Fair Dinkum Steel Buildings Recommended Installation Guide - Tilt Up Method

STEEL BUI LDI NGS
RECOMMENDED
I NSTALLATI ON GUI DE

3 TO 30 METRE SPAN

TI LT UP METHOD

SUPPLIED BY:

Last update 8 December 2010
! 2010 FBHS (Aust) Pty Limited

This document remains the property of FBHS (Aust) Pty Ltd

FBHS (Aust) Pty Limited ABN 83 126 232 504 trading as Fair Dinkum Homes & Sheds. A member of the Fletcher Building Group
" a trade mark of FBHS (Aust) Pty Ltd

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CONTENTS

1. TWO RECOMMENDED METHODS OF CONSTRUCTION 3
2. BEFORE YOU START 4
3. COMPONENTS/COMMON TERMS 6
4. BASIC TOOLS REQUIRED 19
5. GETTING STARTED 20
6. MAKING UP GIRTS & PURLINS 21
7. CREATING RAFTERS 22
8. CREATING COLUMNS 23
9. MAKING UP THE WALL FRAMES 26
10. SIDE WALL SHEETING 28
11. GUTTERING 29
12. OTHER SIDE WALL 30
13. STANDING WALLS 31
14. INSTALLING GABLE END WALL RAFTER 32
15. INSTALLING GABLE END WALL FRAMING 33
16. INSTALLING REMAINING RAFTERS 34
17. FIXING ROOF PURLINS 34
18. FIXING KNEE & APEX BRACES 35
19. GABLE END WALL GIRTS 36
20. FLY BRACING 36
21. GABLE END WALL CLADDING 37
22. CLADDING 2ND GABLE END WALL 39
23. ROOF SHEETING 39
24. FLASHINGS 40
25. DOWNPIPES 41
26. FINISHING 42
27. INSTALLATION OF SIDE WALL ROLLER DOOR 43
28. INSTALLATION OF GABLE END WALL ROLLER DOOR 46
29. INSTALLATION OF SIDE WALL PA DOOR 49
30. INSTALLATION OF GABLE END WALL PA DOOR 54
31. INSTALLATION OF SIDE WALL WINDOW 59
32. INSTALLATION OF GABLE END WALL WINDOW 63
33. INSTALLATION OF SIDE WALL GLASS SLIDING DOOR 67
34. INSTALLATION OF GABLE END WALL GLASS SLIDING DOORS 71

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1. TWO RECOMMENDED METHODS OF
CONSTRUCTION
THERE ARE TWO RECOMMENDED METHODS OF ERECTING THESE
STRUCTURES

The i nstall er wi l l need to determi ne the most appropri ate method for erecti ng the
structure.

Thi s recommended steel bui l di ngs i nstall ati on gui de contai ns
METHOD NO 1 - the TILT UP method,
where the si de wall s are assembl ed and clad on the ground
and then l i fted i nto positi on. Thi s method i s sui tabl e for bui l di ngs:

UNDER 9m SPAN; and
LESS THAN 3m HIGH; and
LESS THAN 12m IN LENGTH.

IF YOUR BUILDING IS:

over 9m span; or
greater than 3m high; or
more than 12m in length;
or in adverse wind conditions.

Refer to: METHOD NO 2 - the FRAME FIRST method, where the framework i s
erected fi rst, then clad and compl eted. Thi s method may be used for l arge
structures:

IF YOUR BUILDING HAS A:

Garaport Bay extension or a Lean-to on the side of the building,

Refer to: Recommended Instructi on Gui de for Garaport Bay extensi on & Lean-to s
on the side of bui l di ngs.

IF YOUR BUILDING HAS A:

Mezzanine floor and staircase

Refer to: Recommended Instructi on Gui de for Mezzani ne fl oors and Staircases.

IF YOUR BUILDING IS:

Horizontally clad,

Refer to: Recommended Instructi on Gui de for Hori zontal Cl ad Bui l di ngs.

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2. BEFORE YOU START
Pri or to erecti ng your new bui l di ng, pl ease check that all l ocal bui l di ng authori ty
requi rements such as Bui l di ng Appl i cati ons are adhered to.

Thi s i s not a work safety manual, so i t i s i mportant to fol l ow relevant Occupati onal
Health and Safety l egi slati on, regul ati ons and codes of practi ce. It i s
recommended that you do not work on bui l di ngs i n damp condi ti ons or walk on
roof sheeti ng i n damp or frosty condi ti ons.

If a tradesman has been employed to erect the building, you should check with the state
governing authority to verify licensing and insurance requirements for the contractor and any
employees the contractor may employ.

This recommended instruction guide should be used in conjunction with the engineers plans as
submitted to your local authority.

Note: Informati on contained i n engi neeri ng pl ans overri des detail s as shown i n
thi s i nstructi on gui de.

Our recommended Shed Building Instructional DVD is available from your Fair Dinkum
distributor, which should also be viewed as a guide only.

All dimensions for your building are to be taken from the accompanying engineering plans.

Thi s gui de i s to be read i n conj uncti on wi th:
1. Engi neeri ng pl ans suppl i ed wi th the bui l di ng.
The plans show all of the connection details for the specific building and contain
elevation views of the building supplied. The members schedule will give particulars on
member sizes and spacing, as well as other relevant information. This information can
be found on sheet 5 of your plans. See example below.

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2. Bi l l Of Materi als
This is a list of all components ordered for your building. You need to check
it to ensure that you have received all components upon delivery. It also explains what
each component is intended for.

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3. COMPONENTS/COMMON TERMS
The following is a description of each of the components used in construction.

COLUMNS
C Sections, which vary in size depending on the engineering requirements of the building. These
may be single C Sections or back-to-back as specified on the engineering plans. These are the
vertical members used to support rafters and wall girts, which are positioned at the appropriate
bay spacings as required. Columns are also referred to as Gable End Wall columns and
intermediate columns, depending on their location in the structure.

RAFTER
C Sections, which vary in size depending on the engineering requirements of the building. These
may be single C Sections or back-to-back (regardless of the configuration of the columns)
according to the engineering plans. They are joined together with apex brackets. Rafters are also
referred to as Gable End Wall rafters and intermediate rafters, depending on their location in the
structure.

PORTAL FRAME
A portal frame consists of columns and rafters joined together with brackets and braces. Not all
buildings have knee braces and/or apex braces, if they are required they will be specified on the
engineering plans.

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HAUNCH BRACKETS
These brackets are used to join the columns to the rafters. Haunch brackets must
always be attached to the web face of the C Section. It is of great importance to follow the fixing
procedure according to the engineering plans.

Note: Not all haunch brackets are pressed as below, but can be suppl i ed as fl at
pl ates dependi ng on the roof pi tch and secti on sizes.

Note: Back-to-back portal connecti ons may requi re 4 haunch brackets per portal
frame. Check your Bi l l of Materi als for cl ari fi cati on.

APEX BRACKETS
These brackets are used to join the two rafters to form the roof apex. Apex brackets must always
be attached to the web face of the C Section. It is of great importance to follow the fixing
procedure according to the engineering plans.

Note: Not all apex brackets are pressed as bel ow, but can be suppl i ed as fl at
pl ates dependi ng on the roof pi tch and secti on sizes.

Note: Back-to-back portal connecti ons may requi re 2 apex brackets per portal
frame. Check your Bi l l of Materi als for cl ari fi cati on.

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ROOF PURLINS
Roof purlins are either Z Sections or Tophats depending on the size and type of
structure. They are Tek screwed or bolted to the top flange face of the rafters to support the roof
cladding. Roof purlins run horizontally down the length of the building, parallel to the gutter. They
are to be lapped over the rafters.

SIDE WALL GIRTS
Side wall girts are either Z Sections or Tophats depending on the size and type of structure. They
are Tek screwed or bolted to the outside flange face of the columns to support the side wall
sheets. Side wall girts run horizontally down the length of the building, parallel to the gutter. They
are to be lapped over the columns.

GABLE END WALL GIRTS
Gable End Wall girts are either Z Sections or Tophats depending on the size and type of structure.
They are Tek screwed or bolted to the inside flange face of each Gable End Wall column with an
Gable End Wall girt bracket. The Gable End Wall girts run horizontally across the width of the
building. If an Gable End Wall mullion is required, Gable End Wall girts will be Tek screwed or
bolted to the outside flange face of the Gable End Wall mullion where they overlap.

