A22/2 A24/2
A22/3 A24/3
A22/4 A24/4
A22/5 A24/5
A22/1/1 A24/1/1
A22/1/2 A24/1/2
A22/1/3 A24/1/3
A22/1/4 A24/1/4
A22/1/5 A24/1/5
A22/1/6 A24/1/6
A22/1/7 A24/1/7
A21R - Steel plug mandrel
A21FK/1-/2 - Steel flexible mandrel
A21R - Ampco brass plug mandrel
A21FK/3-/4 - Ampco brass flexible mandrel
A20 - Tempered steel pressure die
A20P - Nylon pressure die
A22 - Cast iron clamp die
A24 - Brass wiper die
FOR ALL TYPES OF MATERIAL
For mandrels For mandrels For mandrels For mandrels For mandrels smaller than 16 mm from 16 to 17 mm from 18 to 19 mm from 20 to 26 mm from 27 to 76 mm
MANDREL ROD FOR 6 mt MACHINE
Art.
MANDREL ROD FOR 3 mt MACHINE
A12/1 A12/1
AO3/14 AO6/14
AO3/16 AO6/16
AO3/18 AO6/18
AO3/25* AO6/25*
* Equipped with machine. For tubes in inches, refer to equivalent sizes in mm.
AO3 - AO6 - Mandrel rod
92
AN / E / A
FORMERS FOR MANDREL BENDERS

For MG030 with mandrel
SEMI-SPECIAL FORMERS (in cast iron)

Art. AR19/10-13 AR32/10-13 AR32/14-21 AR43/10-13 AR43/14-21 AR43/22-25 AR53/10-13 AR53/14-21 AR53/22-25 AR53/26-33 AR53/34-35 AR67/14-21 AR67/22-25 AR67/26-33 AR67/34-35 AR67/36-38 AR84/14-21 AR84/22-25 AR84/26-33 AR84/34-35 AR84/36-38 AR84/39-48 AR84/49-51 AR100/22-25 AR100/26-33 AR100/34-35 AR100/36-38 AR100/39-48 AR100/49-51 AR100/52-60 AR100/61-64 AR110/22-25 AR110/26-33 AR110/34-35 AR110/36-38 AR110/39-48 AR110/49-51 AR110/52-60 AR110/61-64 AR110/65-73 AR121/26-33 AR121/34-35 AR121/36-38 AR121/39-48 AR121/49-51 AR121/52-60 AR121/61-64 AR121/65-73 AR121/74-76 Radii, cm* from 10 to 19 from 20 to 32 , mm** from 10 to 13 from 10 to 13 from 14 to 21 from 10 to 13 from 14 to 21 from 22 to 25 from 10 to 13 from 14 to 21 from 22 to 25 from 26 to 33 from 34 to 35 from 14 to 21 from 22 to 25 from 26 to 33 from 34 to 35 from 36 to 38 from 14 to 21 from 22 to 25 from 26 to 33 from 34 to 35 from 36 to 38 from 39 to 48 from 49 to 51 from 22 to 25 from 26 to 33 from 34 to 35 from 36 to 38 from 39 to 48 from 49 to 51 from 52 to 60 from 61 to 64 from 22 to 25 from 26 to 33 from 34 to 35 from 36 to 38 from 39 to 48 from 49 to 51 from 52 to 60 from 61 to 64 from 65 to 73 from 26 to 33 from 34 to 35 from 36 to 38 from 39 to 48 from 49 to 51 from 52 to 60 from 61 to 64 from 65 to 73 from 74 to 76 Art. AR133/26-33 AR133/34-35 AR133/36-38 AR133/39-48 AR133/49-51 AR133/52-60 AR133/61-64 AR133/65-73 AR133/74-76 AR151/34-35 AR151/36-38 AR151/39-48 AR151/49-51 AR151/52-60 AR151/61-64 AR151/65-73 AR151/74-76 AR178/39-48 AR178/49-51 AR178/52-60 AR178/61-64 AR178/65-73 AR178/74-76 AR200/39-48 AR200/49-51 AR200/52-60 AR200/61-64 AR200/65-73 AR200/74-76 Radii, cm* , mm** from 26 to 33 from 34 to 35 from 36 to 38 from 39 to 48 from 49 to 51 from 52 to 60 from 61 to 64 from 65 to 73 from 74 to 76 from 34 to 35 from 36 to 38 from 39 to 48 from 49 to 51 from 52 to 60 from 61 to 64 from 65 to 73 from 74 to 76 from 39 to 48 from 49 to 51 from 52 to 60 from 61 to 64 from 65 to 73 from 74 to 76 from 39 to 48 from 49 to 51 from 52 to 60 from 61 to 64 from 65 to 73 from 74 to 76
from 33 to 43
from 122 to 133
from 44 to 53
from 54 to 67
from 134 to 151
from 68 to 84
from 152 to 178
from 179 to 200
from 85 to 100
* Bending radii may be requested within above ranges for each size in mm (ex. from 10 to 19 = R10, R11, R12, ...). ** Tube diameter must be within above ranges. For tubes in inches, refer to the equivalent sizes in mm.
from 101 to 110
SPECIAL FORMERS (in cast iron)

