The Chinese version of standards has precedence to their English translations which are only for internal reference.

TSG

TSG Safety Technical Specification for Special Equipment

TSG R7001-2004

Pressure Vessels Perio ical !nspection Re"ulation

!ssue #y State General $ureau of %uality Super&ision' !nspection an %uarantine of the People(s Repu#lic of )hina
*une 2+' 2004

)ontents
Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter Chapter 6 General3 Annual Examination6 Overall Inspection14 Pressure Resistance Test2 Evaluation o! Class o! sa!et" #tatus2$ #upplementar" Provisions36

Appen%ix I A%%itional Re&uirement !or Perio%ical Inspection o! 'ova(le Pressure )essels 3* Appen%ix II Re&uirement !or Perio%ical Inspection o! 'e%ical +se Ox",en Ca(in 4* Appen%ix III Re&uirement !or Cali(ration o! #a!et" )alves63

Annex I Annex II Annex III Annex I)

Annual Examination Report on Pressure )essels 6$ Overall Inspection Report on Pressure )essels -2 Report on Pressure Resistance Test$2 .otice o! Comments on Inspection o! #pecial E&uipment /10 $3

Pressure Vessels Perio ical !nspection Re"ulation

)hapter 1 General
,rticle 1 To ,uarantee the &ualit" o! perio%ical inspection o! in1use pressure vessels an% to secure sa!e runnin, o! pressure vessels as 2ell as to avoi% occurrence o! an" acci%ent3 this re,ulation is 2or4e% out in accor%ance 2ith the Safety Supervision Regulation for Special Equipment an% Safety Technical Supervision Regulation for Pressure Vessels /hereina!ter re!erre% to as RP)05 ,rticle 2 This re,ulation applies to annual examination an% perio%ical inspection o! pressure vessels 2ithin the scope o! application o! pressure vessels3 annual examination an% perio%ical inspection o! in1use truc4 tan4s /hereina!ter re!erre% to as truc4 tan4s0 an% in1use tan4 containers /hereina!ter re!erre% to as tan4 containers0 shall3 apart !rom compliance 2ith relevant re&uirements in the text o! this re,ulation3 also !ollo2 2hat speci!ie% in Appen%ix I o! this re,ulation the Additional Requirement for Periodical Inspection of Movable Pressure Vessels5 6or annual examination an% perio%ical inspection o! in1use me%ical ox",en ca(ins /hereina!ter re!erre% to as ox",en ca(ins !or me%ical use3 a((reviate% as '+OC03 Appen%ix II o! this re,ulation the Requirement for Periodical Inspection of !ygen cabins for medical use shall appl"5 ,rticle + Annual examination is the in1line examination %urin, the runnin, to secure the sa!et" o! pressure vessels 2ithin the inspection interval3 2hich shall (e %one at least one a "ear5 Annual examination o! !ixe% pressure vessels ma" (e %one either (" pressure vessel pro!essional personnel o! the user or,ani7ation3 or (" certi!ie% pressure vessel inspection personnel o! inspection or,ani7ation /hereina!ter re!erre% to as inspection or,ani7ation3 a((reviate% as IO0 2hich is approve% (" the #tate General 8ureau o! 9ualit" #upervision3 Inspection an% 9uarantine /hereina!ter re!erre% to as #G89I05 ,rticle 4 Perio%ical inspection o! pressure vessels inclu%es overall inspection an% pressure resistance test5 15 Overall inspection is the inspection at the halt o! pressure vessels3 2hich shall (e %one (" IO5 The inspection interval shall (e: /10 6or pressure vessels 2ith sa!et" status o! Class 1 or Class 23 in ,eneral3 it shall (e once 6 "ears; /20 6or pressure vessels 2ith sa!et" status o! Class 33 in ,eneral3 it shall (e once 3 < 6 "ears; /30 6or pressure vessels 2ith sa!et" status o! Class 43 in ,eneral3 it shall (e %etermine%

(" IO5 The evaluation o! sa!et" status o! pressure vessels shall (e %one in accor%ance 2ith Chapter o! this re,ulation5 25 Pressure resistance test is the h"%raulic test or air pressure test at pressure excee%in, max5 2or4in, pressure %one a!ter &uali!ication o! overall inspection o! pressure vessels5 In principle3 2ithin the perio% o! t2o overall inspections3 one pressure resistance test shall (e %one5

In case the overall inspection3 pressure resistance test an% annual examination are %one in same "ear3 the se&uence shall (e overall inspection3 pressure resistance test an% annual examination3 the items 2hich have (een overall inspecte% ma" not (e examine% in annual examination repeate%l"5 6or pressure vessels !or 2hich overall inspection an% pressure resistance test cannot (e %one or cannot (e %one in sche%ule3 Article 13* o! RP) shall appl"5 ,rticle 6irst overall inspection shall (e %one to pressure vessels 2hich have (een put into operation !or 3 "ears5 The next overall inspection interval shall (e %etermine% (" IO accor%in, to the results o! this inspection (ase% on relevant stipulations o! Article 4 o! this re,ulation5 15 Overall inspection interval !or pressure vessels o! an" o! !ollo2in, cases shall (e shortene% appropriatel": /10 The corrosion o! me%ium to vessel material is not clear or the annual corrosion rate o! me%ium to material is = >52 mm3 or the corrosion %ata %etermine% (" %esi,ner is not in con!ormit" 2ith actual con%ition; /20 The sur!ace &ualit" o! material is (a% or there is internal %e!ects; /30 Application con%ition is severe or stress corrosion is !oun% in application; /40 The application term excee%s 2> "ears an% it is %etermine% (" inspectors or (" technical veri!ication that the normal inspection interval cannot secure the sa!e application; / 0 The application is stoppe% !or more than 2 "ears; /60 'e%ium is chan,e% an% there is possi(ilit" o! 2orse corrosion; /-0 ?esi,n %ra2in, sho2s that pressure resistance test can not (e ma%e; /*0 ?urin, the inspection3 other !actors a!!ectin, sa!et" are %ou(ta(le; /$0 'e%ium is @PG an% there is stress corrosion3 overall inspection shall (e ma%e ever" "ear or on necessar"; /1>0 In case the process is use% to ma4e paper an% no anti1corrosion measures are ta4en3 overall inspection shall (e ma%e at least once a "ear !or steam (alls; /110 #pherical tan4s /ma%e o! material o! lo2er limit o! stan%ar% tensile stren,th A ( 4>'pa3 open tan4 inspection shall (e ma%e to them a!ter puttin, into operation

!or one "ear50; /120E&uipment o! ,lass linin,5 25 Overall inspection interval !or pressure vessels 2ith sa!et" status o! Class 1 or Class 2 o! an" o! !ollo2in, cases shall (e shortene% appropriatel": /10 Inspection interval !or those o! ,oo% non1metal linin, can (e prolon,e% to $ "ears; /20 In case the corrosion rate o! me%ium to material is B >51mm /actuall" measure% %ata0 an% there is relia(le corrosion resistance metal linin, composite steel plate or hot1spra"e% metal coat /aluminum po2%er or stainless steel0 an% it is con!irme% a!ter 1 < 2 overall inspections that the corrosion is li,ht or the linin, is ,oo%3 the inspection interval can (e prolon,e% to 12 "ears; /30 6or reactors !ille% 2ith catal"st an% lar,e pressure vessels pac4e% 2ith !illin, material3 the inspection interval shall (e %etermine% (" user or,ani7ation3 %esi,ner an% IO a!ter %iscussion in accor%ance 2ith %esi,n %ra2in,s an% actual application con%itions3 2hich shall (e reporte% to the &ualit" technical supervision %epartment 2here the Application Re,ister Car% 2as applie% an% o(taine% /hereina!ter re!erre% to as Certi!icate Issuin, Or,an3 a((reviate% as CIO0 !or recor%5 ,rticle . The accumulate% application time !or pressure vessels un%er monitorin, 2ith sa!et" status o! Class 4 shall not excee% 3 "ears5 ?urin, the application perio% un%er monitorin,3 %e!ects shall (e treate% to raise the class o! sa!et" status 3 other2ise the" shall not (e use% !urther5 ,rticle 7 Pressure resistance test shall (e ma%e a!ter overall inspection to pressure vessels o! an" o! !ollo2in, cases is ma%e an% &uali!ie%: 15 25 35 45 5 65 -5 Pressure elements are replace% (" the 2a" o! 2el%in,; The %epth o! reme%" 2el%in, !or pressure element is = 1C2 2all thic4ness; Application con%ition is chan,e% an% the ori,inal %esi,n parameters are excee%e% an% a!ter stren,th veri!ication3 it is &uali!ie%; Those nee%in, linin, replacement /pressure resistance test shall (e %one (e!ore linin, replacement0; Application is resume% a!ter 2 "earsD stoppa,e; It is replante% !rom external or,ani7ation or !rom same or,ani7ation; The user or,ani7ation or IO has %ou(t a(out the sa!et" status o! the pressure vessel5

,rticle / IO an% inspectors en,a,in, in perio%ical inspection o! pressure vessels shall ma4e inspection strictl" in accor%ance 2ith the scope o! inspection approve%5 IO an% inspectors shall accept supervision o! local &ualit" technical supervision %epartment an% shall (e responsi(le !or the correctness o! the results o! perio%ical inspection o! pressure vessels5 Prior to the inspection3 IO shall 2or4 out inspection scheme3 2hich shall (e chec4e% an%

approve% (" technical responsi(le person authori7e% (" IO5 6or inspection scheme !or pressure vessels o! special re&uirements3 IO shall solicit opinion o! user or,ani7ation an% ori,inal %esi,ner5 In case o! an" %iscrepanc"3 the opinion o! IO shall appl"5 Inspectors shall ma4e inspection strictl" in accor%ance 2ith the approve% inspection scheme5 ,rticle 0 +ser or,ani7ation shall appl" !or perio%ical inspection o! pressure vessels 3> %a"s in a%vance the expiration %ate o! inspection vali%it"3 mean2hile the application !orm !or pressure vessels inspection shall (e su(mitte% to IO an% CIO5 IO shall !ul!ill inspection in accor%ance 2ith inspection plan5 ,rticle 10 +ser or,ani7ation shall closel" cooperate 2ith IO an% 2ell %o the technical treatment a!ter halt as 2ell as sa!et" chec4s (e!ore inspection in accor%ance 2ith this re,ulation5 Inspection shall not start until it is con!irme% that it meets re&uirements !or inspection5 The" shall also provi%e cooperation at inspection site5

)hapter 2 ,nnual E1amination

,rticle 11 Annual examination o! pressure vessels inclu%es examination o! sa!et" mana,ement o! pressure vessels (" user or,ani7ation3 examination o! pressure vessels themselves an% their runnin, status as 2ell as examination o! sa!et" accessories o! pressure vessels5 The 2a" o! examination shall (e mainl" the macro examination3 i! necessar"3 thic4ness measurin,3 examination o! 2all temperature an% measurement o! content o! corrosive me%ium as 2ell as test o! vacuum shall (e ma%e5 ,rticle 12 Prior to annual examination3 user or,ani7ation shall ma4e !ollo2in, preparation rea%": 15 25 35 45 5 Cleanin, o! outer sur!ace an% environment o! pressure vessels; #ite li,htin,3 protection !or hi,h position clim(in, an% removal o! local insulation shall (e %one to meet the nee% o! site examination; Technical !iles3 runnin, recor%s as 2ell as recor%s o! harm!ul impurities use% !or pressure vessels shall (e rea%"; Re,ulations !or sa!et" mana,ement o! pressure vessels as 2ell as re,ulations !or sa!et" operation an% certi!icates o! operators shall (e rea%"; ?urin, examination3 mana,ement personnel an% relevant personnel !or pressure vessels o! user or,ani7ation shall (e present to assist examination an% provi%e other in!ormation examiners nee%e%5

,rticle 1+ 8e!ore examination3 examiners shall have an overall un%erstan%in, o! use con%ition an% mana,ement con%ition o! pressure vessels to (e examine% an% seriousl" revie2 technical !iles an% mana,ement in!ormation o! pressure vessels an% relevant recor%s shall (e ma%e5

The examination o! sa!et" mana,ement con%itions o! pressure vessels shall inclu%e !ollo2in,s: 15 Re,ulations !or sa!et" mana,ement an% re,ulations !or sa!et" operation o! pressure vessels3 2hether recor%s are complete an% true3 loo4 over %es4 exercises /or accountin, (oo4s0 o! pressure vessels to (e sure the" are in con!ormit" 2ith actual con%ition; Examine !ile %ocuments o! %ra2in,s3 application re,ister car%s3 pro%uct &ualit" certi!icates3 instructions3 supervision an% inspection certi!icates3 annual inspection reports in histor"3 %ocuments o! reconstruction to (e sure 2hether the" are complete an% meet re&uirements5 Ehether operators o! pressure vessels are 2or4in, in posts 2ith certi!icate; Are issues re!erre% in last inspection an% examination reports solve%F

25

35 45

,rticle 14 6or examination o! pressure vessels themselves an% their runnin, con%ition3 in ,eneral3 insulation ma" not (e remove% unless re&uire% (" examiners5 ,rticle 1- Examination o! pressure vessels themselves an% their runnin, con%ition shall inclu%e !ollo2in,s: 15 25 35 45 5 65 -5 Ehether the nameplate3 color o! paintin,3 mar4s as 2ell as painte% application car% num(er meet relevant re,ulationF Ehether there are crac43 overheat3 %e!ormation3 lea4a,e or %ama,e in the (o%"3 connectin, places /valves3 pipin,0 an% 2el%in, Goints o! pressure vessels; Ehether there are %ama,e3 a(normal3 !rostin, or %e2in, in outsi%e sur!ace; Ehether there are %ama,e3 peelin, o!!3 %ampin, or col% lea4a,e o! insulation; Ehether there are li&ui% lea4a,e or air lea4a,e !rom lea4a,e inspection holes or si,nal holes an% 2hether lea4a,e inspection holes are unimpe%e%; Ehether there are a(normal vi(ration or a(normal soun% or mutual !riction (et2een pressure vessels an% a%Goinin, pipin, or elements; Ehether there is %ama,e to supports or supportin, seats3 2hether there are settlement3 inclination3 crac4 in !oun%ation3 2hether !astenin, (olts are complete an% in ,oo% or%er; Ehether %rainin, !acilities /traps3 %raina,e0 are ,oo%; Ehether there are over pressure3 over temperature or over &uantit" %urin, runnin,;

*5 $5

1>5 Ehether earthin, !or tan4s nee%in, earthin, meet re&uirements; 115 The implementation o! measures !or those pressure vessels 2ith sa!et" status class o! Class 4 un%er monitorin, an% 2hether there is an" a(normal situation; 125 Ehether sa!et"1interloc4in, %evices !or pressure vessels o! &uic41open %oor meets re&uirements5 ,rticle 1. Inspection o! sa!et" accessories inclu%es examination an% cali(ration o!

pressure ,au,es3 level ,au,es3 temperature measurin, instruments3 %isrupture %is4 %evices an% sa!et" valves /!or cali(ration re&uirements o! sa!et" valves3 see Appen%ix III05 15 Pressure ,au,es /10 Annual examination o! pressure ,au,es shall at least inclu%e !ollo2in,s: /a0 T"pe selection o! pressure ,au,es; /(0 Rules !or perio%ical inspection an% maintenance o! pressure ,au,es3 vali%it" o! veri!ication an% the seal; /c0 Appearance3 class o! precision3 scale ran,e an% %iameter o! panel o! pressure ,au,es; /%0 The position3 mar4s !or openin, as 2ell as interloc4in, %evices o! T plu,s an% nee%le valves installe% (et2een pressure vessels an% pressure ,au,es; /e0 Ehether rea%in,s o! pressure ,au,es in same s"stem are same5 /20 ?urin, annual examination3 !or an" o! !ollo2in, cases !oun%3 user or,ani7ation shall (e as4e% to recti!" them 2ithin limite% time an% e!!ective measures shall (e ta4en to secure the sa!e %urin, the recti!ication perio%5 In case the" are not correcte% (e"on% the time3 the use o! that pressure vessels shall (e stoppe% temporaril": /a0 Eron, selection o! t"pe; /(0 Panel cover ,lass is (ro4en or scale o! ,ra%uation in panel is not clear; /c0 @ea% seal is %ama,e% or it is (e"on% vali%it" o! veri!ication; /%0 There is lea4a,e in the sprin, tu(e in instrument or the in%icatin, han% o! pressure ,au,e is loose; /e0 In%icatin, han% is torture% or (ro4en or outer housin, is seriousl" corro%e%; /!0 'ar4s !or openin, o! T plu, or nee%le valves are not clear or the loc4in, %evice is %ama,e%5 25 @evel ,au,es /10 Annual examination o! level ,au,es shall at least inclu%e !ollo2in,s: /a0 Rules !or perio%ical inspection an% maintenance o! level ,au,es; /(0 Appearance an% accessories o! level ,au,es; /c0 #election o! t"pe o! level ,au,es out%oor use% in col% areas or !ull" !ille% 2ith me%ium 2ith temperature (elo2 >; /%0 Protection %evice !rom lea4a,e o! level ,au,es use% in pressure vessels !or li&ue!ie% ,ases 2ith !lamma(le me%ium o! toxicit" %e,ree o! extreme an% hi,h ha7ar%5 /20 ?urin, examination3 !or an" o! !ollo2in, cases !oun%3 user or,ani7ation shall (e

as4e% to recti!" them 2ithin limite% time an% e!!ective measures shall (e ta4en to secure the sa!e %urin, the recti!ication perio%5 In case the" are not correcte% (e"on% the time3 the use o! that pressure vessels shall (e stoppe% temporaril": /a0 Inspection an% maintenance perio% is (e"on% the speci!ie% perio%; /(0 There is crac4 or (rea4 in ,lass plate /tu(e0; /c0 )alve elements are %ea%; /%0 There is !alse level; /e0 In%ication o! level ,au,e is not clear; /!0 Eron, selection o! t"pe; /,0 Protection %evice !rom lea4a,e is %ama,e%5 35 Temperature measurin, instruments /10 Annual examination o! temperature measurin, instruments shall at least inclu%e !ollo2in,s: /a0 Rules !or perio%ical veri!ication3 inspection an% maintenance o! temperature measurin, instruments; /(0 The meetin, o! the scale ran,e o! temperature measurin, instruments to the ran,e o! temperature to measure; /c0 Appearance o! temperature measurin, instruments an% their secon%ar" instruments5 /20 ?urin, examination3 !or an" o! !ollo2in, cases !oun%3 user or,ani7ation shall (e as4e% to recti!" them 2ithin limite% time an% e!!ective measures shall (e ta4en to secure the sa!et" %urin, the recti!ication perio%5 In case the" are not correcte% (e"on% the time3 the use o! that pressure vessels shall (e stoppe% temporaril": /a0 Inspection an% maintenance perio% is (e"on% the speci!ie% perio%; /(0 Instruments an% their protection %evices are (ro4en; /c0 Eron, selection o! scale ran,e o! instruments5 45 ?isrupture %is4 %evices /10 Annual examination o! %isrupture %is4 %evices shall at least inclu%e !ollo2in,s: /a0 Examine the %isrupture %is4 %evices to (e sure 2hether the" are (e"on% the application perio% speci!ie% in pro%uct instructions; /(0 Examine the installation %irection o! the %isrupture %is4 %evices to (e sure 2hether the" are correct an% chec4 the (last pressure an% temperature in nameplate to (e sure 2hether the" meet runnin, re&uirements; /c0 6or the case in 2hich the %isrupture %is4 is use% to release pressure separatel" /6i,ure 103 examine the ,lo(e valve (et2een the %isrupture %is4 an% the vessel

1>

to (e sure 2hether it is at !ull open status an% 2hether the lea% seal is ,oo%; /%0 6or the case the %isrupture %is4 is use% 2ith sa!et" valve in series an% i! the %isrupture %is4 is installe% at the inlet si%e o! the sa!et" valve /6i,ure 203 examine the pressure in%ication o! the pressure ,au,e installe% (et2een the %isrupture %is4 an% the sa!et" valve3 an% open the ,lo(e valve to chec4 2hether there is air vent;

6i,ure 1 ?isrupture %is4 is use% separatel" 1 H ?isrupture %is42 H Glo(e valve

6i,ure 2 ?isrupture %is4 an% sa!et" valve are use% in series /?isrupture %is4 is installe% at inlet si%e o! the sa!et" valve0 1 H ?isrupture %is42 H Glo(e valve 3 H Pressure ,au,e 4 H #a!et" valve

/e0 In case the %isrupture %is4 is use% 2ith sa!et" valve in series an% i! the %isrupture %is4 is installe% at the outlet si%e o! the sa!et" valve /6i,ure 303 examine the pressure in%ication o! the pressure ,au,e installe% (et2een the %isrupture %is4 an% the sa!et" valve3 i! there is pressure in%ication3 open the ,lo(e valve to chec4 2hether the trap an% air vent is ,oo%; /!0 6or the case the %isrupture %is4 is use% 2ith sa!et" valve in parallel /6i,ure 403 examine the ,lo(e valve installe% (et2een the %isrupture %is4 an% the sa!et" valve to (e sure 2hether it is at !ull open status an% 2hether the lea% seal is in ,oo% or%er5

11

6i,ure 3 ?isrupture %is4 an% sa!et" valve are use% in series /?isrupture %is4 is installe% at outlet si%e o! the sa!et" valve0 1 H ?isrupture %is42 H Glo(e valve 3 H Pressure ,au,e4 H #a!et" valve

6i,ure 4 ?isrupture %is4 an% sa!et" valve are use% in parallel 1 H ?isrupture %is42 H Glo(e valve 3 H #a!et" valve