GABLE END WALL GIRT BRACKETS
Gable End Wall girt brackets are L shaped brackets which join Gable End Wall girts to columns
or roller door jambs; and door headers to door jambs.

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EAVE PURLINS
Eave Purlins are usually C Sections (but may be Z Sections or Tophats in some
circumstances) used to support the top of the wall cladding, where it joins the roof cladding. The
size of the eave purlin may vary from the rest of the C Sections, Z Sections or Tophats in the
structure.

EAVE PURLIN BRACKETS
Eave Purlin Brackets are U-shaped brackets which are Tek screwed to one web face and one lip
of the column to hold the eave purlin in place. The purpose of these brackets is to hold the eave
purlin out and in line with the outside edge of the side girts. The location of the Eave Purlin
Bracket on the column is detailed on sheet #5 of your plans in the member and material
schedule.

Note: For back-to-back col umns, doubl e eave purl i n brackets are used. These are
screwed to the l i p si de of both col umns.

GABLE END WALL MULLIONS
Gable End Wall mullions are C Sections similar to the columns but perpendicular to the Gable
End Wall. These are longer than the columns and extend to the top of the rafters. Each Gable End
Wall mullion should be attached to the rafters with a mullion fixing angle bracket and attached to
the footing or slab with a base cleat bracket (as per engineering plans).

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MULLION FIXING ANGLE BRACKETS
Mullion fixing angle brackets are L shaped brackets, which are Tek screwed or
bolted (as per the engineering plans) to the web face at the top of the Gable End Wall mullions
and to the web face of the rafter.
Centre Gable End Wall mullions are situated directly behind the apex bracket of the Gable End
Wall portal frame. The mullion fixing angle bracket is Tek screwed or bolted (as per the
engineering plans) to the web face at the top of the column on one side, and through the Apex
Bracket into the web face of the rafter on the other side.
Mullion Fixing Angle Brackets may also be used to connect the Gable End Wall door jambs to the
rafters.

BASE CLEATS
Base cleats brackets are also L shaped brackets, which are Tek screwed or bolted (as per
engineering plans) to the web face at the base of columns, Gable End Wall mullions or door
jambs on one side, and attached to the footing or slab with anchor bolts or hold down bolts (as per
engineering plans) on the other side. Where a double column is used, attach a base cleat to the
inside of each back-to-back column.

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APEX BRACES
Apex braces are C Sections that connect and reinforce both rafters in each portal
frame assembly (except the Gable End Wall portal frames where mullions are to be installed). The
brace is Tek screwed or bolted to the web face of both rafters (as per engineering plans). These
are not used on all buildings. Refer to the engineering plans.

Not e: Under NO circumstances are the Apex Braces to be fi tted to the l i ps of the C
Secti on.

KNEE BRACES
Knee braces are C Sections that connect and reinforce the columns and the rafters in each portal
frame assembly. These braces are used on all portal frames (except the Gable End Wall portal
frames where openings are to be installed). The brace is Tek screwed or bolted to the web face
of each column and rafter (as per engineering plans). These are not used on all buildings. Refer to
the engineering plans.

Note: Under NO circumstances are the Knee Braces to be fi tted to the l i ps of the C
Secti on.

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BRACING STRAP CROSS BRACING
Bracing Strap is galvanised strapping which comes in a 50m roll and is cut to
length on site. It is used to create Cross Bracing in walls and roofs, which are required on some
buildings to provide extra stability and resist wind loads (movement caused by strong winds).
Refer to engineering plans for type, size, location and connection details.

BRACING STRAP - FLY BRACING
Fly bracing is also galvanised strapping, (the same as the cross bracing strap), which is Tek
screwed to the underside of the rafter and the roof purlin (in the roof), and/or the inside of the
column and the side wall girt (in the side walls). It is required on some buildings to provide extra
stability and resist wind loads (movement caused by strong winds). Refer to engineering plans for
usage requirements.

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DOOR JAMBS FOR ROLLER DOORS, LARGE WINDOWS & GLASS
SLIDING DOORS

GABLE END WALL DOOR JAMB
An Gable End Wall door jamb is a C section (the same size as the main columns), which forms
the side frame work of the door opening in an Gable End Wall. It fits under the rafter and is Tek
screwed or bolted to the web face of the rafter with a mullion fixing angle (as per engineering
plans). It is attached to the slab or footing with a base cleat bracket.

SIDE WALL DOOR JAMB
A side wall door jamb is a length of folded galvanised section which fits around the wall girt to
form the side frame work of the door opening. The door jamb will either extend to the eave purlin
or to the next girt above the opening as illustrated below. It is attached to the slab or footing with a
base cleat type bracket (Refer to Bill Of Materials for exact bracket).

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ROLLER DOOR AND GLASS SLIDING DOOR HEADER
A door header is a C Section. It is fitted between the door jambs to form a header
above the door which is used to attach the wall sheeting above the door. They are secured at
each end to the door jambs using an Gable End Wall girt bracket and Tek screws.

P.A. (Personal Access) DOOR JAMBS
These are similar to the door jambs mentioned previously. They form the opening for the P.A.
Door to fit into.

ROOF & WALL SHEETS
Roof and wall sheeting is fixed to the wall girts and roof purlins using the screws provided. See
engineering plan for fixing details.

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RIDGE CAP
This covers the space between the two runs of roof cladding at the apex of the
roof (ridge). Below is a diagram of a typical Ridge Cap.

BARGE CAP
This covers the space between the roof and the wall cladding at the gable ends of the building. It
is fixed to the roof cladding with Tek screws and to the wall cladding with pop rivets. Below is a
diagram of a typical Barge capping.

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GUTTERING
Guttering is fitted to the top of the sidewall cladding to collect rainwater from the
roof sheets. Gutter brackets are riveted onto the ribs of the wall sheets to hold the shape of the
gutter and to stop it from collapsing under peak volume.

STOP ENDS
Stop ends are used to seal gutter ends. They are pop riveted and sealed into position.

DOWNPIPE & NOZZLE
Downpipes are connected to the guttering using a downpipe nozzle to carry the rainwater to
ground level.

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CORNER FLASHING
Corner flashings are used to cover the join between end and side wall sheets at
each corner of the building. They are also used as door flashings.

SCREWS
Wall Screws - To fix the wall cladding to the wall girts (these are the smallest screw supplied).
Frame Screws - To fix brackets to the framework and purlins/girts to the frame.
Roofing Screws - To fix the roof sheets/flashings into the roof purlins. (this screw comes with a
neoprene washer & in some circumstances a cyclone cap).

POP RIVETS
To fix corner flashings, trim angles and barge capping to the wall cladding. Also to fix guttering
and downpipes to downpipe nozzle.

STRUCTURAL FRAME BOLTS
These bolts are used to attach columns, rafters and brackets together to form portal frames.
There are two types of bolt sets (check engineering plans).

HOLD DOWN BOLTS
These will vary depending on the wind rating and the size of the building. They may be either
sleeve anchor or U bolts (check engineering plans).

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FOUNDATIONS
The most common type of foundation for these buildings is a concrete slab. It is
important that your slab and/or footings comply with the accompanying engineers details.

The slab size must be the exact dimensions of the building i.e. If your building measures
6m x 7m, then the slab measurement should be exactly 6m x 7m. Building
measurements are taken from inside of cladding to inside of cladding.

If using footings other than a slab, refer to the supplier of this manual for an output for the
dimensions of the specific footing required. All piers as required by engineering plans, must be
cleaned out to remove any loose soil, with the columns located in the centre of the pad or pier.

Note: Foundati ons are requi red to be both di agonall y square and l evel before
starti ng. If the foundati ons are not square and l evel, thi s can cause probl ems when
erecti ng the bui l di ng, whi ch may cause constructi on costs to i ncrease.

