Professional Documents
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S u s t a i n a b i l i t y
R e p o r t
2 0 0 9 - 1 0
KIRLOSKAR BROTHERS LIMITED
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Sustainability
KIRLOSKAR BROTHERS LIMITED
Yamuna, Survey No. 98 (3-7) Baner, Pune ( INDIA) 411045
CMDs Message
Kirloskar Brothers Limited, a pioneer in the field of
manufacture of engineering goods, has specialized in
the production of fluid handling equipment to vital
sectors of our country and the world.
We have been pursuing many initiatives for the
conservation of natural resources which has been the
focus area for not only cost reduction and maintaining
our competitive edge but also to ensure that our
business is sustainable. We would like to plan for
balanced growth in a manner that when we achieve
our economic targets, we also support the society and
the environment.
Sustainability Reporting is demonstration of our
commitment to protect the environment and contribute
to society as a responsible corporate citizen.
We will measure our performance for sustainability
based on globally accepted standards and find ways to
reduce the adverse impact on the environment on a
continual basis.
World over, companies have become more conscious
of their responsibility towards society and the
environment and there are various reporting
frameworks available. We will continue to incorporate
relevant aspects from global standards and work
towards assessment of the carbon footprint of our
operations and activities. This will become the
foundation to find ways to reduce our impact on the
environment on a continual basis.
Our world faces a challenge related to climate change
and every organization will need to contribute and
define the norms for sustainable business. While the
challenge is great, we are confident that this will be a
small step towards achieving the final goal of doing
business in a socially and environmentally responsible
way.
Sanjay C Kirloskar
Chairman and Managing Director
1
Description of Key Impacts, Risks and
Opportunities:
Kirloskar Brothers Limited has been growing
consistently and it has achieved its targeted sales
revenue for the year 2009-10 with a growth rate of
over 10% for the year.
The company celebrated the Centenary Year of its
establishment at Kirloskarvadi in 2010. To match the
occasion a dividend of 275% was declared for the
year.
Profitability has always been under pressure due to
higher material costs than targeted. This was a result
due to adverse sales mix as compared to projected
sales mix.
Return on capital ( ROCE) achieved was 19.2% as
compared to target of 21.2%.
We have identified a number of risks over the period
which are of critical importance to our company. Risks
are based on their impact on the company's business
and likelihood of their occurance. The risk
management committee formed for the purpose takes
stock of these anticipated risks and plans for necessary
mitigation measures for identified risks. The company
has successfully mitigated a number of risks with the
help of the risk control system.
The company has identified following growth drivers:
Rising cost of energy will lead to growth of energy
efficient pumping solutions
Scarcity of drinking water will lead to increasing
demand for better water and waste water
management technologies and solutions.
Desalination and various filtration technologies are
witnessing huge demand globally
Opportunity of irrigation projects in developing
countries like Africa, Latin America and Asia.
The company has organized itself in 9 customer centric
sectors and this will provide growth on a larger scale
for each of the sectors.
The manufacturing plants will focus on innovation and
cost leadership through operational excellence. The
plants will also focus on expanding production
capacities to meet market requirements and gain
higher market share.
2
Name of the Organization:
Primary Brands, Products and Services:
Kirloskar Brothers Limited is one of the worlds leading
manufacturers of Pumps and Valves for water and
other fluids, Hydraulic Turbines and Fire Fighting
pumps. The company also undertakes turnkey
projects.
Kirloskar Brothers Limited manufactures centrifugal
pumps with flow rates ranging from 2 cubic meters per
hour to 120 000 cubic meters per hour and delivery
head from 24 meters to 850 meters. These pumps are
single stage or multi stage and find applications in
domestic, agriculture, industry, irrigation and utilities.
Kirloskar Brothers Limited also manufactures valves
from size ranging from diameters of 100 mm to 4000
mm.
The company manufactures hydraulic turbines for the
hydro electric power generation.
Kirloskar Brothers Limited takes up projects as an EPC
contractor for various sectors like irrigation, water
supply, power and oil and gas.
Kirloskar Brothers Limited has a subsidiary in the UK
called SPP Pumps Limited which specializes in
manufacture of fire-fighting pumps and systems.
Kirloskar Corrocoat Private Limited is a joint venture
between Kirloskar Brothers Limited and Corrocoat of
UK. It manufactures corrosion resistant coatings for
various mechanical components exposed to water and
corrosive environments.
subsidiary which specializes in various civil
construction projects like roads, tunnels, oil and gas
pipe lines etc.
