Design of Machine Elements - I

SRI SAIRAM COLLEGE OF ENGINEERING

SRI SAIRAM COLLEGE OF ENGINEERING.
USN 15ⅣIE54
Fifth Semester B.E. Degree Examination, Dec.2018/Jan.20l9

Design of Machine Elements - I
-l-ime:
3 hrs. Max. Marks: 80
Note: l. Answer any FIVE full questions, choosing ONE full question from each module.
2. Any missing dato may be suitably ossumed.
００ ■ ０ “ 一α 一‘ 璧Ｅ ∽ｏ一ｏ一” ０﹂一 ● ０
3. Use of design dota ltand book is permitted.
Module-l
I a. List the factors which -qovern the selection of appropriate material fbr a nrachine conlponent.
(05 l\larks)
b. A stepped shaft u'ith its diameter reduced for '2d' to 'd' has a fillct radius of 0.1d.
・∽０ ∞ Ｏ α
Determine the diameters of the shaft and the radius of the fillet to transmit a power of 65
一〓 ´′ ．〇い＝
KW at a rated speed of 1440 rpm lirniting the shear stress induced to 60 MPa. (ll Ntarks)
ν “ ” 一ｏ
¨〓〓 “Ｆ一
OR
∞＋Ｎ寸
︼一
2 a. Define stress concentration and shou' hou- stress concentration can be reduced lbr two
examples with neat sketches.
．¨ Ｏ
(06l\tarks)
ｏ﹄ｏ〓一口ｏ
b.
ｒ一
A cantilever beam of rectangular cross section u,ith a depth of 150 rnm is sub.iected to an
ｏ一〓﹄＞ ′ ∽“ ｏ﹁ ” コす０﹂ｏ＼０〓 ” ﹄〇一” コ一” ンＯ〇一一” ０。 α ” ．Ｃｏ﹁ “ ０に３一 ● 一 ¨﹂ｏ ∞ Ｃ〓 “ ｏン０﹂ン二 ´ヽＮ
axialtensile load of 40 kN and a transverse load of 50 kN acting downwards at the tiee end
∽ｏ ⊆ 〓 ∽∽ｏ﹂ｏ一ｏｒＯ “ “ 一つヽ
of 600 mm length beam. The material of the beam has allowable tensile stress of 100 N4Pa.
Determine the width of rectangular section of the beam. (10 Ntarks)
Module-2
3 a. Derive an expression for impact stress induced in a member subjected to axial load.
(06 Marks)
‘ ‘ ﹂０＾〓﹄ｏ ∽ 一● 。Ｆパ︶０ ´ 一０＞ ′∽ 〓 ” 一● ０＾ ∞ Ｅ〓ｏ一α Ｆ一ｏｏＣ︵︶
b. A piston rod of steam engine is subjected to a completely reversed axial load of 50 kN. l'he
material of rod has an yield normal stress of 310 Nlmm2 and endurance stress ol
289 N/mm2. Assumin-e load tactor of 0.7. size factor as I and surlace llnish factor as l.
Determine the diameter of rod. Choose fbctor of safety' as 2. ( l0 \l:rrks)
OR
・
4 a. Derive Soderberg's relation for a member subjected to fatigue loading. (06 Marks)
b. A beam of 400 mm depth I-section is resting on two supports 5m apart. It is [oaded by a
weight of 8 kN fblling through a height of 20 mm and striking the beam at nrid poinr.
Moment of inertial of the section is l2 x 107 mma. Take E = 2 . 105 N/mnr2. Determine:
i) Impact factor ii) Instantaneous maximum strcss
iii) Instantaneous maximum deflection iv) Instantaneous maximum load. (t0 N{arks)
、
Module-3
。
5
一 ¨ ｏ一０フ´ 一〓 “ ︸ ¨ｏ。口〓
A shaft mounted betw'een bearings 1.2 m apart receives a power of 20 KW at 1000 rprn
through a pulley 600 nun diameter located 400 mm front the left bearing fiom another
pulley directly belor.v it. The po\4'er is delivered through a pinion of 200 mm dianreter
located 700 mm fiom the left bearing to another gear in front of it. -fhe shaft rotates
clockwise when viewed throu-eh the left bearing. The belt has a ratio of tensions of 2.5 and
the gears are of 20o pressure angle. The rveieht of the pulley is 500 N and that of the gear is
200 N. Determine the diameter of shaft. The rnaterial of the shaft has design shear stress of
60 MPa. Choose Ku : 1.5. K1 : 1.0. (16 Marks)
I of3
SRI SAIRAM COLLEGE OF ENGINEERING. ,r*rrn
OR
6 a. Design a cotter joint to join two round rods capable of sustaining an axial load
of 100 kN.
The material of the joint has design tensile stress 100 N/mm2. crushing
stress : N/rlm2 and shear stress : 60 N/mm2.
150 (08 Marks)
b. A cast iron flange coupling is used to connect two shafts of 80 mm diameter. The shaft runs
at 250 rpm and transmits a torqLre of 2500 N-m. The permissible shear stress for shaft
material and bolt materials is 50 MPa and permissible shear stress for tlange is 20 MPa.
Design the bolts and the llange. Also select suitable key for the coupling. Take allowable
nornral strcss for bolt as 100 MPa. (08 Marks)
Module-4
7 a. Design a double riveted butt joint rvith two cover plates forthe longitudinal seam of a boiler
shell 1.5 nr in diameter subjected to a steam pressure of 0.95 N/mm2. Assume an efficiency
of 72o/o, allowable tensile stress in the plate of 90^ N/mnr2, crushing stress of 140 N/mm2 and
N/mm2.
an allor.r'able shear stress in the rivet of 50 (08 Marks)
b. Determine the size of weld required fbr an eccentrically loaded weld as shown in Fig.Q7(b).
The allori'able stress in the rveld is 75 MPa.
30kだ
包写
トー
lSOt"za
ig・ Q/(b) (08 Marks)

