TOKYO

L JAPAN
AUG.29,75

STANDARD ENGINEERING SPECIFICATION MECHANICAL AGITATORS

PAGE

T E S
GD-102 E 1 OF 5

TOYO ENGINEERING CORP. ISSUED

NOTE:

THIS STANDARD IS VALID FOR ANY SPECIFIC PROJECT ONLY WHEN ACCOMPANIED BY A COVER SHEET AND A LIST OF SPECIFIC JOB REQUIREMENTS, IF ANY. PARAGRAPHS INDICATED BY ARROWS () ARE TO BE MODIFIED TO COMPLY WITH THE ATTACHED SPECIFIC JOB REQUIREMENTS.

CONTENTS

PAGE 1. 1.1 1.2 1.3 1.4 1.5 2. 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 3. 4. 4.1 4.2 4.3 4.4 GENERAL Scope Specific Job Requirements Codes/Standards, and Legal Requirements Purchasers Data Sheets and Specifications Vendors Drawings and Documents BASIC DESIGN General Assembly and Disassembly Bearings Shafts, Shaft Sleeves and Mixing Element Shaft Sealing and Lubrication Mechanical Shaft Seals Conventional Packing Bellow Seals Critical Speed Couplings Materials INSPECTION AND TESTS MARKING, PAINTING AND SHIPPING Nameplates and Rotation Arrows Markings Painting Shipping 5 5 5 5 3 3 3 3 3 4 4 4 4 4 4 4 2 2 2 2 2

FORM A-G30.002 (9303)

TOKYO

L JAPAN
AUG.29,75

STANDARD ENGINEERING SPECIFICATION MECHANICAL AGITATORS

PAGE

T E S
GD-102 E 2 OF 5

TOYO ENGINEERING CORP. ISSUED

1. 1.1

GENERAL Scope This specification together with the requisition, purchase order/inquiry, and attached data sheet covers the requirements to be met by Vendor in the design, fabrication, inspection, testing, and supply of mechanical agitators.

1.2

Specific Job Requirements Specific Job Requirements which are attached to this specification cover modifications to this specification, Customers special or local requirements as well as specific job data pertinent to this specification. Where Specific Job Requirements are in contradiction to this specification, Specific Job Requirements shall govern.

1.3

Codes/Standards, and Legal Requirements The codes and/or standards to supplement this specification shall be as specified on Specific Job Requirements.

1.4 1.4.1

Purchasers Data Sheets and Specifications Purchaser will provide the data sheets which contain the basic process data and specific requirements necessary for the basic and detailed design of each mechanical agitators. The related Engineering Specification to supplement this specification is as follows: GD-202 Inspection & Tests of Mechanical Agitators

1.4.2

1.4.3

Where requirements on Purchasers data sheets or specifications are not acceptable by Vendor, suggested alternatives shall be promptly referred to Purchaser for approval before proceeding the work. Vendors Drawings and Documents Vendor shall submit to Purchaser the drawings and documents as called for on Purchasers requisition sheets. Purchasers approval for such drawings and documents shall not relieve Vendor of his responsibility to meet all requirements of the purchase order. All drawings and documents shall give the name of Client (end user), Purchasers Job No., Item No., and the name of the commodity. Unless otherwise specified, metric, Celsius and kilogram units shall be applied as the measurement system for Vendors drawings and documents to be submitted.

1.5 1.5.1 1.5.2

1.5.3

1.5.4

FORM A-G30.002 (9303)