Gondwana Engineers Limited is a subsidiary which
specializes in providing solutions for drinking water
supply and waste water (domestic sewage) treatment
on EPC basis to State and Central Government
agencies.
The Kolhapur Steel Limited is a subsidiary which
manufactures steel castings up to 25 tons.
Kirloskar Construction and Engineers Limited is a
3
Organizational Profile
Our manufacturing plants
Yamuna LEED Platinum rated Corporate Office
Kirloskarvadi
Dewas
Shirwal
Kondhapuri
Business Areas and Operational Structure:
Nature of Ownership and Legal form:
Markets Served:
Kirloskar Brothers Limited has 4 manufacturing plants
in India which manufacture pumps, turbines and
valves. These are located at Kirloskarvadi,
Kondhapuri, Shirwal in Maharashtra and Dewas in
Madhya Pradesh
It has following subsidiaries and Joint ventures which
add value and facilitate its diverse range of activities:
Kirloskar Ebara Pumps Limited
The Kolhapur Steel Limited
Kirloskar Corrocoat Limited
Kirloskar Construction Engineers Limited
Gondwana Engineers Limited
SPP Pumps Limited
Kirloskar Brothers Limited is a public limited company
listed on 2 stock exchanges, Bombay Stock Exchange
and National Stock Exchange of India Limited.
Kirloskar Brothers Limited has major operations in
India with export to more than 90 countries. This report
gives details of the Indian operations.
The following key elements provide the picture of scale
of the organization:
Element Size/Number/Value
Number of Permanent Employees 2359 [ Staff + Workmen]
Net Sales FY2009-2010 Rs Million
Volume of Products Sold
20178
Power Driven Pumps: 279,414 Nos
Valves: 28,892 Nos
Turbines: 6 Nos.
Electric Motors: 24,123 Nos
Alloy Iron Castings
including Steel Castings including cast
iron castings: 875 Metric Tons
Total Net Current Assets Rs. 5942.1 Million
Gross Debt Rs. 3572.4 Million
Share Capital Rs. 159 Million * refer note below
Largest Shareholder Promoters
st
as of 31 March 2010
*The Scheme of Arrangement between KBL and Kirloskar
Brothers Investments Ltd. (KBIL) and their respective
shareholders, has come into effect on March 2, 2010, upon
getting all statutory approvals. Pursuant to the said Scheme,
certain investments in shares held by KBL, stands transferred
and vested in KBIL without any further act or deed and be
deemed to have been transferred to and vested in KBIL. The
Company has issued and allotted shares, after reduction of
capital to the shareholders pursuant to the Scheme of
Arrangement. The trading permission for Company's shares
has been received.
During the last 12 months there has not been any
significant change in the size, structure or ownership.
The corporate office is located at following address:
Kirloskar Brothers Limited
Yamuna Survey No. 98(3-7)
Baner, Pune 411 045 ( Maharashtra) INDIA
The company has following overseas operations :
Kirloskar Brothers International BV
Kirloskar Brothers Europe BV
Kirloskar Brothers (Thailand) Limited
Kirloskar Brothers Egypt
Following Business Related, Process Related and
Individual awards have been received by Kirloskar
Brothers Limited:
1. CII- EXIM Bank recognition in the category of
Strong Commitment to Excel for 2009.
2. CII TCM Division has given Level 4- rating to
Dewas Plant of Kirloskar Brothers Limited for Total
Cost Maturity Model
3. Golden Peacock Award for Corporate Social
Responsibility for the year 2010
4. Best Pavillion Award in Power India Exhibition
2009 at Bandra Kurla Complex, Mumbai, during
24.11.09 to 26.11.09 in 54 square meters
category.
5. LEED Platinum Rating for Green Building to
Yamuna' awarded by Indian Green Building
Council.
6. CII Energy Conservation Award for Kirloskarvadi
Plant
7. Golden Peacock award for Innovation
Significant Changes during the reporting
period regarding size, structure or ownership:
Location of Organizations Headquarters:
Number of countries in which organization
operates with major operations:
Awards received in the reporting period:
4
Reporting Period for information provided:
Date of most recent previous report:
Reporting Cycle
Contact points for questions regarding the
report or its contents:
Process of defining report content
The information provided in this report is for the
financial year 2009-2010.