「Fig.Q7(b)
OR
8 a. TⅥ :o lengths of a nat tic barね r a bridge structurc of 250 mrn widc and 18 mnl thick arc
conncctcd by a diamond joint、 7ith equal cover plates O■ ‐ elher side.Design the joint
complctcly working stresses br the nlaterial ofthe bar are 100 ⅣIPa in tension,70 MPain
shear and 160 MPa in crushing. (08 Marks)
b. One end of a rectangular bar of cross section 120 mm x 70 mm is u,elded to a vertical
sllpporl by four trllet welds along its circumference. A steady transverse load of l0 kN is
applied at the free end of the bar of length 160 nrm and is parallel to 120 mm side.
Determine the size ofrveld. if the allorvable stress in the material is limited to ll5 MPa.
(08 Ntarks)
Module-5
9 a. A bracket is fixed to the rvall by means of four bolts and loaded as shown in Fig.Q9(a).
Calculate the size of bolts if the load is l0 kN and allowable shear stress inthe bolt material
is 40 MPa.
■ 脇︱上
―
①午
一
回
03 0
Fig.Q9(a) (08 }larks)
2 of3
r5ME54
b. A square threaded power screw has a nomirral diameter of 30 mm and a pitch ol'6 mrn rvith
double threads. The load on the screw' is 6 kN and the mean diameter of the thrust collar is
40 mm. the coefficient of friction fbr the screw is 0. I and the collar is 0.09. Determine:
i) Torque required to raise and lorver the scre'uv rvith load
ii) Overall efficiency (08 N,tarks)
OR
10 A screw jack is to lift a load of 80 kN through a height of 400 mm ultinrate strength of screw
N/nrml ind
material in tension and conrpression is 200 N/nrmr Nimnrr. l'he
and in shear 120 Nimm2. I'he matcrial lor
the nut is phosphor bronze fbr u,hich the ultimate strength is 100 N/mmr in tension and
.o,rpr.rsion and 80
90 N/mnr2 in compression 80 N/ntnt2 in shear. The bearing Dressure between the nut and
bearine pressure
the screw is not to exceed 18 ign the screw and nut and check for stresses. Take
FOS - 2. $ - 0. l-1. Dcsign overload. (16 llarks)
*****
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3 of3
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▼
ヽ
USN 10ME52
Fifth Semester B.E. Degree Examination, Dec.2018/Jan.20l9

