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Bionic Fuel MWDP Presentation
Bionic Fuel MWDP Presentation
REVISION 2014/2
MWDP
4/19/2014
Depletion of fossil resources, Rising demand in the developing world and Over boarding mountains of Waste.
Consumption
2007
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2008-2013 Bionic Fuel Knowledge Partners Inc., Oswego, NY
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Many technologies are discussed, but few are directly available. Many solutions proposed require a complete system change of technologies, infrastructure, and lifestyle with severe consequences.
The time required for that kind of change is simply not available to avert a major global disaster. Mankind needs solutions NOW that can later be merged with the implementation of long term plans and technologies. The global fleet of traditionally powered vehicles is still increasing with a life cycle horizon of 20-25 years.
Only a creative mix of all possibilities available short term can tackle the imminent threats.
It is the time NOW to initiate a first wave of change while continued preparations for a long term shift to complete sustainability occur.
BIONIC energy solutions stand for a fast track change with a unique, highly flexible technology that is ready for commercial implementations.
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BTL/WTL TECHNOLOGIES
Gasification and FT proving challenging Direct liquefaction (Advanced pyrolysis) Catalytic MWDP Synthetic fuels including bio-synthesis Cellulosic ethanol
2008-2013 Bionic Fuel Knowledge Partners Inc., Oswego, NY
4/19/2014
For thousands of years it was known that under certain conditions biomass converts into gas, oil and char. Today the process is called pyrolysis or sometimes thermal depolymerisation. It requires energy input (heat) and an oxygen-free environment. Scientists explain the formation of fossil fuels with the natural occurrence of a similar process. In the 1920s it was established, that in the presence of metal catalysts this process becomes more efficient and controllable. For that reason we now call it thermo catalytic depolymerisation or TCDP. A similar process is used successfully since the early forties to improve refinery yields in the production of Diesel and Petrol. BIONIC has, for the first time, combined TCDP with the independent depolymerisation capabilities of advanced microwave radiation. The combination resulted in Bionics unique MWDP (microwave depolymerization) process which overcomes many fundamental engineering issues of TCDP applications. Very efficient catalysts are available today in the form of designer zeolites facilitating the development of an effective and economical MWDP process and plant design. Compared to other pyrolysis technologies Bionics MWDP design is extremely versatile converting many types of feedstock into proven high quality liquid and solid drop-in fuels.
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Flash Pyrolysis
Advanced Methods
Medium residence times (45-60 min) Low temperatures (280 350C) Low pressure
Catalytic MWDP
fuel
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Second generation biofuels overcome practically all environmental and social issues raised the first generation. The complete plant or biomass waste is used instead of only extracted plant oils. Valuable plant oils can be returned to the food chain or higher value bio-products. The catalysts used are easy to produce or naturally available in abundance across the globe. The new technologies have positive energy balances saving 60% -90% of GHG emissons compared to fossil energy sources. In certain situations a Bionic fuel system can become carbon negative due to near indefinite carbon sequestration in the soil. New agricultural and agriforestry technologies are being developed to supply feedstock sustainably.
2008-2013 Bionic Fuel Knowledge Partners Inc., Oswego, NY
4/19/2014
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Fischer-Tropsch-Process
Complex, two stage process Low energy efficiency, unsolved technical issues Numerous technology vaiants Technical engineering issues, high temperatures Major upgrading issues of pyrolysis oil Technical engineering issues, feedstock limitations Not commercially ready Not ready, scaling issues, no drop-in fuels
2008-2013 Bionic Fuel Knowledge Partners Inc., Oswego, NY
4/19/2014
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IMPACT OF MWDP
The MWDP process modifies the moelcular composition of the energy contained in the carbo hydrates of the feedstock by converting them into oil, char and gases, all with an exceptionally high energy content. In other words: Solid fuel contained in biomass and waste is converted to liquid and coke which are storable for an indefinite time. The resulting prooducts can be burned later for heat or power or upgraded to transportation fuels including jet fuel. Toxic organic materials contained in some plastic waste are mostly transformed into salts and thus neutralized. Minerals contained in the feedstock remain unchanged and are ready for further processing or direct use.