TOKYO

L JAPAN
AUG.29,75

STANDARD ENGINEERING SPECIFICATION MECHANICAL AGITATORS

PAGE

T E S
GD-102 E 3 OF 5

TOYO ENGINEERING CORP. ISSUED

2. 2.1 2.1.1

BASIC DESIGN General Mechanical agitators and auxiliaries shall be suitable for out-door unsheltered installation, unless otherwise specified. All exposed rotating parts shall be covered with guards for personnel protection. Motors shall have horsepower ratings at least equal to the agitator design point brake horsepower including all the transmissions losses. Gear horsepower ratings shall be at least equal to driver ratings. Vendor shall guarantee the horsepower requirements for operation at specified speed when mixing a fluid or fluids of the specified specific gravity. Assembly and Disassembly Replacement of bearings, shaft sealing devices, gear unit, and driver shall be possible without dismantling other major parts of the unit, and without emptying or depressurizing the vessel. Component parts shall be designed to insure accuracy of realignment during reassembly. Bearings Oil lubricated bearings shall be equipped with constant level oilers and a threaded oil filling connection. Large oil sumps may be fitted with an oil level gauge. Sleeve bearings shall be renewable insert type. In the case of pressure lubrication type, the furnished system shall include the reservoir, pump, cooler, strainer, and necessary controls and instruments. Antifriction bearing shall be of standard type and selected to give 3-year (25 000 hr) rating life. Peak-to-peak vibration measured on bearing housing shall be less than 50 microns. Shafts, Shaft Sleeves and Mixing Element Shaft and shaft sleeves shall be finished at the bearing and seal surfaces. Shaft sleeves shall be locked to the shaft and sealed at one end. The end of the shaft-sleeve shall extend beyond the outer face of the packing gland, so that any leakage between the shaft and the sleeve cannot become confused with leakage through stuffing box packing. Shaft Sealing and Lubrication External lubrication shall be provided for the shaft seal if specified on the data sheet. Lubrication facilities or devices shall be automatic, and shall have a lubrication capacity for a minimum of one week without refilling.

2.1.2 2.1.3

2.1.4

2.2 2.2.1

2.2.2 2.3 2.3.1

2.3.2 2.3.3

2.3.4 2.3.5 2.4 2.4.1 2.4.2 2.4.3

2.5 2.5.1 2.5.2

FORM A-G30.002 (9303)

TOKYO

L JAPAN
AUG.29,75

STANDARD ENGINEERING SPECIFICATION MECHANICAL AGITATORS

PAGE

T E S
GD-102 E 4 OF 5

TOYO ENGINEERING CORP. ISSUED

2.6 2.6.1 2.6.2 2.7 2.7.1 2.7.2 2.7.3

Mechanical Shaft Seals Hydraulically balanced type mechanical seal shall be used for sealing pressures above 5 kgf/cm2G. Seal parts, including non-metallic parts, shall be inert to the fluids being mixed and to any lubricant. Conventional Packing Stuffing boxes shall be integral with the cover. Stuffing boxes shall be provided with connections for the introduction of a cooling medium or lubricant. Space shall be provided for the packing replacement without removing or dismantling any part other than the gland and the seal cage. Bellow Seals Bellow shaft seals shall be provided if specified on the data sheet.

2.8

2.9

Critical Speed First critical speed shall not be less than 125 % of the maximum operating speed or shall be less than 75 % of the minimum operating speed.

2.10

Couplings

2.10.1 Couplings shall be per Vendors standard, unless otherwise specified. 2.10.2 A spacer-type coupling shall be provided for vertical drive units equipped with mechanical seals if specified on the data sheet. 2.11 Materials

2.11.1 Purchaser will specify the materials of the shafts, shaft sleeves and mixing element on the data sheet. 2.11.2 All materials of the Vendors standards suitable for the specified operating conditions are acceptable, except as otherwise specified.

3.

INSPECTION AND TESTS All mechanical agitators shall be inspected and tested in accordance with Engineering Specification GD-202, unless otherwise specified.

FORM A-G30.002 (9303)

TOKYO

L JAPAN
AUG.29,75

STANDARD ENGINEERING SPECIFICATION MECHANICAL AGITATORS

PAGE

T E S
GD-102 E 5 OF 5

TOYO ENGINEERING CORP. ISSUED

4. 4.1 4.1.1

MARKING, PAINTING AND SHIPPING Nameplates and Rotation Arrows Nameplates and rotation arrows on the mechanical agitator, gear and driver shall be of 18-8 stainless steel or Monel, attached by pins of similar material and located for easy visibility. The following data as a minimum shall be clearly stamped on the nameplate. Agitators Manufacturers name Purchasers Item No. Serial No. Size and type Rated horsepower Speed (rpm) Year built Gears Manufacturers name Serial No. Size and type Gear ratio Rated horsepower Year built

4.1.2

4.2 4.2.1 4.2.2

Markings All removable parts shall be suitably match-marked. All materials shipped separately shall be properly tagged or marked with the Item and Serial No. for which it is intended. Painting Unless otherwise specified, all external surfaces of ferritic materials, except that all exposed machined surfaces shall be thoroughly coated with a rust preventive, shall be painted with not less than one primer coat.

4.3

4.4

Shipping All items shall be suitably packed, securely fastened, and protected from damage during shipment.

FORM A-G30.002 (9303)