Time: 3 hrs. Max. Marks: 100
Note: l. Answer FIVE full questions, selecting sl leasl TWO questions from each part.
2. Use of Design Data hand book is permitted
PART - A
．
I a. Draw the engineering stress - strain diagram and explain all the salient point marked on it.
００３０に﹄Ｑ一
(10 Marks)
b. A point in a structural member subjected to plane stress is shown in Fig Ql(b).Determine
“Я︼ ∽” Ｏｏ一●０﹄一〇０一〓＞′ ．
the following :
D Normal and tangential stress intensities on a plane inclined at 45"

. ii) Principal stress and their directions. (10 Marks)
・∽０∞に０〓ＣＣ一
Ｏい＝ ∞＋べヾ．
ｏ “Ｃ¨Ｃ一“日ｏ■ ｏ〓︺〓ｏ ∽ｏ目〓 ∽∽ｏ■０ ¨
“０〓０〓一一
Fig Ql(b)
﹄＞′ ∽ＣＯ写“●σＯ﹄ＯヽＯＣｏ﹂〇一“●一
2 a. Define factor of safety and list four factors to be considered in thc sclcction of factor of
safbty. (04ル larks)
b. Determine the torque transmitted t by the stepped shalt shown in Fig Q2(b).IfthC maximum
●ＣＯ““一
shear stress is limited to 60MPa (08ル larks)

０を′“■ｏヽ〓﹄Ｏ∽︼
“＞Ｏ〇一一
“０。Ｑに，
●ＱＥ００・
Fig e2(b)
c.
ＣＯ〓●ＯＣ〓〓０〇一﹂ｏ “●〓‘０ンｏ﹄、Ｃ´ヽ．
An unknown weight falls thtough l0mm on a collar rigidly attached to the lower end of a
∽︼ｏ＞′∽Ｅ“ ﹄う０バ “⊆〓ｏ一
vertical bar 3m long and 600mm2 in section. The maximum instantaneous extension is 2mm.
What is the corresponding stress and the value of unknown rveight. Take E,:206GPa.
(08 Marks)
A steel cantilever member shown in Fig Q3 is subjected to an axial load that varies fiom
500N compression to 1000N tension and to a transverse load at its free end that varies from
。日ｏｏＬ︵︶・一一ｏ一ｏフ︻一〓”〓００“〓
l00N up and 200N down. Determine the required diameter of the section using a factor of
safety 2. The strength properties of the material are ou : 550MPa. o. : 480Mpa.
o-r :270MPa. Neglect the column action and notch effect. (20 Marks)
Ｎ
:oo N
勁 ■ lι つON
劃
郷一監■
"・
Fig Q3
l of2
_ 10MEジ
4 a. Exphh ttc tDes ofstresscs to bc consdered br dcs砲 1.ol"lS WLh statに Юadhg.
・￨‐ (10∼ larks)
b. An M 20× 2 steel boL of100mm longヽ suttccted tO1lmpact 10ad.Thc energy absorbed by
the bolt is 2 N― m.
1)Detcrminc thc stress in the shank ofthelbOl fthereぉ no threadcd po■ bn between
‐
the nut and the bolt head.
iD Determine the stress in the shank ictheentic lcngth Ofthe b91t棘 s threaded
Take E for steel=206.8 GPA. ■ (10 Marks)
PART _ B
5 A shaft 600mm between bearings supports a 500mm diameter pulley 250mm to the right of
the left hand bearing and the belt derives a pulley directly below another pulley 380mm dia
is located l30mm to the right of the right hand bearing and the belt is driven from a pulley to
the right horizontally'. The coefficient of friction is 0.3 maximum tension in the belt is
5500N. Find the shaft diameter, the permissible normal and shear stresses are 56MPa and
42MPa respectively. Angle of wrap of belt on each pulley is 180'. (20 Marks)
a. Design a Knuckle joint to connect two mild steel rods to sustain an axial pull of l50kN. The
pin and the rods are made of same ntaterial. Take working stresses in the material as 80MPa
in tension, 40MPa in shear and l2OMPa in crushing. (t0 Marks)
b. Find the length and thickness of a sunk key for shaft of 100mm diameter. Assume that the
shear resistance of the material ofthe key is the same as that of the shaft. Take the width of
the key as 25mm and the shear stress is equal to 0.4 times the crushing stress. (10 Marks)
a. Explain in briel. the failures of Riveted joints. (t0 Marks)