This is the first report in as per the GRI G3 guidelines.
The reporting cycle for this GRI report is Annual.
Mr Pradip Khisti
Associate Vice President
Corporate Quality Assurance
Kirloskar Brothers Limited
Yamuna, Survey No. 98(3-7)
Baner , Pune 411045
e-mail : pradip.khisti@kbl.co.in
Phone: (020) 27214255
Mr N M Ingle
General Manager
Business Excellence
Kirloskar Brothers Limited
Yamuna, Survey No. 98(3-7)
Baner , Pune 411045
e-mail: nishikant.ingle@kbl.co.in
Phone: (020) 27214259
This Sustainability Report is for the period April 2009 to
March 2010, which is the financial year in India. We
are committed to publish such report every year. It may
be integrated with the annual financial report from
next year. This report includes both core and additional
performance indicators of Global Reporting Initiative
Generation 3( GRI- G3) guidelines, as applicable to
the Company. The report focuses on strategy of the
company in relation to its Economic, Environmental
and Social responsibility.
The Company intends to contribute to society through
issues of Health and Education addressed in
Millennium Development Goals (MDGs) of the United
Nations.
Report Parameters
5
Boundary of the report
Specific limitations on the scope or boundary of
the report
Basis for reporting on joint ventures,
subsidiaries, leased facilities, outsourced
operations, and other entities that can
significantly affect comparability from period to
period and/or between organizations
Data measurement techniques and the bases
of calculations
This report includes information related to Kirloskar
Brothers Limited which has 4 manufacturing plants and
a Corporate Office in Pune. In the coming years we will
extend the scope of reporting on the important
indicators for regional offices and also extend this to
major subcontractors and suppliers where company
may have significant control and influence.
The report here does not cover all the indicators of the
GRI G3 guidelines as tracking of some of the
indicators is in progress and will be covered in
subsequent reports.
The information reported here is sourced from the
Annual Report of Kirloskar Brothers Limited for the
year 2009-2010 ending March 2010
Kirloskar Brothers Limited has implemented SAP
enterprise resource management system. Various
modules related to Finance, Production Planning,
Materials Management, Sales and distribution and
Quality Management are implemented. Most of the
data is retrieved from the SAP system.
The financial data has been sourced from the Annual
Report. The financial processes and quality
management processes related to ISO 9000,
ISO14000, ISO18000 are audited by the internal as
well as external auditors.
The table is covered at the end of this report.
This report is not subjected to external assurance.
Explanation of the effect of any re-statements
of information provided in earlier reports
Significant changes from previous reporting
peri ods i n the scope, boundary, or
measurement methods applied in the report
Table identifying the location of the Standard
Disclosures in the report GRI Index Assurance
External assurance statement
This is not applicable as this is the first report.
This is not applicable as this is the first report.
6
Name of the Committee
Role
Audit Committee The Audit Committee functions according to its terms of references
Containing its powers, scope and role in accordance with the
provisions of Companies Act, 1956, listing requirements
applicable to the Company. The same is reviewed from time
to time. The full terms of references are available on
Companys website under Annual Report.
Remuneration
Committee
Review and decide the remuneration of the Managing Director
and the Executive Directors. Suggested disclosures as per
clause 49 of the Listing agreement are made in Annual Report.
Investors Grievance
Committee
Oversee the redressal of investors complaints pertaining to
share transfers, non-receipt of annual reports, dividend payments,
issue of duplicate certificates, transmission (with and without
legal representation) of shares and other miscellaneous
complaints. The status of complaints and their redressal is
disclosed in the Annual Report.
Governance Structure including responsibility
for sustainability
Number of members of the highest governance
body that are independent and/or non-
executive members
The terms of reference of the audit and finance
committee have been provided in the report on
Corporate Governance Appearing in the Annual
Report 2009-10.
The audit committee is constituted with 4 independent
directors and 1 non-executive director. The
remuneration committee is constituted with 3
independent directors and 1 non-executive director.
The shareholders committee is constituted with 2
independent directors and 1 executive director.
The respective committees independently function in
the area assigned to them.
There are 7 independent and non-executive members
on the Board of Directors of the company.
Governance:
Commitments and
Engagement
7
Mechanisms for shareholders and employees
to provide recommendations or direction to the
highest governance body
Shareholders / Investors / Stakeholders
A monthly report on shareholders complaints and
responses thereon, is prepared by the secretarial
department which is then placed before Investors'
Grievance Committee meeting.