/20 ?urin, annual examination3 !or an" o! !ollo2in, cases !oun%3 user or,ani7ation shall (e as4e% to replace the %isrupture %is4 %evice an% e!!ective measures shall (e ta4en to secure the sa!et" %urin, the replacin, perio%5 In case the" are not replace% (e"on% the time3 the use o! that pressure vessel shall (e stoppe% temporaril": /a0 Application term o! %isrupture %is4 is (e"on% the speci!ie% perio%; /(0 Eron, installation %irection o! the %isrupture %is4; /c0 Rate% (last pressure an% temperature o! the %isrupture %is4 %o not meet runnin, re&uirements; /%0 ?urin, application3 2hen pressure excee%s rate% (last pressure3 it %oes not (last; /e0 In case the %isrupture %is4 is installe% at the inlet si%e o! the sa!et" valve to (e use% 2ith the sa!et" valve in series3 there is pressure in%ication in the pressure ,au,e installe% (et2een the %isrupture %is4 an% the sa!et" valve or air lea4s 2hen the ,lo(e valve is open5 /!0 ?isrupture %is4 %evice lea4s5 /30 6or annual examination o! pressure vessels !or 2hich the %isrupture %is4 %evice is separatel" use% as pressure release %evice or the %isrupture %is4 is use% 2ith sa!et" valve in parallel3 in case the ,lo(e valve installe% (et2een the %isrupture %is4 an% the vessel is !oun% to (e not at !ull open status or the lea% seal is %ama,e%3 user or,ani7ation shall (e as4e% to recti!" them 2ithin limite% time an% e!!ective measures shall (e ta4en to secure the sa!et" %urin, the recti!ication perio%5 In case the" are not correcte% (e"on% the time3 the use o! that pressure vessels shall (e stoppe% temporaril" 5 #a!et" valves /10 Annual examination o! sa!et" valves shall at least inclu%e !ollo2in,s: /a0 Ehether the selection o! t"pe o! sa!et" valves is correct; /(0 Ehether the cali(ration vali%it" o! sa!et" valve is expire%; /c0 6or lever t"pe sa!et" valves3 chec4 the %evice 2hich prevents the hammer !rom !ree movement an% the lever !rom out1positionin, o! the lever to (e sure the" are in ,oo% or%er; !or still 2ei,ht t"pe sa!et" valves3 chec4 the %evice 2hich
12

prevents the 2ei,ht !rom !l"in, o!! to (e sure it is in ,oo% or%er5 /%0 In case ,lo(e valves are installe% (et2een sa!et" valves an% %rainin, ports3 chec4 the ,lo(e valve to (e sure the" are at !ull open status an% lea% seal is in ,oo% or%er5 /e0 Ehether sa!et" valves lea4; /20 ?urin, annual examination3 !or an" o! !ollo2in, cases !oun%3 user or,ani7ation shall (e as4e% to recti!" them 2ithin limite% time an% e!!ective measures shall (e ta4en to secure the sa!et" %urin, the recti!ication perio%5 In case the" are not correcte% (e"on% the time3 the use o! that pressure vessel shall (e stoppe% temporaril": /a0 Eron, selection o! t"pe; /(0 Cali(ration an% inspection vali%it" is expire%; /c0 @ea% seal is %ama,e%; /%0 #a!et" valves lea45 ,rticle 17 In ,eneral3 sa!et" valves shall (e inspecte% an% cali(rate% at least once a "ear5 6or sa!et" valves o! sprin, %irect loa% t"pe3 the inspection an% cali(ration interval ma" (e prolon,e% appropriatel" su(Gect to approval o! technical responsi(le person o! user or,ani7ation an% meetin, 2hat speci!ie% in this article5 15 The inspection an% cali(ration interval o! the sa!et" valves o! sprin, %irect loa% t"pe3 2hich meet all !ollo2in, con%itions3 ma" (e prolon,e% to 3 "ears; /10 'anu!acturer o! sa!et" valves has o(taine% manu!acture license issue% (" the state &ualit" inspection %epartment; /20 'anu!acturer o! sa!et" valves ma" provi%e certi!icate to proo! that all sprin,s have (een stron, pressure treate% or stron, pressure treate% 2ith heat in accor%ance 2ith the stan%ar% the Safety Valves of Spring "irect #oad Type G8 C T 12243 H 1$*$3 in a%%ition3 1>I /not less than 2 pieces0 sprin,s o! same speci!ication an% same heat treatment !urnace shall (e measure% at speci!ie% loa% !or their %e!ormation or ri,i%it" an% the error o! the %e!ormation or ri,i%it" shall not (e = 1 I5 /30 'aterial o! internals o! sa!et" valves shall corrosion resistance to the me%ium; /40 #a!et" valves have never (een opene% %urin, application; / 0 .o nota(le rust in pressure vessels an% (o%" o! sa!et" valve; /60 'e%ium o! non1stic4" an% toxicit" %e,ree o! interme%iate or (elo2 is !ille% in pressure vessels5 25 In case the user or,ani7ation has esta(lishe% an% execute% per!ect rules !or use3 mana,ement an% maintenance o! e&uipment an% all o! !ollo2in, con%itions are met3 it ma" also (e prolon,e% to 3 "ears: /10 ?urin, 2 continuous runnin, examinations3 no pro(lem liste% in /20 o!
13

in Article

16 is !oun% to an" sa!et" valve; /20 +ser or,ani7ation has set up sa!et" valve inspection an% cali(ration station 2hich meets re&uirements in Appen%ix III to ma4e inspection an% cali(ration o! sa!et" valves himsel!; /30 +ser or,ani7ation has set up relia(le pressure control an% re,ulatin, %evice or over pressure alarmin, %evice5 35 6or sa!et" valves o! sprin, %irect loa% t"pe 2hich meet re&uirements speci!ie% in /103 /303 /40 an% / 0 o! 1 in this article as 2ell as 2 o! this article3 the inspection an% cali(ration interval ma" (e prolon,e% to "ears su(Gect to the" meet all !ollo2in, con%itions: /10 'anu!acturer o! sa!et" valves ma" provi%e certi!icate to proo! that all sprin,s have (een stron, pressure treate% or stron, pressure treate% 2ith heat in accor%ance 2ith the stan%ar% the Safety Valves of Spring "irect #oad Type G8 C T 12243 H 1$*$3 in a%%ition3 2>I /not less than 4 pieces0 sprin,s o! same speci!ication an% same heat treatment !urnace shall (e measure% at speci!ie% loa% !or their %e!ormation or ri,i%it" an% the error o! the %e!ormation or ri,i%it" shall not (e = 1>I; /20 'e%ium o! toxicit" %e,ree o! lo2 or (elo2 is !ille% in pressure vessels an% 2or4in, temperature is not = 2>>5 45 6or all sa!et" valves o! 2hich inspection an% cali(ration interval are prolon,e%3 user or,ani7ation shall report the con%ition !or prolon,e% inspection an% cali(ration in 2ritten to CIO5

,rticle 1/ In case site cali(ration an% pressure a%Gustment /in1line cali(ration0 o! sa!et" valves is necessar"3 technical personnel in char,e o! sa!et" o! pressure vessels o! user or,ani7ation as 2ell as traine% an% &uali!ie% personnel !or sa!et" valves shall (e present5 @ea% seal shall (e ma%e to cali(rate% an% &uali!ie% sa!et" valves5 The precision o! pressure ,au,es !or a%Gustment an% cali(ration use shall not (e lo2er than Class 15 Relia(le protection measures shall (e provi%e% to the a%Gustment an% cali(ration o! sa!et" valves5 ,rticle 10 On completion o! annual examination3 examiners shall issue examination report (ase% on the actual examination con%itions to ma4e !ollo2in, conclusion: 15 25 Allo2a(le runnin,: It means no %e!ect or li,ht %e!ect 2hich 2ill not a!!ect the sa!et" is !oun%; Runnin, un%er monitorin,: It means the %e!ect o! ,eneral nature is !oun%3 sa!e runnin, can (e secure% a!ter ta4in, measures (" user or,ani7ation5 In the conclusion3 the pro(lems to solve an% the time limit to complete !or the runnin, un%er monitorin, shall (e note%; #top runnin, temporaril": It onl" re!ers to the case that the pro(lems o! sa!et" accessories have not (een solve% (e"on% the time limit speci!ie%5 Ehen pro(lems are solve% an% con!irme%3 the runnin, can (e resume%5 #top runnin,: It re!ers to the case that serious %e!ects are !oun% an% the sa!e runnin, o!
14

35

45

pressure vessels can not (e secure%3 the runnin, shall (e stoppe% or !urther inspection shall (e ma%e (" pressure vessel certi!ie% inspectors !rom IO5 In ,eneral3 annual examination shall not evaluate the class o! sa!et" status o! pressure vessels5 Jo2ever in case serious pro(lems are !oun%3 it shall (e evaluate% (" certi!ie% pressure vessel inspectors !rom IO in accor%ance 2ith 2hat speci!ie% in Chapter o! this re,ulation an% the class o! sa!et" status o! pressure vessels ma" (e lo2ere% appropriatel"5

)hapter +

2&erall !nspection

,rticle 20 Prior to the inspection3 !ollo2in, %ocuments shall (e revie2e%: 15 25 9uali!ication o! %esi,ner3 %esi,n an% installation instructions3 %esi,n %ra2in,s as 2ell as stren,th calculations an% so on; 9uali!ication o! manu!acturer3 %ate o! manu!acture3 pro%uct certi!icate3 &ualit" certi!icate /!or lo2 temperature /heat isolate%0 pressure vessels3 criteria o! vacuum o! seale% openin,s3 inspection results o! lea4a,e rate o! vacuum Gac4et as 2ell as static evaporation rate an% so on shall also (e inclu%e%0 an% as1(uilt %ra2in,s; 9uali!ication o! or,ani7ation !or site assem(lin, o! lar,e pressure vessels3 %ate o! installation as 2ell as %ocuments o! completion an% acceptance; Certi!icate o! supervision an% inspection o! manu!acture an% installation3 supervision an% inspection reports on sa!et" per!ormance o! importe% pressure vessels; Application re,ister car%; Annual examination reports in runnin, interval; Overall inspection reports in histor"; Recor%s o! runnin,3 recor%s o! start1up an% shut %o2n3 recor%s o! chan,es o! operation con%itions an% a(normal con%itions occurre% in runnin,; ?ocuments relate% to maintenance an% reconstruction3 maGor reconstruction an% maintenance schemes3 %ocuments o! notice3 as1(uilt %ocuments3 certi!icate o! supervision an% inspection o! reconstruction an% maintenance5

35 45 5 65 -5 *5 $5

?ocuments liste% in 1 < o! this article must (e revie2e% at the !irst inspection o! the pressure vessels a!ter puttin, into operation3 2hich ma" (e revie2e% on necessar" in later inspections5 ,rticle 21 Prior to overall inspection3 user or,ani7ation shall ma4e relevant preparation rea%"5 8e!ore inspection3 !ollo2in, con%itions shall (e rea%" in the site: 15 25 Attache% parts or other articles a!!ectin, overall inspection shall (e cleane% or remove% in accor%ance 2ith inspection re&uirements; 6acilities o! sca!!ol%in,s an% li,ht la%%ers set up !or inspection use shall (e sa!e an% !irm /!or sca!!ol%in,s 3m a(ove the ,roun%3 sa!et" rails shall (e provi%e%0;
1

35

#ur!aces to (e inspecte%3 especiall" at corrosion position an% the positions 2here there is possi(ilit" o! pro%ucin, crac4 %e!ects3 must (e cleane% completel"5 6or sur!aces o! (ase material3 the metal itsel! shall (e expose%5 6or sur!aces to (e ma,netic particle or penetrant teste%3 ,loss o! metal shall (e sho2n; 'e%ium in vessels to (e inspecte% must (e %raine% an% cleane% completel"5 +se (lin% plates to isolate all li&ui%3 ,as or steam sources at !irst !lan,e o! pressure vessels inspecte%5 The 2a" o! closin, valves instea% o! usin, (lin% plates is prohi(ite%5 6or pressure vessels !ille% 2ith !lamma(le3 com(usti(le3 toxic or su!!ocatin, me%ium3 user or,ani7ation must %o replacement3 neutrali7ation3 sterili7ation3 cleanin,3 samplin, as 2ell as anal"sis an% anal"sis results must meet 2hat speci!ie% in relevant re,ulations an% stan%ar%s5 The interval !or samplin, an% anal"sis shall (e speci!ie% in relevant rules o! user or,ani7ation5 6or pressure vessels !ille% 2ith !lamma(le me%ium3 air is prohi(ite% !or replacement5 A!ter openin, o! manholes an% inspection holes3 all possi(le retaine% !lamma(le3 toxic an% ha7ar% ,ases must (e remove%5 Ox",en content o! ,as in internal space o! pressure vessels shall (e 2ithin 1* < 23 I /(" volume05 I! necessar"3 !acilities o! ventilation an% sa!et" !irst1 ai% shall (e provi%e%5 6or pressure vessels runnin, un%er con%ition o! hi,h temperature or lo2 temperature3 temperature risin, or !allin, shall (e %one slo2l" in accor%ance 2ith operation re,ulations to ma4e it (e at the status possi(le !or inspection so as to avoi% an" inGur"5 6or pressure vessels 2hich ma" rotate or in 2hich there are rotatin, parts3 s2itches shall (e loc4e% an% the !ixin, shall (e relia(le5 6or inspection o! mova(le pressure vessels3 measures shall (e ta4en to prevent them !rom movin,5 Cut o!! po2er suppl" relate% to pressure vessels an% nota(le mar4s !or sa!et" shall (e provi%e%5 @i,htin, !or inspection use shall not (e over 24)5 Ca(les le% into vessels shall have ,oo% insulation an% relia(le earthin,5

45

65

-5

*5

$5

1>5 In case site ra%io,raphic testin, is necessar"3 ra%io,raphic 7ones shall (e isolate% an% 2arnin, mar4s shall (e provi%e%5 115 #pecial persons shall (e assi,ne% to monitor the overall inspection an% relia(le liaison measures shall (e availa(le5 125 Ehen inspection3 mana,ement personnel !or pressure vessels !rom user or,ani7ation as 2ell as relevant personnel shall (e present !or cooperation to assist the inspection 2or4 an% (e responsi(le !or sa!et" monitorin,5 ,rticle 22 Inspectors shall !ollo2 seriousl" rules o! user or,ani7ation re,ar%in, usin, !ire3 electricit"3 operation in hi,h position3 operation in tan4s3 sa!et" protection an% sa!et" monitorin, so as to secure sa!et" o! inspection 2or45 ,rticle 2+ E&uipment an% apparatus !or inspection use shall (e 2ithin vali% veri!ication an% cali(ration perio%5 6or inspection at !lamma(le or explosive locations3 e&uipment an% apparatus o! anti1explosion an% anti spar4 t"pe shall (e sue%5

16

,rticle 24 The ,eneral proce%ures !or inspection shall inclu%e routine re&uirements o! the preparation (e!ore inspection3 overall inspection3 han%lin, o! %e!ects an% pro(lems3 summar" o! inspection results3 conclusion an% issuin, inspection reports /see 6i,ure 05 Inspectors ma" %etermine inspection items accor%in, to actual con%itions to %o inspection5 ,rticle 2- #peci!ic items o! inspection inclu%e macro inspection /appearance3 structural an% ,eometric si7es03 insulation an% heat isolation la"ers3 linin,3 2all thic4ness3 sur!ace %e!ects3 hi%%en %e!ects3 material3 !asteners3 stren,th3 sa!et" accessories3 air ti,htness as 2ell as other necessar" items5 15 The inspection shall ta4e macro inspection3 2all thic4ness measurin, an% sur!ace non1 %estructive testin, as the main3 i! necessar"3 !ollo2in, testin, metho%s ma" (e use%: /10 +ltrasonic testin,; /20 Ra%io,raphic testin,; /30 Jar%ness measurement; /40 'etallo,raphic examination; / 0 Chemical anal"sis or spectrum anal"sis; /60 E%%" test; /-0 #tren,th veri!ication or stress measurement; /*0 Air ti,htness test; /$0 Acoustic emission test; an% /1>0Others
Preparation (e!ore inspection

?ocuments revie2in,

6ormulation o! scheme

Overall inspection

1-

Cleanin, an% replacement

Cleanin, an% ,rin%in,

#a!et" protection

Appearance

6i,ure General Proce%ures o! Inspection 2 6or macro examination3 it is mainl" to chec4 the appearance3 structure an% ,eometric si7es to (e sure 2hether the" meet re&uirements !or sa!e use o! vessels5 6or those speci!ie% in Chapter o! this re,ulation3 class o! sa!et" status shall (e evaluate% in accor%ance 2ith 2hat speci!ie%5 /10 Appearance examination /a0 Crac4s3 overheat3 %e!ormation an% lea4a,e o! the vessel (o%ies3 (utt 2el%s3 !illet 2el%s o! connectin, pipes5 6or 2el%s sur!aces /inclu%in, 7one near the 2el%s0 examine crac4 visuall" or 2ith a ma,ni!ier o! < 1> !ol%s; /(0 Corrosion an% mechanical %ama,e in insi%e an% outsi%e sur!aces; /c0 6astenin, (olts; /%0 #upports or supportin, seats3 settlement3 inclination an% crac4 in !oun%ations o! lar,e vessels; /e0 ?rainin, /trap an% %raina,e0 !acilities; /!0 #a!et" interloc4in, %evices o! pressure vessels 2ith &uic41open %oors;

#tructure

Geometric si7es

Insulation la"er3 heat isolation la"er an% linin,

Eall thic4ness

Jan%lin, o! %e!ects an% pro(lems

#ummar" o! inspection results

Conclusion an% reports

#ur!ace %e!ects

1*

Ji%%en %e!ects

'aterial

6asteners

#tren,th

#a!et" accessories

Air ti,htness

Other items

/,0 ?rainin, holes o! vessels 2ith multi1la"er (un%les an% ties an% hot Gac4ets5 Ke" point o! a(ove examination items is to locate %e!ects o! vessels %urin, runnin,5 6or vessels to 2hich it is impossi(le to ,o insi%e3 en%oscop" or other metho% shall (e %one5 /20 #tructure examination /a0 Connection o! (arrels an% hea%s; /(0 Openin, an% rein!orcement; /c0 6illet connections; /%0 Overlaps; /e0 +nreasona(l" arran,e% 2el%s; /!0 Jea%s /hea% covers0; /,0 #upportin, seats or supports; /h0 6lan,es; /i0 ?irt %rainin, ports5 A(ove sai% items shall onl" (e examine% !or !irst overall inspection3 !or later inspections3 re1chec4 shall onl" (e ma%e to those contents o! 2hich there is possi(ilit" to chan,e %urin, runnin,5 /30 Geometric si7es /a0 Amount o! %isplacement o! matchin, o! lon,itu%inal an% circum!erential 2el%s as 2ell as the %e,ree o! corner an,le; /(0 #urplus hei,ht o! 2el%s3 2el%in, thic4ness o! !illet 2el%s an% si7e o! 2el%in, !oot; /c0 'ax5 an% min5 %iameters in same section; /%0 Amount o! concave an% convex o! seal hea% sur!aces3 hei,ht o! strai,ht line an% lon,itu%inal 2rin4le at strai,ht line part; /e0 Thic4ness %i!!erence in (oth si%es o! un1slimme% (utt 2el%e% Goints o! plates o! une&ual thic4ness /!or,in, pieces0 or in (oth transite% si%es 2ith %eposite% 2el%in,; /!0 )erticalit" o! supports o! vertical pressure vessels an% spherical pressure vessels; A(ove sai% items shall onl" (e examine% !or !irst overall inspection3 !or later inspections3 re1chec4 shall onl" (e ma%e to those contents o! 2hich there is possi(ilit" to chan,e %urin, runnin,5 /40 Insulation3 heat isolation an% linin, /a0 Is there an" %ama,e3 peelin, o!!3 %ampin, or col% lea4a,e o! insulation; /(0 6or pressure vessels 2ith metal linin,3 in case penetratin, corrosion3 crac43
1$

concave3 lea4a,e o! me%ium !rom inspection holes is !oun% in linin,3 linin, shall (e remove% locall" or 2holl" to ascertain the corrosion con%ition or other %e!ects; /c0 6or la"ers o! %eposite% 2el%in,3 examine the crac43 %elaminatin, an% peelin, o!! o! the la"er o! %eposite% 2el%in,; /%0 6or non1metal linin,3 in case it is !oun% that there is %ama,e3 crac4 or peelin, o!!3 or there is a(normal in 2all temperature o! the (o%" %urin, runnin,3 linin, shall (e remove% locall" or 2holl" to ascertain the corrosion con%ition or other %e!ects; In ,eneral3 outer insulation shall (e remove%3 the position an% ratio o! removal shall (e %etermine% (" inspectors5 In an" o! !ollo2in, cases3 it ma" not (e remove%: /10 There is relia(le anti1corrosion measures !or outer sur!ace; /20 There isnDt 2ater penetration !rom outer environment an% there isnDt col% lea4a,e; /30 #pot test to representative locations sho2s no %e!ect o! crac4 an% so on; /40 Eall temperature is a(ove %e2 point; / 0 There is success!ul application experience5 35 #upplementar" examination o! pressure vessels o! lo2 temperature /heat isolation0 li&ui% /10 6or pressure vessels o! lo2 temperature /heat isolation0 li&ui% 2ith vacuum testin, %evice installe% to the Gac4et3 the &uali!ie% criteria o! the vacuum o! the Gac4et teste% shall (e: /a0 In the case o! lo2 temperature me%ium is not loa%e%3 the vacuum o! the heat isolation Gac4et o! vacuum po2%er shall (e lo2er than 6 Pa 2hile the vacuum o! multi1la"er heat isolation shall (e lo2er than 4> Pa; /(0 In the case o! lo2 temperature me%ium is loa%e%3 the vacuum o! the heat isolation Gac4et o! vacuum po2%er shall (e lo2er than 1> Pa 2hile the vacuum o! multi1la"er heat isolation shall (e lo2er than >52 Pa; /20 6or pressure vessels o! lo2 temperature /heat isolation0 li&ui% 2ithout vacuum testin, %evice installe% to the Gac4et3 %ail" rate o! evaporation o! the vessel shall (e examine% an% measure%5 It is &uali!ie% in case the actuall" measure% %ail" evaporation rate is 2 times o! rate% %ail" evaporation rate5 45 Eall thic4ness measurin, /10 The measurin, point shall (e representative an% there shall have enou,h measurin, points5 A!ter measurement3 recor% it 2ith s4etches an% ,raphics5 ?etaile% mar4s shall (e ma%e to a(normal points5 In ,eneral3 positions o! thic4ness measurin, points shall (e selecte% at: /a0 The location o! !re&uent !luctuation o! level;
2>

/(0 The location to (e easil" corro%e% or impact corro%e%; /c0 Thin places o! the 2all thic4ness 2hich 2as !orme% %urin, manu!acture as 2ell as locations 2hich are eas" to %e!orm or 2ear; /%0 ?ou(ta(le locations !oun% %urin, sur!ace examination; /e0 @ocations o! connectin, pipes /20 Ehen measurin, 2all thic4ness3 in case there is %e!ect o! san%2ich in (ase material3 measurin, points shall (e increase% or ultrasonic testin, shall (e ma%e to locate the %istri(ution o! san%2ich as 2ell as the %e,ree o! inclination o! (ase material sur!aces3 recor%s in s4etches shall also (e ma%e5 5 #ur!ace non1%estructive testin, /10 In an" o! !ollo2in, cases3 ma,netic particle testin, or penetrant testin, shall (e ma%e to (utt 2el%s in insi%e sur!aces o! vessels5 The testin, len,th shall not (e less than 2>I o! the len,th o! (utt 2el%s: /a0 6irst overall inspection o! pressure vessels o! cate,or" 3; /(0 Pressure vessels !ille% 2ith me%ium 2hich has clear ten%enc" o! stress corrosion; /c0 Pressure vessels ma%e o! Cr1'o steel; /%0 Pressure vessels ma%e o! steel o! lo2 limit o! stan%ar% tensile stren,th A( 4>'pa5 In case crac4 is !oun% %urin, inspection3 inspectors shall increase the ratio o! sur!ace non1 %estructive testin, (ase% on the possi(le potential %e!ect; i! there is still crac4 in exten%e% testin,3 sur!ace non1%estructive testin, shall (e ma%e to all 2el%s5 6or those locations o! the insi%e sur!aces 2hich have crac4 in 2el%s3 spot testin, shall (e ma%e to 2el%s in the correspon%in, outsi%e sur!aces5 In case it is impossi(le to test the insi%e sur!ace3 other metho%s ma" (e use% to test in the outsi%e sur!aces5 /20 Examination shall (e stresse% on stress concentrate% locations3 %e!orme% locations3 2el%in, places o! special steel3 %eposite% 2el%in, la"er o! austenite steel3 T 2el%in, Goints3 other %ou(ta(le 2el%in, Goints3 reme%" 2el%in, 7ones3 2el%in, traces o! tools an% clamps3 %ama,e% places o! arc an% locations 2hich are eas" to crac45 6or materials3 2hich are sensitive to 2el%in, crac4in,3 pa" more attention to examine crac4 at 2el%in, toe5 /30 'etallo,raphic examination shall (e ma%e to those 2hich have ten%enc" o! intercr"stalline corrosion5 /40 6or pressure vessels o! coil tape t"pe3 2el%in, Goints at startin, an% en%in, si%es o! the steel tapes shall (e sur!ace non1%estructive teste% an% there shall (e no crac45 / 0 6or iron ma,netic materials3 ma,netic particle testin, shall (e pre!era(l" use% !or