Art. AR19S AR32S AR43S AR53S AR67S AR84S AR100S AR110S AR121S AR133S AR151S AR178S AR200S Radii, cm* from 10 to 19 from 20 to 32 from 33 to 43 from 44 to 53 from 54 to 67 from 68 to 84 from 85 to 100 from 101 to 110 from 111 to 121 from 122 to 133 from 134 to 151 from 152 to 178 from 179 to 200
from 111 to 121
* Bending radii may be requested within above ranges for each size in mm (ex. from 10 to 19 = R10, R11, R12, ...). For other tube diameters and radii (not indicated in the previous table), contact the Manufacturer for feasability study. For tubes in inches, refer to the equivalent sizes in mm.
93
AN / E / A
TOOLING FOR ERCOPRESS

For EP45 and EP25
TOOLING FOR BAR FOLDING

Art. EP2MS4V EP2MS85-80 EP2MS80-140 Description 4 V prism (16 - 22 - 35 - 50 mm width) height 200 mm. Max capacity flat bar 200 x 6 mm at 90 80 mm V prism, height 200 mm. Max capacity flat bar 200 x 10 mm at 90 140 mm V prism, height 200 mm. Max capacity flat bar 200 x 15 mm (for EP25) and 200 x 20 mm (for EP45) at 90 Bending insert holder height 200 mm, including radius 3 mm insert for bending flat bar max capacity 200 x 6 mm (for EP25) Bending insert holder height 200 mm, including radius 3 mm insert for bending flat bar max capacity 200 x 10 mm (for EP45) Insert radius 5 mm height 200 mm. Max capacity flat bar 200 x 10 mm (for EP25) Insert radius 10 mm height 200 mm. Max capacity flat bar 200 x 15 mm (for EP25) Insert radius 5 mm height 200 mm. Max capacity flat bar 200 x 12 mm (for EP45) Insert radius 10 mm height 200 mm. Max capacity flat bar 200 x 15 mm (for EP45) Insert radius 15 mm height 200 mm. Max capacity flat bar 200 x 20 mm (for EP45)
EP2MS4V
EP2MS85-80
EP2MS80-140
EP25-0008-00 EP45PC
EP25-0008-00
EP45PC EPL60R5 EPL60R10 EP4CR5 EP4CR10 EP4CR15
EPL60R10
EP4CR5
TOOLING FOR TUBE EXPANSION / REDUCTION

