Schedule Q, Att. IV, Sec.6.1. Schedule Q, Att. IV, Sec.6.1. RE-TEST DATE FAIL N/A Schedule Q, Att. IV, Sec.6.1. Schedule Q, Att. IV, Sec.6.1. SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004) Electrical wiring connections correct Schedule Q, Att. IV, Sec.6.1. A11 Instructional manuals Schedule Q, Att. IV, Sec.6.1. A10 Mounting brackets Schedule Q, Att. IV, Sec.6.1. A6 Electrical Safety Execution identification Schedule Q, Att. IV, Sec.6.1. ITEM No. TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS A1 Instrument checked against data sheet. A2 A3 Instrument checked for damage Schedule Q, Att. IV, Sec.6.1. Tag number correct A5 Shipping stoppers removed and reinstalled after calibration wherever applicable A4 A8 Flow direction identification A9 Accessories checked Schedule Q, Att. IV, Sec.6.1. A7 Pneumatic wiring connections correct SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER 1-Oct-05 INST WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR SATR-J-6511 PLANT NO. EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO. TRAVEL TIME SAUDI ARAMCO USE ONLY SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED? SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL A12 Non conformity with spec if any Schedule Q, Att. IV, Sec.6.1. Instrument Loop Outputs- Motor Operated Valve Test PROJ ECT TITLE A Calibration Inspection- Visual and Dimensional Checks Page 1 of 4 E4 E5 H Motor insulation Resistance (If applicable) F D D1 ITEM No. TEST RESULTS ACCEPTANCE CRITERIA REFERENCE E E1 Manufacture's Test Variables if any to be highlighted PASS FAIL N/A RE-TEST DATE SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR Instrument Loop Outputs- Motor Operated Valve Test SATR-J-6511 1-Oct-05 INST B1 G RESULTS Resistance Meg. Ohms Temp Deg. Celsius Resistance Meg. Ohms Result acceptable Test Equipment serial numbers : (a) Digital multimeter Limit Switches checked and operating correctly YES NO Manufacture's Test Variables if any to be highlighted Post installation checks Manufacturer's test routines to be followed and calibration's to be confirmed within tolerance limits Test Procedures Manufacture's special Test Procedures if any, to be confirmed and verified including the following: (a) Insure that the valve is correct according to instrument specification. (b) Ensure that the valve is upright and supported prior to carrying out test. (c) Ensure that no sand or foreign material is in the body of the valve. (d) Using the Hand wheel, fully close and open the valve. (e) Check all switches when valve stem is in the open and closed position. (f) Disconnect all wiring and replace cover tightly (g) Then place calibration tag, which shall be a blue colour, on valve. (h) Sign off calibration sheet (j) Instrument calibrations will be repeated where necessary during pre-commissioning or at any other stage where deficiencies are to be rectified Note- The Valve may be checked at its lay down location During Pre-Commissioning the following tests will be performed (a) The motor will be powered up and operation of motor will be confirmed. (b) The hand, off, auto switch function is correct. (c) In local control mode the open ,close and stop push button functionality will be checked. (d) The valve will reach its closed position on the torque limit switch setting (e) Position indication lamps will be checked for correct operation. (f) Opening and closing time will be noted and recorded. C General Test Routines MOV is in accordance with spec. sheet YES NO Valve stroke was checked and correct YES NO C1 E2 E3 Test Report Motor winding to Ground Results Rejected Page 2 of 4 ITEM No. TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR Instrument Loop Outputs- Motor Operated Valve Test SATR-J-6511 1-Oct-05 INST 6. SAEP-1638 Site Acceptance Test Plan, 30 April, 2002 1. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), J uly 1993 2. Schedule Q Attachment IV, Control of Monitoring and measuring devices Sec 6 & 7. (Pro Forma Contract), November 2003 3. SAES-J -700, Control Valves, 31 August 2004 4. SAEP-16- Project Execution Guide for Process Automation Systems,31 May 2003 N CONCLUSIONS M10 Valve remote indication checked OPEN CLOSE 5. SAEP-1636 Installation and Checkout Plan , 28 February, 2005 M8 Remote operation checked OPEN CLOSE M9 Valve local indication checked OPEN CLOSE NOTES: M4 M5 Valve limit switch set OPEN CLOSE M6 Valve Torque switch set OPEN CLOSE M7 Valve Operating time 2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling). 3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified Notes a. Indicate in 1 report all instruments of a skid tested and passed b. Rejected items should be listed in another report, unless they were corrected within the calibration period. c. Instruments repaired shall be indicated "Repaired and Accepted" in the test report. After successful completion of each calibration, the instrument shall be marked with a colored label bearing date of the calibration and the initials of the witnessing party The color code shall be as follows: Blue- Pre Calibration Tested. Yellow - Installed & Pressure Tested. Green- cables or tubing tested. Red- Loop Check completed. 8. 34-SAMSS Electric Motor Operated Valve Actuators, 31 December , 2003 Earthing as per the detail drawing Completion Results M M1 Valve moment free M3 Cable terminations complete and checked O: REFERENCE DOCUMENTS 1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID). 7 34-SAMSS-711, Control Valves -General Services, 31 March 2003 M2 Equipment undamaged. Page 3 of 4 ITEM No. TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR Instrument Loop Outputs- Motor Operated Valve Test SATR-J-6511 1-Oct-05 INST PMT Representative T&I Witnessed QC Record Reviewed Technician Performing Test* Name, Title, Department, Company, Initials and Date: Test Performed Successfully and Results are Acceptable: Name, Initials and Date: Work Verified QC Inspector PID Representative QC Record Reviewed Contractor / Third-Party Saudi Aramco with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the 4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization Work Verified indicates compliance with appropriate standards or performance in a specified manner. Work Verified Name, Sign and Date: Quality Record Approved: Name, Organization, Initials and Date: T&I Witnessed QC Supervisor Proponent and Others Y =YES N =NO F =FAILED *Person Responsible for Implementation of Test and Analysis of Results Name, Initials and Date: Witnessed Test Work / Rework May Proceed Name, Initials and Date: T&I Witnessed QC Record Reviewed Page 4 of 4