21

the sur!ace non1%estructive testin,5 /60 6or pressure vessels ma%e o! steel o! lo2 limit o! stan%ar% tensile stren,th A ( 4>'pa3 sur!ace non1%estructive spot test shall (e ma%e a!ter pressure resistance test5 65 Inspection o! hi%%en %e!ects /10 In an" o! !ollo2in, cases3 ra%io,raphic spot testin, or ultrasonic spot testin, shall (e ma%e3 i! necessar"3 mutual re1testin, shall (e ma%e; /a0 Reme%" 2el%e% location %urin, application; /(0 @ocations 2here 2el%s sur!ace crac4 2as !oun% %urin, inspection an% it is %eeme% that it is necessar" to ma4e 2el%s hi%%en %e!ect inspection; /c0 Eel%in, places 2here the amount o! %isplacement an% the %e,ree o! corner an,le excee% stan%ar% manu!acture re&uirements; /%0 @ocations 2here there is lea4a,e %urin, application as 2ell as exten%e% parts !rom the (oth si%es; /e0 Eel%in, Goints o! e&uipment 2hich (ear alternative loa%s as 2ell as other locations o! concentrate% stress; /!0 Outsi%e sur!ace 2el%in, Goints 2ith linin, or !or structural reason it is impossi(le to ma4e insi%e sur!ace examination; /,0 @ocations to 2hich user re&uires to ma4e examination or the inspectors %eem it is necessar"5 6or items 2hich have (een examine%3 %urin, the secon% examination3 in case there is no a(normal situation3 in ,eneral3 the" shall not (e re1teste%5 /20 Inspectors shall3 %epen%in, on speci!ic con%itions3 %etermine the ratio o! spot test an% 2hether other metho% shall (e use% !or re1test5 /30 I! necessar"3 acoustic emission metho% shall (e use% to Gu%,e the activit" o! the %e!ect5 -5 'aterials examination /10 In ,eneral3 t"pe an% (ran% o! materials o! maGor pressure elements shall (e ascertaine%5 In case the material is not 4no2n3 !or vessels 2ithout special re&uirements3 stren,th veri!ication shall (e ma%e accor%in, to 923 5 6or pressure vessels o! cate,or" 33 mova(le pressure vessels an% pressure vessels o! special re&uirements3 material must (e ascertaine%5 6or items 2hich have (een examine% an% have (een clearl" treate%3 the" shall not (e re1teste%5 /20 Jar%ness measurement3 chemical anal"sis3 metallo,raphic examination or spectrum anal"sis ma" (e use%3 %epen%in, on speci!ic con%itions3 to %etermine 2hether there is %eterioration o! material o! maGor pressure elements5
22

*5

6or pressure vessels to 2hich it is impossi(le to ma4e internal examination3 relia(le test technolo," /such as en%oscop"3 acoustic emission3 ultrasonic testin, an% so on0 shall (e use% to test insi%e sur!ace %e!ect externall"5 Examination o! !asteners 'ain (olts shall (e cleane% piece (" piece to chec4 !or an" %ama,e or crac45 I! necessar"3 non1%estructive testin, shall (e ma%e5 The examination shall (e stresse% on annular crac4s in (olts an% in transition parts5

$5

1>5 #tren,th veri!ication /10 #tren,th veri!ication shall (e ma%e to an" o! !ollo2in, cases: /a0 Corrosion %epth excee%s corrosion allo2ance; /(0 ?esi,n parameters %o not meet actual con%itions; /c0 .ominal thic4ness is not 4no2n; /%0 #tructure is not reasona(le an% serious %e!ect is !oun%; /e0 Inspectors %ou(t a(out the stren,th; /20 Relevant principles !or stren,th veri!ication: /a0 In case stren,th %esi,n stan%ar% is clearl" speci!ie% in ori,inal %esi,n3 that stan%ar% can (e use% to ma4e stren,th veri!ication; /(0 In case stren,th %esi,n stan%ar% is not speci!ie% in ori,inal %esi,n or there is no stren,th calculation3 in principle3 relevant stan%ar% at that time ma" (e use% !or the veri!ication accor%in, to the application /such as petroleum3 chemical in%ustr"3 metallur,"3 li,ht in%ustr" an% re!ri,eration an% so on0 or t"pe o! structure /such as spherical tan4s3 2aste heat (oilers3 e&uipment 2ith ,lass linin,3 heat exchan,er an% hi,h pressure vessels an% so on0; /c0 6or importe% ones or ones %esi,ne% in accor%ance 2ith !orei,n speci!ication3 in principle3 stren,th veri!ication shall (e ma%e in accor%ance 2ith ori,inal speci!ication5 In case the ori,inal %esi,n speci!ication is un4no2n3 correspon%in, speci!ication o! our countr" ma" (e re!erre% to5 /%0 Coe!!icient o! 2el%in, Goint shall (e selecte% in accor%ance 2ith actual t"pe o! structure o! 2el%in, Goints as 2ell as the inspection results3 2ith re!erence to 2hat speci!ie% in ori,inal %esi,n5 /e0 6or remainin, 2all thic4ness3 the actuall" measure% min5 amount minus corrosion allo2ance !or the next inspection perio%3 shall (e the 2all thic4ness !or stren,th veri!ication5 /!0 Pressure !or veri!ication shall not (e B actual 2or4in, pressure o! pressure vessels5 6or those e&uippe% 2ith sa!et" release %evice3 the pressure !or veri!ication shall not (e B the pressure to open the sa!et" valves or the rate% pressure to (last the %isrupture %is4 /!or lo2 temperature vacuum heat isolation

23

vessels3 it shall (e the counter 2a"0; /,0 The 2all temperature !or stren,th veri!ication shall (e the actuall" measure% 2all temperature; !or lo2 temperature pressure vessels3 am(ient temperature shall appl"; /h0 ?iameter o! shell shall ta4e max5 one actuall" measure%; /i0 6or stren,th veri!ication o! to2ers an% lar,e spherical tan4s3 a%%itional loa%s o! 2in% loa% an% seismic loa% shall also (e consi%ere% /G0 #tren,th veri!ication shall (e %one (" IO or &uali!ie% pressure vessels %esi,ner5 /30 6or those to 2hich the routine stren,th veri!ication cannot (e ma%e3 metho% o! !inite element3 stress anal"sis %esi,n or experimental stress anal"sis can (e use% !or the stren,th veri!ication5 115 Examination o! sa!et" accessories /10 Pressure ,au,es /a0 Ehen there is no pressure3 is the in%ication pointer o! the pressure ,au,e retune% to limit nail or returne% to 7ero !i,ureF /(0 The veri!ication an% maintenance o! pressure ,au,es must (e in con!ormit" 2ith 2hat speci!ie% (" state measurement %epartment5 )eri!ication shall (e ma%e to pressure ,au,es (e!ore their installation an% %ate !or next veri!ication shall (e note%5 @ea% seal shall (e %one to pressure ,au,es a!ter veri!ication5 /20 #a!et" valves /a0 #a!et" valves shall (e remove% !rom pressure ,au,es5 ?ismantle examination3 maintenance an% cali(ration shall (e ma%e in accor%ance 2ith Appen%ix III o! this re,ulation L Requirements for )ali#ration of Safety Val&esM5 A!ter sa!et" valves are cali(rate% to (e &uali!ie%3 the" shall (e lea%1seale% an% the inspection report shall (e issue% then the" can (e use%5 /(0 .e2 sa!et" valves shall not (e installe% an% use% until the" are traile% in accor%ance 2ith con%itions an% lea% seale%5 /30 ?isrupture %is4s The" shall (e replace% as sche%ule in accor%ance 2ith relevant re,ulations5 /40 Emer,enc" cut o!! %evices The" shall (e remove% !rom pressure vessels to (e %ismantle%3 inspecte%3 repaire%3 maintaine% an% a%Guste% to ma4e pressure resistance test3 seal test an% emer,enc" cut o!! per!ormance test5 Onl" &uali!ie% ones a!ter test can re1lea% seale% an% use%5 125 Air ti,htness test /10 Air ti,htness test must (e %one to pressure vessels in 2hich the me%ium has toxicit" %e,ree o! extreme an% hi,h ha7ar% or !or 2hich the %esi,n speci!ies no trace lea4a,e is allo2a(le;

24

6or pressure vessels to 2hich air pressure test is re&uire% (" %esi,n %ra2in,s3 2hether it is still necessar" to ma4e air ti,htness test3 the %esi,n %ra2in, shall appl"5 /20 ?esi,n %ra2in, shall speci!" test me%ium !or air ti,htness test5 Test pressure !or air ti,htness test shall e&ual to max5 2or4in, pressure veri!ie% (" inspection this time5 Pressure to open sa!et" valves shall not (e = %esi,n pressure o! vessels5 Air use% !or air ti,htness test shall meet 2hat speci!ie% in 3 o! Article 3 o! this re,ulation5 Temperature o! air use% in the test !or pressure vessels ma%e o! car(on steel an% lo2 allo" steel shall not (e B 5 6or pressure vessels ma%e o! other material3 2hat speci!ie% in %esi,n %ra2in,s shall appl"5 /30 Operation o! air ti,htness shall meet !ollo2in, stipulations: /a0 6or air ti,htness test o! pressure vessels3 sa!et" accessories shall (e completel" e&uippe%; /(0 Raise the pressure slo2l"5 Ehen the pressure reaches 1>I o! test pressure3 stop pressure risin, temporaril"3 examine seal part an% 2el%s3 resume pressure risin, in case there is no lea4a,e or a(normal; /c0 Pressure risin, shall (e %one in steps an% each step shall (e 1> < 2>I o! test pressure5 Jol% pressure at each step to o(serve !or an" a(normal; /%0 Ehen test pressure is reache%3 chec4 !or an" lea4a,e or a(normal an% hol%in, time shall not (e B 3 minutes5 It is &uali!ie% i! there is no pressure %rop5 Ehen hol%in, pressure3 it is prohi(ite% to hol% the pressure (" continuous pressuri7in,; /e0 8olts ti,htenin, an% maintenance shall not (e %one 2ith pressure is on5 /40 6or pressure vessels !ille% 2ith !lamma(le me%ium3 (e!ore the air ti,htness test3 cleanin, an% replacement 2ith steam shall (e %one completel" an% samplin, an% anal"sis shall (e ma%e an% &uali!ie%3 other2ise it is prohi(ite% to use air as test me%ium5 In case nitro,en or other inert ,ases are use% as test me%ium o! air ti,htness test !or pressure vessels !ille% 2ith !lamma(le me%ium3 a!ter test3 remainin, pressure o! >5> < >51 'pa shall (e retaine% an% to (e seale%5 / 0 Air ti,htness test o! pressure vessels ma%e o! non1!errous metal shall meet 2hat speci!ie% in relevant stan%ar%s or in %esi,n %ra2in,s5 /60 6or the test o! the seamless c"lin%ers o! lon, pipe trailer3 acoustic emission test in accor%ance 2ith relevant stan%ar% ma" (e %one5 ,rticle 2. On completion o! overall inspection3 inspectors shall3 accor%in, to actual con%itions an% in li,ht o! the results o! pressure resistance test3 evaluate the class o! sa!et" status o! pressure vessels in accor%ance 2ith 2hat speci!ie% in Chapter o! this re,ulation as 2ell as issue inspection reports3 ,ivin, parameters !or allo2a(le runnin, an% the %ate !or

next overall inspection5

)hapter 4

Pressure Resistance Test

,rticle 27 Pressure resistance test shall not (e ma%e until the overall inspection is ma%e an% &uali!ie%5 8e!ore the pressure resistance test3 ti,htenin, (olts at %i!!erent connectin, parts o! pressure vessels shall (e completel" !itte% an% appropriatel" ti,htene%5 Relia(le sa!et" protection measures shall (e provi%e% to pressure resistance test site3 2hich shall (e inspecte% an% con!irme% (" technical responsi(le person an% sa!et" %epartment o! user or,ani7ation5 ?urin, pressure resistance test3 inspectors an% pressure vessels mana,ement personnel o! user or,ani7ation shall (e present to the test site to ma4e inspection5 ?urin, inspection3 an" 2or4 not relate% to the test shall not (e %one an% an" person not relate% to the test shall not sta" at the site5 ,rticle 2/ 6or pressure resistant test3 at least 2 pressure ,au,es o! same ran,e3 2hich have (een veri!ie% an% &uali!ie%3 shall (e use%5 Pressure ,au,es shall (e installe% at the top place o! the vessels3 2here it is eas" to o(serve5 The selection o! pressure ,au,es shall meet !ollo2in,s: /10 Precision o! pressure ,au,es use% !or lo2 pressure vessels shall not (e B Class 25 2hile !or me%ium pressure an% hi,h pressure3 not B Class 156; /20 Ran,e o! pressure ,au,es shall (e 15 < 35> times o! test pressure 2hile the %iameter o! panel shall not (e B1>>mm5 ,rticle 20 Pressure resistant test pressure shall meet 2hat re&uire% (" %esi,n %ra2in,s3 an% not less than 2hat calculate% (" !ollo2in, !ormula:
pT = p O N O Nt

In 2hich: p 1111'ax5 2or4in, pressure rati!ie% (" inspection o! this time3 'pa; PT 111 Pressure resistant test pressure3 'pa; 111 Pressure coe!!icient o! pressure resistant test3 selecte% accor%in, to Ta(le 1; ON111 Allo2a(le stress o! material at test temperature3 'Pa ONt 111 Allo2a(le stress o! material at %esi,n temperature3 'pa5

Ta(le 1 T"pe o!

Pressure Coe!!icient o! Pressure Resistant Test3 Class o!

26

'aterial o!

Pressure coe!!icient o! pressure

pressure vessels

pressure vessels

pressure

resistant test J"%raulic/2ater0 test Air pressure 151 151 151

6ixe% t"pe

#teel an% non !errous metal

@o2 pressure 'e%ium pressure Ji,h pressure

152 152 152 25>> 152

Cast iron Glass linin, 'ova(le t"pe 'e%ium an% lo2 pressure

15 >

151

In case materials o! %i!!erent pressure elements o! pressure vessels /roun% (arrels3 hea%s3 connectin, pipes3 !lan,es an% !asteners an% so on0 are %i!!erent3 !or calculation o! pressure resistant test pressure3 the smaller o! ON CON t o! %i!!erent element materials shall appl"5 ,rticle +0 8e!ore pressure resistant test3 stress veri!ication shall (e ma%e to pressure vessels5 The value o! annular !ilm stress shall meet !ollo2in, re&uirements: 15 25 6or h"%raulic test3 it shall not excee% the pro%uct o! $>I o! "iel% point o! material at test temperature an% 2el%in, Goint coe!!icient; 6or air pressure test 3 it shall not excee% the pro%uct o! *>I o! "iel% point o! material at test temperature an% 2el%in, Goint coe!!icient;

6or stress veri!ication3 the 2all thic4ness shall (e actuall" measure% min5 2all thic4ness minus the amount o! corrosion; !or h"%raulic test3 the pressure shall also ta4e static pressure o! li&ui% column into account5 6or tu(e t"pe heat exchan,ers o! 2hich the pressure at shell si%e is lo2er than that at tu(e si%e3 the amount o! corrosion ma" not (e %e%ucte%5 ,rticle +1 6or pressure resistant test3 pre!era(l" h"%raulic test shall (e use%5 Test me%ium shall meet !ollo2in, re&uirements: 15 An" li&ui%3 2hich 2ill not cause an" %an,er %urin, the test3 ma" (e use% as test me%ium su(Gect to the temperature is lo2er than its (oilin, point5 In ,eneral3 2ater is use%5 In case com(usti(le li&ui% is use% !or h"%raulic test3 test temperature must (e lo2er than !lash point o! the com(usti(le li&ui%5 .o !ire source shall present near test site an% !ire1!i,htin, apparatus shall (e provi%e% appropriatel"5 In case 2ater is use% as h"%raulic test me%ium3 2ater use% must (e clean5 In case 2ater is use% !or h"%raulic test o! pressure vessels ma%e o! austenite steel3 chlorine content in 2ater shall not excee% 2 m,C@5 6or h"%raulic test3 temperature o! test me%ium shall meet !ollo2in,
2-

25

,rticle +2

re&uirements: 6or h"%raulic test o! pressure vessels ma%e o! car(on steel3 16'nR3 1 'n.(R an% normali7e% 1 'n)R3 li&ui% temperature shall not (e B 2hile !or other pressure vessels ma%e o! lo2 allo" steel3 not B 1 5 In case the !actor o! plate thic4ness an% so on cause temperature risin, (" non1%uctilit" trans!er o! material3 li&ui% temperature shall (e increase% correspon%in,l"5 J"%raulic test temperature !or pressure vessels o! other material shall meet 2hat speci!ie% in %esi,n %ra2in,s5 6or h"%raulic test o! pressure vessels ma%e o! lo2 temperature !errite steel3 li&ui% temperature shall (e hi,her than the sum o! the ,reater o! the speci!ie% temperature !or Chapp" impact test !or 2el%in, Goints an% shell material an% 2>5 ,rticle ++ The operation o! h"%raulic test shall meet !ollo2in, re&uirements: 15 25 6ull" !ill li&ui% into pressure vessels to completel" vent the air in pressure vessels5 Outsi%e sur!ace o! pressure vessels shall (e %r"; Ehen 2all temperature o! pressure vessels is close to li&ui% temperature3 slo2l" raise pressure to speci!ie% test pressure !or hol%in, time o! 3> minutes3 then !all to *>I o! test pressure /!or mova(le pressure vessels3 !all to 6-I o! test pressure0 an% hol% enou,h time !or examination; ?urin, examination3 pressure shall (e the same5 It is prohi(ite% to maintain pressure (" continuous pressurin,5 ?urin, h"%raulic test3 (olts shall not (e !astene% 2hen pressure is on3 nor external !orce shall (e put to pressure elements5 On completion o! h"%raulic test3 user or,ani7ation shall han%le the test li&ui% in accor%ance 2ith 2hat speci!ie% as 2ell as the special technical han%le o! insi%e sur!ace5

35

45

6or h"%raulic test proce%ures !or heat exchan,in, pressure vessels3 2hat speci!ie% in G8 1 11 1$$$ the Tube Shell Type $eat E!changers shall (e re!erre% to5 6or pressure vessels o! 2hich the outsi%e sur!ace o! inner (arrel is partiall" covere% (" Gac4et3 h"%raulic test shall (e ma%e separatel" to inner (arrel an% Gac4et5 6or pressure vessels o! 2hich the outsi%e sur!ace o! inner (arrel is mostl" covere% (" Gac4et3 h"%raulic test shall Gust (e ma%e to the Gac4et5 ,rticle +4 Pressure vessels3 a!ter h"%raulic test3 are &uali!ie% i! the" meet !ollo2in, re&uirements: 15 25 35 45 There is no lea4a,e; There is no visi(le %e!ormation; There is no a(normal soun% %urin, test; 6or pressure vessels ma%e o! material o! lo2er limit o! stan%ar% tensile stren,th A ( 4>'pa3 a!ter test3 no crac4 is !oun% in sur!ace non1%estructive testin,5 8asic re&uirements are as !ollo2s:

,rticle +- Air pressure test o! pressure vessels shall meet !ollo2in, re&uirements: 15

2*

/10 6or pressure vessels to 2hich no li&ui% shall (e !ille% into %ue to structure or support reason as 2ell as pressure vessels in 2hich an" remainin, test li&ui% is not allo2a(le (" runnin, con%itions3 air pressure test shall (e %one in accor%ance 2ith %esi,n %ra2in,s; /20 6or pressure vessels !ille% 2ith !lamma(le me%ium3 (e!ore test3 complete cleanin, an% replacement 2ith steam or (" other e!!ective means shall (e %one an% it shall (e sample% an% anal"7e% an% &uali!ie%5 Other2ise3 it is prohi(ite% to use air as test me%ium5 /30 Gas use% !or test shall (e %r" clean air3 nitro,en or other inert ,ases5 /40 Temperature o! ,ases use% !or test o! pressure vessels o! car(on steel an% lo2 allo" steel shall not (e B 1 2hile temperature o! ,ases use% !or test o! pressure vessels o! other material shall meet 2hat speci!ie% in %esi,n %ra2in,s5 / 0 6or air pressure test3 test or,ani7ation an% sa!et" %epartment shall (e present !or site supervision5 25 Operation proce%ures o! air pressure test is as !ollo2s: /10 Raise pressure slo2l" to 1>I o! speci!ie% test pressure !or hol%in, time o! < 1> minutes !or preliminar" examination o! all 2el%s an% connectin, places5 I! there is no lea4a,e3 raise pressure to >I o! speci!ie% test pressure; /20 I! there is no a(normal3 raise pressure step (" step 2ith 1>I o! test pressure !or each step until test pressure is reache%5 Jol% it !or 3> minutes5 Then !all pressure to *-I o! test pressure !or enou,h hol%in, time !or examination5 ?urin, examination3 pressure shall (e the same5 It is prohi(ite% to maintain pressure (" continuous pressurin,5 ?urin, air pressure test3 (olts shall not (e !astene% 2hen pressure is on3 nor external !orce shall (e put to pressure elements5 35 Air pressure test is &uali!ie% i! it meets !ollo2in, con%itions: /10 There is no a(normal soun% in pressure vessels; /20 There is no air lea4a,e teste% 2ith soap li&ui% or 2ith other lea4a,e testin, li&ui%; /30 There is no visi(le %e!ormation5 In case nitro,en or other inert ,ases are use% as test me%ium o! air pressure test !or pressure vessels !ille% 2ith !lamma(le me%ium3 a!ter test3 remainin, pressure o! >5> < >51 'pa shall (e retaine% an% to (e seale%5 ,rticle +. Pressure resistant test o! pressure vessels ma%e o! non1!errous metal shall meet 2hat speci!ie% in stan%ar% or in %esi,n %ra2in,s5

)hapter - E&aluation of )lass of safety Status

,rticle +7 Class o! sa!et" status shall (e evaluate% comprehensivel" accor%in, to inspection results an% the lo2est class o! the item shall (e use% as the evaluate% class5
2$

6or pressure vessels nee%in, reconstruction or maintenance3 the re1test results a!ter reconstruction an% maintenance shall (e use% to evaluate the class o! sa!et" status5 A!ter inspection3 in case the sa!et" accessories are not &uali!ie%3 those pressure vessels shall not (e put into use5 ,rticle +/ 'aterial o! maGor pressure elements shall meet %esi,n an% application re&uirements5 In case it is not in con!ormit" 2ith the %esi,n3 or the material is not clear or the material is %eteriorate%3 class o! sa!et" status shall (e classi!ie% in accor%ance 2ith this article5 15 'aterial use% is not in con!ormit" 2ith ori,inal %esi,n /10 In case material is ascertaine% an% stren,th is veri!ie% an% &uali!ie%3 no ne2 %e!ect is !oun% a!ter inspection /exclu%in, normal uni!orm corrosion03 i! inspectors (elieve that it can (e use% sa!el"3 it 2ill not a!!ect the classi!ication; In case there is %e!ect in application an% it is con!irme% that it is cause% (" improper material3 it shall (e classi!ie% as Class 4 or Class 5 /20 I! material o! maGor pressure elements o! truc4 tan4s an% @PG tan4s is (oile% steel3 it shall (e classi!ie% as Class 5 25 'aterial is not ascertaine% 6or those pressure vessels 2or4in, at am(ient temperature an% to 2hich no ne2 %e!ect is !oun% in inspection /exclu%in, normal uni!orm corrosion0 an% the" are veri!ie% an% &uali!ie% in accor%ance 2ith 923 3 the" can (e classi!ie% as Class 3 or Class 4; !or mova(le pressure vessels an% @PG stora,e tan4s3 the" can (e classi!ie% as Class 5 35 'aterial is %eteriorate% In case material %eterioration ten%enc" o! nota(le stress corrosion3 intercr"stalline corrosion3 sur!ace %ecar(on3 car(on penetration3 ,raphiti7ation3 creep3 h"%ro,en %ama,e is !oun% an% un1repaira(le %ama,es or %e!ects exist3 the" shall (e classi!ie% as Class 4 or Class %epen%in, on the %e,ree o! %eterioration5 In case %e!ects are repaira(le an% sa!e application can (e secure% un%er speci!ie% operation con%ition an% 2ithin inspection interval3 it can (e classi!ie% as Class 35 ,rticle +0 6or those 2ith unreasona(le structure3 class o! sa!et" status shall (e classi!ie% in accor%ance 2ith this article5 15 In case 4e" parameters o! hea%s %o not meet manu!acture stan%ar%3 ho2ever no ne2 %e!ect is !oun% in inspection /exclu%in, normal uni!orm corrosion03 it can (e classi!ie% as Class 2 or Class 3; in case there is %e!ect3 class o! sa!et" status can (e evaluate% in accor%ance 2ith relevant terms an% con%itions5 In case the connection o! seal hea% an% (arrel is sin,le !ace (utt 2el%in, structure an% there is un1penetration 2el%in,3 the truc4 tan4 shall (e classi!ie% as Class an% other pressure vessels shall (e classi!ie% in accor%ance 2ith Article 4 %epen%in, on the situation o! un1penetration 2el%in,; in case overlap structure is use%3 it can (e classi!ie% as Class 4 or Class 5 In case plates /!or,in,s0 2ith une&ual thic4ness are (utt 2el%e% not accor%in, to the
3>