Art. EP250-G1 EP250-G2 EP250-E1* EP250-E2* EP250-R1* EP250-R2* EP250-F1 EP250-F2 EP250-C1 EP250-C2 Description Tube holding jaws (set of 2) from 10 to 48 mm. Specify exact Tube holding jaws (set of 2) from 49 to 76 mm. Specify exact Tube expansion punch from 10 to 48 mm. Specify exact and wall thickness Tube expansion punch from 49 to 76 mm. Specify exact and wall thickness Tube reduction punch from 10 to 48 mm. Specify exact and wall thickness Tube reduction punch from 49 to 76 mm. Specify exact and wall thickness Flat flanging punch from 10 to 48 mm. Specify exact and wall thickness Flat flanging punch from 49 to 76 mm. Specify exact and wall thickness 45 conical flanging punch from 10 to 48 mm. Specify exact and wall thickness 45 conical flanging punch from 49 to 76 mm. Specify exact and wall thickness
EP250-G1/G2
EP250-E1/E2
EP250-R1/R2
* Max work length of tube = 2 x . For higher lengths contact the Manufacturer for feasability study. For dimensions in inches, see conversion table on page 97.
EP250-F1/F2
EP250-C1/C2
94
MW / E / A
TOOLING FOR ERCONOTCH

For EN180 and EN100
ROLLS FOR TUBE NOTCHING
Art. EN180 EN180-R20A EN180-R22A EN180-R25A EN180-R28A EN180-R30A EN180-R35A EN180-R40A EN180-R45A EN180-R60A EN180-R63A EN180-R76A Art. EN180 EN180-R213A EN180-R269A EN180-R337A EN180-R424A EN180-R483A EN180-R603A EN180-R730A EN180-R889A Art. EN180* EN180081 EN180086 EN180089 EN180091 EN180094 EN180114 Art. EN100 EN100R20 EN100R22 EN100R25 EN100R28 EN100R30 EN100R35 EN100R40 EN100R45 EN100R60 EN100R63 Tube , mm 20 22 25 28 30 35 40 45 60 63 76 Tube , mm 21.3 26.9 33.7 42.25 48.25 60.3 73.0 88.9 Tube , mm from 25 to 33 from 34 to 45 from 46 to 65 from 66 to 76 Art. EN180 EN180-R254A EN180-R3175A EN180-R381A EN180-R4445A EN180-R508A EN180-R5715A EN180-R635A EN180-R6985A EN180-R762A Tube , OD inches Art. EN100 1 EN100R1OD EN100R114OD 11/4 11/2 EN100R112OD 13/4 EN100R134OD EN100R2OD 2 21/4 EN100R214OD 21/2 EN100R212OD 23/4 3 Tube , mm 25.4 31.75 38.10 44.45 50.80 57.15 21.9 21.10 76.20
Tube , Gas inches Art. EN100 1/2 EN100R12G EN100R34G 3/4 1 EN100R1G 11/4 EN100R114G EN100R112G 11/2 2 EN100R2G 21/2P 3 Tube , mm from 25 to 33 from 34 to 45 from 46 to 65 from 66 to 90 from 91 to 110 from 111 to 114 Art. EN100* EN100-070 EN100-071 EN100-072 EN100-073 -
* For other tube (not included in previous tables). For dimensions in inches, see conversion table on page 97.
ZIRCONIUM BELT*
Art. EN100 EN100-150/1 EN100-150 EN100-042 EN100-150/4 Dimensions, grain 100 X 2000 mm, P24 100 X 2000 mm, P40 100 X 2000 mm, P60 100 X 2000 mm, P80 Art. EN180 EN180-418 EN180-197 Dimensions, grain 180 X 2000 mm, P36 180 X 2000 mm, P40 -
* For tubes in mild steel. For orders min quantity: 25 pieces.
CERAMIC BELT*
Art. EN100 EN100-148 Dimensions, grain 100 X 2000 mm, P40 Art. EN180 EN180-375 Dimensions, grain 180 X 2000 mm, P40
* For tubes in stainless steel and similars. For orders min quantity: 25 pieces.
ZIRCONIUM BELT*
Art. EN100 EN100-163 Dimensions, grain 180 X 2100 mm, P40 Art. EN180 EN180-195 Dimensions, grain 180 X 2100 mm, P40
* For grinding with roll 140. For orders min quantity: 25 pieces.
95
MW / E / A
TOOLING FOR ERCOFORM