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4. BASIC TOOLS REQUIRED

Hammer
Small and long Tape Measures
Quick release clamps
Snips
Socket Set
Silicone and Applicator
Rivet Gun
Stanley Knife
Multigrips or pliers
Permanent marker and a pencil
Chalk line with preferably blue chalk
String lines
Spirit level (if on piers you will need a laser level or dumpy level)
Square
Screw Drivers
Tek screw Gun or Electric Drill with a Clutch and appropriate bits for screws in kit
(For head size(s) check with the supplier of this manual)
Electric Drill (a battery drill will also be very handy)
Nibbler
Angle Grinder - DO NOT USE NEAR ANY COLORBOND FENCING, MOTOR
VEHICLES OR GLASS
Note: When using an angl e gri nder pl ease ensure the operator has been
trained i n the safe handl i ng of angl e gri nders, such as the weari ng of
safety goggl es and fol l owi ng relevant safety regul ati ons i n relati on to the
use of power tool s.
Hammer drill
Extension leads
Approved Power boards (with Residual Current Devices)
A soft haired brush to remove swarf
Note: When zi nc and/or Col orbond sheets are cut, i t i s i mportant to sweep
the edge of the metal wi th a soft haired brush to remove the swarf .
Shoul d any swarf remai n on the product after cutti ng i t may cause rusti ng
and thi s may voi d the warranty.

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5. GETTING STARTED
MARKING OUT THE BUILDING
The location of the inside of the column on the side wall needs to be marked with a chalk line
down both lengths of the side wall (see diagram below). This measurement called FRAME-DIST,
is calculated by adding the width of the column (C Section) and the side wall girt (Tophat or Z
Section) together.

The distance in between the columns called RAFT-DIST needs to be calculated. To do this,
subtract (2 x FRAME-DIST) from the total width of the building. This distance is measured across
the span of the slab from chalk line 1 to create chalk line 2 (see diagram below).

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6. MAKING UP GIRTS & PURLINS
Lay out your side wall girts and roof purlins onto your slab. Check your BOM to ensure you have
the correct length sections. Then, join them together with overlap to suit the length of the building,
ensuring all overlaps are equal on buildings with more than 2 bays.

For ease of handling it is recommended that girts & purlins be joined together in multiples of no
more than 2 at a time. Once joined, mark the position of the intermediate portal frames onto the
Tophat or Z Section using a permanent marker.

LOOKING UP GIRT & PURLIN LENGTHS ON YOUR BILL OF MATERIALS

Page 22 of 74

7. CREATING RAFTERS
Lay 2 rafters and 1 apex bracket (assuming single frame), web side up on the foundation at the
approximate roof pitch. Ensure that the C Sections meet at the apex. Place 2 screws (one in each
rafter) securing the apex bracket into position. Measure long point to long point of rafters and
adjust until this measurement equals RAFT-DIST. Tek screw or bolt the apex bracket securely
into position (as per engineering plans). Stand rafters side by side and mark the position for the
roof purlins on the rafter with a permanent marker or crayon, (quantity and spacing as per
engineering plans) and put aside until required.
The diagram below shows an optional way of inserting a temporary frame screw at the bottom of
each purlin.

Note: In some case the RAFT-DIST measurement must be adj usted dependi ng on
the Roof Pi tch and the size of the C Secti ons i n the bui l di ng. Excepti ons to the rul e
are l i sted i n the tabl e bel ow.

RAFT DIST EXCEPTIONS TABLE mm added to EACH SIDE of RAFT DIST
measurement
5 11 15 22 30 45
C150 - - - 0.3 7 31.9
C200 - - - 5.2 19.5 56.9
C250 - - - - 2 -
C300 - - - - 15 -
C400 - - - - - -

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8. CREATING COLUMNS
HAUNCH BRACKETS
Lay columns flat on the slab down both side walls at the approximate bay spacings.

Attach a haunch bracket to the web face of each column. When placing the left and right handed
haunch brackets onto the columns ensure that the web face of each intermediate column will face
the front of the building when built (giving the building more aesthetic appeal). Ensure that the top
of the bracket is flush with the top of the column. One Tek screw is placed in the bracket to hold
it in place. Then it is fully fixed off according to engineering plans.

Note: Front & Rear portals must have the web of the col umns faci ng i n towards the
centre of the bui l di ng. Thi s i s for aestheti cs, and may also be used to attach gabl e
end rol l er doors to.

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BASE CLEAT BRACKETS
Fix a base cleat bracket to the web face at the base of each column. Where double
columns are used base cleats are fixed to the inside of both C Sections.

Note: i t may be necessary to offset base cl eats on the col umns that rol l er doors
are to be fi tted to, to all ow for rol l er door tracks.

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EAVE PURLIN BRACKETS
An eave purlin bracket is attached to the top of each column using 2 frame screws
per side of the bracket.

The eave purlin bracket needs to be at the height stipulated in the member & material schedule
(sheet #5 of plans), depending on the FRAME SIZE & ROOF PITCH.

Repeat this process for the other columns.

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9. MAKING UP THE WALL FRAMES
EAVE PURLINS
Rotate the columns 90 to stand on their flange with the eave purlin bracket facing upwards down
one side wall. The eave purlin is attached to the eave purlin bracket using 1 framing screw on
each end. The size of the eave purlin is dependant on the size of the structure, and may not be
identical to the other C Sections, Z Sections or Tophats.

Note: If C Secti ons are used as eave purl i ns, they are butt j oi ned together (not
overl apped) on an eave purl i n bracket.

SIDE WALL GIRTS
Mark side wall girt spacings on the columns. First row of girts is 200mm from floor level and the
rest of the girts are to be equally spaced (as per engineering plans). The end of the girts will be
flush with the outside edge of the end columns (i.e. overall length of the slab). Use 1 frame screw
at each gable end wall column to hold the girts in place.

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SQUARING THE FRAME
Use a string line to make sure the bottoms of the columns are in a straight line.
Measure the diagonals of the wall frame ensuring that both measurements are equal. If not, adjust
the wall until the measurements are equal, making sure the base of the columns remain straight to
the string line.

FINISHING THE FRAME
Once the frame is completely square, finish fixing the side girts and eave purlins to the columns
(as per engineering plans). If cross bracing or fly bracing is required in the side wall, fix into
position (as per engineering plans) prior to cladding walls.

Install ati on of SIDE WALL ROLLER DOOR JAMBS & HEADERS
shoul d occur at thi s poi nt Refer to
Chapter 44 INSTALLATION OF SIDE ROLLER DOOR

Page 28 of 74

10. SIDE WALL SHEETING
Lay sheeting on wall girts making sure that the female rib of the cladding is facing away from
prevailing weather. Make sheeting flush with the top of the eave purlin ensuring that the sheets
will overlap the foundation of the building to prevent water entering the building. Using the
required number of wall screws (as per engineering plans), one at a time, fix the wall sheets,
using a straight edge/chalk line to ensure screws are placed in a straight line. Cut the last wall
sheet flush to the end of the wall girts.

Note: When zi nc and/or Col orbond sheets are cut, i t i s i mportant to sweep the
edge of the metal wi th a soft haired brush to remove the swarf . Shoul d any
swarf remai n on the product after cutti ng i t may cause rusti ng and thi s may voi d
the warranty.

If an opening (Personal Access Door, Roller Door, Glass Sliding Door or Window) is to be
installed on the side wall allow the standard overlap on wall cladding and leave out the wall
sheeting where the door or window is to be positioned until all other sheets are screwed into
position. Install the sheets above the door or window once the height of the door has been
established. Refer to the relevant chapter(s) for more details:
Chapter 27 INSTALLATION OF SIDE WALL ROLLER DOOR
Chapter 29 INSTALLATION OF SIDE WALL PERSONAL ACCESS DOOR
Chapter 31 INSTALLATION OF SIDE WALL WINDOW
Chapter 33 INSTALLATION OF SIDE WALL GLASS SLIDING DOOR

Note: Do not fi t a Door or Wi ndow unti l wall s are clad and standi ng.

Note: On side wall s, the sheets above the wi ndow or door wi l l need to be
measured and cut to the requi red l ength.

Page 29 of 74

11. GUTTERING
First peel the protective plastic back off the gutters and stop ends.

GUTTER LENGTH
Overall length of the gutters is the overall length of the building from outside to outside edge of
Gable End Wall sheets. To calculate this distance, add 2 x the height of the rib of the cladding to
the length of the building as shown in the diagram below. Overlap should be joined using Silicone
& Pop Rivets.