Investors' Grievance Committee reviews investor
grievance redressal procedure and provides guidance
on protection of the interests of the investors.
On recommendations of the Investors' Grievance
Committee, the Company has taken various investors
friendly initiatives like sending nominations forms,
arranging factory visits, etc. Critical feedback,
complaints and suggestions received from investors
are considered appropriately and addressed. A
quarterly report on shareholders complaints is placed
at Board meeting.
The Company has whistle-blower and prevention of
sexual harassment at work policies for all the
employees and stakeholders in place. Awareness is
being created amongst all the concerned by
workshops held across all the places of business of the
Company.
Information is available to the shareholders through
Organisation Sturcture
CHAIRMAN & MANAGING DIRECTOR
WHOLE TIME DIRECTOR
CORPORATE
FINANCE
CORP.FUNCTIONS
WHOLE TIME DIRECTOR
SECTORS
GLOBAL
SOURCING
R&D
QUALITY
ASSURANCE
IRRIGATION
POWER
WATER
RESOURCE
MANAGEMENT
CORP.FUNCTIONS SECTORS MANUFACTURING
INFORMATION
CENTER
GLOBAL
MARKETING
&Strategy
INSTITUTIONAL
INTERNATIONAL
BUSINESS
AFTER SALES
& SERVICE
DISTRIBUTION
KONDHAPURI
(VALVES)
DEWAS &
SHIRVAL
KIRLOSKARVADI
SECRETARIAL &
LEGAL
Corp. Human
Resource
MARINE &
OIL & GAS
INDUSTRY
BUILDING &
CONSTRUCTION
Annual Reports and half-yearly communications,
besides release of unaudited quarterly financial
statements, under intimation to Stock Exchanges. An
analyst meeting is arranged every quarter to discuss
the quarterly financial results. This information is also
available on the Company's website. A business
overview which is a part of the Directors Report
under Management Discussions & Analysis (MDA),
reviews Indian & global markets with their impact on
the company business. MDA also includes sections on
the Strategy and Policy, International Business and
Strategy, Sustainability and Growth Initiative, Risks and
Concerns, Operating and Sectoral Performance,
Research and Development activities, Financial
performance, Human Resource Management,
Corporate Social Responsibility and Internal Control
Systems.
Channel partners/Suppliers:
A Supplier Relationship Management programme and
Dealer Management System are in place and the
Management Committee reviews the programme
from time to time. The key indicators of review are
supplier coverage and the efficiency of transactions
with the Company.
The Company also organizes vendor meets where
suppliers can touch base with senior management and
share their thoughts and inputs.
Corp. Internal
Audit
8
Employees
The Management Committee reviews the employees'
issues on a regular basis. One to one feedback,
employee satisfaction, employee growth plan and
organization culture are discussed in these meetings.
The Board is also kept informed of senior level changes
in management, status on signing of Union wage
agreements, remuneration of senior executives, etc.
The Company is also planning to implement a
comprehensive Customer Relationship management
program which is being reviewed by the Management
Committee. This program ensures that the Customers
are treated in a fair manner and their needs are also
captured and responded to through this programme.
The performances of the Whole-time Directors are
evaluated / reviewed by the Remuneration Committee.
The Company pays remuneration by way of salary,
perquisites and allowances (fixed component),
incentive remuneration and commission. The
Company has granted options under ESOS to all its
Directors. Approval of the shareholders is obtained for
payment of remuneration to the Executive and
commission to Non-Executive Directors and adequate
disclosures on terms of appointment, tenure and
remuneration are included in the Explanatory Notes to
the Notice of the General Meeting. The Report on
Corporate Governance in the Annual Report contains
details of the remuneration drawn by the Whole-time
Directors. Remuneration by way of commission paid to
the Non Executive Directors is decided by the Board of
Directors and distributed to them based on their
attendance and contribution at the Board and
Committee meetings. Approval of the shareholders is
taken for payment of commission to Non-Executive
Directors which is within the limits prescribed under the
Companies Act, 1956. Appropriate disclosures are
made in the notice of the General Meetings. The
Annual Report also contains details of the
remuneration paid to the Directors - both Executive
and Non-Executive Directors.