For EF35
TOOLING FOR CURLING UNIT

Art. EF35-GR-CAT-GR EF35-GR-CAT-MED EF35-GR-CAT-P Chain Large Medium Small
Art. EF35-GR-CAT-GR Art. EF35-GR-CAT-MED Art. EF35-GR-CAT-P
MAXIMUM CAPACITIES
Min
Max
Min
Max
Min 4 mm 8 mm 6 mm
Max 6 mm 10 mm 20 mm
L 110 mm
(370 with links upon request) (300 with links upon request)
No. of spirals 2 3 2
SMALL 4 x 10 mm 6 x 20 mm 4 x 4 mm 6 x 6 mm Art. EF35-GR-CAT-P MEDIUM 8 x 10 mm 10 x 40 mm 8 x 8 mm 10 x 10 mm Art. EF35-GR-CAT-MED LARGE 6 x 10 mm 10 x 30 mm 6 x 6 mm 20 x 20 mm Art. EF35-GR-CAT-GR
300 mm
250 mm
FORMERS FOR RING ACCESSORY

Art. EF35-KC10D80 EF35-KC10D90 EF35-KC10D100 EF35-KC10D110 EF35-KC10D121 EF35-KC10D150
ring, mm
80 90 100 110 121 150
PRISMS FOR BAR FOLDING UNIT