STOP ENDS & DOWNPIPE NOZZLES
Fit gutter stop ends to the gutter and silicone, drill and rivet into position. Position the downpipe
nozzles onto the underside of each gutter. Trace the inside of the nozzle using a permanent
marker. Cut these holes in the bottom of the gutters using tin snips, then silicone, drill & rivet
nozzles into position. Applying silicone to the downpipe nozzles and end caps helps to avoid any
leakage.

Note: Cut Steel i s extremely sharp. Use cauti on duri ng thi s stage of constructi on.

Page 30 of 74

ATTACHING GUTTER BRACKETS & GUTTER
Count the number of brackets supplied per side of building and space brackets
evenly. Gutter Brackets are to be spaced at a maximum of 1m intervals. Mark a chalk line starting
from the top of the wall cladding at one end, with a slight downward slope towards the downpipe
end (minimum 3). Following the marked line attach gutter bracket to ribs of wall sheets with pop
rivets. Apply silicone to gutter joints prior to installing gutter. Clip gutter onto gutter brackets
ensuring gutters overhang Gable End Walls by a thickness of wall cladding (see calculating gutter
length on previous page for details). Fold Gutter Bracket tags down onto the Gutter to hold it into
position.

12. OTHER SIDE WALL
REPEAT STEPS IN CHAPTERS 10 - 12 TO ASSEMBLE THE OPPOSITE SIDE WALL

Note: On small er bui l di ngs where space i s l i mi ted on the foundati on, onl y one wall
at a ti me can be bui l t due to the l ack of space. In thi s case, stand one wall ,
temporari l y brace i t and repeat steps 7-12 to assembl e opposite si de wall .

Page 31 of 74

13. STANDING WALLS

Note: Do not attempt to stand wall s on wi ndy days

Secure rope ties into the ground with stakes then tie off onto frame. Make sure you have removed
the string line from the bottom of the wall. With the assistance of other installers, (taking into
consideration OH&S guidelines on lifting heavy weights) lift one side wall into position ensuring
the end columns are flush with the ends of the foundation. Position the inside edge of the columns
to the chalk line previously marked on the foundation. Brace and prop both sides of the wall, using
timber or ropes tied securely around stakes driven into the ground.

Note: When proppi ng under gutter, i t i s recommended that soft cl oth or si mi l ar be
ti ed around the end of props to avoi d marki ng the gutter.

Drill holes through base cleats on each column and secure with appropriate anchor bolt (as per
engineering plans). Ensure that all holes are clean before placing masonry anchors. Check that all
anchors are tightened down sufficiently and check columns are plumb using a spirit level. Re-
adjust props if necessary.

Page 32 of 74

REPEAT THIS PROCESS FOR THE OPPOSITE WALL

14. INSTALLING GABLE END WALL RAFTER
Starting at the back wall of the building, carefully lift the back rafter (previously made up in
Chapter 7) and fit onto the haunch brackets. Using quick release clamps, clamp the rafters to the
haunch brackets. The centre of the rafter should be supported temporarily until the Gable End
Wall mullions are in place to stop the rafters rotating on the haunch brackets. If no Gable End Wall
mullion is required the rafters must be temporarily supported until all roof purlins are in place. 2
Frame Screws are put in place to hold portals in location. Check the columns are plumb and
adjust props if required. Then fix off connection completely according to engineering plans. Make
sure to tighten all screws & bolts.

Page 33 of 74

15. INSTALLING GABLE END WALL FRAMING
(IF REQUIRED SEE ENGINEERING PLANS)

GABLE END WALL MULLION
Fix the base cleat to the bottom of the Gable End Wall mullion. Attach the mullion fixing angle
bracket to the top of the Gable End Wall mullion on the web face. Gable End Wall mullions are to
be spaced (as per engineering plans), and are offset by the size of the end girt from the edge of
the slab (see diagram below).
Fit Gable End Wall mullions so that the web of the C Section is perpendicular to the Gable End
Wall girt, with the web face of the mullion facing towards the prominent opening of the building.
Stand the Gable End Wall mullions into position. Drill holes through base cleats on each mullion
and secure with appropriate anchor bolt (as per engineering plans). Ensure that all holes are
clean before placing masonry anchors. Check that all anchors are tightened down sufficiently.
Check mullions are plumb using a spirit level on the web face. Attach the mullion fixing angle
bracket to the rafter (as per engineering plans). Check mullions are plumb using a spirit level on
the flange side and securely prop mullion into position.

Note: In many cases Apex bracket bol ts may have to be adj usted to fi t the centre
Gabl e End Wall mul l i on i nto pl ace. Addi ti onal bol ts may also be requi red. For
further i nformati on check the Mul l i on Fi xing Angl e Bracket Detai l i n your
Engi neeri ng Plans.

Page 34 of 74

16. INSTALLING REMAINING RAFTERS
Fit remaining rafters as in Chapter 15 Installing End Rafter. As each intermediate rafter is fitted at
least one roof purlin (more on larger buildings) must be fixed into position securing all rafters back
to the Gable End Wall. Make sure to plumb each portal frame before tightening bolts.

Note: Care must be taken not to all ow rafters to rotate around haunch brackets.
Use proppi ng or extra roof purl i ns to achi eve thi s.

17. FIXING ROOF PURLINS
Lift previously made up roof purlins (see Chapter 7) onto the rafters aligning them with temporary
screws that are in place (see Chapter 8). Roof purlins end flush with the outer face of the rafters
on the Gable End Wall. Attach the roof purlins on the previously marked rafters with one screw
per connection initially. Ensure that both Gable End Walls and all intermediate rafters are plumb
before the roof purlins are fully secured (as per engineering plans). Ensure that the spacing
between the rafters is the same as the spacing between the columns.
If roof bracing is required, fix into position (as per engineering plans) prior to sheeting the roof.

Page 35 of 74

18. FIXING KNEE & APEX BRACES
Fit any knee or apex braces as supplied. Refer to engineering plans for size, fitting location and
fixing detail. On back-to-back frames it is required to notch the ends of apex and knee braces to
fit in-between back-to-back frames. This is done using an angle grinder (see diagram below). This
can also be done on single framed buildings for aesthetics.

Note: Bracing may not be requi red on all portal frames. Check Engi neeri ng Plans
for detai l s.

Note: Do not fi t knee or apex braces to the l i ps of col umns or rafters.

Install ati on of GABLE END WALL ROLLER DOOR JAMBS & HEADERS
Chapter 45 INSTALLATION OF GABLE END WALL ROLLER DOOR

Page 36 of 74

19. GABLE END WALL GIRTS
Fix the Gable End Wall girt brackets to the inside flange face of the Gable End Wall columns as
shown, spacings as per engineering plans. Attach the Gable End Wall girts to these brackets,
overlapping the girts on the Gable End Wall mullion.
If Gable End Wall bracing is required fix into position (as per engineering plans) prior to cladding
the wall.

20. FLY BRACING
Please Check & Install Fly Bracing if required as per your engineering plans.

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21. GABLE END WALL CLADDING
Sort wall sheet lengths from longest to shortest and lay out on a flat surface. Starting from one
corner of the building, ensuring that the sheeting covers the side wall girts, begin sheeting the
walls. Make sure that the female rib of the cladding is facing away from prevailing weather and
that the bottom of the Gable End Wall cladding is level with the bottom of the side wall cladding.

Using the required number of wall screws (as per engineering plans), attach the Gable End Wall
sheets one at a time. Use a straight edge/chalk line to ensure screws are placed in a straight line.
Cut the last Gable End Wall sheet flush to the outside of the side wall girts. You may need to
remove props from Gable End Walls to enable access for wall sheeting. Ensure walls remain level
and stable when removing props.

the warranty.

Page 38 of 74

Once all the sheets are in position, trim the tops of the Gable End Wall sheets flush
with or slightly below the top of the roof purlins using an electric nibbler or tin snips.
Screw the top of the Gable End Wall sheets to the top lip of the rafters.

If an opening (Personal Access Door, Roller Door, Glass Sliding Door or Window) is to be
installed on the Gable End Wall allow the standard overlap on wall cladding and leave out the wall
sheeting where the door or window is to be positioned until all other sheets are screwed into
position. Install the sheets above the door or window once the height of the door has been
established. Refer to the relevant chapter(s) for more details:
Chapter 28 INSTALLATION OF GABLE END WALL ROLLER DOOR
Chapter 30 INSTALLATION OF GABLE END WALL PERSONAL ACCESS DOOR
Chapter 32 INSTALLATION OF GABLE END WALL WINDOW
Chapter 34 INSTALLATION OF GABLE END WALL GLASS SLIDING DOOR

Note: Do not fi t a Door or Wi ndow unti l wall s are clad and standi ng.