To ensure that no conflict of interests arise among the
highest governing body, transparency in operations
Customers:
Linkage between compensation for members
of the highest governance body, senior
managers, and execut i ves, and t he
organisation's performance (including social
and environmental performance)
Processes in place for the highest governance
body to ensure conflicts of interest are avoided
and disclosure policies for governance is maintained.
Proper and timely disclosures are made to public
through stock exchanges and circulation in news
papers, regarding disclosure of price sensitive
information. Every year the Board members and senior
management personnel provide declaration on their
compliance with the Code of Conduct.
Directors are selected based on the following criteria:
Qualification and Expertise in the field
Business experience and achievements
Ability to bring in the external perspective
Being a global player, Kirloskar Brothers Limited has its
Vision, Mission and Value statements in place.
Workshops at various levels to create awareness
amongst the employees are being conducted for core
values. Further it has ensured that its corporate
governance practices are compatible with the best in
the Country.
Kirloskar Brothers Limited has adopted Ravi Kirloskar
Process for determining the qualifications and
expertise of the members of the highest
gover nanc e body f or gui di ng t he
organi sati on' s strategy on economi c,
environmental, and social topics
Mission statement, company values and codes
of conduct
10
Stakeholder Stakeholder Engagement Processes
Shareholders Annual General Body Meeting, One-to- one meetings.
Customers Surveys. Focus Groups, One-to-one meetings.
Suppliers and vendors Surveys. Focus Groups. Workplace assessments. One-to-one
meetings.
Employees Surveys. Focus Groups. Workplace assessments. One-to-one
meetings. On-line feedback and discussion
Families of Employees
Trade Unions Workplace assessments. One-to-one meetings.
Other Workmen One - to - one meetings.
Representatives of
Society/ NGOs
One - to - one meetings.
Financial Institutions
and Bankers
One - to - one meetings.
Government
Bodies/Local Bodies
One - to - one meetings.
Media One - to - one meetings.
Customers
Suppliers and vendors
Employees
Families of employees
Trade Unions
Other Workmen
Representatives of Society and social
organizations/NGOs
Government Bodies/ Local bodies
Financial Institutions/ Bankers
In identifying the stakeholders for this report we have
considered factors of Materiality Analysis and the
extent and interaction intensity.
Media
Citizens of countries where it has operations
Basis for identification and selection of
stakeholders
Approaches to stakeholder engagement,
including frequency of engagement by type
and by stakeholder group
Statements on key concerns raised by
stakeholders and how organization has
responded to those key topics and concerns,
including through its reporting.
The company has appointed a professional agency to
manage the shareholder correspondence. Company
regularly monitors the performance of the said agency.
Company has provided draft formats of frequently
used documents on its website for shareholders. The
company has one designated e-mail address for
redressal of shareholder grievances. The number of
grievances received and replied by the company are
published in the newspaper every quarter with
financial results.
The Company conducts customer perception surveys,
customer meets to understand their needs and
concerns. Similarly employee surveys and regular
feedbacks help understand their expectations and
concerns. Specific action plans are implemented to
address these concerns.
11
Net Fixed Assets 2927
Investments 1902
Net Current Assets 5942
Intangible Assets 14
Total Assets ( Net) 10786
Loans 3572
Net Worth 7133
Share Capital 159
Reserve 6905
Employee Stock Options Outstanding 69
Summarized Balance Sheet:
Rs. In Million
Direct Economic Value Generated
The Details of the revenue and its distribution is
presented in pie-chart below:
Economic Performance
The consolidated financial statements are given in
detail in the Annual Report 2009.
For the financial year ended on March 2010, the
company's subsidiaries and associated companies
have improved the sales from Rs 24257 Million in
Financial year 2009 to Rs 26589 Million in the
financial year 2010. This is 9.6% growth over previous
year. The profits after tax have also increased from Rs
833 Million in financial year 2008-09 to Rs 1132
Million in financial year 2009-10. The profitability has
improved from 3.43 % to 4.25% on aggregate basis.