Art. EF35-MS01 EF35-MS02 EF35-MS03
Groove, mm Max Capacity
78 100 120
16 x 16 20 x 20 16 x 16
96
MW / E / A
CONVERSION TABLE
INCHES OD MILLIMETERS
0 + = mm
1/64 1/32 3/64 1/20 1/16 5/64 3/32 7/64 1/8 9/64 5/32 11/64 3/16 13/64 7/32 15/64 1/4 17/64 9/32 19/64 5/16 21/64 11/32 23/64 3/8 25/64 13/32 27/64 7/16 29/64 15/32 31/64 1/2 33/64 17/32 35/64 9/16 37/64 19/32 39/64 5/8 41/64 21/32 43/64 11/16 45/64 23/32 47/64 3/4 49/64 25/32 51/64 13/16 53/64 27/32 55/64 7/8 57/64 29/32 59/64 15/16 61/64 31/32 63/64 0.397 0.794 1.191 1.270 1.588 1.984 2.381 2.778 3.175 3.572 3.969 4.366 4.763 5.159 5.556 5.953 6.350 6.747 7.144 7.541 7.938 8.334 8.731 9.128 9.525 9.922 10.319 10.716 11.113 11.509 11.906 12.303 12.700 13.097 13.494 13.891 14.288 14.684 15.081 15.478 15.875 16.272 16.669 17.066 17.463 17.859 18.256 18.653 19.050 19.447 19.844 20.241 20.638 21.034 21.431 21.828 22.225 22.622 23.019 23.416 23.813 24.209 24.606 25.003
1 + = mm
0 1/64 1/32 3/64 1/16 5/64 3/32 7/64 1/8 9/64 5/32 11/64 3/16 13/64 7/32 15/64 1/4 17/64 9/32 19/64 5/16 21/64 11/32 23/64 3/8 25/64 13/32 27/64 7/16 29/64 15/32 31/64 1/2 33/64 17/32 35/64 9/16 37/64 19/32 39/64 5/8 41/64 21/32 43/64 11/16 45/64 23/32 47/64 3/4 49/64 25/32 51/64 13/16 53/64 27/32 55/64 7/8 57/64 29/32 59/64 15/16 61/64 31/32 63/64 25.400 25.797 26.194 25.591 26.988 27.384 27.781 28.178 28.575 28.972 29.369 29.766 30.163 30.559 30.956 31.353 31.750 32.147 32.544 32.941 33.338 33.734 34.131 34.528 34.925 35.322 35.719 36.116 36.513 36.909 37.306 37.703 38.100 38.497 38.894 39.291 39.688 40.084 40.481 40.878 41.275 41.672 42.069 42.466 42.863 43.259 43.656 44.053 44.450 44.847 45.244 45.641 46.038 46.434 46.831 47.228 47.625 48.022 48.419 48.816 49.213 49.609 50.006 50.403
2 + = mm
0 1/64 1/32 3/64 1/16 5/64 3/32 7/64 1/8 9/64 5/32 11/64 3/16 13/64 7/32 15/64 1/4 17/64 9/32 19/64 5/16 21/64 11/32 23/64 3/8 25/64 13/32 27/64 7/16 29/64 15/32 31/64 1/2 33/64 17/32 35/64 9/16 37/64 19/32 39/64 5/8 41/64 21/32 43/64 11/16 45/64 23/32 47/64 3/4 49/64 25/32 51/64 13/16 53/64 27/32 55/64 7/8 57/64 29/32 59/64 15/16 61/64 31/32 63/64 50.800 51.197 51.594 51.991 52.388 52.784 53.181 53.578 53.975 54.372 54.769 55.166 55.563 55.959 56.356 56.753 57.150 57.547 57.944 58.341 58.738 59.134 59.531 59.928 60.325 60.722 61.119 61.516 61.913 62.309 62.706 63.103 63.500 63.897 64.294 64.691 65.088 65.484 65.881 66.278 66.675 67.072 67.469 67.866 68.263 68.659 69.059 69.453 69.850 70.247 70.644 71.041 71.438 71.834 72.231 72.628 73.025 73.422 73.819 74.216 74.613 75.009 75.406 75.803
3 + = mm
0 1/64 1/32 3/64 1/16 5/64 3/32 7/64 1/8 9/64 5/32 11/64 3/16 13/64 7/32 15/64 1/4 17/64 9/32 19/64 5/16 21/64 11/32 23/64 3/8 25/64 13/32 27/64 7/16 29/64 15/32 31/64 1/2 33/64 17/32 35/64 9/16 37/64 19/32 39/64 5/8 41/64 21/32 43/64 11/16 45/64 23/32 47/64 3/4 49/64 25/32 51/64 13/16 53/64 27/32 55/64 7/8 57/64 29/32 59/64 15/16 61/64 31/32 63/64 76.200 76.597 76.994 77.391 77.788 78.184 78.581 78.978 79.375 79.772 80.169 80.566 80.963 81.359 81.756 82.153 82.550 82.947 83.344 83.741 84.138 84.534 84.931 85.328 85.725 86.122 86.519 86.916 87.313 87.709 88.106 88.503 88.900 89.297 89.694 90.091 90.488 90.884 91.281 91.678 92.075 92.472 92.869 93.266 93.663 94.059 94.456 94.853 95.250 95.647 96.044 96.441 96.838 97.234 97.631 98.028 98.425 98.822 99.219 99.616 100.013 100.409 100.806 101.203