Note: On Gabl e End Wall s, the sheets above the wi ndow or door wi l l need to be
measured and cut to the requi red l ength wi th the requi red angl e to sui t roof pi tch.

Page 39 of 74

22. CLADDING 2ND GABLE END WALL
Repeat Chapters 20-22 to clad the opposite Gable End Wall.

Install ati on of PERSONAL ACCESS DOORS JAMBS
Chapter 46 or 47 INSTALLATION OF SIDE/END PERSONAL ACCESS DOOR

23. ROOF SHEETING
ROOF BRACING & INSULATION
If cross bracing or fly bracing is required in the roof, fix into position (as per engineering plans)
prior to cladding roof. If roof insulation is supplied, it must be installed prior to roof sheets being
fixed into position. For more information, refer to the relevant suppliers recommended installation
guidelines.

Note: Before fi xi ng the roof sheeti ng i nto positi on, check that both si de wall s and
Gabl e End Wall s are strai ght and pl umb by usi ng a stri ng l i ne al ong the i nsi de of
the col umns. Re-prop i ntermedi ate col umns i f necessary. Thi s also keeps
structure more ri gi d whi l e worki ng on the roof.

Turn up Sheeting along ridge line of roof cladding with pliers to protect from rain. This is called
Weathering the sheets. Using the required number of roof screws (as per engineering plans), fix
roof sheeting allowing approximately half the gutter width or 50mm (whichever is the least)
overhang into the gutter. Ensure that the female rib of the cladding is facing away from prevailing
weather. Check that roof sheets are parallel to the front edge of gutter at all times.

SKYLIGHTS
If skylights are supplied in your building ensure that all safety precautions are taken in accordance
with local regulations. For more information, refer to the relevant suppliers recommended
installation guidelines.

the warranty.

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24. FLASHINGS
CORNER & OPENING FLASHINGS
Install all corner & opening flashings using pop rivets or wall screws. Spacings for the fixing of
corner & opening flashings follow the Wall Sheeting Profile (as per engineering plans) where
possible, and a screw or rivet 35mm from each end of the flashing. Ensure bottoms of all corner
flashings on the building are flush to the bottom of wall sheets. Ensure Flashing is secure &
watertight.

RIDGE CAPPING
Install ridge capping, ensuring that the ends are flush to the outside of the Gable End Wall
cladding. J oins must be facing away from prevailing weather. Run a bead of silicone where the
ridge overlaps. Use the roof screws provided to attach ridge capping to the roof purlins on both
sides of the flashing as per the Roof Sheeting Profile in your Engineering Plans.

Page 41 of 74

BARGE CAPPING
Fix the first length of the barge capping in position using pop rivets or wall screws
through the vertical leg of the flashing into the ribs of wall sheets. Then use roofing screws
through the horizontal leg of the flashing into the roof purlins. Spacings are to follow the Roof
Sheeting Profile (as per engineering plans). Ensure the top of the barge capping is in line with the
centre of the ridge capping. Sit the second barge capping into position allowing a 10mm overlap
over the centre of the ridge. Mark a vertical cutting line (plumb cut) down the face of the barge,
using a spirit level and trim with tin snips to marked line. Fasten the second barge capping into
position. Spacings are to follow the Roof Sheeting Profile (as per Engineering Plans). Plumb cut
the ends of the barge level with the ends of the gutter. Fold down the 10mm overlap at the centre
of the Horizontal leg of the second barge capping.

25. DOWNPIPES
Remove plastic coating from the downpipe. Fix downpipes to nozzle with pop rivets or wall
screws. The larger end of the downpipe is attached to the nozzle allowing water to flow correctly.
An ASTRAGAL (downpipe bracket) can be formed by trimming 50mm off the end of the downpipe
and folding it into the desired shape. Alternately a screw can be fixed from the inside of the
building through the bottom side wall girt into the downpipe.

Page 42 of 74

Install ati on of PERSONAL ACCESS DOORS AND WINDOWS
Chapters 46 and 47 for PA Doors, and Chapters 48 and 49 for Wi ndows.

26. FINISHING

MAKE A FINAL CHECK OF THE STRUCTURE

ENSURE THAT ALL BASE CLEATS HAVE BEEN TIGHTENED DOWN FIRMLY

CHECK THAT THE ROOF AND WALL SCREWS ARE COMPLETE

BRUSH THE COMPLETE STRUCTURE DOWN, INCLUDING THE ROOF WITH A
SOFT HAIR BROOM TO REMOVE ANY SWARF (metal dust and fi l i ngs caused by
an angl e gri nder)

HOSE DOWN THE CONCRETE SLAB TO REMOVE ANY STEEL PARTICLES,
SCREWS AND RIVETS, WHICH MAY PUNCTURE A TYRE

STAND BACK AND CONGRATULATE YOURSELF ON A JOB WELL DONE.

Page 43 of 74

27. INSTALLATION OF SIDE WALL ROLLER
DOOR
Pl ease read and refer to the manufacturers recommended i nstal l ati on materi al
suppl i ed wi th the Rol l er Door(s) before proceedi ng wi th thi s Chapter.

Install ati on of SIDE ROLLER DOOR JAMBS & HEADERS
shoul d occur AFTER the si de wall gi rts have been attached,
and BEFORE Si de Wall Sheeti ng.

Install ati on of SIDE WALL ROLLER DOOR & ASSOCIATED PARTS
shoul d occur AFTER the Fl ashi ngs & Downpi pes have been attached.

SIDE WALL ROLLER DOOR SIZE & LOCATION
Check your Engineering Plans and Bill of Materials for Side Roller Door size(s) & location(s). Side
Wall Roller Doors can be located anywhere between two sidewall columns. If the door is to be
offset to either the Left or Right of the Bay, allow a minimum of 100mm for the door brackets, from
door opening to inside web face of the nearest column.

SIDE WALL ROLLER DOOR OPENING SIZE
Refer to the supplied manufacturers recommended installation material for instructions on how to
calculate the OPENING SIZE for the door (generally smaller in width and height than the roller
door itself). Once calculated, mark the opening width onto the slab for placement of Roller Door
J ambs. Cut the wall girt(s) to allow for the width of the door opening.

Page 44 of 74

SIDE WALL ROLLER DOOR JAMBS
If there is a side wall girt between the top of the door and the eave purlin then the
jamb will suit this length.
IF THERE IS NO GIRT ABOVE THE OPENING, (i.e. between the top of door and eave purlin)
then the length of the jamb will be to the eave purlin. The jamb is to be attached to the SIDE
WALL GIRT or EAVE PURLIN, whichever comes first. Measure length of vertical opening from the
slab to the top of the SIDE WALL GIRT or EAVE PURLIN to which the Side Wall Roller Door is to
be attached. Side Wall Roller Door J ambs are to be trimmed to this exact length. Measure the
height of the SIDEWALL GIRT or EAVE PURLIN and cut this amount out of the centre section of
each Side Wall Roller Door J amb as shown.
Fit L/H and R/H side door jambs and screw the two upright (uncut) legs to both sides of the SIDE
WALL GIRT or EAVE PURLIN using Framing Screws.

Ensure the jambs are plumb, then fix a base cleat to the bottom of each door jamb (with offset as
per manufacturers installation material) and anchor bolt into position. Fix the door jambs at each
intersection of girts which were cut off.

SIDE WALL ROLLER DOOR HEADER
Height of door header is equivalent to the height of the door opening required. Refer to the
supplied manufacturers installation material for instructions on how to calculate the OPENING
HEIGHT(s) for each Roller Door provided. Measure & mark the opening height for the Roller Door
onto the Side Wall Roller Door J ambs. Fit the Roller Door Header (C Section) between the jambs
using Gable End Wall girt brackets and Framing Screws. Complete the cladding around the door
and trim to exact size.

Page 45 of 74

For more information on installing the Side Roller Door and all associated parts,
refer to the relevant suppliers recommended installation guidelines.