25

stipulations to procee% cuttin, thin /or overla"in, 2el%in,0 treatment3 ho2ever no ne2 %e!ect is !oun% in inspection /exclu%in, normal uni!orm corrosion03 it can (e classi!ie% as class 33 other2ise it shall (e classi!ie% as class 4 or class 5 35 6or (utt Goints o! plate /!or,in, piece0 o! une&ual thic4ness3 i! the" are not slimme% /or %eposit 2el%e%0 as speci!ie% an% no ne2 %e!ect is !oun% %urin, inspection /exclu%in, normal uni!orm corrosion03 the" can (e classi!ie% as Class 3; i! there is ne2 %e!ect an% it is con!irme% that it is cause% (" unreasona(le arran,ement o! 2el%s3 the" shall (e classi!ie% as Class 4 or Class 5 In case 2el%s o! an,le connection or !illet 2el%s o! connection pipes3 2hich shall (e !ull penetration 2el%in, structure as speci!ie%3 %o not use the !ull penetration 2el%in, structure3 their maGor pressure elements can (e classi!ie% as Class 3 i! no ne2 %e!ect is !oun% /exclu%in, normal uni!orm corrosion03 other2ise it shall (e classi!ie% as Class 4 or Class 5 In case the position o! openin, is not proper an% no ne2 %e!ect is !oun% /exclu%in, normal uni!orm corrosion03 !or ,eneral pressure vessels3 the" can (e classi!ie% as Class 2 or Class 3; !or pressure vessels o! special re&uirement3 the" can (e classi!ie% as Class 3 or Class 45 In case the %iameter o! the openin, excee%s 2hat speci!ie% an% their calculation an% rein!orcement structure have (een speciall" ta4en into consi%eration3 it 2ill not a!!ect the classi!ication; i! the" have not (een speciall" ta4en into consi%eration3 it shall (e classi!ie% as Class 4 or Class 5

45

,rticle 40 .o crac4 is allo2a(le to insi%e or outsi%e sur!aces5 In case there is crac43 ,rin%in, shall (e %one to remove it5 In case the pit a!ter ,rin%in, is 2ithin allo2a(le ran,e3 it is not necessar" !or reme%" 2el%in, an% it 2ill not a!!ect classi!ication; other2ise reme%" 2el%in, shall (e ma%e or stress anal"sis shall (e ma%e5 A!ter reme%" 2el%in,3 i! it is &uali!ie%3 or the stress anal"sis sho2s that it 2ill not a!!ect the sa!e application3 it shall (e classi!ie% as Class 2 or Class 35 In case the %epth o! the pit a!ter ,rin%in, o! the crac4 is 2ithin the ran,e o! allo2ance o! 2all thic4ness3 the pit is allo2a(le3 other2ise the pit shall (e stan%ar%i7e% to (e a semi ellipsoi% pit accor%in, to circumscri(e% rectan,ular 2ith len,th o! lon, axis3 short axis an% %epth o! 2A /mm03 28 /mm0 an% C /mm0 respectivel"3 calculate %imensionless parameter3 Go3 i! Go B >51>3 it is 2ithin allo2a(le ran,e5 15 The pits !or %imensionless parameter calculation shall meet !ollo2in, con%itions: /10 #ur!ace o! pit is smooth3 the transition is smooth an% there is no other sur!ace %e!ect or hi%%en %e!ect near("; /20 The pit is not near ,eometric %iscontinuit" 7one or the 7one 2here there are sharp an,les; /30 )essels %o not (ear external pressure or !ati,ue loa%; /40 Thin 2all (arrel shell 2ith TCR B >51* or thin 2all spherical shell 2ith TCR B >51>; / 0 'aterial meet pressure vessels %esi,n an% there is no %eterioration; /60 Pit %epth3 C3 is B 1C3 o! 2all thic4ness3 T3 an% B 12mm5 'in5 thic4ness o! the pit (ottom /T1C0 is not B 3mm;
31

/-0 Jal! len,th o! the pit A 154 25

RT ;

/*0 Jal! 2i%th o! the pit 8 is not B 3 times o! pit %epth C Calculation o! %imensionless parameter3 Go3 !or %e!ect pit
G> = C A T RT

In 2hich3 T is 2all thic4ness o! the vessel 2here the pit is /actuall" measure% 2all thic4ness minus corrosion allo2ance !or next inspection interval0 /mm0; R is avera,e ra%ius o! the vessel /mm05 ,rticle 41 6or mechanical %ama,e3 2el%in, trace o! tools an% clamps3 arc %ama,e as 2ell as %e!ormations3 sa!et" status shall (e classi!ie% as !ollo2s: 15 25 6or mechanical %ama,e3 2el%in, trace o! tools an% clamps3 arc %ama,e3 a!ter ,rin%in,3 the" shall (e classi!ie% in accor%ance 2ith 2hat speci!ie% in Article 4>; 6or %e!ormations3 in case the" 2ill not a!!ect sa!et" 2ithout treatment3 the" 2ill not a!!ect classi!ication5 Accor%in, to the anal"sis o! the reason o! %e!ormation3 i! the" cannot meet re&uirements !or stren,th an% sa!et"3 the" shall (e classi!ie% as Class 4 or Class 5

,rticle 42 6or the case the %epth o! un%ercut o! 2el%s in insi%e sur!ace %oes not excee% >5 mm3 the continuous len,th o! un%ercut %oes not excee% 1>>mm an% the total len,th o! un%ercut at (oth si%es o! 2el%s %oes not excee% 1>I o! total len,th o! that 2el%s as 2ell as the case the %epth o! un%ercut o! 2el%s in outsi%e sur!ace %oes not excee% 15>mm3 the continuous len,th o! un%ercut %oes not excee% 1>>mm an% the total len,th o! un%ercut at (oth si%es o! 2el%s %oes not excee% 1 I o! total len,th o! that 2el%s3 the" shall (e evaluate% as !ollo2s: 15 25 6or ,eneral pressure vessels3 it 2ill not a!!ect classi!ication3 in case it excee%s 2hat speci!ie%3 it shall (e repaire%; 6or pressure vessels o! special re&uirements or truc4 tan4s3 in case no ne2 %e!ect is !oun% in inspection3 /such as crac4 at 2el%in, toe03 it ma" (e classi!ie% as Class 2 or Class 3; in case there is ne2 %e!ect or it excee%s a(ove sai% re&uirements3 it shall (e repaire%; .o un%ercut o! 2el%s shall (e allo2a(le to pressure vessels o! lo2 temperature5 ?istri(ute% point corrosions: In case !ollo2in, con%itions are also met3 it shall not a!!ect the classi!ication: /10 Corrosion %epth %oes not excee% 1C3 o! 2all thic4ness /a!ter %e%uction o! corrosion allo2ance0; /20 Eithin the ran,e o! 2>mm %iameter at ran%om3 the sum o! areas o! point corrosions %oes not excee% 4 >> mm23 or the sum o! point corrosions alon, an" %iameter %oes not excee% >mm;
32

35 15

,rticle 4+ #a!et" status o! pressure vessels havin, corrosion shall (e classi!ie% as !ollo2s:

25

+ni!orm corrosion: I! it is veri!ie% in accor%ance 2ith stren,th o! remainin, 2all thic4ness /actuall" measure% min5 2all thic4ness minus corrosion amount !or next inspection interval0 an% &uali!ie%3 it shall not a!!ect the classi!ication5 I! it is &uali!ie% a!ter reme%" 2el%in,3 it can (e classi!ie% as Class 2 or Class 35 @ocal corrosion: In case corrosion %epth is over allo2ance o! 2all thic4ness3 shape an% si7e o! corrosion pit shall (e %etermine% an% the chan,e o! the corrosion pit in inspection interval shall (e !ull" ta4en into consi%eration5 It can (e classi!ie% in accor%ance 2ith Article 4>5

35

,rticle 44 In case the amount o! %isplacement an% the %e,ree o! corner excee% relevant manu!acture stan%ar%3 the" shall (e evaluate% comprehensivel" in accor%ance 2ith speci!ic con%itions: 15 In case the amount o! %isplacement an% the si7e o! %e,ree o! corner are 2ithin the ran,e speci!ie% in Ta(le 2 an% the vessel %oes not (ear !ati,ue loa% as 2ell as that part %oes not have serious %e!ects o! crac43 in!usion3 un1penetration3 the" can (e classi!ie% as Class 3 or Class 45 Ta(le 2 Ran,e o! ?isplacement an% #i7e o! ?e,ree o! Corner Thic4ness o! steel at matchin, place3 t 2> =2> < > = > Amount o! %isplacement 1C3t3 an% 1C4t3 an% 1C6t3 an% * 2> 1C6t3 an% * +nit!mm

?e,ree o! corner /1C1>t P 303 an% *

6or !or,e% 2el%e% vessels o! %i!!erent thic4ness

.ote: #ample plate to measure the %e,ree o! corner shall (e selecte% in accor%ance 2ith manu!acture stan%ar%5 2 In case the amount o! %isplacement an% the %e,ree o! corner are 2ithin the ran,e speci!ie% in a(ove ta(le3 ho2ever that part has serious %e!ects o! in!usion an% un1 penetration3 stress anal"sis shall (e ma%e to %etermine 2hether it can (e use%5 I! it can (e use% sa!el" at speci!ie% operation con%ition an% in inspection interval3 it can (e classi!ie% as Class 45 ,rticle 4- The hi%%en %e!ect 2hich are allo2e% (" manu!acture stan%ar% 2ill not a!!ect the classi!ication; in case it excee%s manu!acture stan%ar%3 the sa!et" status shall (e classi!ie% as !ollo2s: 1 In case the lon, %iameter o! sin,le roun% %e!ect is = 1C2 o! 2all thic4ness or = $mm3 it shall (e classi!ie% as Class 4 or Class 5 In case the lon, %iameter o! roun% %e!ect is B 1C2 o! 2all thic4ness an% B $mm3 !or their correspon%in, sa!et" status3 see Ta(le 3 an% Ta(le 45

33

Ta(le 3 Pressure )essels Re&uire% Gust to ?o @ocal .on1%estructive Testin, as #peci!ie% /Exclu%in, @o2 Temperature Pressure )essels0
Evaluation 7one /mm0 Actuall" measure% thic4ness /mm0 .um(er o! points o! %e!ect Class o! sa!et" status 2 or 3 4 or 6<1 =1 12 < 21 = 21 1* < 2= 224 < 33 = 33 3> < 3$ = 3$ 36 < 4 =4 t 1> 1>Q1> > 1 2 1>Q2> 1>> 1>Q3> t = 1>> 1>Q3> t = 1>> 1* < 2= 21>> 1 < 24 = 24 >B t

1>B t

1 Bt

2 Bt

.ote:

6or conversion o! the si7e o! roun% %e!ect to points o! %e!ect as 2ell as the re&uirements !or %e!ect si7e 2hich shall not (e counte%3 see 2hat speci!ie% in R8 4-3>5

Ta(le 4 Pressure )essels Re&uire% to ?o 1>>I .on1%estructive Testin, as #peci!ie% /Inclu%in, @o2 Temperature Pressure )essels0
Evaluation 7one /mm0 Actuall" measure% thic4ness /mm0 .um(er o! points o! %e!ect Class o! sa!et" status 2 or 3 4 or 3 < 12 = 12 6<1 =1 $ < 1* = 1* 12 < 21 = 21 t 1> 1>Q1> 1 2 > 1>Q2>

1>B t

1 Bt

.ote:

6or conversion o! the si7e o! roun% %e!ect to points o! %e!ect as 2ell as the re&uirements !or %e!ect si7e 2hich shall not (e counte%3 see 2hat speci!ie% in R8 4-3>5 an% Ta(le 65

25

6or non1roun% %e!ect an% correspon%in, class o! sa!et" status3 see Ta(le

34

2 Bt

>B t

Ta(le .on1roun% ?e!ect an% Correspon%in, Class o! #a!et" #tatus !or General Pressure )essels
Position o! %e!ect In!usion #pherical shell (utt 2el%s; @on,itu%inal 2el%s in (arrel as 2ell circum!erential 2el%s !or connectin, hea%s Circum!erential (arrel 2el%s in J J an% J >51t3 2mm3 #i7e o! %e!ect +n1penetration J an% J >51 t3 3mm3 #la, inclusion o! strip shape J an% J >52t3 4mm3 Class o! sa!et" status

@ 2t >51 t3

@ 3t J >52t3 J

@ 6t >52 t3

an% J 3mm3 @ 4t

an% J 4mm3 @ 6t

an% J mm3 @ 12t

Ta(le 6 .on1roun% ?e!ect an% Correspon%in, Class o! #a!et" #tatus !or Pressure )essels o! #pecial Re&uirements
Position o! %e!ect In!usion #pherical shell (utt 2el%s; @on,itu%inal 2el%s in (arrel as 2ell circum!erential 2el%s !or connectin, hea%s Circum!erential (arrel 2el%s in J J an% J >51t3 2mm3 #i7e o! %e!ect +n1penetration J an% J >51 t3 3mm3 #la, inclusion o! strip shape J an% J >52t3 4mm3 Class o! sa!et" status

3 or 4

@ t >51 t3

@ 2t J >52t3 J

@ 3t >52 t3

an% J 3mm3 @ 2t

an% J 4mm3 @ 4t

an% J mm3 @ 6t

.otes: /10 J in Ta(le an% Ta(le 6 is the si7e o! %e!ect in the %irection o! plate thic4ness3 it is also calle% as %e!ect hei,ht; @ is %e!ect len,th 2ith unit o! mm5 6or an" non1roun% %e!ect 2hich is not up to stan%ar%3 its len,th an% the hei,ht itsel! shall (e measure% an% the si7e o! the %e!ect shall (e re1chec4e% in next inspection5 /20 Pressure vessels 2ith special re&uirements re!erre% in Ta(le 6 mainl" inclu%e pressure vessels (earin, !ati,ue loa%3 pressure vessels %esi,ne% (" usin, stress anal"sis3 pressure vessels !ille% 2ith me%ium o! extreme an% hi,h ha7ar%3 lar,e pressure vessels !ille% 2ith !lamma(le an% explosive me%ium as 2ell as pressure vessels ma%e o! steel 2ith lo2 limit o! stan%ar% tensile stren,th A( 4>'pa In case e!!ective 2a" can (e use% to %etermine that the %e!ect is not active3 the allo2a(le value in Ta(le an% Ta(le 6 !or len,th o! %e!ect ma" (e a%%e% (" >I5
3

35

,rticle 4. The sa!et" status !or those 2ith san%2ich shall (e classi!ie% as !ollo2s: 15 25 35 The san%2ich parallel to the !ree sur!ace shall not a!!ect the classi!ication; Those 2ith san%2ich havin, an inclu%e% an,le 2ith !ree sur!ace o! less than 1>Sshall (e classi!ie% as Class 2 or Class 3; 6or those 2ith san%2ich havin, an inclu%e% an,le 2ith !ree sur!ace o! 1>S3 inspectors ma" use other test or anal"sis metho% to Gu%,e comprehensivel"3 in case it is con!irme% that the" 2ill not a!!ect sa!e use3 the" can (e classi!ie% as Class 33 other2ise the" shall (e classi!ie% as Class 4 or Class 5

,rticle 47 The reason o! (u((le pro%uce% in application shall (e locate% an% its sta(ilit" shall (e Gu%,e%5 In case the reason o! the (u((le is locate% an% it is con!irme% that it 2ill not expan% an% it 2ill not a!!ect the sa!e use o! pressure vessels3 it can (e classi!ie% as Class 3; In case the reason can not (e clari!ie%3 or the reason is ascertaine%3 ho2ever the" ma" still expan%3 the" shall (e classi!ie% as Class 4 or Class 5 ,rticle 4/ In case the pressure resistance test is un&uali!ie% %ue to reason o! vessel itsel!3 it can (e classi!ie% as Class 5 ,rticle 40 The sa!et" status o! lar,e 4e" pressure vessels3 2hich nee% %e!ect sa!et" evaluation3 shall not (e evaluate% in accor%ance 2ith this re,ulation3 their class o! sa!et" status shall (e %etermine% in accor%ance 2ith the results o! sa!et" evaluation5 6or proce%ures !or sa!et" evaluation3 2hat speci!ie% in Article 13$ o! P)R shall appl"5

)hapter .

Supplementary Pro&isions

,rticle -0 IO shall ,uarantee inspection &ualit" /inclu%in, the inspection a!ter %e!ects han%le%05 Recor%s shall (e ma%e %urin, inspection5 Reports shall (e issue% timel" a!ter inspection5 The !ormat o! reports shall meet re&uirements in Appen%ices I < III o! this re,ulation5 Inspection recor%s shall (e %etaile%3 true an% accurate5 In!ormation recor%e% in inspection recor% shall not (e less than the in!ormation in inspection report5 Annual examination reports ma" (e si,ne% (" pressure vessel pro!essionals o! user or,ani7ation or (" certi!ie% pressure vessel inspectors !rom IO5 6or overall inspection3 those inspection reports clearl" speci!ie% to (e si,ne% (" inspectors shall not (e vali% until the" are si,ne% (" certi!ie% pressure vessel inspectors !rom IO5 Inspection reports shall timel" su(mitte% to pressure vessel user or,ani7ation to (e 4ept in pressure vessel technical !iles5 On completion o! site inspection3 reports shall (e issue% 2ithin 1> 2or4in, %a"s !or ,eneral e&uipment 2hile !or lar,e e&uipment3 2ithin 3> 2or4in, %a"s5 Annual examination reports shall (e si,ne% (" t2o sta,es o! inspection an% approval5 Approver shall (e pressure vessel technical responsi(le person o! user or,ani7ation or technical responsi(le person authori7e% (" IO5 Overall inspection reports shall (e si,ne% (" 3 sta,es o! inspection3 chec4in, an% approval5 Approver shall (e technical responsi(le person authori7e% (" IO5

36

A!ter annual examination an% overall inspection an% &uali!ication o! pressure vessels3 IO or user or,ani7ation shall note the &uali!ication mar4s o! annual examination3 overall inspection an% pressure resistance test as 2ell as the %ate o! next inspection /examination0 %etermine% in re,ister car% o! pressure vessels5 In case %ue to the nee% o! e&uipment3 (e!ore issuin, the report3 inspectors ma" issue in a%vance the !nspection )omments on Special Equipment /see Appen%ix I)0 to in!orm user or,ani7ation in 2ritten o! preliminar" conclusion5 In case %e!ects are !oun% in inspection /examination0 2hich nee% to (e correcte% (" user or,ani7ation3 the !nspection )omments on Special Equipment ma" (e use% to in!orm the user or,ani7ation5 A!ter the" are correcte% an% &uali!ie%3 reports shall (e issue%5 Those un&uali!ie% e&uipment in inspection /examination03 the !nspection )omments on Special Equipment ma" (e use% to in!orm CIO timel"5 In case user or,ani7ation has an" o(Gection to the inspection conclusion3 he ma" re!er it to local or provincial &ualit" technical supervision %epartment !or %iscussion5 ,rticle -1 IO shall summar" inspection results as re&uire%3 2hich shall (e reporte% to CIO5 Those e&uipment 2ith %e!ects or %ama,e !oun% in inspection an% nee% maGor maintenance or reconstruction shall (e !ille% in the !orm unit (" unit an% the inspection case shall (e reporte%5 ,rticle -2 +ser or,ani7ation o! pressure vessels shall pa" IO expenses relate% to inspection an% test in accor%ance 2ith 2hat speci!ie% (" the state5 ,rticle -+ Inspection5 This re,ulation shall (e explaine% (" the #tate General 8ureau o! 9ualit"

,rticle -4 This re,ulation shall (e execute% !rom #eptem(er 233 2>>45 The Inspection Regulation for In%use Pressure Vessels issue% (" ex1'inistr" o! @a(or on 6e(5 223 1$$> O@ao Guo Thi /1$$>0 .o5 3N shall (e a(olishe% at same time5

3-

,ppen i1 ! , itional Requirement for Perio ical !nspection of 3o&a#le Pressure Vessels
," General 1 This a%%ition re&uirement is a%%itional re&uirement !or perio%ical inspection o! mova(le pressure vessels3 inclu%in, truc4 tan4s3 rail2a" carria,e tan4s an% tan4 containers /hereina!ter re!erre% to as truc4 tan4s0 (ase% on the Pressure Vessels Periodical Inspection Regulation& 2 This a%%itional re&uirement applies to perio%ical inspection o! steel tan4s /tan4s are nu%e3 insulate% or heat isolate% t"pe0 an% in1use truc4 tan4s3 2hich %eliver li&ue!ie% ,ases or lo2 temperature li&ui% 2ith max5 2or4in, pressure >51 'pa an% %esi,n temperature >5 3 Perio%ical inspection o! in1use truc4 tan4s inclu%es annual inspection an% overall inspection as 2ell as pressure resistance test5 /10 Annual inspection shall (e %one at least once a "ear5 /20 Overall inspection: 6or overall inspection interval o! truc4 tan4s3 see Ta(le 1 H 15 Ta(le 1 H 1 Class o! sa!et" status Class 1 an% Class 2 Class 3 Truc4 tan4s "ears 3 "ears Overall Inspection Interval o! Truc4 Tan4s .ame o! truc4 tan4s Rail2a" carria,e tan4s 4 "ears 2 "ears Tan4 containers "ears 25 "ears

Overall inspection shall (e ma%e to an" o! !ollo2in, cases: /a0 6irst overall inspection o! ne2 truc4 tan4s a!ter one "ear o! puttin, into use; /(0 'aGor acci%ent is happene% to the tan4 (o%" or the tan4 is put into use a!ter one "ear o! stoppa,e; /c0 'aGor repairs or reconstruction have (een %one to the tan4; /30 Pressure resistance test: At least once 6 "ears5 /40 All inspection items in this a%%itional re&uirement shall (e %one (" IO 2ho has correspon%in, inspection le,i(ilit" as 2ell as (" pressure vessel inspectors 2ho have correspon%in, inspection certi!icate5 A!ter inspection an% &uali!ication3 IO

3*

shall note &uali!ication mar4s in application re,ister car% as 2ell as !illin, inspection %ata in IC car%5 $" ,nnual !nspection 15 Annual inspection o! truc4 tan4s an% tan4s o! am(ient temperature t"pe /nu%e t"pe0 /10 Technical !iles o! truc4 tan4s; /20 Color o! sur!ace paintin,3 nameplate an% mar4s o! truc4 tan4s; /30 Eel%s in tan4 sur!ace an% connectin, places3 crac4s3 corrosion3 scratches3 pits3 lea4a,e an% %ama,e; /40 #a!et" valves3 %isrupture %is4 %evices3 emer,enc" cut o!! %evices3 level ,au,es3 pressure ,au,es3 thermometers3 static electricit" con%uctin, %evices3 hoses !or loa%in, an% unloa%in, use an% other accessories; / 0 Tan4 (o%ies an% chassis /truc4 !rame or !rame03 sunsha%in, covers3 operation plat!orms3 connectin, !asteners3 static electricit" con%uctin, %evices an% so on; /60 T"pe o! connection o! anti 2ave plates in tan4s 2ith tan4s an% the crac4s or peelin, o!! at connectin, places o! anti12ave plates 2ith tan4s an% connectin, places o! ,aseous pipes 2ith tan4s; /-0 ?irt %rainin, an% trappin, %evices; /*0 Air ti,htness test5 25 Annual inspection o! truc4 tan4s an% tan4s o! lo2 temperature or %eep col% t"pe /10 Truc4 tan4s o! insulation t"pe 2ith manholes: /a0 All inspection contents !or annual inspection o! truc4 tan4s an% tan4s liste% in 1 o! $4 o! this re,ulation; /(0 An" %ama,e3 loosin,3 %ampin, or col% lea4a,e o! insulation5 /20 Truc4 tan4s o! heat isolation t"pe 2ithout manholes: /a0 Technical !ile o! truc4 tan4s; /(0 Color o! sur!ace paintin,3 nameplate an% mar4s o! truc4 tan4s; /c0 Con%ition o! application o! users: recor%s o! runnin, /!re&uenc" o! loa%in, an% unloa%in,3 a(normal03 !rostin, or s2eatin, o! outsi%e shell; /%0 )acuum; /e0 #a!et" valves3 %isrupture %is4 %evices3 level ,au,es3 pressure ,au,es3 thermometers3 static electricit" con%uctin, %evices3 hoses !or loa%in, an% unloa%in, an% other accessories; /!0 Pipin, s"stem an% valves; /,0 Air ti,htness test5