4 + = mm
0 1/64 1/32 3/64 1/16 5/64 3/32 7/64 1/8 9/64 5/32 11/64 3/16 13/64 7/32 15/64 1/4 17/64 9/32 19/64 5/16 21/64 11/32 23/64 3/8 25/64 13/32 27/64 7/16 29/64 15/32 31/64 1/2 33/64 17/32 35/64 9/16 37/64 19/32 39/64 5/8 41/64 21/32 43/64 11/16 45/64 23/32 47/64 3/4 49/64 25/32 51/64 13/16 53/64 27/32 55/64 7/8 57/64 29/32 59/64 15/16 61/64 31/32 63/64 101.600 101.997 102.394 102.791 103.188 103.584 103.981 104.378 104.775 105.172 105.569 105.966 106.363 106.759 107.156 107.553 107.950 108.347 108.744 109.141 109.538 109.934 110.331 110.728 111.125 111.522 111.919 112.316 112.713 113.109 113.506 113.903 114.300 114.697 115.094 115.491 115.888 116.284 116.681 117.078 117.475 117.872 118.269 118.666 119.063 119.459 119.856 120.253 120.650 121.047 121.444 121.841 122.238 122.634 123.031 123.428 123.825 124.222 124.619 125.016 125.413 125.809 126.206 126.603
5 + = mm
0 1/64 1/32 3/64 1/16 5/64 3/32 7/64 1/8 9/64 5/32 11/64 3/16 13/64 7/32 15/64 1/4 17/64 9/32 19/64 5/16 21/64 11/32 23/64 3/8 25/64 13/32 27/64 7/16 29/64 15/32 31/64 1/2 33/64 17/32 35/64 9/16 37/64 19/32 39/64 5/8 41/64 21/32 43/64 11/16 45/64 23/32 47/64 3/4 49/64 25/32 51/64 13/16 53/64 27/32 55/64 7/8 57/64 29/32 59/64 15/16 61/64 31/32 63/64 127.000 127.397 127.794 128.191 128.588 128.984 129.381 129.778 130.175 130.572 130.969 131.366 131.763 132.159 132.556 132.953 133.350 133.747 134.144 134.541 134.938 135.334 135.731 136.128 136.525 136.922 137.319 137.716 138.113 138.509 138.906 139.303 139.700 140.097 140.494 140.891 141.288 141.684 142.081 142.478 142.875 143.272 143.669 144.066 144.463 144.859 145.256 145.653 146.050 146.447 146.844 147.241 147.638 148.034 148.431 148.828 149.225 149.622 150.019 150.416 150.813 151.209 151.606 152.003
6 + = mm
0 1/64 1/32 3/64 1/16 5/64 3/32 7/64 1/8 9/64 5/32 11/64 3/16 13/64 7/32 15/64 1/4 17/64 9/32 19/64 5/16 21/64 11/32 23/64 3/8 25/64 13/32 27/64 7/16 29/64 15/32 31/64 1/2 33/64 17/32 35/64 9/16 37/64 19/32 39/64 5/8 41/64 21/32 43/64 11/16 45/64 23/32 47/64 3/4 49/64 25/32 51/64 13/16 53/64 27/32 55/64 7/8 57/64 29/32 59/64 15/16 61/64 31/32 63/64 152.400 152.797 153.194 153.591 153.988 154.384 154.781 155.178 155.575 155.972 156.369 156.766 157.163 157.559 157.956 158.353 158.750 159.147 159.544 159.941 160.338 160.734 161.131 161.528 161.925 162.322 162.719 163.116 163.513 163.909 164.306 164.703 165.100 165.497 165.894 166.291 166.688 167.084 167.481 167.878 168.275 168.672 169.069 169.466 169.863 170.259 170.656 171.053 171.450 171.847 172.244 172.641 173.038 173.434 173.831 174.228 174.625 175.022 175.419 175.816 176.213 176.609 177.006 177.403
Inches = mm