Page 46 of 74

28. INSTALLATION OF GABLE END WALL
ROLLER DOOR
suppl i ed wi th the Rol l er Door(s) before proceedi ng wi th thi s Chapter.

Install ati on of END ROLLER DOOR JAMBS & HEADERS
shoul d occur AFTER the Apex & Knee Braces have been attached,
and BEFORE Gabl e End Wal l Gi rts are attached.

Install ati on of GABLE END WALL ROLLER DOOR & ASSOCIATED PARTS

GABLE END WALL ROLLER DOOR SIZE & LOCATION
Check your Engineering Plans and Bill of Materials for End Roller Door size(s) & location(s).
Gable End Wall doors must be located as per engineering plans, as Gable End Wall door jambs
are usually cut to required size. On Smaller Buildings Gable End Wall Columns may be used as
Gable End Wall Roller Door J ambs.

GABLE END WALL ROLLER DOOR OPENING SIZE
calculate the OPENING SIZE for the door (generally smaller in width and height than the roller
door itself). Once calculated, mark the opening onto the slab for placement of Roller Door J ambs.

Page 47 of 74

GABLE END WALL ROLLER DOOR JAMBS C SECTIONS
Attach a Base Cleat Bracket to the bottom of each Gable End Wall Roller Door
J amb ensuring that it is offset to allow for the Roller Door Track (as per the supplied
manufacturers installation material). Stand the Gable End Wall Roller Door J amb vertically and
align the inside edge of the post to the door opening width mark. Level the Gable End Wall Roller
Door J amb & mark the underside of the rafter onto it. Bring the Gable End Wall Roller Door J amb
down to the ground and cut it to the line just marked using a drop saw or angle grinder. Attach an
Gable End Wall Mullion Fixing Angle Bracket to the freshly cut top end of the Gable End Wall
Roller Door J amb, allowing half of the bracket to sit on the post & the other half overhanging the
end of the post as shown. Check Engineering Plans for number of fixings. Stand the Gable End
Wall Roller Door J amb back into position on the Opening Width mark & flush with the outside
edge of the slab. Drill holes through the Base Cleat and Anchor Bolt the Gable End Wall Roller
Door J amb into position. Plumb the Gable End Wall Roller Door J amb and fix to Rafter.

If a door is offset, or only one door is used, then additional Gable End Wall girts will need to be
fitted between the Gable End Wall column and the door jamb. These are fitted using Gable End
Wall girt brackets.

GABLE END WALL ROLLER DOOR HEADER C SECTION
The height of the door header is equivalent to the height of the door opening required. Refer to the
HEIGHT for each Roller Door provided. Measure & mark the opening height for the Roller Door
onto the Gable End Wall Roller Door J ambs. Fit the Roller Door Header (C Section) between the
jambs using Gable End Wall girt brackets and Framing Screws. Complete the cladding around the
door and trim to exact size.

Page 48 of 74

For more information on installing the End Roller Door and all associated parts,
refer to the relevant suppliers recommended installation guidelines.

Page 49 of 74

29. INSTALLATION OF SIDE WALL PA DOOR
suppl i ed wi th the Personal Access Door(s) before proceedi ng wi th thi s Chapter.

Install ati on of SIDE WALL PERSONAL ACCESS DOOR JAMBS & HEADERS
shoul d occur AFTER the Cl addi ng i s compl eted
and BEFORE Fl ashi ngs are attached.

Install ati on of SIDE WALL PERSONAL ACCESS DOOR(S)

SIDE WALL PERSONAL ACCESS DOOR SIZE & LOCATION
Check your Engineering Plans and Bill of Materials for Side Wall Personal Access Door size(s) &
location(s). Side Wall Personal Access Doors can be located anywhere between two side wall
columns as long as they do not conflict with bracing positions.

SIDE WALL PERSONAL ACCESS DOOR OPENING SIZE
calculate the OPENING SIZE for the door (generally exactly the same in width and height as the
personal access door itself). Mark the opening in the desired location on the slab and side wall
girts for placement of Personal Access Door J ambs. Once marked, cut the opening width from the
side wall girts.

Page 50 of 74

Prehung PA Doors Do not requi re Door Jambs or Headers to be
i nstall ed. Refer to your Bi l l of Materi als and the suppl i ed
manufacturers recommended i nstal l ati on materi al for detail s.

SIDE WALL PERSONAL ACCESS DOOR JAMBS
ON BUILDINGS OVER 2.7m HIGH
PA Door J ambs are supplied at a maximum height of 2.7m. If your building is more than 2.7m
high, an extra girt (PA Door Girt) must be fitted above the door height, leaving ample room to fit
the Door J amb Header. Attach the PA Door Girt to the columns on either side of the bay in which
the PA Door is to be included. Attach the top ends of the PA Door J ambs to the PA DOOR GIRT.

SIDE WALL PERSONAL ACCESS DOOR JAMBS
ON BUILDINGS UNDER 2.7m HIGH
If there is a side wall girt between the top of the door and the eave purlin then the jamb will suit
this length. IF THERE IS NO GIRT ABOVE THE OPENING, (i.e. between the top of door and
eave purlin) then the length of the jamb will be to the eave purlin. The jamb is to be attached to
the SIDE WALL GIRT or EAVE PURLIN, whichever comes first.

Page 51 of 74

Measure length of vertical opening from the slab to the top of the SIDE WALL GIRT, PA DOOR
GIRT or EAVE PURLIN to which the Side Wall Roller Door is to be attached. Side Wall Personal
Access Door J ambs are to be trimmed to this exact length. Measure the height of the SIDEWALL
GIRT, PA DOOR GIRT or EAVE PURLIN and cut this amount out of the centre section of each
Side Wall Personal Access Door J amb as shown. Fit L/H and R/H side door jambs around the
side wall girts and screw the two upright (uncut) legs to both sides of the SIDE WALL GIRT, PA
DOOR GIRT or EAVE PURLIN using Framing Screws.

Page 52 of 74

Ensure the jambs are plumb, then fix a base cleat to the bottom of each door jamb
and anchor bolt into position. Fix the door jambs at intersection of girt(s), which
were cut off.

SIDE WALL PERSONAL ACCESS DOOR HEADER
A piece of the Personal Access Door J amb is cut to the correct length to create the Personal
Access Door Header. The total length of each Personal Access Door Header is calculated by
adding 2 x Personal Access Door J amb to the Opening Width of the Personal Access Door. The
shape of the Left and Right Door J ambs is to be marked and cut out of the centre section of the
Personal Access Door Header as shown. Height of personal access door header is equivalent to
the height of the door itself. Measure & mark the opening height for the Personal Access Door
onto the Side Wall Personal Access Door J ambs. Fit the Personal Access Door Header over the
girts and between the jambs, and screw the 2 horizontal (uncut) legs on each end to both door
jambs using Framing Screws. Complete the cladding around the door and trim to exact size.

Page 53 of 74

For more information on installing the Personal Access Door and all associated
parts, refer to the relevant suppliers recommended installation guidelines.

Page 54 of 74

30. INSTALLATION OF GABLE END WALL PA
DOOR
suppl i ed wi th the Personal Access Door(s) before proceedi ng wi th thi s Chapter.

Install ati on of GABLE END WALL PERSONAL ACCESS DOOR JAMBS & HEADERS
shoul d occur AFTER the Cl addi ng i s compl eted
and BEFORE Fl ashi ngs are attached.

Install ati on of GABLE END WALL PERSONAL ACCESS DOOR(S)

GABLE END WALL PERSONAL ACCESS DOOR SIZE & LOCATION
Check your Engineering Plans and Bill of Materials for Gable End Wall Personal Access Door
size(s) & location(s).

GABLE END WALL PERSONAL ACCESS DOOR OPENING SIZE
calculate the OPENING SIZE for the door (generally exactly the same in width and height as the
personal access door itself). Mark the opening in the desired location on the slab and Gable End
Wall girts for placement of Personal Access Door J ambs. Once marked, cut the opening width
from the Gable End Wall girts.

Page 55 of 74

Prehung PA Doors Do not requi re Door Jambs or Headers to be
i nstall ed. Refer to your Bi l l of Materi als and the suppl i ed
manufacturers recommended i nstal l ati on materi al for detail s.