b. The Fig Q7(b) shows as horizontal steel bar l2mm thick, loaded in tension and welded to a
vertical suppoft. Find the load p that will induce a shear stress of 60MPa in the welds.
Fig Q7(b) (10 Marks)
8 a. Derive an e4pression for maximurn efficiency of a square threaded screw and show that for
self locking screw the efficiency is always < 50%. (10 Marks)
b. A double threaded power screw with trapezoidal ISO thread is used to raise a load of 300kN.
The nominal diameter is l00mm and the pitch is l2mm. Take coefficient of friction is 0.15.
Neglecting collar friction. Find:
i) Torque required to raise the load

ii) Torque required to lower the load
iii) Efficiency of the screw. (10 Marks)
*****
2 of2
SRI SAI RAM COLLEGE OF ENGINEERING
SRI SAI RAM COLLEGE OF ENGINEERING
SHIRDI SAI ENGINEERING COLLEGE
SHIRDI SAI ENGINEERING COLLEGE1
SHIRDI SAI ENGINEERING COLLEGE2
SHIRDI SAI ENGG COLLEGE
Fifth Semester B.E. Degree Examination, May/June 2010

Note: l.Answer any FIVE full questions, selecting

at least TWO questions from each part.
2. Use of design data hand book is permitted.
a. Sketch and explain, biaxial and tri-axial stresses, stress tensor and principal stresses.
(06 Marks)
b. The state of stress at a point in a structural member is shown in Fig.Q 1(b). The tensile
principal stress is known to be 84 N/mm2• Determine i) the maximum shearing stress at the
point and orientation of its plane ii) the shearing stress 'txy . (10 Marks)
Fig.Ql(b)
c. Briefly discuss the factors influencing the selection of suitable material for machine element.
(04 Marks)
a. A round rod of diameter 30mm is to sustain an axial compressive load of 20 kN and twisting
moment of 1.5 kN.m. The rod is made of carbon steel C40 (ayt=328.6 MPa). Determine the
factor of safety as per following theories of failure:
i) Maximum principal strain theory.
ii) Maximum elastic strain energy theory. (08 Marks)
b. A flat plate subjected to a tensile force of 5 kN is shown in Fig.Q2(b). The plate material is
grey cost iron having au value of 200 MPa. Determine the thickness of the plate. Factor of
safety is 2.5 (08 Marks)
I
[3 1
Fig.Q2(b)
I
i j 0
c. Determine the maximum torsional impact that can withstand, without permanent
deformation by a 100mm cylindrical shaft 5 m long and made of SAE 1045 annealed steel
('ty = 180 MPa and G = 82 GPa). Factor of safety = 3. (04 Marks)
3 a. Derive the Soderberg's equation