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 177.800 203.200 228.600 254.000 279.400 304.800 330.200 355.600 381.000 406.400 431.800 457.200 482.600 508.000 533.400 558.800 584.200 609.600 635.000 660.400 685.800 711.200 736.600 762.000 787.400 812.800 838.200 863.600 889.000 914.400 939.800 965.200 990.600 1016.000 1041.400 1066.800 1092.200 1117.600 1143.000 1168.400 1193.800 1219.200 1244.600 1270.000 1295.400 1320.800 1346.200 1371.600 1397.000 1422.400 1447.800 1473.200 1498.600 1524.000 1549.400 1574.800 1600.200 1625.600 1651.000 1676.400 1701.800 1727.200 1752.600 1778.000
97
ASTM TABLE
EXTERNAL TUBE DIAMETER AND THICKNESS TABLE ACCORDING TO ANSI B 36.10 AND API
1/8 1/4 3/8 1/2 3/4 1 11/4 11/2 2 21/2 3 31/2 4 5 6 8 10 12 14 16 18 20 24 30 mm 10.29 13.72 17.14 21.34 26.67 33.40 42.16 48.26 60.32 73.02 88.90 101.60 114.30 141.30 168.27 219.07 273.05 323.85 355.60 406.40 457.20 508.00 609.60 762.00 Std mm 1.73 2.23 2.31 2.77 2.87 3.38 3.56 3.68 3.91 5.16 5.49 5.74 6.02 6.55 7.11 8.18 9.27 9.52 9.52 9.52 9.52 9.52 9.52 XS mm 2.41 3.02 3.20 3.73 3.91 4.55 4.85 5.08 5.54 7.01 7.62 8.08 8.56 9.52 11.97 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 XXS mm 7.47 7.82 9.09 9.70 10.16 11.07 14.02 15.24 17.12 19.05 21.94 22.22 sch. 10 sch. 20 sch. 30 sch. 40 sch. 60 sch. 80 sch. 100 sch. 120 sch. 140 mm 6.35 6.35 6.35 6.35 6.35 7.92 mm 6.35 6.35 6.35 7.92 7.92 7.92 9.52 9.52 12.70 mm 7.04 7.80 8.28 9.52 9.52 11.12 12.70 14.27 15.87 mm 1.73 2.23 2.31 2.77 2.87 3.38 3.56 3.68 3.91 5.16 5.49 5.74 6.02 6.55 7.11 8.18 9.27 10.31 11.12 12.70 14.27 15.06 17.45 mm 10.34 12.70 14.27 15.06 16.66 19.05 20.62 24.59 mm 2.41 3.02 3.20 3.73 3.91 4.55 4.85 5.08 5.54 7.01 7.62 8.07 8.56 9.52 11.97 12.70 15.06 17.45 19.05 21.41 23.80 26.19 30.94 mm 15.06 18.24 21.41 23.80 26.19 29.36 32.54 38.89 mm 11.12 12.70 14.27 18.24 21.41 25.40 27.76 30.94 34.92 38.10 46.02 mm 20.62 25.40 28.57 31.75 36.52 39.67 44.45 52.37 -
98
HOW TO CALCULATE TUBE LENGTH
Fig. 1
Fig. 2
Bend Example:
R = Bend Radius* A = Bend Angle (degrees) R = 82 mm A = 90
L.C. = Bend Length =
2p x R 360
x A
L.C. =
6.28 x 82 x 90 = 128.8 mm 360
X = see Fig. 2 1 X = see Fig. 2 L = Right Straight Length = X - R 1 1 L = Left Straight Length = X - R L.T.** = Total Tube Length = L.C + L + L
1
X = 200 mm X1 = 200 mm
L = 200 - 82 = 118 mm L1 = 200 - 82 = 118 mm L.T. = 128.8 + 118 + 118 = 364.8 mm
* Bend Radius is the distance between former center and former outside edge (i.e. tube center line). ** Theoretical value which does not consider material elongation.
BEFORE ORDERING
1. Fill in Application Data Form (page 100); 2. Information required to order are: a) b) c) d) tube diameter or profile dimensions; wall thickness; material (AISI/DIN/JIS); bend radius.
3. Material samples may be required for tooling testing. 4. For special applications, quoted drawings may be requested. 5. The Manufacturer will not be held responsible for any incorrect manufacturing of tooling if order has been processed without drawings.
99
APPLICATION DATA FORM
* ERCOLINA by CML International SpA. - Tel (+39) 0776 40281 Fax (+39) 0776 404801 Email info@ercolina.it *
100
HOW TO REACH US :
CML International S.p.A.

