Step 1

With the cartridge facing with developer

roller towards you and cartridge label up,
remove the four Phillip screws from the
top cover. (Photo 1)
Photo 1
Photo 2
Photo 3
CLP500_550_510TECH
Step 2
Rotate the cartridge right with the
larger developer roller drive gear facing
you. Remove the Phillip screw located in
the right bottom. Gently pry up and
remove the cover. (Photo 2)
Step 3
Turn the cartridge so the fill cap end is
facing you. Pry off the black developer
gear end cap. Remove all three white
gears and the developer gear spacer,
taking note of orientation. (Photo 3)
E-mail: info@futuregraphicsllc.com Website: www.futuregraphicsllc.com
US 1 800 394.9900
Intl +1 818 837.8100
FAX 1 800 394.9910
Intl +1 818 838.7047
DALLAS, USA
US 1 877 499.4989
Intl +1 972 840.4989
FAX 1 877 774.1750
Intl +1 972 840.1750
ATLANTA, USA
US 1 877 676.4223
Intl +1 770 516.9488
FAX 1 877 337.7976
Intl +1 770 516.7794
MIAMI, USA
US 1 800 595.429
Intl +1 305 594.3396
FAX 1 800 522.8640
Intl +1 305 594.3309
SANFORD,USA
US 1 800 786.9049
Intl +1 919 775.4584
FAX 1 800 786.9049
Intl +1 919 775.4584
TORONTO, CAN
CAN 1 877 848.0818
Intl +1 905 712.9501
FAX 1 877 772.6773
Intl +1 905 712.9502
NEW YORK, USA
US 1 800 431.7884
Intl +1 631 345.0121
FAX 1 800 431.8812
Intl +1 631345.0690
SYDNEY, AUS
AUS 1 800 003.100
Intl +62 02 9648.2630
FAX 1800 004.302
Intl +62 02 9548.2635
BUENOS AIRES, ARG
ARG 0810 444.2656
Intl +011 4583.5900
FAX +011 4584.3100
MONTEVIDEO,URY
URY 02 902.7206
Intl +5982 900.8358
FAX +5982 908.3816
JOHANNESBURG, S.A.
S.A. +27 11 974.6155
FAX +27 11 974.3593
MELBOURNE, AUS
AUS 1 800 003. 100
Intl +62 03 9561.8102
FAX 1 800 004.302
Intl +62 03 9561-7751
CORPORATE
LOS ANGELES, USA
CLP-500, 500N
CLP-550, 550N
CLP-510, 510N
CLP-511, 515, 560, 560N
CLP-500D5C Cyan Toner Yield @ 5%: 5,000pgs
CLP-500D5M Magenta Toner Yield @ 5%: 5,000pgs
CLP-500D5Y Yellow Toner Yield @ 5%: 5,000pgs
CLP-500D7K Black Toner Yield @ 5%: 7,000pgs
CLP-510D5C Cyan Toner Yield @ 5%: 5,000pgs
CLP-510D5M Magenta Toner Yield @ 5%: 5,000pgs
CLP-510D5Y Yellow Toner Yield @ 5%: 5,000pgs
CLP-510D7K Black Toner Yield @ 5%: 7,000pgs
CLP-510D2C Cyan Toner Yield @ 5%: 2,000pgs
CLP-510D2M Magenta Toner Yield @ 5%: 2,000pgs
CLP-510D2Y Yellow Toner Yield @ 5%: 2,000pgs
CLP-510D2K Black Toner Yield @ 5%: 3,000pgs
Tools:
Needlenose Pliers
#2 Phillips head screw driver
Small flat blade screw driver
Supplies:
Toner
Swabs
Lint Free Cloth
Technical Instructions Printers OEM Info Tools & Supplies 1
Step 7
Pry off the black developer roller gear end
cap. Remove the small flat washer, white
developer roller drive gear and developer
gear spacer. (Photo 7)
Step 8
Rotate the cartridge so that the developer
roller is facing you. Carefully pull the left
side of the developer roller shaft outward
enough to clear the housing. Once clear,
pull the developer roller towards the left
and remove (be careful not to scratch the
developer roller surface). Note that there
are thin Mylar type washers on both sides
of the developer roller shaft -- dont lose
them! (Photo 8)
Photo 6
Photo 7
Photo 8
2 Samsung CLP500/550/510 Technical Instructions
Photo 4
Photo 5
Step 6 Optional
Remove the two Phillip screws that hold
the gear train plate in place. The gears are
now easily removed. Only the gear on the
developer roller needs to be removed in
order to remove the developer roller drive
gear. (Photo 6) NOTE: Mark gear order for
easy reassemble.