GABLE END WALL PERSONAL ACCESS DOOR JAMBS
ON BUILDINGS OVER 2.7m HIGH
PA Door J ambs are supplied at a maximum height of 2.7m. If your building is more than 2.7m
high, an extra girt (PA Door Girt) must be fitted above the door height, leaving ample room to fit
the Door J amb Header. Attach the PA Door Girt to the columns on either side of the bay in which
the PA Door is to be included. Attach the top ends of the PA Door J ambs to the PA DOOR GIRT.

GABLE END WALL PERSONAL ACCESS DOOR JAMBS
ON BUILDINGS UNDER 2.7m HIGH
If there is a Gable End Wall girt between the top of the door and the rafter then the jamb will suit
this length. IF THERE IS NO GIRT ABOVE THE OPENING, (i.e. between the top of door and the
rafter) then the length of the jamb will be to the rafter. The jamb is to be attached to the GABLE
END WALL GIRT or RAFTER, whichever comes first.

Page 56 of 74

Stand each Gable End Wall Personal Access Door J amb vertically and align the lip of the jamb to
the door opening width mark. Level the Gable End Wall Personal Access Door J amb & mark the
top of the GABLE END WALL GIRT, PA DOOR GIRT or RAFTER (*Diagonal Line*) onto it. Gable
End Wall Personal Access Door J ambs are to be trimmed to this exact length. Measure the height
of the GABLE END WALL GIRT, PA DOOR GIRT or RATER (*Diagonal Line*) and cut this
amount out of two sides of the top end of each Gable End Wall Personal Access Door J amb as
shown.Fit L/H and R/H Gable End Wall personal access door jambs around the Gable End Wall
girts, and screw the two upright (uncut) legs to both sides of the GABLE END WALL GIRT, PA
DOOR GIRT or RAFTER using Framing Screws.

Page 57 of 74

Plumb the jambs, then fix a base cleat to the bottom of each door jamb and anchor
bolt into position. Fix the door jambs at intersection of girt(s), which were cut off.

GABLE END WALL PERSONAL ACCESS DOOR HEADER
A piece of the Personal Access Door J amb is cut to the correct length to create the Personal
Access Door Header. The total length of each Personal Access Door Header is calculated by
adding 2 x Personal Access Door J amb to the Opening Width of the Personal Access Door. The
shape of the Left and Right Door J ambs is to be marked and cut out of the centre section of the
Personal Access Door Header as shown. The height of the personal access door header is
equivalent to the height of the door itself. Measure & mark the opening height for the Personal
Access Door onto the Side Wall Personal Access Door J ambs. Fit the Personal Access Door
Header over the girts and between the jambs and screw the 2 horizontal (uncut) legs on each end
to both door jambs using Framing Screws. Complete the cladding around the door and trim to
exact size.

Page 58 of 74

For more information on installing the Personal Access Door and all associated

Page 59 of 74

31. INSTALLATION OF SIDE WALL WINDOW
suppl i ed wi th the Wi ndow(s) before proceedi ng wi th thi s Chapter.

Install ation of SIDE WALL Window(s) shoul d occur
AFTER t he Flashings & Downpipes have been attached.

SIDE WALL WINDOW SIZE & LOCATION
Check your Engineering Plans and Bill of Materials for Side Wall Window size(s) & location(s).
Side Wall Windows can be located anywhere between two sidewall columns, providing they do
not interfere with any bracing already installed in the side wall.

Windows have a REVEAL or FIN protruding from the centre of the window frame, which extends
for approximately 30mm.

Page 60 of 74

If the HEIGHT of the Window is NOT GREATER than the spacing between the
girts, the bottom fin of the window can be attached to a girt, and the top of the
window is attached to EITHER the next girt above the window, the wall sheeting if close to a girt
(within 200mm), OR directly to the eave purlin in particular instances.

If the HEIGHT of the Window is GREATER than the spacing between the girts, Side Roller Door
J ambs are to be fitted so that the side fins may be attached to these jambs for rigidity. These
jambs will only be required to fit between the girts above and below the window to form a frame.

SIDE WALL WINDOW OPENING SIZE
calculate the OPENING SIZE for the window (generally exactly the same in width and height as
the window itself, with a slight clearance allowance so as not to break glass when installing into
opening). Mark the opening in the desired location on the side wall girts for placement of
Windows. Once marked, cut the opening width from the side wall girts and complete/trim side wall
sheeting around either side of the opening.

USED TO REINFORCE LARGE SIDE WALL WINDOWS
If there is a side wall girt between the bottom of the window and the slab then the jambs will start
from this position. IF THERE IS NO GIRT BELOW THE OPENING (i.e. between the bottom of the
window and the slab) then the starting point of the jambs will be to the slab. They start from the
GIRT BELOW or SLAB, whichever is closest to the opening.
If there is a side wall girt between the top of the window and the eave purlin then the jambs will
suit this length. IF THERE IS NO GIRT ABOVE THE OPENING, (i.e. between the top of window
and eave purlin) then the length of the jambs will be to the eave purlin. They are to be attached to
the SIDE WALL GIRT or EAVE PURLIN, whichever comes first.
Measure length of vertical opening from the SIDE WALL GIRT BELOW or SLAB to the top of the
SIDE WALL GIRT ABOVE or EAVE PURLIN to which the Side Wall Roller Door J ambs are to be
attached. Side Wall Roller Door J ambs are to be trimmed to this exact length. Measure the height
of the SIDEWALL GIRT or EAVE PURLIN and cut this amount out of the centre section of the top
end of each Side Wall Roller Door J amb as shown.

Page 61 of 74

Measure the height of the SIDE WALL GIRT BELOW and cut this amount out of
the centre section of the bottom end of each Side Wall Roller Door J amb as shown.

If the J amb sits on the slab then a Base Cleat Bracket is attached to the bottom of Each Side Wall
Roller Door J amb. Fit L/H and R/H side doorjambs and screw the two upright (uncut) legs to both
sides of the SIDE WALL GIRT ABOVE or EAVE PURLIN using Framing Screws. Plumb the
jambs, and screw the bottom upright (uncut) legs to the SIDE WALL GIRT BELOW. If the J amb
sits on the slab then drill holes in the base cleat and anchor bolt into position. Fix the door jambs
at intersection of any girt(s) which were cut off. Complete the cladding around the window and trim
to exact size.

ATTACHING WINDOW TO OPENING
Position Window into Opening and fasten the protruding fin to the purlins, girts, door jambs and or
wall sheets using Wall Screws or Pop Rivets.

Page 62 of 74

For more information on installing the Side Wall Window(s) and all associated

Page 63 of 74

WINDOW
suppl i ed wi th the Wi ndow(s) before proceedi ng wi th thi s Chapter.

Install ati on of GABLE END WALL Wi ndow(s) shoul d occur
AFTER the Fl ashi ngs & Downpi pes have been attached.

GABLE END WALL WINDOW SIZE & LOCATION
Check your Engineering Plans and Bill of Materials for Gable End Wall Window size(s) &
location(s).

Windows have a REVEAL or FIN protruding from the centre of the window frame, which extends
for approximately 30mm.

Page 64 of 74

If the HEIGHT of the Window is NOT GREATER than the spacing between the
girts, the bottom fin of the window can be attached to a girt, and the top of the
window is attached to EITHER the next girt above the window, the wall sheeting if close to a girt
(within 200mm), OR directly to the rafter in particular instances.

If the HEIGHT of the Window is GREATER than the spacing between the girts, Side Roller Door
J ambs are to be fitted so that the side fins may be attached to these jambs for rigidity. These
jambs will only be required to fit between the girts above and below the window to form a frame.

GABLE END WALL WINDOW OPENING SIZE
calculate the OPENING SIZE for the window (generally exactly the same in width and height as
the window itself, with a slight clearance allowance so as not to break glass when installing into
opening). Mark the opening in the desired location on the Gable End Wall girts for placement of
Windows. Once marked, cut the opening width from the side wall girts and complete/trim side wall
sheeting around either side of the opening.