~ =crm + Kf cra
N cry A.B.C.cr
I
en
where A is surface finish factor, B is size factor and C is the load factor. (06 Marks)
b. A hot rolled steel shaft is subjected to a torsional moment that varies from 330 Nm
(clockwise) to 110 Nm (counter clockwise) as the applied bending moment at the critical
section varies from +440 Nm to -220 Nm. The shaft is of uniform cross section and no key
way is present at the critical section. Determine the required shaft diameter. The material has
an ultimate strength of 550 MPa and yield strength of 410 MFa. Take the endurance limit as
half the ultimate strength, factor of safety = 2, size factor of 0.85 and a surface finish factor
of 0.62. (14 Marks)
4 a. An M20x2 steel bolt, 100mm long is subjected to an impact load. The energy absorbed by .
the bolt is 2 N.m. Take E = 206 GPa.
i) Determine the stress in the shank of the bolt if there is no threaded portion between
the nut and the bolt head.
ii) Determine the stress in the shank if the entire length of the bolt is threaded. (08 Marks)
b. Determine the size of the bolts for the loaded bracket shown in Fig.Q4(b), if the allowable
tensile stress in the bolt material is limited to 80 MPa. (12 Marks)
50
tl
l(I
-B- I ~-
I
.,._t 0
e
··T
-dr
t
0
0
I I 0
I.C\
A A
5 A power transmission shaft 1800 mm long, is supported at two points A and B. Whereas A is at
a distance of 300 mm from the left extreme end of the shaft, B is at the right extreme end. A
power of 50 kN is received at 500 rpm, through a gear drive located at the left extreme end of
the shaft. The gear mounted on the shaft here, has a pitch diameter of 300 mm and weighs
700 N. The driver gear is located exactly behind. 30 kW of this power is given out through a belt
drive located at a distance of 600 mm from the left support. The pulley mounted on the shaft has
a diameter of 400 mm and weighs 1000N. The belt is directed towards the observer below the
horizontal and inclined 45° to it. The ratio of belt tensions is 3. The remaining power is given
out through a gear drive located at a distance of 400 mm from the right support. The driver gear
has a pitch diameter of 200 mm and weighs 500 N. The driven gear is located exactly above.
Selecting C40 steel (cry = 328.6 MPa) and assuming factor of safety 3, determine the diameter of
a solid shaft for the purpose. Take kb = 1.75 ; kt = 1.5 & pressure angle ~ = 20° for both the
gears. (20 Marks)
20f3
6 a. Design a protected type cast iron flange coupling for a steel shaft transmitting 30 kW at
200 rpm. The allowable shear stress in the shaft and key material is 40 MPa. The maximwn
torque transmitted to be 20% greater than the full load torque. The allowable shear stress in
the bolt is 60 MPa and allowable shear stress in the flange is 40 MPa. (10 Marks)
b. Design a sleeve type cotter joint, to connect two tie rods, subjected to an axial pull of 60 kN.
The allowable stresses of C30 material used for the rods and cotters are crt = 65 N/mm2;
crc = 75 N/mm2; 't = 35 N/mm2; cast steel used for the sleeve has the allowable stresses
2 2 2
crt = 70 N/mm ; crc = 110 N/mm ; 't = 45 N/mm . (10 Marks)
7 a. The lengths of a flat tie bar, 15mm thick, are connected by a butt joint with equal cover
plates on either side. If 400 kN is acting on the tie bar, design the joint, such that the section
of the bar is not reduced by more than one rivet hole. Working stresses for the material of
the bar are 85 MPa in tension, 60 MPa in shear and 110 MPa in crushing. (10 Marks)
b. A 16mm thick plate is welded to a vertical support by two fillet welds as shown in
Fig.Q7(b). Determine the size of weld, if the permissible shear stress for the weld material is
75 MPa. (10 Marks)
'20 KN
~
Fig.Q7(b)
8 a. Explain self locking and overhauling in power screws. (04 Marks)
b. A screw jack is to lift a load of 80 kN through a height of 400 mm. Ultimate strengths of
screw material in tension and compression are 200 N/mm2 and in shear it is 120 N/mm2. The
material for the nut is phosphor bronze for which the ultimate strength is 100 N/mm2 in
tension, 90 N/mm2 in compression and 80 N/mm2 in shear. The bearing pressure between
the nut and the screw is not to exceed 18 N/mm2. Design the screw and the nut and check for
the stresses. Take FOS = 2. Assume 25% overload for the screw rod design.

Design of Machine Elements - I

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SRI SAIRAM COLLEGE OF ENGINEERING

SRI SAIRAM COLLEGE OF ENGINEERING

Fifth Semester B.E. Degree Examination, Dec.2018/Jan.20l9

3. Use of design dota ltand book is permitted.

ig・ Q/(b) (08 Marks)

Fifth Semester B.E. Degree Examination, Dec.2018/Jan.20l9

D Normal and tangential stress intensities on a plane inclined at 45"

shear stress is limited to 60MPa (08ル larks)

a. Explain in briel. the failures of Riveted joints. (t0 Marks)

Fig Q7(b) (10 Marks)

i) Torque required to raise the load

Fifth Semester B.E. Degree Examination, May/June 2010

Note: l.Answer any FIVE full questions, selecting

3 a. Derive the Soderberg's equation

8 a. Explain self locking and overhauling in power screws. (04 Marks)

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