3$

35

Revie2in, o! %ocuments o! truc4 tan4s /10 ?ocuments attache% to truc4 tan4s /a0 Application re,ister car% o! truc4 tan4s; /(0 Permit !or runnin, o! truc4 tan4s /i! necessar"0; /c0 Permit !or transportation o! truc4 tan4s /i! necessar"0; /%0 Certi!icate !or %rivin, an% certi!icate !or escortin, o! truc4 tan4s /i! necessar"0; /e0 Perio%ical inspection reports o! truc4 tan4s; /!0 Relative relationship o! in%icatin, ,ra%uation an% volume o! level ,au,e as 2ell as comparison ta(le o! %ensit"3 pressure an% volume o! me%ium at %i!!erent temperature; /20 Technical %ocuments o! truc4 tan4s /a0 Pro%uct certi!icate; /(0 Pro%uct &ualit" certi!icate; /c0 Ke" plan o! truc4 tan4 an% as1(uilt %ra2in,s o! parts o! truc4 tan4s; /%0 'anu!acture supervision an% inspection certi!icate or supervision an% inspection certi!icate !or pro%uct sa!et" per!ormance o! importe% pro%ucts; /e0 #tren,th calculation o! truc4 tan4s; /!0 'anu!acture license an% &ualit" certi!icate o! sa!et" accessories; /,0 Perio%ical inspection reports in histor" o! truc4 tan4s3 stressin, on chec4in, 2hether the pro(lems put !orth (" last inspection report are solve% or not or 2hether there are preventive measures; /30 6or those o! !irst inspection3 %ocuments shall (e revie2e% in a overall 2a"5 6or those o! not !irst inspection3 stress 2ill (e on revie2in, ne2l" a%%e% or altere% parts5

45

6or truc4 tan4s 2ith !lamma(le3 explosive3 com(ustion1supportin,3 toxic an% su!!ocatin, me%ium3 resi%ual li&ui% shall (e treate%5 Resi%uals in tan4s shall (e %ra2n out5 Tan4s shall (e neutrali7e% an% sterili7e%3 an% pur,e% 2ith steam3 ventilation an% cleane%5 8e!ore inspection3 samplin, an% anal"sis shall (e %one5 The anal"sis result o! the ,as in the tan4 shall (e up to 2hat speci!ie% in relevant stan%ar% an% criteria !or emission o! resi%ual li&ui% shall meet environment protection stan%ar%5 6or truc4 tan4s 2ith manhole3 the" shall (e opene% !or !ollo2in, examinations: /10 ?e!ormation3 lea4a,e3 mechanical %ama,e o! tan4 (o%ies3 crac4 in 2el%s at connectin, places o! tan4 (o%ies; /20 Con%itions o! connectin, o! anti12ave plates in tan4s3 crac4 in connectin, 2el%s3 loosin, o! connectin, !astenin, (olts3 crac4s3 peelin, an% peelin, o!! o! anti12ave
4>

plates; /30 Crac4s3 peelin, an% peelin, o!! at connectin, places o! the !ixin, ,ui%e !rame o! ,aseous pipe an% level ,au,e in tan4s 2ith tan4 (o%ies5 65 6or truc4 tan4s o! %eep col% t"pe 2ithout manholes3 at least !ollo2in, examination shall (e ma%e: /10 Examination o! vacuum Gac4et: /a0 8umpin, %ama,e3 !rostin,3 an% s2eatin, or paint removal in outsi%e shell; /(0 Testin, o! vacuum /at am(ient temperature0 shall (e %one in accor%ance 2ith 2hat speci!ie% in Ta(le 1 1 25 Ta(le 11 2 Testin, o! )acuum /at am(ient temperature0 T"pe o! heat isolation )acuum multi1la"er )acuum po2%er /c0 #ettlement o! pearlite in Gac4et /20 Examination o! connections o! sa!et" accessories an% other accessories as 2ell as pipin, s"stem /a0 @ea4a,e at %i!!erent sa!et" accessories an% connectin, o! other accessories5 Is their connection !irm an% relia(leF /(0 #ur!ace crac4s in 2el%s in %i!!erent pipin, s"stem an% in 2el%s connectin, vacuum Gac4et; /c0 8umpin, %ama,e an% (loc4in, o! %i!!erent pipin,5 -5 Examination o! the connectin, an% !astenin, %evices o! the tan4 (o%" an% the chassis /(ase or !rame0 is the examination o! the part a(ove the tan4 supportin, seat /inclu%in, !astenin, connectin, (olts03 exclu%in, chassis /chassis or !rame05 /10 Ehether the connection o! the tan4 (o%" an% chassis is !irm3 2hether there is corrosion or loose3 (en%in,3 %e!ormation o! !astenin, connectin, (olts3 2hether nuts an% ,as4ets are completel" an% in ,oo% or%er5 /20 Is there an" %isplacement3 a,in, or %e!ormation in (u!!er ru((er ,as4ets connectin, the tan4 supportin, seat an% the chassis5 /30 Is there an" crac4 at transition area at !ront o! tan4 supportin, seat /near the si%e o! truc4 hea%0F Is the connection o! supportin, seat an% clamp !irm5 /40 Examine t"in, (elts3 sa%%le seats an% interme%iate supportin, seats o! rail2a" carria,e tan4s5 )acuum o! Gac4et /Pa0 1533 =1533 1353 Conclusion 6or !urther use Re1%ra2 vacuum 6or !urther use

41

/a0 Is there an" rust or crac4 in t"in, (eltsF Is connection o! tan4 (o%" an% t"in, (elts o! (ase is !irm an% relia(le5 /(0 Is there an" erosion or %e!ormation in (u!!er 2oo%en (loc4s (et2een supportin, seats o! tan4 (o%ies an% (ase !ramesF Is the contact closeF The inspection result shall (e &uali!ie% i! the !a"in, area 1C3 contactin, area an% local clearance is B 1mm3 in%ivi%ual clearance is B 2mm5 /c0 Is connection o! (olts o! interme%iate supportin, seats ,oo%F A!ter ti,htenin, the (olts3 2hether upper an% lo2er supportin, seats are close5 *5 Is the connection o! static electricit" con%uctin, 2ire o! pipin,3 valves an% truc4 chassis o! tan4s !irm an% relia(leF The earthin, resistance o! pipin,3 valves an% static electricit" con%uctin, strips o! tan4s shall not excee% 1>U5 The section o! earthin, 2ire connectin, the tan4 (o%" an% ,roun% e&uipment shall not (e B 5 mm 25 #tatic electricit" con%uctin, strip must (e installe% an% the earthin, must (e relia(le5 +sin, iron chain is prohi(ite%5 Inspection o! sa!et" accessories /10 6or examination an% cali(ration o! pressure ,au,es3 level ,au,es3 temperature measurin, instruments an% %isrupture %is4s3 2hat speci!ie% in T#G R->>1 H 2>>4 the Pressure Vessels Periodical Inspection Regulation shall appl"5 /20 'anu!acturers o! sa!et" valves an% emer,enc" cut o!! valves must have o(taine% the manu!acture license5 On %eliver"3 pro%uct &ualit" certi!icate an% certi!icate must (e attache%5 6irm metal nameplate shall (e installe% to the pro%uct5 /30 Inspection o! sa!et" valves inclu%es visual inspection3 %ismantle examination an% per!ormance test: /a0 Chec4 nameplate an% lea% seal3 chec4 t"pe3 mo%el3 throat %iameter3 nominal pressure an% name o! manu!acturer5 #prin, sa!et" valves o! non1internal !ull open t"pe as 2ell as those 2ithout pro%uct manu!acture license an% certi!icate shall not (e use%; /(0 Clean3 %ismantle an% examine sprin,s3 valves stems an% sealin, !aces o! valves !or an" %ama,e3 crac43 corrosion or %e!ormation5 Those valves o! 2hich valve core an% valve seat are %ea%l" (on% or there is serious corrosion o! %e!ormation in sprin, shall not (e use% !urther5 6or test o! ne2 sa!et" valve3 measurement o! throat %iameter shall (e ma%e5 /c0 Test pressure to open sa!et" valves3 reset pressure as 2ell as seal test pressure o! sa!et" valves5 The test o! each item shall not (e less than 3 times an% !or each time it shall (e up to &uali!ie% criteria5 The pressure to open sa!et" valves shall (e 15> < 151> times o! %esi,n pressure o! the tan4 /!or truc4 tan4s o! lo2 temperature %eep col% t"pe3 the pressure to open sa!et" valves shall not excee% the %esi,n pressure o! the tan405 Reset pressure shall not (e lo2er than >5* times o! the pressure to open the sa!et" valve5 The seal test pressure shall not (e lo2er than >5$ times o! the pressure to open the sa!et" valve5
42

$5

/%0 A!ter inspection is &uali!ie%3 inspection report shall (e issue% an% lea% seal shall (e ma%e (" inspectors5 /40 Inspection o! emer,enc" cut o!! %evices inclu%es visual inspection3 %ismantle examination an% per!ormance test an% remote control s"stem test: /a0 Chec4 the t"pe3 mo%el3 operation t"pe3 nominal pressure3 name o! manu!acture o! emer,enc" cut o!! valves5 Chec4 2hether the visual &ualit" is ,oo%5 Emer,enc" cut o!! valves3 2hich %o not have pro%uct manu!acture license3 or certi!icate shall not (e use%; /(0 Clean3 %ismantle an% examine valve (o%ies3 ,ui%e ro%s3 sprin,s3 sealin, !aces an% cams !or %e!ect o! an" %ama,e3 %e!ormation3 corrosion3 rust or crac4; /c0 Examine han% pumps3 pipin,3 eas" !use plu,s o! the control s"stem o! emer,enc" cut o!! valves to (e sure 2hether the" are ,oo% an% 2hether there is an" %ama,e3 loose or lea4a,e3 2hether the operation o! steel rope control s"stem is !lexi(le3 relia(le an% up to the position5 /%0 Emer,enc" cut o!! valves o! oil pressure t"pe or air pressure t"pe shall (e !ull" open at 2or4in, pressure an% the" shall not (e automaticall" close% in case the" are continuousl" put in the status; /e0 Chec4 emer,enc" cut o!! valves !or completin, cut1o!!1action in secon%s; chec4 2ether the valves can (e cut o!! 2hen !lo2 is (i,,er than the rate% value5 /!0 Air ti,htness test shall (e ma%e at pressure o! >51 'pa an% the %esi,n pressure o! the tan4 (o%"5 The hol%in, time shall not (e B minutes5 /,0 Test o! remote s"stem o! emer,enc" cut o!! valves shall not (e %one until the air ti,htness test is ma%e an% &uali!ie%3 to (e sure 2hether the action is !lexi(le an% relia(le5 1>5 Inspection o! valves !or loa%in, an% unloa%in, inclu%es visual inspection3 %ismantle examination an% per!ormance test /10 Examine mo%el3 nominal pressure an% name o! manu!acturers5 Is visual &ualit" ,oo%F /20 ?ismantle an% examine valve (o%ies3 (alls3 valve stems an% sealin, !aces !or an" crac43 corrosion3 scratches3 %ama,e or %e!ormation; /30 A!ter assem(lin,3 the !itness o! valves !or loa%in, an% unloa%in, use shall (e appropriate an% the operation o! openin, an% closin, shall (e !lexi(le; /40 Air ti,htness shall (e ma%e to valves at !ull open an% !ull close status at %esi,n pressure o! the tan4 (o%" an% the" shall (e operate% !reel" at !ull open an% !ull close status 2ithout an" resistance or i%le rotation5 Jol%in, time shall not (e B minutes5 115 Inspection o! hoses !or loa%in, an% unloa%in, inclu%es visual inspection3 pressure
43

resistance test an% air ti,htness test /10 Examine hoses an% parts contactin, me%ium to (e sure 2hether the" resist corrosion o! correspon%in, me%ium3 2hether the connection o! hoses an% connections at (oth si%es are !irm an% relia(le5 There shall have no %e!ormation3 %ama,e3 crac43 a,in, or (loc4in, in appearance5 /20 J"%raulic test at pressure o! 15 times o! %esi,n pressure shall (e ma%e to tan4 (o%ies an% hol%in, time shall not (e B minutes5 A!ter it is &uali!ie%3 air ti,htness test at %esi,n pressure o! tan4 (o%ies shall (e ma%e to hoses5 125 Examination o! ,aseous an% li&ui% phases connectin, pipes inclu%es visual inspection3 pressure resistance test an% air ti,htness test /10 Chec4 connectin, pipes to (e sure 2hether there is crac43 (en%in,3 %e!ormation3 serious 2rin4le3 2ears3 reme%" 2el%in, in transition area5 I! it is not &uali!ie%3 replace them timel"5 /20 Pressure resistance test an% air ti,htness test shall (e ma%e to them to,ether 2ith tan4 (o%ies to chec4 !or an" a(normal %e!ormation3 uneven expansion or lea4a,e5 135 6or other valves3 oil pumps an% !astenin, (olts o! chassis3 examination shall (e ma%e to them accor%in, to relevant !unctions5 145 All sa!et" accessories an% tan4 (o%ies3 a!ter inspection an% &uali!ie%3 shall (e assem(le%5 The class o! pressure o! those ,as4ets3 !lan,es an% !asteners3 2hich shall (e replace%3 must (e hi,h than %esi,n pressure o! the tan4 (o%" an% the" shall not (e assem(le% until their &uali!ication is con!irme%5 'aterial o! !lan,e sealin, !aces must (e suita(le to the me%ium to !ill5 +sin, o! as(estos ru((er ,as4ets is prohi(ite%5 Truc4 tan4s o! lo2 temperature t"pe must (e assem(le% in accor%ance 2ith maintenance instructions an% correspon%in, treatment shall (e ma%e to sur!aces in accor%ance 2ith special re&uirements o! the me%ium to !ill5 6or truc4 tan4s to !ill e%i(le CO23 cleanin, treatment shall (e ma%e to insi%e sur!aces o! the tan45 6or truc4 tan4s to !ill ox",en3 %e1,rease treatment shall (e ma%e to all %ismantle% connects as 2ell as all parts once contacte% ,rease an% then the" can (e assem(le%5 On completion o! assem(lin,3 air ti,htness test shall (e ma%e to the 2hole truc45 1 5 Test pressure o! air ti,htness test shall (e the %esi,n pressure o! the tan4 2hile the test me%ium shall (e %r"3 clean nitro,en or air5 8e!ore air ti,htness test o! truc4 tan4s !ille% 2ith !lamma(le me%ium3 composition o! ,as in the tan4 shall (e teste% an% &uali!ie%; other2ise3 usin, air as test me%ium is prohi(ite%5 6or tan4s o! car(on steel an% lo2 allo" steel3 temperature o! ,as must not (e B 5 Pressure hol%in, time shall (e enou,h !or examination5 It is &uali!ie% !or air ti,htness test i! there is no lea4a,e5 165 A!ter air ti,htness test o! tan4s is &uali!ie%3 slo2l" vent ,as to re%uce the pressure to >54 < >56 'pa an% ma4e cut o!! test to emer,enc" cut o!! valves an% remote control
44

s"stem !or 1<2 times to chec4 2hether the action is !lexi(le an% relia(le as 2ell as 2hether s2itches are up to their position5 ?ra2 vacuum in tan4s /!or those 2ith nitro,en as test me%ium3 %ra2 vacuum can (e exempte%03 it is &uali!ie% i! the vacuum o! the tan4 is 1>5>*6'pa /,05 1-5 6ill tan4s 2ith nitro,en5 Pressure insi%e the tan4 shall (e >5> < >51 'pa5 On completion o! nitro,en !illin,3 anal"sis o! ,as insi%e the tan4 shall (e ma%e5 #amplin, shall not (e %one at ,as !illin, port so as to secure the accurac" o! anal"sis %ata5 It is &uali!ie% i! content o! ox",en insi%e the tan4 is 3I5 1*5 Examine color o! the tan43 color tapes3 !i,ures3 color o! letters an% mar4 ,raphics5 I! the" %o not meet re&uirements3 re1coat or print them as re&uire%5 8elo2 color tape o! name o! me%ium3 spra" coat L ?ate !or next inspection: xx "ear xx month xx %ateM5 The color o! letters shall (e (lac4 2hile the hei,ht o! letters shall not (e B 1>>mm5 1$5 Chec4 nameplate o! the tan4 to (e sure 2hether it is clear3 !irm an% relia(le an% 2hether the content is complete5 2>5 On completion o! annual inspection o! truc4 tan4s3 inspection conclusion shall (e ma%e (" inspection in accor%ance 2ith the Pressure Vessel Periodical Inspection Regulation (ase% on actual con%itions an% inspection reports shall (e issue% as 2ell5 )" 2&erall !nspection Overall inspection shall inclu%e all contents !or annual inspection o! truc4 tan4s an% tan4s3 %e1rust an% paintin, o! outsi%e sur!aces3 measurement o! 2all thic4ness3 non1%estructive testin, an% stren,th veri!ication an% so on5 'easurement o! 2all thic4ness an% non1%estructive testin, ma" not (e %one to lo2 temperature %eep col% truc4 tan4s o! heat isolation t"pe 2ithout manholes5 15 6or !irst overall inspection3 structural examination an% ,eometric si7e examination shall (e ma%e 2hile !or later inspections3 re1chec4 shall Gust (e ma%e to those contents 2hich ma" have possi(ilit" o! chan,e %urin, runnin, /except truc4 tan4s o! lo2 temperature %eep col% t"pe 2ithout manholes05 /10 #tructural examination: It inclu%es examination o! t"pe o! seal hea%3 connectin, t"pe o! (arrel an% seal hea%3 openin,s an% rein!orcement3 arran,ement o! 2el%s3 t"pe an% arran,ement o! supportin, seats an% arran,ement o! %irt %rainin, ports an% so on5 /20 Geometric si7e examination: It inclu%es the measurement o! %i!!erence o! max5 an% min5 insi%e %iameters in same section o! the tan4 (o%"3 %isplacement o! the matchin, in lon,itu%inal 2el%s3 %e,ree o! corners o! 2el%s an% surplus hei,ht o! 2el%s an% so on5 25 Pressure resistance test at test pressure o! 15 times o! %esi,n pressure shall (e ma%e to those parts o! emer,enc" cut o!! valves 2hich are %irectl" acte% (" me%ium an% the hol%in, time shall not (e B 1> minutes5 8e!ore an% a!ter pressure resistance test3 air

ti,htness test at pressure o! >51'pa an% %esi,n pressure o! the tan4 respectivel" shall (e ma%e an% the hol%in, time shall not (e B minutes5 35 6or measurement o! 2all thic4ness3 it is pre!era(l" that representative locations shall (e selecte% an% enou,h measurin, points shall (e provi%e%5 A!ter measurement3 !ollo2in, recor%s shall (e ma%e 2ith s4etches an% ,raphics: /10 @ocations o! !re&uent level !luctuation; /20 @ocations easil" to (e corro%e% an% !lushe%; /30 @ocations 2here the" 2ere slimme% %urin, manu!acture an% the" are easil" %e!orme% %urin, application; /40 @ocations a(out 2hich it is %ou(ta(le in sur!ace examination5 45 1>>I sur!ace testin, shall (e ma%e to !illet 2el%s an% (utt 2el%s in insi%e sur!aces o! tan4s5 Ra%io,raphic spot testin, or ultrasonic spot testin, shall also (e ma%e !or truc4 tan4s in an" o! !ollo2in, cases: /10 The truc4 tan4 has (een stoppe% !or use !or more than 1 "ear an% it is put into use a,ain; /20 The place o! reme%" 2el%in, %urin, application; /30 Places 2here the %isplacement an% %e,ree o! corner o! 2el%s are not up to stan%ar%; /40 Places 2here there is lea4a,e in 2el%in, Goints an% in their extension parts; / 0 The places 2here 2el%in, Goints o! the tan4 or the area near 2el%in, 2ere seriousl" %ama,e% in acci%ent; /60 The places 2hich 2ere %ou(ta(le in last hi%%en %e!ect inspection an% trace examination 2as re&uire%; /-0 Places 2here there is h"%ro,en (u((le an% there is stress corrosion ten%enc"; /*0 Those the user as4s to ma4e inspection or inspectors %eem it is necessar"5 Those have (een ra%io,raphic teste% or ultrasonic teste%3 in ,eneral3 the" 2ill not (e teste% a,ain in next overall inspection in case no %e!ect is !oun% in visual inspection or sur!ace testin,5 Jo2ever3 a!ter 2 overall inspection intervals3 ra%io,raphic re1testin, or ultrasonic re1testin, shall (e ma%e to a(ove sai% locations5 5 Examination o! paintin, in outsi%e sur!aces o! tan4s /10 An" o! !ollo2in, cases !oun% in inspection3 outsi%e sur!aces o! tan4s shall (e %e1 ruste% an% painte%: /a0 Paintin, is seriousl" peele% an% 2rin4le%; /(0 Color o! the tan4 is not in con!ormit" 2ith 2hat speci!ie%; /20 In overall inspection3 in case it is necessar" to repaint or spra" mar4s to outsi%e sur!aces o! the tan43 it shall meet !ollo2in, re&uirements:
46

/a0 8e!ore paintin,3 %ust an% ,rease must (e completel" remove% !rom outsi%e sur!aces5 It is &uali!ie% i! paintin, color is uni!orm an% it covers completel" 2ithout an" (u((le or !i(er %eposit5 /(0 The color o! paintin, o! tan4s an% valve connectin, pipes as 2ell as color o! outsi%e sur!ace o! truc4 tan4s shall meet 2hat speci!ie% in relevant stan%ar%s or pro%uct ,raphics or technical %ocuments5 6or sa!et" valves an% ,aseous pipes3 it shall (e re% 2hile !or li&ui% pipes3 li,ht "ello23 an% silver ,ra" !or other valves5 /c0 The spra"in, o! color tapes3 letters an% color o! characters in tan4s shall !ollo2 re&uirements in relevant co%es an% stan%ar%s5 It is &uali!ie% i! it is clear an% (ri,ht3 other2ise the" must (e re1painte% or printe%5 /30 In case the paintin, in outsi%e sur!aces o! tan4s is complete an% ,oo% a!ter inspection3 the time !or %e1rust an% paint1spra"in, ma" (e exten%e% appropriatel"3 ho2ever the exten%e% time shall not excee% 2 overall inspection intervals5 65 -5 In case corrosion o! lar,e area in tan4s is !oun% in inspection3 or 2all thic4ness is clearl" thinne% or 2or4in, me%ium is chan,e%3 stren,th veri!ication shall (e ma%e5 On completion o! overall inspection3 inspectors shall3 (ase% on inspection results an% in accor%ance 2ith T#G R ->>1 H 2>>4 the Pressure Vessels Periodical Inspection Regulation evaluate the class o! sa!et" status o! truc4 tan4s3 the interval !or next inspections an% as 2ell as issue inspect reports5 Those 2ith evaluate% sa!et" status o! Class 4 an% Class must not (e use%5

*5

5" Pressure Resistance Test 15 In ,eneral3 h"%raulic test shall (e use% !or the pressure resistance test o! tan4s5 The test pressure o! the h"%raulic test shall (e 15 times o! %esi,n pressure o! the tan45 6or h"%raulic test3 the !ilm stress o! the tan4 must not excee% $>I o! "iel% point o! material at test pressure an% test temperature5 6or speci!ic metho% o! the test3 see Chapter 4 the Pressure Resistance Test o! T#G R ->>1 H 2>>4 the Pressure Vessels Periodical Inspection Regulation& Pressure resistance test o! truc4 tan4s an% tan4s o! lo2 temperature %eep col% t"pe ma" !ollo2 2hat speci!ie% in %esi,n %ra2in,s5 25 6or tan4s to 2hich it is impossi(le to !ill li&ui% %ue to structural reason or me%ium reason3 or it is not allo2a(le !or an" resi%ual test li&ui% in runnin, con%ition3 air pressure test ma" (e use% in accor%ance 2ith %esi,n %ra2in,s5 Test pressure o! air pressure test shall (e 151 times o! %esi,n pressure o! the tan45 6or air pressure test3 the !ilm stress o! the tan4 must not excee% *>I o! "iel% point o! material at test pressure an% test temperature5 6or speci!ic metho% o! the test3 see Chapter 4 the Pressure Resistance Test o! T#G R ->>1 H 2>>4 the Pressure Vessels Periodical Inspection Regulation&