GABLE END WALL ROLLER DOOR JAMBS
USED TO REINFORCE LARGE GABLE END WALL WINDOWS
If there is an Gable End Wall girt between the bottom of the window and the slab then the jambs
will start from this position. IF THERE IS NO GIRT BELOW THE OPENING (i.e. between the
bottom of the window and the slab) then the starting point of the jambs will be to the slab. They
start from the GIRT BELOW or SLAB, whichever is closest to the opening.
If there is an Gable End Wall girt between the top of the window and the rafter then the jambs will
suit this length. IF THERE IS NO GIRT ABOVE THE OPENING, (i.e. between the top of window
and rafter) then the length of the jambs will be to the rafter. They are to be attached to the GABLE
END WALL GIRT or RAFTER, whichever comes first.
Measure length of vertical opening from the GABLE END WALL GIRT BELOW or SLAB to the top
of the GABLE END WALL GIRT ABOVE or RAFTER (*Diagonal Line*) to which the Gable End
Wall Roller Door J ambs are to be attached. Gable End Wall Roller Door J ambs are to be trimmed
to this exact length. Measure the height of the GABLE END WALL GIRT or RAFTER (*Diagonal
Line*) and cut this amount out of the centre section of the top end of each Side Wall Roller Door
J amb as shown.

Page 65 of 74

Measure the height of the GABLE END WALL GIRT BELOW and cut this amount
out of the centre section of the bottom end of each Side Wall Roller Door J amb as
shown . If the J amb sits on the slab then a Base Cleat Bracket is attached to the bottom of Each
Side Wall Roller Door J amb as shown.

Fit L/H and R/H side wall door jambs and screw the two upright (uncut) legs to both sides of the
GABLE END WALL GIRT ABOVE or RAFTER using Framing Screws. Plumb the jambs, and
screw the bottom upright (uncut) legs to the GABLE END WALL GIRT BELOW. If the J amb sits
on the slab then drill holes in the base cleat and anchor bolt into position. Fix the door jambs at
intersection of any girt(s) which were cut off.
Complete the cladding around the window and trim to exact size.

ATTACHING WINDOW TO OPENING
Position Window into Opening and fasten the protruding fin to the purlins, girts, door jambs and or
wall sheets using Wall Screws or Rivets.

Page 66 of 74

For more information on installing the Gable End Wall Window(s) and all
associated parts, refer to the relevant suppliers recommended installation
guidelines.

Page 67 of 74

33. INSTALLATION OF SIDE WALL GLASS
SLIDING DOOR
suppl i ed wi th the Gl ass Sl i di ng Door(s) before proceedi ng wi th thi s Chapter.

Install ati on of SIDE WALL Gl ass Sli di ng Door(s) shoul d occur

SIDE WALL GLASS SLIDING DOOR SIZE & LOCATION
Check your Engineering Plans and Bill of Materials for Side Wall Window size(s) & location(s).
Side Wall Glass Sliding Doors can be located anywhere between two sidewall columns, providing
they do not interfere with any bracing already installed in the side wall.

Glass Sliding Doors have a REVEAL or FIN protruding from the centre of the frame, which
extends for approximately 30mm.

Page 68 of 74

SIDE WALL GLASS SLIDING DOOR OPENING SIZE
Refer to the supplied manufacturers recommended installation material for
instructions on how to calculate the OPENING SIZE for the glass sliding door(s) (generally exactly
the same in width and height as the door itself, with a slight clearance allowance so as not to
break glass when installing into opening). Mark the opening in the desired location on the side
wall girts and slab for placement of Glass Sliding Door(s). Once marked, cut the opening width
from the side wall girts and complete/trim side wall sheeting around either side of the opening.

USED TO REINFORCE SIDE WALL GLASS SLIDING DOORS
If there is a side wall girt between the top of the sliding door and the eave purlin then the jambs
will suit this length. IF THERE IS NO GIRT ABOVE THE OPENING, (i.e. between the top of
sliding door and eave purlin) then the length of the jambs will be to the eave purlin. They are to be
attached to the SIDE WALL GIRT or EAVE PURLIN, whichever comes first.
Measure length of vertical opening from the SLAB to the top of the SIDE WALL GIRT ABOVE or
EAVE PURLIN to which the Side Wall Roller Door J ambs are to be attached. Side Wall Roller
Door J ambs are to be trimmed to this exact length. Measure the height of the SIDEWALL GIRT or
EAVE PURLIN and cut this amount out of the centre section of the top end of each Side Wall
Roller Door J amb as shown.

Page 69 of 74

A Base Cleat Bracket is attached to the bottom of Each Side Wall Roller Door
J amb. Fit L/H and R/H side doorjambs and screw the two upright (uncut) legs to
both sides of the SIDE WALL GIRT ABOVE or EAVE PURLIN using Framing Screws. Plumb the
jamb and drill holes in the base cleat and anchor bolt into position. Fix the door jambs at

SIDE WALL GLASS SLIDING DOOR HEADER
The height of door header is equivalent to the height of the door opening required. Refer to the
HEIGHT(s) for each Glass Sliding Door provided. Measure & mark the opening height for the
Roller Door onto the Side Wall Glass Sliding Door J ambs. Fit the Door Header (C Section)
between the jambs using Gable End Wall girt brackets and Framing Screws. Complete the
cladding around the door and trim to exact size.

ATTACHING SLIDING DOORS TO OPENING
Position Sliding Door into Opening and fasten the protruding fin to the purlins, girts, door jambs
and or wall sheets using Wall Screws or Rivets.

Page 70 of 74

For more information on installing the Side Wall Glass Sliding Door(s) and all
guidelines.

Page 71 of 74

GLASS SLIDING DOORS
suppl i ed wi th the Gl ass Sl i di ng Door(s) before proceedi ng wi th thi s Chapter.

Install ati on of GABLE END WALL Gl ass Sl i di ng Door(s) shoul d occur

GABLE END WALL GLASS SLIDING DOOR SIZE & LOCATION
Check your Engineering Plans and Bill of Materials for Gable End Wall Glass Sliding Door size(s)
& location(s).

Glass Sliding Doors have a REVEAL or FIN protruding from the centre of the frame, which
extends for approximately 30mm.

Page 72 of 74

GABLE END WALL GLASS SLIDING DOOR OPENING SIZE
Refer to the supplied manufacturers recommended installation material for
instructions on how to calculate the OPENING SIZE for the window (generally exactly the same in
width and height as the door itself, with a slight clearance allowance so as not to break glass
when installing into opening). Mark the opening in the desired location on the Gable End Wall girts
and Slab for placement of Glass Sliding Door(s). Once marked, cut the opening width from the
Gable End Wall girts and complete/trim side wall sheeting around either side of the opening.

GABLE END WALL ROLLER DOOR JAMBS
USED TO REINFORCE GABLE END WALL GLASS SLIDING DOORS
If there is an Gable End Wall girt between the top of the door and the rafter then the jambs will suit
this length. IF THERE IS NO GIRT ABOVE THE OPENING, (i.e. between the top of door and
rafter) then the length of the jambs will be to the rafter. The jamb is to be attached to the GABLE
END WALL GIRT or RAFTER, whichever comes first. Stand each Gable End Wall Roller Door
J amb vertically and align the lip of the jamb to the door opening width mark. Level the Gable End
Wall Roller Door J amb & mark the top of the GABLE END WALL GIRT or RAFTER (*Diagonal
Line*) and cut this amount out of two sides of the top end of each Gable End Wall Roller Door
J amb as shown.

Fit L/H and R/H Gable End Wall roller door jambs and screw the two upright (uncut) legs to both
sides of the GABLE END WALL GIRT ABOVE or RAFTER using Framing Screws.

Page 73 of 74

Drill holes in the base cleat and anchor bolt into position. Fix the door jambs at

GABLE END WALL GLASS SLIDING DOOR HEADER
A C Section is supplied to create the Glass Sliding Door Header. The height of the glass sliding
door header is equivalent to the height of the door itself. Fit the Glass Sliding Door Header
between the jambs and attach at either end to the door jambs with Gable End Wall Girt Brackets.

ATTACHING GABLE END WALL SLIDING DOOR TO OPENING
Position Sliding Door into Opening and fasten the protruding fin to the purlins, girts, door jambs
and or wall sheets using Wall Screws or Rivets.

Page 74 of 74

For more information on installing the Gable End Wall Glass Sliding Door(s) and all
guidelines.

Fair Dinkum Steel Buildings Recommended Installation Guide - Tilt Up Method

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