2445,12%
14987,74%
Interest
Dividend
Depreciation
Reserve
Employees
Operation & Other Expenses
Taxes and Duties
Materials
554,3%
335,2%
500,2%
265,1%
300,2%
895,4%
All Values Rs. In Million and %
12
Sales 20178
Other income 479
Expenditure
Materials 14986
Employee Cost 895
Operating and other expenses 2448
Depreciation 264
Total Expenditure 18930
Profit before tax 1730
Profit after tax 1175
Balance brought forward from previous year 530
Appropriations
Proposed dividend 436
Additional tax on diviedend 64
General Reserve 300
Surplus carried to Balance Sheet 905
Summarized Profit and Loss Account:
Rs in Million
Financial implications and other risks and
opportunities for the organisation's activities
due to climate change
Coverage of the organisation's defined
benefit plan obligations
Significant financial assistance received from
the government
Range of ratios of standard entry level wage
compared to local minimum wage at significant
locations of operation
Procedure for local hiring
Availability of power is limited which will impact the
use of pumps.
Scarcity of water and increasing requirement of
drinking water will provide opportunities for water
treatment plants.
Demand for energy efficient products like 5 star
rated pumps will increase.
The company has received no financial assistance
from the government during the reporting period.
In most of the cases the wages to permanent workmen
are 2 times to 2.5 times of the prescribed minimum.
This is to compensate for the skill and the tenure of
service.
Major areas of operations in India lie in Kirloskarvadi,
Kondhapuri and Shirwal in Maharashtra and Dewas
in Madhya Pradesh. Our survey of the data indicates
that more than 70% of our employees belong to local
areas. While there is no documented policy for local
hiring, in order to ensure longer retention, candidates
belonging to local area are welcome to join the
organization subject to their meeting job requirements.
13
Hyderabad water supply pump house
Chennai metro water supply pump house
Panjarpol (Mumbai) water supply pump house with
sound proof enclosures
Development and impact of infrastructure
investments and services provided primarily for
public benefit through commercial, in kind, or
pro bono engagement
Indirect economic impacts, including extent of
impacts
Infrastructure related to Bank ATM, Post Office,
School, Hospital, Social Club, Sports facility are
provided to public at Kirloskarvadi.
Financial assistance for creating infrastructe at schools
and colleges near Kirloskarvadi,
Impact of energy efficient products : the Companies
energy efficient products and services lead to
significant economic savings for users.
In various sectors our products have generated in
direct employment for many people.
14
LLC (Lowest Life Cycle Cost) Pumps: A KBL
Strategy for sustainability
The initial capital costs for a pumping installation are a
fraction of the whole life cost. The cost of Energy,
unplanned downtime resulting in loss of productivity
and lower life expectancy of the consumable parts
such as seals and bearings can account for as much as
80% of the total life cycle cost. The following are the
costs associated with a pumping installation:
Initial Cost
Installation and Commissioning (Start-up) Cost
Energy Cost
Operating Cost cost of labor to operate the
pumping installation
Maintenance and Repair Cost : depends on the
time and frequency of service and the cost of
materials .
Downtime and Loss of Production Cost
Environmental Cost
Disposal Cost
Kirloskar Brothers Limited (KBL) and its subsidiary SPP
Pumps, UK have introduced 'Lowest Life Cycle Cost
(LLC) concept' into the market for
Vertical Turbine Pumps and
Split case pumps
These pumps are designed for longevity and
incorporate many standard features, which facilitate
ease of maintenance.
These pumps offer significant savings for the energy
and maintenance costs and therefore while their initial
cost is high the payback period is about 1.5 years to 3
years.
The reliability and long life is achieved by high L10 life
bearings having more than 50000 hours of life.
The design allows downtime to be as low as 2 hours.
The company has sold 33 such pumps in European
market in the financial year 2009-10. 31 pumps were
exported in the previous year.
15
Environmental Performance
Location wise Consumption in 2009-2010 Metric Tons Material
used by
Type
Unit
Kirloskarvadi Dewas
&
Shirwal Kondhapuri
Steel Metric
Tons
MT)
7027 1296.42 500
Cement Metric
Tons MT
322.5 165.3 0
Copper MT 0.65 296.2 28
Coke MT 1089 0 0
Lime Stone MT 556 0 0
Oils Kiloliters 31 70 27
Paints,
Primers,
Thinners
133.5 69.8 0
Rubber 146 43.3 4
Plastic - 14 28
Total materials used by type
Percentage of materials used that are recycled
input materials
Energy saved due to conservation
More than 30% of input raw material is recycled in the
foundry operations at Kirloskarvadi. 28% of input raw
material is recycled at Dewas foundry operations.
Energy conservation is given very high priority at all
locations in Kirloskar Brothers Limited .