4-

,ppen i1 !! Requirement for Perio ical !nspection of 3e ical 6se 21y"en )a#in
,4 General 15 This appen%ix is speci!ic re&uirement !or perio%ical inspection o! in1use ox",en ca(ins !or me%ical use /hereina!ter re!erre% to as ox",en ca(ins !or me%ical use3 a((reviate% as '+OC0 un%er the !rame o! the Pressure Vessels Periodical Inspection Regulation& 25 This appen%ix applies to the perio%ical inspection o! '+OC an% their sa!et" accessories 2ithin the application scope in the Regulations for Safety Management of !ygen cabins for medical use /hereina!ter re!erre% to as Ox",en Re,ulation3 a((reviate% as OR05 Perio%ical inspection o! pressure vessels associate% 2ith '+OC an% their sa!et" accessories shall meet relevant re&uirements in the Pressure Vessels Periodical Inspection Regulation& 35 Perio%ical inspection o! '+OC inclu%es annual inspection an% overall inspection: /10 Annual inspection: At least once a "ear5 '+OC 2hich have (een stoppe% !or use !or more than 6 months /exclu%in, the time o! repairin, an% reconstruction0 shall (e inspecte% in accor%ance 2ith the contents !or annual inspection (e!ore their puttin, into use a,ain5 /20 Overall inspection: At least once 3 "ears5 Overall inspection shall (e ma%e to '+OC (e!ore puttin, into use a,ain a!ter repairin, an% reconstruction3 /30 Annual inspection an% overall inspection o! '+OC shall (e %one (" inspectors 2ith correspon%in, le,i(ilit" !rom inspection or,ani7ation5 $4 ,nnual !nspection 15 Annual inspection o! '+OC inclu%es: /10 Con%ition o! sa!et" mana,ement o! user or,ani7ation; /20 Ca(in (o%" an% interior %ecoration o! '+OC; /30 Electric3 communication an% air con%itionin, s"stems; /40 Ox",en measurin, meters an% ox",en measurin, recor%ers; / 0 Ox",en suppl" an% exhaust s"stems as 2ell as air suppl" an% exhaust s"stem; /60 #a!et" accessories an% !ire !i,htin, s"stem; /-0 Instruments an% earthin, %evices an% so on;

4*

/*0 Annual inspection o! associate% pressure vessels !or air pressurin, ca(in5 The 2a" o! inspection shall ta4e macro inspection as the main3 associate% 2ith instruments an% apparatus to chec4 all sa!et" %evices an% e&uipment to con!irm the" are in ,oo% or%er an% relia(le5 6or '+OC to 2hich !irst annual inspection is ma%e3 $asic !nformation of 3e ical 6se 21y"en )a#in shall (e !ille% in /see Attachment 2 H 303 2hich shall (e 4ept in !ile to,ether 2ith ,nnual !nspection Report /see Attachment 2 H 105 25 8e!ore inspection3 '+OC user or,ani7ation shall ma4e !ollo2in, preparations: /10 +sin, o! ca(ins shall (e stoppe%5 Clean insi%e an% outsi%e o! the ca(in as 2ell as its environment5 Insi%e o! the ca(in shall (e sterili7e%5 /20 Technical an% mana,ement %ocuments o! '+OC shall (e !urnishe%3 inclu%in, manu!acture an% installation %ocuments3 recor%s o! cali(ration o! sa!et" accessories3 recor%s o! runnin,3 recor%s o! repairin, an% reconstruction3 recor%s o! acci%ents as 2ell as %ocuments o! inspection in histor" an% %ocuments o! manu!acture3 installation an% inspection o! associate% pressure vessels5 /30 Certi!icates o! operators an% maintenance personnel o! '+OC; /40 Rules !or sa!et" mana,ement3 %uties !or personnel an% re,ulation !or sa!e operation o! '+OC; / 0 ?urin, inspection3 mana,ement personnel3 operators an% maintenance personnel o! '+OC o! user or,ani7ation shall (e present to cooperate an% assist the inspection an% !urnish other in!ormation inspectors nee%e%5 35 Inspectors shall !irstl" revie2 %ocuments !urnishe% (" '+OC user or,ani7ation to !ull" un%erstan% the con%ition o! application3 mana,ement an% present situation o! '+OC to (e inspecte% an% recor%s shall (e ma%e5 'ain contents an% re&uirements !or sa!et" mana,ement inspection are: /10 Complete '+OC re,ister %ocuments an% !iles shall (e availa(le; /20 Technical %ocuments re,ar%in, manu!acture3 installation3 repairin, an% reconstruction o! '+OC an% associate% pressure vessels shall (e complete an% in con!ormit" 2ith actual matter; /30 'ana,ement rules !or '+OC shall meet re&uirements /mana,ement rules shall at least inclu%e: operation re,ulations !or '+OC3 %uties an% o(li,ations o! personnel !or me%ical3 operation an% maintenance3 must o! patient enterin, to the ca(in3 emer,enc" measures3 rules !or mana,ement o! ox",en source an% rules !or sa!et" anti1!ire50; /40 Are recor%s o! application /num(er o! pressure risin, an% pressure !allin,03 recor%s o! maintenance an% recor%s o! cali(ration o! sa!et" accessories complete an% trueF / 0 ?o operators an% maintenance personnel 2or4 on posts 2ith certi!icateF An% the vali%it" o! the certi!icate5 /60 Revie2 %ocument o! inspection in histor"3 especiall" the pro(lems re!erre% in last
4$

inspection /mainl" those items 2hich shall (e exempte% !or inspection a!ter correction03 2hether the" are solve% or e!!ective preventive measures are ma%e5 6or '+OC to 2hich !irst perio%ical inspection is ma%e3 a(ove sai% %ocuments shall (e !ull" revie2e% 2hile !or later inspections3 stress shall (e on ne2l" a%%e% an% chan,e% parts5 45 'ain contents o! inspection o! '+OC (o%ies are: /10 Chec4 the o(servation 2in%o2s3 li,htin, 2in%o2s an% camera shootin, 2in%o2s as 2ell as or,anic ,lass ca(in (o%" !or an" nota(le %e!ect o! scratches3 mechanical %ama,e or silver texture an% so on; /20 Are material o! %ecoration !loor3 !loor3 seats3 (e%s an% ca(inets an% paintin, in the ca(in %i!!icult to (urn or non1com(usti(le3 !or 2hich provin, %ocuments shall (e !urnishe%5 Are (e% mattress3 chair covers an% clothes pure cotton pro%uctsF An% com(ustion retar%in, treate% or anti static electricit" treate%; /30 Is ox",en samplin, port in the ca(in arran,e% at the mi%%le o! the ca(in an% proGecte% !rom %ecoration (oar%F Is it (loc4e%F Is the connection o! the ox",en samplin, pipin,3 searchin, unit an% !lo2 meter relia(le; /40 Is seal rin, at ca(in %oor an% at material %eliver" (arrel a,e% or %e!orme%; / 0 Is static electricit" con%uctin, %evice installe% in ox",en pressuri7in, ca(in; /60 Is lu(ricant !or h"%raulic transmission unit in ox",en pressurin, ca(in anti oxi%ation oil or ,rease; /-0 6or ox",en ca(in o! or,anic ,lass3 the connection o! the ca(in (o%"3 structure an% material o! ca(in %oor shall also (e examine%5 5 'ain inspection contents !or electric3 communication an% air con%itionin, s"stems are: /10 Is li,htin, !or ox",en ca(in external li,htin, t"pe 2ith col% li,ht source; /20 Emer,enc" po2er suppl" shall (e in ,oo% or%er5 In case o! suspension o! external po2er suppl"3 is it possi(le that the emer,enc" po2er suppl" s"stem shall automaticall" put into use !or hol%in, time not less than 3> minutes; /30 Is the intercom s"stem o! the ca(in an% the no1contact emer,enc" alarm (utton in ox",en ca(in arran,e% at outsi%e o! the ca(inF In case the suspension o! external po2er suppl"3 can a(ove sai% %evices 2or4 normall"F I! necessar"3 operate them to con!irm it; /40 Are the motor an% the control %evice o! air con%itionin, s"stem arran,e% at outsi%e o! the ca(inF The motor shall (e earthe%; / 0 Can temperature1measurin, instruments in the control sole in%icate correctl"5 65 'ain inspection contents o! ox",en measurin, meter are: /10 Are ox",en measurin, meter an% ox",en measurin, recor%er e&uippe% to the control sole o! the '+OC5 /20 ?o precision an% scale o! ox",en measurin, meter meet application re&uirements5
>

/30 ?oes ox",en measurin, meter 2or4 normall"F Ox",en measurin, searchin, unit /ox",en electro%e0 shall (e vali%5 /40 Is the alarm %evice o! ox",en measurin, meter !or ox",en concentration not up to stan%ar% sensitive an% relia(leF Ehen ox",en concentration is not up to stan%ar%3 can it ,ive acoustic an% li,htin, si,nals5 / 0 In case o! suspension o! external po2er suppl"3 can emer,enc" po2er suppl" s"stem support ox",en measurin, meter !or normal 2or45 -5 'ain inspection contents !or ox",en /,as0 suppl" an% exhaust pipin, s"stems are: /10 Is ox",en /,as0 suppl" an% exhaust pipin, s"stems unimpe%e%F Is action o! inlet an% outlet ox",en /,as0 valves !ree an% relia(leF There shall have not an" lea4a,e5 /20 Is action o! emer,enc" air exhaust valves insi%e an% outsi%e the ca(in sensitiveF Are protective measures ta4en !or emer,enc" air exhaust valves an% are nota(le mar4s provi%e%F /30 Chec4 to (e sure that the material o! ox",en exhaust pipin, is correct an% the position o! 2aste ox",en port is correct5 /40 Air ti,htness test shall (e ma%e to ca(ins o! or,anic ,lass5 Test pressure shall (e the allo2a(le 2or4in, pressure o! the ca(in5 *5 'ain inspection contents !or sa!et" accessories an% !ire !i,htin, s"stem are: /10 Inspection o! pressure ,au,es3 sa!et" valves3 temperature measurin, instruments shall meet 2hat speci!ie% in the Pressure Vessels Periodical Inspection Regulation; /20 Is sa!et" interloc4in, %evice provi%e% to ca(ins o! &uic41open t"pe an% material %eliver" (arrelF #a!et" interloc4in, %evices shall (e sensitive an% relia(le in action5 I! necessar"3 use pressure1testin, metho% to con!irm it5 /30 Chec4 the t"pe o! extin,uishers in ox",en pressurin, ca(in to (e sure 2hether the" meet re&uirement an% are vali%5 6or ox",en ca(ins usin, 2ater !or !ire !i,htin, s"stem3 actual measurement shall (e ma%e to the s"stem !or its relia(ilit"5 $5 'ain inspection contents !or !lo2 meters an% earthin, %evices are: /10 Are !lo2 meters e&uippe% to '+OC in ,oo% or%erF ?o the precision an% ran,e o! scale meet re&uirement; /20 Is the connection o! the ca(in (o%" an% the earthin, %evice relia(leF Actuall" measure% earthin, resistance shall (e = 4U; /30 Is automatic operation s"stem o! '+OC relia(le; /40 Is !iltration element o! !ilter o! air pressuri7in, ca(in vali%; / 0 Inspection o! e&uipment nee%in, maintenance shall (e ma%e in accor%ance 2ith 2hat speci!ie% in instruments5 1>5 Annual inspection o! pressure vessels associate% 2ith air pressuri7in, ca(in shall (e
1

ma%e in accor%ance 2ith 2hat speci!ie% in the Pressure Vessels Periodical Inspection Regulation5 )" 2&erall !nspection 15 Items !or overall inspection: /10 All contents o! annual inspection; /20 Overall inspection o! all associate% pressure vessels; /30 Con%itions o! arran,ement3 connection an% protection o! 2ires in ca(in; /40 6or '+OC 2ithout !ee%er isolation trans!ormer3 chec4 the insulation (et2een po2er suppl" input si%e an% the ca(in (o%"; / 0 Insulation resistance o! soc4et !or (iolo," electricit"; /60 Air ti,htness test o! the ca(in; /-0 Is the ox",en /,as0 suppl" an% exhaust pipin, unimpe%e%F /*0 Emer,enc" (reath %evice; /$0 Con%ition o! anti explosion3 ventilation an% anti !ire o! ox",en source room5 6or metho%s o! inspection3 apart !rom macro examination3 mainl" site test 2ith instruments an% apparatus shall (e use%5 25 6or inspection items3 re&uirements3 conclusion an% evaluation o! sa!et" status o! associate% pressure vessels o! '+OC3 2hat speci!ie% in the Pressure Vessels Periodical Inspection Regulation shall appl"5 35 Air ti,htness test shall (e ma%e to '+OC (o%ies5 Test pressure shall (e the ,reater o! application pressure o! the ca(in an% >51-'pa an% >5>3'pa5 It is to test the seal per!ormance o! the ca(in to (e sure 2hether it meets 2hat speci!ie%5 45 Emer,enc" pressure release test shall (e ma%e to '+OC an% the time !or emer,enc" pressure release shall meet 2hat speci!ie% in the stan%ar%5 5 Overall inspection shall stress on !ollo2in, items: /10 Chec4 into1ca(in 2ires o! electric3 air con%itionin, an% intercom o! the ca(in to (e sure 2hether the" are in ,oo% or%er3 or there is an" s4in %ama,e3 !alse connection or (rea4in,5 /20 Are metal protective sleeves provi%e% to all into1ca(in 2iresF Is relia(le 2el%in, %one to the connection o! 2ires in ca(inF An% protecte% 2ith sleeves o! insulation material5 /30 Are electric elements an% parts 2hich ma" pro%uce spar4s move% to outsi%e o! the ca(in5 /40 'easure resistance (et2een protective earthin, terminals o! '+OC an% the an" part connecte% to them3 %oes the resistance meet speci!ie% re&uirement5

/ 0 6or '+OC 2ithout !ee%er isolation trans!ormer3 chec4 the insulation (et2een po2er suppl" input si%e an% the ca(in (o%" to (e sure 2hether it meets speci!ie% re&uirements5 /60 Pur,e ox",en /,as0 suppl" an% exhaust pipin, to chec4 2hether the" are unimpe%e% or not5 6or replacement o! valves3 seal material o! pipin, shall not (e as(estos pro%uct5 /-0 ?oes the selection o! the paint insi%e the air stora,e tan4s as 2ell as seal ,as4ets meet speci!ie% re&uirements5 /*0 6or '+OC 2ith emer,enc" (reath %evice3 simulation operation shall (e ma%e to chec4 2hether it is sensitive an% relia(le5 /$0 Chec4 con%itions !or anti1explosion3 ventilation an% anti1!ire in ox",en source room5 Chec4 2hether there are clear no !ire mar4s insi%e an% outsi%e the ca(in an% insi%e the ox",en source room5 Are extin,uishers e&uippe% in the room5

5" !nspection )onclusion On completion o! inspection3 inspectors shall3 (ase% on actual inspection con%itions3 issue ,nnual !nspection Report on 21y"en ca#ins for me ical use /see Attachment 2 H 10 or 2&erall !nspection Report on 21y"en ca#ins for me ical use /see Attachment 2 H20 an% !ollo2in, conclusion shall (e ma%e: 1 Allo2a(le application: .o %e!ect is !oun% in annual inspection or overall inspection or Gust li,ht %e!ect 2hich %oes not a!!ect the sa!e application is !oun%3 an% association !acilities as 2ell as locations meet re&uirements !or relevant /anti1!ire0 re,ulations5 2 Application a!ter recti!ication: ?e!ect a!!ectin, the application o! '+OC is !oun%3 or associate% !acilities an% locations seriousl" violate 2hat speci!ie%3 %e!ects an% 2hat violatin, re,ulations must (e treate%5 In the conclusion3 the nature o! pro(lems to (e recti!ie% as 2ell as locations o! %e!ects must (e note%5 It shall also (e note% 2hether inspectors shall (e present to con!irm a!ter correction or Gust revie2 an% con!irm the correction reports5 3 #toppin, Application: '+OC is seriousl" %ama,e% an% sa!e normal application cannot (e secure%5 In the conclusion3 reasons shall (e note%5 Comments o! scrappin,3 repairin, or comprehensive technical veri!ication or other re&uirements shall (e put !orth5 .ote: A!ter annual inspection or overall inspection o! '+OC an% &uali!ie%3 Gust a(ove conclusion shall (e ,iven an% no evaluation o! sa!et" status o! '+OC shall (e ma%e5 E" Supplementary Pro&isions 1 6or '+OC 2ith service term excee%in, 2> "ears3 comprehensive technical veri!ication shall (e ma%e !or their sa!et" per!ormance5 The main contents o! the veri!ication shall at least inclu%e: /10 All content o! overall inspection;

/20 Inspection /or replacement0 o! all covere% pipin,; /30 Inspection /or replacement0 o! all electric elements an% parts; /40 Thic4ness measurement o! '+OC (o%ies an% non1%estructive spot testin,; / 0 Air ti,htness test o! pressure pipin,5 25 6or '+OC 2ith inspection conclusion o! L#toppin, applicationM3 inspection or,ani7ation shall issue Safety !nspection )omments to user or,ani7ation3 at the time to (e reporte% to &ualit" technical supervision %epartment o! municipal /re,ional0 level at the place 2here the user or,ani7ation is3 it shall also (e reporte% to the pu(lic health a%ministration %epartment1in1char,e o! same level5 Attachment 2 H1 Annual Inspection Report on Ox",en Ca(ins !or 'e%ical +se Attachment 2 H2 Overall Inspection Report on Ox",en Ca(ins !or 'e%ical +se Attachment 2 H3 8asic In!ormation o! Ox",en Ca(ins !or 'e%ical +se

,ttachment 2 71
Report serial 8o4 9

,nnual !nspection Report on 21y"en )a#ins for 3e ical 6se

6ser or"ani:ation9 ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; Specification of o1y"en ca#in9;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; !nternal serial 8o4 in or"ani:ation9;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; ,pplication car 8o4 9;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; )o e of equipment9;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; 5ate of inspection9;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;

<8ame of inspection or"ani:ation=

)onclusion Report on ,nnual !nspection of 21y"en )a#ins for 3e ical 6se

Report serial 8o4 9 +ser or,ani7ation ?etaile% a%%ress Tip Tel: @iaison person Co%e o! e&uipment #peci!ication o! ox",en ca(in .um(er o! persons treate% Ex1!actor" serial .o5 ?ate o! puttin, into use Application car% .o5

Internal serial .o5 o! user or,ani7ation .ature3 position3 %e,ree o! %e!ects !oun% in this inspection /i! necessar"3 s4etches shall (e attache%0 an% opinion !or treatment

15 Regulations for Safety Management of !ygen cabins for medical use 25 Regulations for Safety Technical Supervision of Pressure Vessels 35 Pressure Vessels Periodical Inspection Regulations Inspection Allo2a(le application Allo2a(le 2or4in, pressure: 'Pa conclusion Application a!ter recti!ication Allo2a(le 2or4in, temperature : #toppin, application Allo2a(le 2or4in, me%ium: ?escription o! conclusion:

8asis o! inspection

?ate !or next annual inspection: Vear 'onth ?ate

.o5 o! certi!icate approve% (" inspection or,ani7ation

Inspecte% (": Approve% (":

?ate: ?ate

/#pecial seal !or inspection o! inspection or,ani7ation0 Vear 'onth ?ate Pa,e 111 o! 1111
6

Report on ,nnual !nspection of 21y"en )a#ins for 3e ical 6se

Internal #erial .o5 in or,ani7ation C Co%e o! e&uipment Inspection item 'ana,ement %ocuments 1 2 3 6ile %ocuments o! '+OC Treatment o! pro(lems put !orth in last inspection Con%itions o! implementation o! operation re,ulations an% mana,ement rules Con%itions o! operators an% maintenance personnel 2or4in, on posts 2ith certi!icate Connectin, valve o! material %eliver" (arrel pressure ,au,e #eal rin,s o! ca(in %oors an% material %eliver" (arrel ?ecoration material in ca(in Cotton pro%ucts in ca(in 9ualit" o! or,anic ,lass o! o(servation 2in%o2s /li,htin, 2in%o2s0 #amplin, port in ca(in #tatic electricit" %evice in ca(in @u(ricatin, me%ium !or h"%raulic transmission %evice o! ca(in %oors 9ualit" o! or,anic ,lass ca(in (o%" Connection o! or,anic ,lass ca(in (o%" #tructure an% material o! ca(in %oors @i,htin, an% t"pe Emer,enc" po2er suppl" Communication an% intercom %evice Emer,enc" alarm %evice Provision o! motors an% control %evice o! air con%itionin, s"stem Earthin, %evice an% resistance o! ca(in (o%" Temperature sensors an% in%icatin,
-

Report serial .o5 : Inspection result Remar4s

Ca(in (o%" an% interior %ecoration

6 * $ 1> 11 12 13 14 1

Electric3 communicati on an% air con%itionin,

16 11* 1$ 2> 21 22

Inspection item instrument Con%ition o! action o! constant open /close 0 valves 'o%el selection o! ox",en measurin, instrument Alarm !or ox",en concentration not up to stan%ar% Position o! 2aste ox",en exhaust port Con%ition o! action o! emer,enc" air exhaust valves Pipin, an% seal material 'aterial o! ox",en exhaust pipin, Air ti,htness test o! or,anic ,lass ca(in (o%" #pecial pressure ,au,es !or ox",en use Pressure ,au,es #a!et" valves #a!et" interloc4in, %evices !or ca(in %oor an% material %eliver" (arrel Extin,uishin, %evices an% extin,uishers Con%ition o! operation o! automatic s"stem 'aterial o! !iltration element o! !ilters

Inspection result

Remar4s

Ox",en /air0 23 suppl" an% exhaust 24 s"stem 2 26 22* 2$ 3> #a!et" accessories 31 32 33 34 3 Others 36 3-

Column !or recor%s:

Inspecte%:

Chec4e% (": Vear 'onth ?ate .ote: LWM shall (e mar4e% in the column o! inspection result !or those items 2hich %o not exist or to 2hich inspection is not ma%e3 L#M shall (e mar4e% in the column o! inspection result !or those items 2hich have no pro(lems or the" are &uali!ie% 2hile LxM shall (e mar4e% in the column o! inspection result !or those items 2hich have pro(lems or the" are not &uali!ie% an% note% in the column !or recor%s as 2ell5 Pa,e 111 o! 1111

Vear

'onth

?ate

,ttachment 2 72
Report serial 8o4 9

2&erall !nspection Report on 21y"en )a#ins for 3e ical 6se

6ser or"ani:ation9 ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; Specification of o1y"en ca#in9;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; !nternal serial 8o4 in or"ani:ation9;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; ,pplication car 8o4 9;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; )o e of equipment9;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; 5ate of inspection9;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;

<8ame of inspection or"ani:ation=

)onclusion Report on 2&erall !nspection of 21y"en )a#ins for 3e ical 6se

Report serial 8o4 9 +ser or,ani7ation ?etaile% a%%ress Co%e o! e&uipment #peci!ication ca(in
$

o!

ox",en

Tip Tel: @iaison person

.um(er o! person treate% Ex1!actor" serial .o5 ?ate o! puttin, into use

Internal serial .o5 o! user Application car% .o5 or,ani7ation .ature3 position3 %e,ree o! %e!ects !oun% in this inspection /i! necessar"3 s4etches shall (e attache%0 an% opinion !or treatment

15 Regulations for Safety Management of !ygen cabins for medical use 25 Regulations for Safety Technical Supervision of Pressure Vessels 35 Pressure Vessels Periodical Inspection Regulations Inspection Allo2a(le application Allo2a(le 2or4in, pressure: 'Pa conclusion Application a!ter recti!ication Allo2a(le 2or4in, temperature : #toppin, application Allo2a(le 2or4in, me%ium: ?escription o! conclusion:

8asis o! inspection

?ate !or next annual inspection: Vear Inspecte% (": Chec4e% (": Approve% (": 'onth ?ate: ?ate: ?ate: ?ate

#erial .o5 o! certi!icate approval (" inspection or,ani7ation: /#pecial seal !or inspection o! inspection or,ani7ation0 Vear 'onth ?ate Pa,e 111 o! 1111

Report on 2&erall !nspection of 21y"en )a#ins for 3e ical 6se

Internal #erial .o5 o! or,ani7ation C Co%e o! e&uipment
#e&uence .o5 1 All contents o! annual inspection Inspection item Inspection result #ee$Report on annual inspection o! ox",en ca(ins !or me%ical use%

Report serial .o5 :

Remar4s

6>

2 3 4

Inspection o! associate% pressure vessels Con%ition o! connection o! electric 2ires Arran,ement o! 2ires in ca(in Protection o! 2ires in ca(in

#ee$Report on overall inspection o! pressure vessels%

6 * $ 1> 11 12 13 14 1 16 1-

Intrinsic volta,e in ca(in Resistance o! protective earthin, Insulation resistance o! soc4et o! (iolo,ic electricit" Is !ee%er isolation trans!ormer e&uippe%F #hort circuit an% current overloa% protection %evice Air ti,htness test Emer,enc" pressure release time Is ox",en suppl" /exhaust0 pipin, unimpe%e%F #eal material o! pipin, an% air stora,e tan4s Paintin, o! insi%e 2all o! air stora,e tan4s Emer,enc" (reath %evice Anti explosion an% ventilation o! ox",en source room

Column !or recor%s

Inspecte% (":

Vear

'onth ?ate

Chec4e% (":

Vear

'onth ?ate

.ote: LWM shall (e mar4e% in the column o! inspection result !or those items 2hich %o not exist or to 2hich inspection is not ma%e3 L#M shall (e mar4e% in the column o! inspection result !or those items 2hich have no pro(lems or the" are &uali!ie% 2hile LxM shall (e mar4e% in the column o! inspection result !or those items 2hich have pro(lems or the" are not &uali!ie% an% note% in the column !or recor%s as 2ell5 Pa,e 111 o! 1111

61

,ttachment 2 7+ $asic !nformation of 21y"en )a#ins for 3e ical 6se

Internal #erial .o5 in or,ani7ation C Co%e o! e&uipment
+ser or,ani7ation Co%e o! or,ani7ation ?etaile% a%%ress Tip Tel @iaison person .um(er o! persons treate% #erial .o5 o! or,ani7ation Co%e o! e&uipment ?esi,n or,ani7ation 'anu!acturer #peci!ication !or manu!acture ?ate o! manu!acture Ex1!actor" serial .o5 Installation or,ani7ation ?ate o! completion ?ate o! puttin, into use #erial .o5 o! application car% ?esi,n technical parameters ?esi,n pressure ?esi,n temperature 'e%ium Allo2a(le 2or4in, pressure 'Pa 'pa 'aterial o! shell C seal hea% Thic4ness o! shell C seal hea% Insi%e %iameter x len,th )olume o! ca(in mm mm m
3

Report serial .o5 :

'o%el o! ox",en ca(in T"pe o! pressurin, @i,htin, o! ca(in T"pe ox",en o! measurin,

Allo2a(le temperature

2or4in,

'ass o! ca(in

K,

'otor con%itionin,

o!

air

Revie2 o! technical %ocuments an% mana,ement %ocuments Pro%uct &ualit" certi!icate As1(uilt %ra2in,s o! ca(in Certi!icate o! associate% instruments Ox",en ca(in certi!icate ?ra2in, o! air suppl" an% exhaust s"stem 'anu!acture supervision an% inspection certi!icate Installation supervision an% inspection certi!icate ?ra2in,s o! ox",en suppl" an% exhaust s"stem ?ra2in, o! electric s"stem Recor%s o! application an% openin, o! ca(in Recor%s o! maintenance an% repair 9uali!ication operators o! an%

maintenance personnel o! ca(in Ox",en ca(in instructions ?ocuments o! as1(uilt installation ?uties an% mana,ement rules Associate% pressure vessels an% sa!et" accessories .ame o! vessels As1(uilt %ra2in, o! pro%uct Air stora,e tan4 9ualit" certi!icate ?esi,n pressure /'pa0 )olume /m30 9uantit" ?ate o! manu!acture

AirCli&ui% separator 6ilter /Puri!ier0

62

#a!et" accessories Ox",en pressure ,au,e Pressure ,au,e #a!et" valve #a!et" interloc4in, %evice Remar4s

'anu!acture

#peci!ication

'o%el

Certi!icate

9uantit"

?ate manu!acture

o!

Prepare% (":

?ate:

,ppen i1 !!! Requirement for )ali#ration of Safety Val&es

AGeneral 15 This re&uirement is a%%itional re&uirement !or cali(ration o! sa!et" valves %urin, inspection o! pressure vessels in accor%ance 2ith the Pressure Vessels Periodical Inspection Regulation& This re&uirement applies to perio%ical cali(ration o! sa!et" valves o! sprin, %irect loa% t"pe 2ithout a%%itional %rivin, %evice3 sa!et" valves o! lever t"pe an% sa!et" valves o! still 2ei,ht t"pe5

25

$ )ali#ration 2r"ani:ation an )ali#rators 15 Or,ani7ations en,a,in, in cali(ration o! sa!et" valves ma" (e sa!et" valve user or,ani7ations that have con%ition an% a(ilit"3 or special or,ani7ations en,a,in, in sa!et" cali(ration5 Cali(ration or,ani7ations shall esta(lish e!!ective &ualit" mana,ement s"stem to secure the &ualit" o! cali(ration o! sa!et" valves3 as 2ell as availa(ilit" o! correspon%in, cali(ration technical personnel3 cali(ration units3 instruments an% ,roun% !or cali(ration5 Cali(rators shall (e traine% on relevant 4no2le%,e an% cali(ration s4ill an% the" shall master (asic 4no2le%,e o! sa!et" valves an% (e !amiliar 2ith relevant re,ulations an% stan%ar%s in respect o! sa!et" valve cali(ration5 Cali(rators shall (e a(le to use cali(ration units3 instruments an% tools s4ill!ull" an% (e a(le to !ul!ill actual operation o! cali(ration o! sa!et" valves in%epen%entl"5 6or cali(ration3 %etaile% recor%s shall (e ma%e5 In case the cali(ration is &uali!ie%3 lea% seal shall (e ma%e an% issuin, o! cali(ration report shall (e ma%e as 2ell5 The cali(ration o! sa!et" valves (" cali(ration or,ani7ations shall accept supervision an% examination o! &ualit" technical supervision %epartment5
63

25

35 45 5

) )ali#ration Equipment 15 The cali(ration %evice !or sa!et" valves consists o! cali(ration ta(le3 air source an% pipin,5 Air compressor ma" (e e&uippe%3 or in the 2a" o! several c"lin%er in parallel or air source o! other t"pe5 Air stora,e tan4 o! certain volume shall (e e&uippe%5 The volume o! air stora,e tan4 shall (e suita(le to air consumption !or sa!et" valve cali(ration so as to secure the sta(ilit" o! air suppl"5 In case air source pressure is hi,her than %esi,n pressure o! the air stora,e tan43 pressure1re%ucin, %evice shall (e installe% (et2een the air source an% the air stora,e tan45 In ,eneral3 air or nitro,en shall (e use% as me%ium !or cali(ration o! sa!et" valves5 In special case3 2ater ma" also (e use% as me%ium5 Pressure ,au,es in cali(ration s"stem shall meet re&uirements5 2 pressure ,au,es o! same speci!ication 2ith their precision not less than 15> Class shall (e installe% to each cali(ration ta(le5 #cale o! pressure ,au,es shall (e 15 < 35> times o! cali(ration pressure o! sa!et" valves5 Pressure ,au,es must (e veri!ie% perio%icall"5 )eri!ication interval shall (e 6 months5 6iltration %evice shall (e installe% in air suppl" s"stem !or cali(ration5 8u!!er tan4 o! enou,h volume shall (e e&uippe% to cali(ration ta(le5 I! necessar"3 automatic %evices !or recor%in, temperature3 pressure3 %isplacement an% cali(ration %ata o! sa!et" valves ma" (e installe%5

25 35

45 5

5 )ali#ration !nter&al an )ali#ration !tems 1 6or cali(ration interval o! sa!et" valves3 Article 1- o! the Pressure vessels Periodical Inspection Regulation shall appl"5 2 6or sa!et" valves ne2l" leavin, the !actor"3 i! necessar"3 per!ormance cali(ration shall (e ma%e5 3 Cali(ration items o! sa!et" valves inclu%e visual examination3 %ismantle examination an% per!ormance cali(ration5 4 Per!ormance cali(ration o! sa!et" valves3 in ,eneral3 shall inclu%e pressure settin, an% seal per!ormance test5 6or or,ani7ation 2ith con%itions3 other per!ormance test ma" (e a%%e%5 6or the pressure !or settin, as 2ell as the pressure !or seal per!ormance test !or sa!et" valves3 the in!luence o! (ac4pressure as 2ell as the me%ium3 temperature an% the %i!!erence o! the runnin, o! e&uipment shall (e ta4en into consi%eration an% necessar" mo%i!ication shall (e ma%e5 6 6or ne2 sa!et" valves an% ones a!ter repairin,3 test at max5 an% min5 pressures to open them shall (e ma%e in accor%ance 2ith pro%uct certi!icate3 nameplate3 stan%ar% an% application con%ition5 The settin, pressure shall (e 2ithin the ran,e5 - In principle3 the perio%ical cali(ration o! sa!et" valves o! sprin, %irect loa% t"pe shall
64

(e %one in a cali(ration la(5 In case it is %i!!icult to %ismantle !or cali(ration3 one cali(ration in cali(ration la( an% one in1line cali(ration ma" (e ma%e 2ithin 2 cali(ration intervals5 Jo2ever3 !or sa!et" valves installe% to pressure vessels 2ith poisonous3 ha7ar%3 !lamma(le an% explosive me%ium3 in1line cali(ration is not allo2e%5 In1line cali(ration shall (e %one su(Gect to the sa!et" o! personnel an% pro%uction5 In ,eneral3 sa!et" valves o! lever t"pe an% still 2ei,ht t"pe shoul% not (e cali(rate% in a cali(ration la(5 E )ali#ration an Repair 1Cali(ration o! sa!et" valves /10 Cleanin, an% visual inspection shall (e ma%e to sa!et" valves !irstl" an% then %ismantle sa!et" valves to chec4 all parts5 Repair3 a%Gustment or replacement shall (e %one to those to 2hich %e!ects o! %ama,e3 crac43 corrosion or %e!ormation are !oun% in valve (o%ies3 sprin,s3 valve stems o! sealin, !aces5 #a!et" valves o! 2hich there is crac4 in valve (o%ies3 valve cores an% valve seats are (on% %ea%l"3 there is corrosion an% %e!ormation in sprin,s an% there is serious %ama,e in parts shall (e scrappe%5 In case o! in1line cali(ration3 appropriate cleanin, an% %e1rust shall (e %one to valve (o%ies an% visuall" inspect the pressure part o! valve (o%ies !or an" rust corrosion or crac45 I! there is crac43 that valve shall (e replace% imme%iatel"5 #a!et" valves manu!acture% (" manu!acturers 2ho %o not have manu!acture license an% sa!et" valves 2ithout nameplate or 2ithout recor%s o! cali(ration shall (e scrappe%5 /20 Cali(ration o! settin, pressure #lo2l" raise inlet pressure o! the sa!et" valve5 At the time o! reachin, $>I o! settin, pressure3 the pressure risin, spee% shall not (e = >5>1 'paCs5 Ehen it is measure% that valve plate is openin, or continuous !lo2in, o! me%ium is seen or hear%3 the inlet pressure o! the sa!et" valve shall (e %eeme% as the settin, pressure o! the sa!et" valve5 In case the settin, pressure is B >5 'pa3 the allo2a(le error !or actual settin, value an% re&uire% settin, value shall (e X>5>14 'pa; in case the settin, pressure is >5 'pa33 it shall (e X3 I o! settin, pressure5 /30 #eal per!ormance test A!ter a%Gustment o! settin, pressure an% &uali!ie%3 inlet pressure o! sa!et" valves shall (e re%uce% an% a%Guste% to %o seal per!ormance test5 In case the settin, pressure is B >53 'pa3 seal per!ormance test pressure shall (e lo2er than the settin, pressure (" >5>3 'pa; in case the settin, pressure is >53 'pa3 seal per!ormance test pressure shall (e $>I o! the settin, pressure5 In case ,as is use% as me%ium !or seal per!ormance test3 !or sa!et" valves o! close t"pe3 num(er o! (u((les lea4e% can (e use% to in%icate the rate o! lea4a,e5 The test metho% an% test apparatus shall !ollo2in, the re&uirements in G8CT 12242 the Test Method for Safety Valve Performance Test 5 6or &uali!ication criteria3 see 2hat
6

speci!ie% in G8CT 12243 the Safety Valves of Spring "irect #oad Type an% in other relevant re,ulations an% stan%ar%s5 6or sa!et" valves o! non1close t"pe3 the" can (e Gu%,e% in accor%ance 2ith correspon%in, pressure %roppin, (ase% on the relationship (et2een the lea4e% (u((les an% %roppe% values in pressure ,au,e o! the close t"pe sa!et" valves5 In case it is impossi(le to ma4e Gu%,ment accor%in, to the (u((le an% pressure %roppin, value3 it can (e Gu%,e% (" seein, an% listenin,5 In case in certain time3 no ,aseous lea4a,e soun% is hear% or no li&ui% %rops !rom seal !ace o! valve plate is seen3 the seal test is &uali!ie%5 /40 6or cali(ration o! sa!et" valves3 continuous settin, pressure cali(ration an% seal per!ormance test shall (e %one; in ,eneral3 it shall not (e less than 2 times5 6or e&uipment 2ith me%ium o! !lamma(le3 explosive or toxicit" %e,ree o! me%ium or a(ove ha7ar%3 to 2hich trace lea4a,e is not allo2a(le3 seal per!ormance test !or their sa!et" valves shall not (e less than 3 times an% each time it shall meet re&uirements5 25 #a!et" valves o! lever t"pe shall have %evice 2hich prevents hammer !rom !ree movement an% ,ui%e !rame 2hich limits out position o! the lever5 #a!et" valves o! sprin, t"pe shall have %evice 2hich prevents the lea% seal o! a%Gustin, scre2 !rom removal5 #a!et" valves o! still 2ei,ht t"pe shall have %evice 2hich prevents 2ei,ht piece !rom !l"in, o!!5 In case there is an" lea4a,e (et2een valve plate an% valve seat3 ,rin%in, shall (e ma%e to the sealin, !ace5 In case the sealin, !ace is seriousl" %ama,e% an% it %oes not meet re&uirements a!ter repeate%l" ,rin%in,3 the valve shall (e scrappe%5 Eithin the ran,e o! nominal pressure o! sa!et" valves o! sprin, t"pe3 in case the ran,e !or a%Guste% pressure to open an% close %o not meet settin, pressure re&uirement or the compression o! the sprin, a%Guste% is too lar,e3 2hich can not secure the hei,ht o! openin, o! valve plate3 sprin, shall (e replace% 2ith one 2hich meets correspon%in, 2or4in, pressure5 Cali(ration shall (e re1ma%e to sa!et" valves 2hich have (een repaire% or o! 2hich the parts have (een replace%5

35

45

>4 )ali#ration Recor s an Reports 15 ?urin, cali(ration3 cali(rators shall timel" ma4e recor%s o! relevant %ata o! cali(ration /see Attachment 3 H 105 25 @ea% seal shall (e ma%e a,ain to sa!et" valves &uali!ie% in cali(ration to avoi% an" chan,e o! a%Guste% status5 35 Ta, shall (e put to lea% seal3 in 2hich name o! cali(ration or,ani7ation3 serial .o5 o! cali(ration3 serial .o5 o! e&uipment installe%3 settin, pressure an% %ate o! next cali(ration shall (e5 45 6or &uali!ie% sa!et" valves in cali(ration3 sa!et" valves cali(ration report shall (e issue%
66

(ase% on cali(ration recor%s /see Attachment 3 H 203 2hich shall (e si,ne% in accor%ance 2ith &ualit" mana,ement s"stem o! the cali(ration or,ani7ation5 Attachment Ta(le 3 H 1 Ori,inal recor%s o! cali(ration o! sa!et" valves Attachment Ta(le 3 H 2 #a!et" valves cali(ration report

,ttachment Ta#le + 7 1 2ri"inal Recor s of )ali#ration of Safety Val&es

Serial 8o49 +ser or,ani7ation Co%e o! e&uipment Eor4in, me%ium .ominal throu,h %iameter 'anu!acturer #erial .o5 o! manu!acture license Ex1!actor" serial .o5 T"pe o! cali(ration Cali(ration me%ium Ran,e o! pressure class ?ate o! leavin, !actor" Cali(ration serial .o5 Temperature o! cali(ration me%ium Examination an% cali(ration )isual examination 'pa to 'Pa mm Re&uire% pressure settin, 'pa

'o%el o! sa!et" valve ?iameter o! valve seat mm

?ismantle examination

.um(er o! times o! test Actual settin, pressure #eal test pressure

1st time 'Pa 'Pa

2n% time 'Pa 'Pa

3r% time 'Pa 'Pa

6-

Cali(ration conclusion Remar4s Cali(rate% (": ?ate:

)ali%it" o! cali(ration

#erial .o5 o! cali(ration report

6*

,ttachment Ta#le + 7 2 Safety Val&es )ali#ration Report

Serial 8o49 +ser or,ani7ation A%%ress @iaison person Co%e o! e&uipment T"pe o! valves sa!et" #prin, @ever #till 2ei,ht 'Pa Eor4in, me%ium 'pa Applica(le stan%ar% Cali(ration me%ium 'Pa #eal test pressure 'pa settin, Tel Installation position 'o%el o! sa!et" valves

Eor4in, pressure Re&uire% pressure

T"pe o! cali(ration #ettin, pressure Cali(ration result: ?escription:

?ate o! cali(ration Cali(rate% (": ?ate

?ate o! next cali(ration #erial .o5 o! certi!icate approval (" inspection or,ani7ation /#pecial seal or,ani7ation0 !or inspection o! inspection

Chec4e% (":

?ate

Vear 'onth ?ate

6$

,nne1 !
Report serial 8o4 9

,nnual E1amination Report on Pressure Vessels

6ser or"ani:ation9 ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; 8ame of &essel9;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; !nternal serial 8o4 in or"ani:ation9;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; ,pplication car 8o4 9;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; )o e of equipment9;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; 5ate of inspection9;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;

<8ame of e1amination or"ani:ation=

)onclusion Report on ,nnual E1amination of Pressure Vessels

Report serial .o5 : +ser or,ani7ation A%%ress 'ana,ement Co%e o! or,ani7ation Tip

Tel

->

personnel .ame o! vessel Co%e o! e&uipment Application car% .o5

Insi%e %iameter o! pressure vessel Eor4in, Eor4in, 'Pa Eor4in, pressure temperature me%ium 'ain (asis !or examination: Pressure Vessels Periodical Inspection Regulation

T"pe o! vessel Internal #erial Class o! sa!et" Class .o5 o! status or,ani7ation mm Jei,ht /len,th0 o! mm .ominal 2all vessel thic4ness

Position3 %e,ree an% nature o! %e!ects !oun% in this inspection an% opinion !or treatment /i! necessar"3 s4etches shall (e attache%0:

Examination conclusion

Parameters Pressure: 'pa !or allo2a(le Temperature: runnin, an% 'e%ium: runnin, un%er Others: monitorin, Pro(lems to solve an% time limit !or completion !or runnin, un%er monitorin, /%escription !or stop runnin, temporaril"C stop runnin,0

Allo2a(le runnin, Runnin, un%er monitorin, #top runnin, temporaril" #top runnin,

?ate !or next annual examination Vear 'onth ?ate Examine% (": Approve% (": ?ate:

/#pecial seal !or inspection o! inspection or,ani7ation0 Vear 'onth ?ate

?ate: Pa,e 111 o! 111

,ttache Sheet to ,nnual E1amination Report on Pressure Vessels

Internal serial .o5 o! or,ani7ation C Co%e o! re,istration!
Examination items )essels mana,ement 1 Rules !or mana,ement3 operation re,ulation an% recor%s o! runnin, 2 3 Ex1!actor" %ocuments an% inspection reports Con%itions !or operators 2or4in, on posts 2ith

Report serial .o5:

Examination result Remar4s

-1

certi!icate 4 )essel (o%ies an% con%itions o! runnin, * $ 1> 11 12 13 14 1 16 11* 1$ 2> 21 #a!et" accessories 22 23 24 2 26 22* Others 2$ 6 Con%itions !or solvin, pro(lems put !orth in last examination an% inspection reports .ameplate3 paintin, color3 mar4s an% application car% num(er o! e&uipment Crac43 overheat3 %e!ormation3 lea4a,e an% %ama,e o! vessel (o%ies Position o! connections3 crac4s3 lea4a,es an% %ama,es in 2el%in, Goints Corrosion3 a(normal !rostin, an% %e2in, in outsi%e sur!aces Con%itions o! insulation3 heat isolation an% linin, Inspection holes an% si,nal holes A(normal vi(ration3 soun% an% !riction (et2een vessels an% a%Goinin, pipin, #upports3 supportin, seats3 !oun%ations an% !astenin, (olts #unsha%in, covers an% ti,htenin, o! operation plat!orm Connections o! tan4 (ottoms an% chassis Connections o! anti12ave plates an% la%%ers in tan4 an% tan4 (o%ies T"in, (elts3 sa%%le seats an% interme%iate supportin, seats o! truc4 tan4s Gaseous an% li&ui% pipes an% other pipin, Traps3 %rainin, an% %irt %rainin, %evices #ta(ilit" o! runnin, o! e&uipment Earthin, %evice o! tan4s 'easures !or monitorin, o! pressure vessels 2ith sa!et" status o! Class 4 #a!et" valves Pressure ,au,es ?isrupture %is4s Temperature measurin, instruments @evel ,au,es #a!et" interloc4in, %evices !or &uic41open %oors Emer,enc" cut o!! %evices )alves !or loa%in, an% unloa%in, use

.ote: LWM shall (e mar4e% in the column o! inspection result !or those items 2hich %o not exist or to 2hich inspection is not ma%e3 L #M shall (e mar4e% in the column o! inspection result !or those items 2hich have no pro(lems or the" are &uali!ie% 2hile LxM shall (e mar4e% in the column o! inspection result !or those items 2hich have pro(lems or the" are
-2

not &uali!ie% an% note% in the column !or recor%s as 2ell5 Pa,e 111 o! 1111

,nne1 !!
Report serial 8o4 9

2&erall !nspection Report on Pressure Vessels

6ser or"ani:ation9 ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; 8ame of &essel9;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; !nternal serial 8o4 in or"ani:ation9;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; ,pplication car 8o4 9;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; )o e of equipment9;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; 5ate of inspection9;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;

<8ame of inspection or"ani:ation=

Precautions
1 This report is conclusion report on the inspection ma%e to pressure vessels in accor%ance 2ith the Pressure Vessels Periodical Inspection Regulation5

-3

2 The report shall (e printe% (" output o! computer or !ille% in 2ith a pen or the pen !or si,nin, use in neat an% clean 2ritin,5 It shall (e invali% in case o! an" alternation5 35 This report is ma%e out %elicatel"3 4ept (" the inspection or,ani7ation an% the user or,ani7ation respectivel"5 This report is ma%e in %uplicate ori,ins3 the" shall (e 4ept (" the inspection institution an% the user or,ani7ation separatel"5 In case the or,ani7ation to (e inspecte% has an" o(Gection to the conclusion o! this report3 he shall put !orth opinion in 2ritten to the inspection or,ani7ation 2ithin 1 %a"s !rom the %ate o! receivin, the report5

45

A%%ress o! the or,ani7ation: Tip: Tel:

-4

Ta#le of )ontents of 2&erall !nspection Report on Pressure Vessels

Report serial 8o49 #e&uence .o5 1 2 3 4 Inspection item Conclusion report on overall inspection o! pressure vessels Report on revie2in, %ocuments o! pressure vessels Report on macro examination o! pressure vessels /10 Report on macro examination o! pressure vessels /20 Report on 2all thic4ness measurement 6 * $ 1> 11 12 13 14 1 16 11* Report on 2all thic4ness veri!ication Report on ra%io,raphic testin, Report on ultrasonic testin, Report on ma,netic particle testin, Report on penetrant testin, Report on acoustic emission test Report on anal"sis o! material composition Report on har%ness test Report on metallo,raphic anal"sis Report on inspection o! sa!et" accessories Report on pressure resistance test Report on air ti,htness test Report on a%%itional examinations an% tests Pa,e Attache% sheets an% s4etches

)onclusion Report on 2&erall !nspection of Pressure Vessels

Report serial 8o49 +ser or,ani7ation A%%ress o! or,ani7ation 'ana,ement personnel .ame o! vessel Co%e o! e&uipment Application car% .o5

Tel

Co%e o! or,ani7ation Tip

Internal serial .o5 o! or,ani7ation 'ain (asis !or examination: Pressure Vessels Periodical Inspection Regulation Position3 %e,ree an% nature o! %e!ects !oun% in inspection as 2ell as opinion !or treatment /i! necessar"3 attach more s4etches or sheets0

T"pe o! vessel T"pe o! structure

A!ter inspection3 the sa!et" status o! this unit o! pressure vessel is evaluate% as Class1111 Parameters !or allo2a(le runnin, C runnin, un%er monitorin, ?ate !or next overall inspection: Vear 'onth ?ate Inspecte% (": ?ate: Chec4e% (": Approve% (": ?ate: ?ate: Pressure: 'pa Temperature: 'e%ium: Others: #erial .o5 certi!icate o! approval (" inspection or,ani7ation /#pecial seal !or inspection o! inspection or,ani7ation0 Vear 'onth ?ate Pa,e 111 o! 111

-6

Report on Re&ie?in" 5ocuments of Pressure Vessels

Internal serial .o5 in or,ani7ationC co%e o! e&uipment Report serial .o5: ?esi,n or,ani7ation ?ate o! %esi,n ?esi,n speci!ication ?ra2in, .o5 o! vessel 'anu!acturer Ex1!actor" serial .o5 'anu!acture speci!ication ?ate o! manu!acture Installation or,ani7ation ?ate o! puttin, into use Insi%e %iameter o! vessel mm Jei,htClen,th o! vessel 3 2 )olume /heat exchan,in, area0 m /m 0 'ass o! !illin, C !illin, T"pe o! seal hea% T"pe o! supportin, seats 'aterial o! 8arrel Thic4ness 8arrel main (o%" #eal hea% o! main #eal hea% (o%" Rac4et /heat Rac4et /heat exchan,in, exchan,in, tu(es0 tu(es0 @inin, @inin, ?esi,n #hell si%e /inner 'pa Actual #hell si%e /inner pressure (arrel0 operation (arrel0 pressure Tu(e si%e /Gac4et0 'pa Tu(e si%e /Gac4et0 Actual ?esi,n #hell si%e /inner #hell si%e /inner temperature (arrel0 operation (arrel0 temperature Tu(e si%e /Gac4et0 Tu(e si%e /Gac4et0 Corrosion 8arrel Eor4in, #hell si%e /inner allo2ance me%ium (arrel0 #eal hea% Tu(e si%e /Gac4et0 Recor%s o! pro(lems in %ocuments revie2in, Recor%s o! #a!et" status in last inspection 2as evaluate% as Class 111 pro(lems o! last overall inspection Inspecte% (": ?ate: Chec4e% (": ?ate Pa,e 1111 o! 1111
--

mm

mm mm

mm 'pa

'pa

Report on 3acro E1amination of Pressure Vessels <1=

Internal serial .o5 in or,ani7ationC co%e o! e&uipment
Inspection item Examination o! structure 1 2 3 4 6 * $ Examination o! ,eometric si7es an% 2el%s 1> 11 12 13 14 1 16 11* 1$ 2> Others )essel (o%ies3 (utt 2el%s an% !illet 2el%s o! connection pipes Openin,s an% rein!orcement Arran,ement o! 2el%s 6illet connections Overlap connections Jea%s /top covers0 #upportin, seats an% supports 6lan,es ?irt %rainin, ports 'ax5 amount o! %isplacement lon,itu%inalCcircum!erential Goints o! matchin, o! mm mm mm mm m mm mm

Report serial .o5:

Examination result Remar4s

'ax5 %e,ree o! corner o! lon,itu%inalCcircum!erential Goints #urplus hei,ht o! 2el%s Thic4ness o! !illet 2el%sC hei,ht o! 2el%in, !oot 'ax5 an% min5 %iameters in same section Amount o! concave an% convex in sur!ace o! hea%s Jei,ht o! strai,ht si%e o! hea%s @on,itu%inal 2rin4le in strai,ht si%e part o! hea%s Treatment o! slimmin, o! (utt Goints o! plates /!or,in,0 o! une&ual thic4ness ?i!!erence o! thic4ness in (oth si%es o! %eposite% transition o! (utt Goints o! plates /!or,in,0 o! une&ual thic4ness )erticalit" o! vertical vessels an% spherical vessels

mm

Examination result: Inspecte% (": ?ate: Chec4e% (": ?ate:

.ote: LWM shall (e mar4e% in the column o! inspection result !or those items 2hich %o not exist or to 2hich inspection is not ma%e3 L #M shall (e mar4e% in the column o! inspection result !or those items 2hich have no pro(lems or the" are &uali!ie% 2hile LxM shall (e mar4e% in the column o! inspection result !or those items 2hich have pro(lems or the" are

-*

not &uali!ie% an% note% in the column !or recor%s as 2ell5 Pa,e 111 o! 111

Report on 3acro E1amination of Pressure Vessels <2=

Internal serial .o5 in or,ani7ationC co%e o! e&uipment
Inspection item )isual examination 1 2 3 4 6 * $ 1> 11 12 13 14 1 Examination o! insulation an% heat isolation 16 11* 1$ 2> Crac4s3 overheat3 %e!ormation an% lea4a,e in vessel (o%ies Crac4s3 overheat3 %e!ormation an% lea4a,e in 2el%s Corrosion an% mechanical %ama,e in insi%e an% outsi%e sur!aces 6astenin, (olts ?ama,e o! supports an% supportin, seats #ettlement3 inclination an% crac4 oin !oun%ations !or lar,e vessels ?rainin, /trap3 %irt %rainin,0 %evices #a!et" interloc4in, %evices !or pressure vessels o! &uic41 open t"pe @ea4a,e in %rainin, holes o! hot Gac4et vessels 2hich is (un%le% in multi1la"er5 'aterial o! main pressure elements #ealin, !aces o! connections o! sa!et" accessories #unsha%in, covers3 ti,htenin, o! operation plat!orm Connection o! tan4 (o%" an% chassis Connection o! anti12ave plates an% la%%ers in tan4 an% tan4 (o%ies T"in, (elts3 sa%%le seats an% interme%iate supportin, o! truc4 tan4s ?ama,e3 removal3 %ampin, an% col% lea4a,e o! insulation Penetratin, corrosion3 crac4 an% concave o! metal linin, Crac43 strippin, an% removal o! %eposit 2el%in, la"er ?ama,e3 crac4 an% removal o! non1metal linin, Pressure vessels 2ith non1metal linin,3 a(normal o! 2all temperature %urin, runnin,

Report serial .o5:

Examination result Remar4s

-$

Examination result: Inspecte% (": ?ate: Chec4e% (": ?ate:

.ote: LWM shall (e mar4e% in the column o! inspection result !or those items 2hich %o not exist or to 2hich inspection is not ma%e3 L #M shall (e mar4e% in the column o! inspection result !or those items 2hich have no pro(lems or the" are &uali!ie% 2hile LxM shall (e mar4e% in the column o! inspection result !or those items 2hich have pro(lems or the" are not &uali!ie% an% note% in the column !or recor%s as 2ell5 Pa,e 111 o! 111

Others

Report on @all ThicAness 3easurement

Internal serial .o5 in or,ani7ationC co%e o! e&uipment 'o%el o! measurement instrument Precision o! measurement instrument .ominal thic4ness 8arrel #eal hea% #ur!ace status #4etch o! thic4ness measurin, points #erial .o5 instrument Couplant o! Report serial .o5: measurement

mm Actuall" measure% 8arrel thic4ness mm #eal hea% .um(er o! points actuall" measure%

mm mm

#erial .o5 o! measurin, point

Recor%s o! thic4ness measurement Thic4ness #erial .o5 o! Thic4ness o! #erial .o5 o! measurin, measurin, o! measurin, point point measurin, point point

Thic4ness o! measurin, point

*>

Test result:

Inspecte% (":

?ate:

Chec4e% (":

?ate:

.ote: In case the sheet is not enou,h3 a%%itional sheets o! same !ormat can (e attache%5 Pa,e 1111 o! 1111

Report on @all ThicAness Verification

Internal serial .o5 in or,ani7ationC co%e o! e&uipment Position o! 2all 'ax5 2or4in, thic4ness pressure veri!ication Actuall" measure% mm Allo2a(le stress min5 2all thic4ness o! material Coe!!icient o! Coe!!icient o! seal 2el%in, Goint hea% shape Applica(le stan%ar% !or veri!ication Report serial .o5: mm 'pa Actuall" measure% insi%e %iameter 'Pa Corrosion allo2ance Eor4in, temperature

mm

?escription !or ta4in, the values o! cali(ration parameters:

Calculation o! 2all thic4ness veri!ication

)eri!ication result:
*1

.ote: This veri!ication shall not replace %esi,n calculation an% the responsi(ilit" o! %esi,ners shall not (e release%5 Eall thic4ness veri!ie% (": ?ate Chec4e% (": Pa,e 1111 o! 1111 ?ate

Report on Ra io"raphic Testin"

Internal serial .o5 in or,ani7ationC co%e o! e&uipment T"pe o! source Report serial .o5: Y ra" Ir 1$2 T"pe o! intensi!ication 6> Co Others 'o%el o! e&uipment #erial .o5 o! instrument Tu(e volta,eC source KvCGi Tu(e current activit" 'o%el o! ima,e &ualit" In%ex o! ima,e &ualit" in%icator in%icator T"pe o! ra%io,raph" Time o! exposure 6ocal %istance mm #i7e o! !ocal point T"pe o! !ilm 8lac4ness o! ne,ative #tan%ar% !or testin, Ratio o! testin, @ocations o! testin, /s4etch o! !ilms la"out0

mA

min mm I mm

Evaluation o! ra%io,raphic testin, !ilms #erial .o5 o! !ilm @en,th o! ra%io,raph" !or one time /mm0 Position o! %e!ect .ature an% si7e o! %e!ect /mm0 Evaluation Remar4s

Result o! !ilm evaluation:

*2

Teste% (": 6ilm evaluate% (":

?ate: ?ate Chec4e% (": ?ate

.ote: In case the sheet is not enou,h3 a%%itional sheets o! same !ormat can (e attache%5 Pa,e 1111 o! 1111

Report on 6ltrasonic Testin"

Internal serial .o5 in or,ani7ationC co%e o! e&uipment 'o%el o! test instrument 'o%el o! searchin, unit #ensitivit" evaluate% Couplant Test stan%ar% %8 Report serial .o5: #erial .o5 o! test instrument 'o%el o! test (loc4 Test metho%C scan !ace Compensation Ratio o! testin, I %8 mm

#4etch o! locations /7one0 o! test an% positions o! %e!ects:

Evaluation o! ultrasonic testin, results #erial .o o! 7ones Position o! %e!ects ?epth o! %e!ects hi%%en /mm0 In%icate% len,th o! %e!ects /mm0 Jei,ht o! %e!ects /mm0 Amplitu%e o! re!lection 2ave o! %e!ects Class evaluate% Remar4s

*3

Test result: Teste% (": ?ate: Chec4e% (": ?ate .ote: In case the sheet is not enou,h3 a%%itional sheets o! same !ormat can (e attache%5 Pa,e 1111 o! 1111

Report on 3a"netic Particle Testin"

Internal serial .o5 in or,ani7ationC co%e o! e&uipment 'o%el o! test instrument T"pe o! ma,netic particles #ensitivit" test piece @i!tin, !orceC ma,neti7in, current Test stan%ar% Report serial .o5: #erial .o5 o! test instrument 'a,netic suspension li&ui% 'etho% o! ma,neti7ation 'etho% o! spra"in, Ratio o! testin, I mm

#4etch o! locations /7one0 o! test an% positions o! %e!ects:

Evaluation o! ma,netic particle testin, results #erial .o5 ! 7one Position o! %e!ects #i7e o! ma,netic trace o! %e!ects /mm0 .ature o! %e!ects Evaluation Remar4s

Test result:
*4

Teste% (":

?ate:

Chec4e% (":

?ate

.ote: In case the sheet is not enou,h3 a%%itional sheets o! same !ormat can (e attache%5 Pa,e 1111 o! 1111

Report on Penetration Testin"

Internal serial .o5 in or,ani7ationC co%e o! e&uipment 'o%el o! penetrant T"pe o! cleanin, a,ent 'o%el o! %eveloper Time o! penetration Test stan%ar% #tatus o! sur!ace Am(ient temperature Re!erence (loc4 min Time o! %evelopin, Ratio o! testin, I min mm Report serial .o5:

#4etch o! location o! test an% positions o! %e!ects

Evaluation o! ma,netic particle testin, results #erial .o5 o! 7one Position o! %e!ects #i7e o! %e!ect trace /mm0 .ature o! %e!ects Evaluation Remar4s

Test result:

Teste% (":

?ate:

Chec4e% (":

?ate

.ote: In case the sheet is not enou,h3 a%%itional sheets o! same !ormat can (e attache%5 Pa,e 1111 o! 1111

Report on ,coustic Emission Test

Internal serial .o5 in or,ani7ationC co%e o! e&uipment Test stan%ar% Test metho% 'o%el o! sensor 9uantit" o! sensors 8ac4,roun% noise Gain Test !re&uenc" T"pe o! !ixin, Avera,e sensitivit" o! sensors %8 Threshol% electric level %8 #ource o! simulation Report serial .o5: Test pressure 'o%el o! instrument Couplant %8 'ax5 sensitivit" %8 'in5 sensitivit" 'ax5 space (et2een sensors Amplitu%e o! si,nal %8 %8 mm 'Pa

?istance !rom simulation source #4etch o! sensors la"out:

m .um(er o! attenuation measurin, sensor

%8

?ra2in, o! loa%in, pro,ram C %ata an% positionin,

Test result an% evaluation:

*6

Teste% (": ?ate: Chec4e% (": ?ate .ote: In case the space o! the !orm is not enou,h3 more sheets ma" (e attache%5 Pa,e 1111 o! 1111

Report on ,nalysis of 3aterial )omposition

Internal serial .o5 in or,ani7ationC co%e o! e&uipment 'etho% o! samplin, 'o%el o! instrument Test stan%ar% #4etch o! test positions: Report serial .o5: @ocation o! samplin, #erial .o5 o! instrument 'etho% o! Chemical #pectrum anal"sis

#e&uence .o5

#tan%ar % material

Element an% content /I0

Remar4s

Anal"sis result:

Teste% (":

?ate:

Chec4e% (":

?ate

*-

.ote: In case the sheet is not enou,h3 a%%itional sheets o! same !ormat can (e attache%5 Pa,e 1111 o! 1111

Report on Bar ness Test

Internal serial .o5 in or,ani7ationC co%e o! e&uipment 'o%el o! test instrument 'aterial o! main (o%" Test stan%ar% #4etch o! positions o! measurin, points: Report serial .o5: #erial .o5 o! test instrument #tatus o! heat treatment +nit o! har%ness

#erial .o5 o! measurin, point

Jar%ness o! measure% point

#erial .o5 o! measurin, point

Jar%ness o! measure% point

#erial .o5 o! measurin, point

Jar%ness o! measure% point

Test result:

Teste% (":

?ate:

Chec4e% (":

?ate

.ote: In case the sheet is not enou,h3 a%%itional sheets o! same !ormat can (e attache%5
**

Pa,e 1111 o! 1111

Report on 3etallo"raphic ,nalysis

Internal serial .o5 in or,ani7ationC co%e o! e&uipment 'o%el o! test instrument 'etho% o! corrosion Applica(le stan%ar% 'aterial o! main (o%" #erial .o5 o! instrument 'etho% o! polishin, 'etallo,raphic or,ani7ation #tatus o! heat treatment Report serial .o5: test

#4etch o! locations o! samplin, !or anal"sis:

'etallo,raphic photo,raphs /num(er o! !ol% o! ma,ni!ication shall (e note%0:

Anal"sis result:

Teste% (":

?ate:

Chec4e% (": Pa,e 1111 o! 1111

*$

?ate:

Report on !nspection of Safety ,ccessories

Internal serial .o5 in or,ani7ationC co%e o! e&uipment
#a!et" valves 'o%el .ominal pressure .ominal throu,h %iameter Cali(ration report Emer,enc" cut o!! valves T"pe an% speci!ication Pressure resistance test Recor%s repairs Pressure ,au,es @evel ,au,es #cale )ali%it" T"pe Installation position ?isrupture %is4s Temperature measurin, instruments Interloc4in, o! &uic41 open %oors 'o%el 8last pressure 'o%el 'Pa o! 'Pa 'Pa #eal test pressure Installation position Precision @ea% seal 9uantit" Appearance #peci!ication 'aterial )ali%it" 'Pa 'Pa mm Pressure to open )ali%it" 'Pa

Report serial .o5:

9uantit" @ea% seal pressure @ea% seal 'Pa

Installation position

Appearance 9uantit" Time o! cuttin, o!! Appearance 9uantit" Appearance )olume o! vessel to !ill Error 9uantit" Installation position Appearance m3 s

#"nchronous alarmin, 'Pa 'Pa

Pressure risin, a!ter closin, Test me%ium Test me%ium

?oor1open a!ter pressure release% Jol%in, time Jol%in, time min min

Test pressure o! ,aseous hose Test pressure o! li&ui% hose

Inspection o! other valves an% accessories:

Anal"sis result: Teste% (": ?ate: Chec4e% (": ?ate:

$>

Pa,e 1111 o! 1111

$1

Report on ,ir Ti"htness Test

Internal serial .o5 in or,ani7ationC co%e o! e&uipment ?esi,n pressure Pressure resistance test pressure Test me%ium Am(ient temperature 'o%el o! compressor Pressure ,au,es Report serial .o5: 'pa 'pa m3 'pa 'ax5 2or4in, pressure 'pa Air ti,htness test pressure 'e%ium temperature )olume 'o%el o! sa!et" valve #cale: 111 'pa Position o! test Precision: 111 Class Recor% o! test proce%ures

Pressure slo2l" raise% to test pressure o!1111 'pa !or hol%in, time o! 1111 minutes; )essels an% connectin, places 2ere chec4e% !or lea4a,e 11111 an% a(normal 11115 Actual test curve

P /'pa0

t /min0 Test result:

Teste% (":

?ate:

Chec4e% (": Pa,e 1111 o! 1111

?ate:

$2

Report on ,

itional E1aminations an Tests

Report serial .o5:

Internal serial .o5 in or,ani7ationC co%e o! e&uipment 'o%el o! test instrument Resistance o! electricit" con%uctin, 'o%el o! vacuum meter )acuum 2ithout loa% #tatic electricit" con%uctin, %evice Prevision o! instrument

static

U Resistance at connections

Inspection o! vacuum o! insulation Precision o! instrument Pa )acuum 2ith loa% Pa Pa

?ra2 vacuum an% air replacement o! tan4s 'o%el o! vacuum pump Time !or h )acuum in %ra2in, tan4 vacuum 'e%ium !or replacement Pressure !or replacement Pressure o! vessel a!ter 'Pa Ox",en content o! ,as in %rainin, tan4 / 3I0 'easurement o! content o! corrosive me%ium .ame o! me%ium Content o! corrosive I me%ium Other inspections an% tests: Corrosion spee% Composition o! corrosive me%ium 'mC" Corrosion mechanism

'Pa

Test results:

Teste% (":

?ate:

Chec4e% (": Pa,e 1111 o! 1111

?ate:

,nne1 !!!
$3

Report on Pressure Resistance Test

Internal serial .o5 in or,ani7ationC co%e o! e&uipment ?esi,n pressure Test pressure Test me%ium Positions o! test Pressure ,au,es #cale: 111 'pa Precision: 111 Class 'pa 'ax5 2or4in, pressure 'pa 'aterial o! main (o%" 'e%ium temperature Am(ient temperature 'o%el o! pump Report serial .o5: 'pa

Recor% o! test proce%ures Pressure slo2l" raise% to test pressure o! WWWWWW'pa !or hol%in, time o! WWWWWWminutes; Pressure slo2l" !ell to max5 2or4in, pressure o! WWWW'pa !or hol%in, time o!WWWWWminutes; )essels 2ere chec4e% !or lea4a,eWWWWWW3 visi(le %e!ormationWWWWWWan% a(normalWWWWWW5 Actual test curve

P /'pa0

t /min0 Test result:

Test ?ate:

(":

Chec4e% (": Pa,e 1111 o! 1111

?ate:

,nne1 !V
$4

8otice of )omments on !nspection of Special Equipment <1=

Internal serial .o5 in or,ani7ationC co%e o! e&uipment T"pe o! e&uipment .ame o! e&uipment Co%e o! e&uipment Or,ani7ation to (e inspecte% ?ate o! inspection Inspection item Report serial .o5:

Cate,or" o! e&uipment 'o%el o! e&uipment Internal serial .o5 o! or,ani7ation

Inspection comments: /'ore sheets ma" (e attache%0

Inspection conclusion:

This notice is vali% up to 1111Vear11111 'onth 11111 ?ate

Inspecte% (":

/#pecial seal !or inspection o! inspection or,ani7ation0 Vear 'onth ?ate

Representative o! or,ani7ation inspecte%:

?ate:

.ote: This notice onl" applies to the case o! no pro(lem in inspection conclusion3 or there is pro(lem in inspection conclusion3 ho2ever it is not necessar" that the or,ani7ation shall not repla" it5 This notice is e!!ective opinion a(out the inspection result (e!ore issuin, the inspection report5 It shall (e issue% %uplicate3 one !or inspection or,ani7ation an% or,ani7ation inspecte% each5 This notice shall (e e!!ective 2ithin vali%it"5

8otice of )omments on !nspection of Special Equipment <2=

Serial 8o49 /.ame o! or,ani7ation inspecte%0 : This is to in!orm that %urin, inspection3 /the e&uipment0 /name o! e&uipmentWWWWWWWWWWWWWWWWW'o%elWWWWWWWWWWWWWWWWWWWWWWWW Internal serial .o5 o! or,ani7ationWWWWWWWWWWWWWWWWWWW0 o! "our or,ani7ation has !ollo2in, pro(lems an% "ou are 4in%l" re&ueste% to report to our or,ani7ation "our treatment results o! them (e!ore 1111 "ear 1111 month 1111 %ate5 Pro(lems an% opinion:

Teste% (": Technical responsi(le person o! inspection or,ani7ation:

?ate: ?ate

/#pecial seal !or inspection o! inspection or,ani7ation0 Vear 'onth ?ate

Receivin, person o! or,ani7ation inspecte%: Treatment result:

?ate:

Responsi(le person in1char,e o! or,ani7ation inspecte%:

?ate /#eal o! or,ani7ation inspecte%0 Vear 'onth ?ate

.ote: This notice is issue% to the or,ani7ation inspecte% !or the case that pro(lems 2ere !oun% %urin, inspection3 2hich shall (e treate% (" or,ani7ation inspecte%5 It shall (e ma%e out in &ua%ruplicate5 One shall (e 4ept in !ile o! inspection or,ani7ation5 One shall (e reporte% to local sa!et" supervision or,ani7ation5 T2o shall (e issue% to or,ani7ation inspecte%3 in 2hich one shall (e returne% to the inspection or,ani7ation (" the or,ani7ation inspecte% 2ithin speci!ie% time5

$6