rpm motor 1450

ratio sprocket 1
ratio gearbox 50
dia drum 273 mm
rpm roll 29 rpm
keliling drum 857.22 mm
speed belt 414.32 mm/s
0.41 m/s
Capasity coal silo (Cap) = 40 m3 =
Conveyor capacity (Cc) = 20 t/h =
Belt speed (V) = 0.41 m/sec
Conveyor height (H) = 11 m
Conveyor length (L) = 24.5 m
Mass of a set of idlers (m'i) = 20 Kg
Idler spacing (l') = 0.8 m
Load due to belt (mb) = 25 Kg/m
Inclination angle of the conveyor () = 19 deg
Coefficient of friction (f) = 0.02
Start-up factor (Ks) = 1.5
Drive efficiency (Kd) = 0.8
Friction factor (Cr) = 15
Breaking strength loss factor (Cv) = 0.75
Acceleration due to gravity (g) = 9.81 m/sec2
Load due to the conveyed materials (mm) = 13.41 Kg/m.
Calculation:
First, we will use theeqn.1.2for finding out the load due to idlers:
Load due to idlers (mi): This can be calculated as below:
mi = (mass of a set of idlers) / (idlers spacing)
= m'I /l'
= 25 kg/m
finding out the belt tension in steady state:
Tb = 1.37*f*L*g*[2*mi+ (2*mb + mm)*cos ()] + (H*g*mm)
= 1463.9419 N
The belt tension while starting the system can be calculated by using
Tbs = Tb*Ks
= 2195.9 N
For calculating the power at drive pulley,
Pp = (Tb*V)/1000
= 0.60654 KW
We will use theeqn.1.5estimate the size of the motor:
Pm = Pp/Kd
Pm = 0.7582 KW
We will use theeqn.1.6to find out the acceleration of the motor:
A = (Tbs Tb)/ [L*(2*mi + 2*mb+mm)]
= 0.263439677 m/sec2
Lastly, we will use theeqn.1.7to find out the belt breaking strength
Bs = (Cr*Pp)/ (Cv*V)
= 29.28 N/mm =
ThisBsvalue is used to select the conveyor belt from the manufacturers catalogue
52
44000 kg/m3
5.56 kg/sec
(mass of a set of idlers) / (idlers spacing)
1.37*f*L*g*[2*mi+ (2*mb + mm)*cos ()] + (H*g*mm)
(Tbs Tb)/ [L*(2*mi + 2*mb+mm)]
2.986E-05 kg/mm
ThisBsvalue is used to select the conveyor belt from the manufacturers catalogue