Conservation efforts not only reduce operational costs
but such efforts also help protect the environment, by
reducing pollution due to the power generation
processes.
Energy conservation projects are promoted
throughout the organization and there is internal
Kirloskar Group award instituted to encourage
outstanding work done for conservation of energy.
Some of the major energy saving and conservation
initiatives implemented at various locations of the
company are highlighted below:
4.2
17.7
0.65
1.08
CII National Award for Excellence in Energy
Management
0
0
0
0
0
Reduction in electrical power consumption at
Kirloskarvadi plant
25
20
15
10
5
0
21.8
21.1
2008-09 2009-10
Million kW-hr
1400
1200
1000
800
600
400
200
0
2008-09 2009-10
kW-hr / Rs. Million Sales
16
Location wise Consumption in 2009-2010 Direct Energy
Consumption
by Energy
Source
Kirloskarvadi Dewas Shirwal Kondhapuri
Electricity
Consumption
(kWHr)
14824336 4834976 88836
Coke (Metric Tons)
1089.15 0 0
Diesel HSD
(Kilolitres)
4.3 1188.76 L 21.9
Diesel ( LDO)
(Kilolitres)
5.871 0
Direct and Indirect energy use
Location wise Consumption in 2009-2010 Indirect
Energy
Consumption
by Energy
Source
Kirloskarvadi Dewas Shirwal Kondhapuri
Captive Power
Consumption
(kWHr)
6676 11880 0
Wind Power 6500267 2465672 0
Restructuring the cupola in cast iron foundry to avail
maximum coke to metal ratio
Energy savers for separate lighting and fan
supply feeders in shops
Electronic ballasts and electronic regulators
Energy efficient transformers and motors
BEE star labeled AC's and fans
Retrofitting oil cooled reactors for compressor
motor
HYPN water pumping system
'Polarizer' fuel saving equipment for forklifts,
Rickshaws etc.
Transvector nozzles and guns for compressed air
applications
Electronically controlled pneumatic valves for
compressed air
SMC' digital pressure controller to minimize
pressure band
TFT monitors in place of CRT monitors for
computers
LED street light
Reduction in voltage level for overall factory to
minimize transmission and distribution losses
APFC panels for individual feeders
Increasing setting point for centralized air
conditioners
Restructuring of transformers to keep minimum
transmission loss
VCB's/ACB's in place of GOD for transmission and
distribution of electricity for shutting OFF
transformers in no load condition
Rescheduling of maximum load for 'A' zone
operation
Details of Projects implimented at Dewas:
Kondhapuri:
Initiatives to use renewable energy sources
and increase energy efficiency
Replacement of Old motors with Energy Efficient
motors -12 Nos.
Replacement of Rural 22 KV HT Line with 22 KV
express feeder
Replacement of Desktop CRT Monitors with LCD
Monitors - 26 Nos.
Replacement of 28 Watt Tube lights with 18 Watt
CFL Energy efficient lights at Mezzanine floor office
Improvement of Power factor from 0.99 to 1.00
Details of solar and wind power projects at
Kirloskarvadi :
Planned
Solar Battery Charging system for battery vehicle
Solar office lighting
2.4 MW windmill
Implemented
Solar Pumping system for Cupola water
Solar water heater for housing colony
Bio gas Plant for Bachelor hostel
Biomass gasifier for generation of electricity from
waste wood
Small solar-wind turbine for street lights
The Company has received subsidy from MEDA for
waste heat recovery from cupola project, Biomass
gasifier and small wind-solar turbine for street lights
Purchase of wind power
Installation of 3.5kW solar panel for R&D lab.
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Total water use
Water sources significantly affected by water
withdrawal
Total recycling and reuse of water
Location and size of land owned, leased or
managed in bio-diversity rich habitats
Description of the major impacts on
biodiversity
Water recycling is extensively used this includes - Rain
water harvesting. Water is also collected from roofs
and around the manufacturing unit and fed to the bore
wells.
Water Management System
Maintenance of water distribution network
Quality of water
Optimization and leakage surveys
Water re-circulation systems
Closed loop hydro testing of pumps.
Rain water harvesting projects
Met er i ng of al l end user s f or wat er
consumption.
Kirloskar Brothers Limited has no land owned, leased
or managed in bio-diversity rich habitats.
There is no impact on bio-diversity due to the
Some of the major water conservation activities
implemented are listed below:
They comprise the following broad areas:
Intake Management