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2 x C16 H32
1 x C32 H64
H H H H H H H H C C C C C C C C H H H H H H H H H H H H H H H H C C C C C C C C H H H H H H H H
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Biomass to bio-crude:
Decentralized conversion of energy crops Forestry and agriculture waste Decentralized processing of press cakes Processing of sugar beet and molasses
Processing of high calorific waste fractions (HCF, RDF) Processing of MSW Processing of scrap tires Processing of organic hazardous waste Refinery residue cleanup Soil decontamination and cleanup of oil spills Processing of tar sands and oil shale
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Instead of landfills or destroying waste through enormously expensive and complex incineration still producing large amounts of greenhouse gases, the MWDP technology allows for a much more efficient disposal.
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Grasses
To achieve optimal results most feedstock types are first shredded or grinded. Humid materials should be dried. Materials are then mixed with the catalyst and pelletized before they are fed into the reactor.
This approach has many advantages by standardizing size and consistency for further processing when entering the microfuel reactor. Processing of scrap tires is the one exception to that rule.
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2008-2013 Bionic Fuel Knowledge Partners Inc., Oswego, NY
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MWDP Conversion
* crude is a ready blendstock, a direct fuel for CHP use or upgradable into standard Diesel fuel products ** char is a highly valuable product for long term soil improvement and carbon sequestration or as a solid fuel
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MWDP and typical pyrolysis are building on a similar chemo-physical principle: - Thermal decomposition of hydrocarbons under absence of oxygen Significant differences are setting MWDP apart:
Very low temperature requirement of around 280C, equal to torrefaction (which does not produce any liquid phase) implies a high energy efficiency of MWDP. Significantly higher energy content of crude and char than any fast/flash pyrolysis technology known (crude: 40-45 MJ/kg, char: 25-30 MJ/kg). MWDP bio-crude quality greatly supersedes any typical pyrolysis oil even from flash pyrolysis, thus making it usable directly for heavy oil applications and as a blendstock while also upgradable to ASTM diesel and bio jetfuel (SPK). MWDP yields (crude: 30-35%wt, char: 30-50%wt, gas: 10-30%wt) are incomparable with pyrolysis yields, due to factors like water and energy content and chemical composition. MWDP oil yields for comparable feedstock are always better than those from other pyrolysis processes. MWDP char quality is superior for technical applications.
2008-2013 Bionic Fuel Knowledge Partners Inc., Oswego, NY
4/19/2014
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Semi-mobile, mountable in container frames Intended for special applications and as a demonstrator and test bed
A lab batch reactor for feedstock testing and analysis, R&D, scientific use and small demonstrations.
(NB: Above mentioned output volumes are approximate and exemplary for common, dry biomass feedstock. They can vary widely depending on feedstock properties like energy content)
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CTL - A microwave driven process for clean liquefaction of coal and char. Innovative petrochemical processes for crude upgrading with the distinct capability for economical conversion of smaller quantities of crude feeds into clean fuels meeting the highest clean fuel standards like ultra low sulfur diesel. soil - An integrated organic soil enhancer and fertilizer production system based on a patented process licensed by Bionic to be used to upgrade the bionic char product with plant nutrients.
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First Distillation
Inside
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Raw Distillate
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Since August 2013 this fuel prototype is under rigorous testing directly at the manufacturing site. Many modifications and upgrades have been implemented. Extended test runs further increase operational robustness. External certification is being performed.
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A 4xMF480 CLUSTER
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Diesel Fuel
char
catalyst Market
Vegetable Oil Crude Oil Refined Oil
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municipal waste
Diesel fuel
>60% efficiency
2008-2013 Bionic Fuel Knowledge Partners Inc., Oswego, NY
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CONTACT INFORMATION
Bionic Laboratories GmbH Helwigstr. 41 64521 Gross-Gerau, Germany +49 1525 33 40 500 info@bionic-lab.de Visit our website at www.bionic-world.net
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