Loc. Annunziata snc 03030 Piedimonte S. Germano (FR) Tel. (+39) 0776 40281 - Fax (+39) 0776 404801 E-mail: info@ercolina.it

Ercolina - General - Catalogue Ercolina Dobladoras de Tubo

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4 PRESIDENTS LETTER OF INTRODUCTION

NON MANDREL BENDERS

RING ROLLER LINE

RING ROLLER LINE

Application for street and garden furniture, roofing

Applications for vehicles (window frames, special piping)

Tractor roll bars, agricultural equipment, green houses

Ring Rollers Accessories

Dimensions, mm 5 x 6 150 x 5 120 x 120 x 4 120 x 60 x 5 70 60 x 60 120 x 20

Min Radius, mm 1000 1000 1300 1500 300 300 500

100 x 100 x 12 U 40 x 35 UPN 260 x 90

500 250 600

Description Model with manual side pressure rolls.

RLI: Hydraulic Side Pressure Rolls

Dimensions, mm 3 x 6 100 x 4 80 x 80 x 3.2 100 x 50 x 3.2 60 50 x 50 100 x 12 30 x 30 x 4 80 x 80 x 12 100 x 80 x 9 U 30 x 15 UPN 160 x 65

Description Model with manual side pressure rolls.

RLI: Hydraulic Side Pressure Rolls

Dimensions, mm 21/2 x 3.6 80 x 2 60 x 60 x 3 100 x 40 x 4 40 40 x 40 60 x 10

Art. CE50H3 CE50H2 CE50MR3 V2*

Description 2 speeds models - Other features same as standard models.

artt. CE40MR2 - CE40MR3

Dimensions, mm 2 x 3.2 70 x 1.5 50 x 50 x 3 60 x 30 x 3 35 35 x 35 50 x 10

Min Radius, mm 450 700 500 600 250 250 300

Art. CE40H3 CE40MR3 CE40MR2 V2*

Description 2 speeds models - Other features same as standard models.

Gas Tube normal series

1200 500 500 600 1000 1800

IPN - IPE 80 IPN - IPE 140 HEA 100

600 1200 1200

Best machine for maximum accuracy and repeatability.

Dimensions, mm 21/2 x 3.6 80 x 2 60 x 60 x 3 100 x 40 x 4 40 40 x 40 60 x 10

Min Radius, mm 400 800 600 1300 250 350 300

Dimensions, mm 21/2 x 3.6 76 x 3.6 60 x 60 x 3 100 x 40 x 4 40 40 x 40 60 x 60 x 4 60 x 60 x 6

For dimensions in inches, see conversion table on page 97

Dimensions, mm 11/2 Gas sch. 40 60 x 2 50 x 50 x 3 60 x 30 x 3 35 35 x 35 50 x 50 x 4 50 x 50 x 6 art. ECO40M2M

For dimensions in inches, see conversion table on page 97

RING ROLLERS ACCESSORIES

Art. CP8150 Art. CPA01

Artt. CPA01, CP260, CP261, CP262, EP25-154

TIE BAR ACCESSORY

Art. C100BA2 Art. C70A2

RING ROLLERS ACCESSORIES

FOURTH ROLL KIT FOR H/I BEAMS

ANTI-TWIST DEVICE FOR ANGLE LEG-IN

CENTER ROLL UPWARD STOP

RING ROLLERS ACCESSORIES

SPIRAL BENDING DEVICE

Art. CS7A11, ELI-KIT, ELI-SOFT1

Artt. CS5A11, ELI-KIT, ELI-SOFT1

Art. CS5A11 CS7A11 ELI-KIT

precision mechanical counter for repeatability of lifting roller positioning

LEGEND = standard = optional na = not appliable

RING ROLLERS ACCESSORIES

SCROLL CURLING DEVICE

Art. CR5A8 Art. CR4A8

aTurn counter programming device

Artt. CR5A8 - CR4A8

BAR TWISTING DEVICE

Art. CT5/2300 Art. CT4/2300

aAnti-twist support guide

artt. CT4/2300 - CT5/2003

turn counter for repeatable complex applications