Step 4
Remove the e clip from the developer
roller shaft and the bushing insert.
(Photo 4)
Step 5 Optional
Rotate the cartridge to the opposite side
with the developer bias circuit board fac-
ing you. Remove the three Phillip screws
on the circuit board and remove both the
contact and board. (Photo 5)
Notes
Photo 9
Photo 10
Samsung CLP500/550/510 Technical Instructions
Step 9
Rotate the cartridge so that the fill plug
is facing you and remove. Clean out any
remaining toner from the reservoir.
(Photo 9)
Step 10
Taking the cleaned developer roller install
it back into the cartridge with the longer
shaft towards the gear set keeping it level.
Take care that the thin Mylar washers set
properly and do not get damaged.
(Photo 10)
Notes
Photo 11
Step 11
Turn the cartridge so that the gear train
side is facing you. Reinstall the developer
roller gear spacer, white developer roller
drive gear and washer. Press on the black
developer roller gear end cap.
(Photo 11)
Step 12
Replace the one white gear that was
removed from the gear train, the gear
train plate, developer bias circuit board
and contact. The gear train plate requires
two Phillip screws and the developer bias
board and contact require three.
(Photo 12)
Photo 12
Photo 13
Step 13
Rotate the cartridge to the opposite end
and reinstall the bushing, e clip, devel-
oper roller gear spacer and the three white
gears. Press on the black developer gear
end cap.
(Photo 13)
4 Samsung CLP500/550/510 Technical Instructions
E-mail: info@futuregraphicsllc.com Website: www.futuregraphicsllc.com
Photo 16
Step 14
Fill the cartridge with toner and replace
the fill cap.
(Photo 14)
Photo 14
Step 15
Replace the cover back onto the cartridge
and reinstall the five Phillip screws.
(Photo 15 & 16)
Photo 15
The Samsung CLP-500, CLP-500N, CLP-550 and
CLP-550N are color laser printers designed for businesses in
the small to medium size range. The printers offer up to
5ppm color and 21ppm black and white with print resolution
up to 1200 dpi. The printers include automatic built in
duplexing, Hi-Speed USB connectivity and have options
such as 500 sheet paper handling and network connectivity.
Supplies for the printers come with starter toners, black at
2,000 pages and 1,500 for the color. Included are the waste
toner container (3,000 pages), Imaging unit (50K/12K pages
Black/Color) and the transfer belt (50K/12K pages
Black/Color). Replacement toner cartridges are rated at black
7,000 pages and color 5,000 pages with the asterisk usage
conditions and print patterns may cause results to vary.
Future Graphics (FG) is a distributor of compatible replacement parts and products for imagining equipment.
None of FG's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FG and any OEM.
CLPCRSTECH_ver.2
www. f ut uregraphi csl l c. com
Photo 2 CLP500RESET
Photo 1
1
CLP-500 Cartridge Reset System
Installation Instructions
Attention: The following procedure requires
experience in soldering electronic components.
Step 2
Hold the Cartridge Contacts Assembly in a vise or
similar clamping device.
(See Photo 2)
Tool Requirements:
Small Blade Screw Driver
Needle Nose Pliers
Small Vise
Soldering Iron 600F to 800F temperature range,
Conical tip recommended.
Silver Solder
Step 1
Using a small blade screw driver, carefully remove
the Cartridge Contacts Assembly from the side of
the cartridge.
(See Photo 1)
Photo 3
PIN 3
PIN 1
Step 3
Remove the component soldered to the two outside contact tabs
(pins 1 and 3).
Holding the wire with needlenose pliers on one side of the contact
tab, apply the heated solder iron onto the other side of the tab. As
the solder melts, gently pull the wire with the needle nose pliers.
Warning: DO NOT OVER HEAT the tab because the plastic
housing is very easily melted.
Repeat above instructions on the other outside contact tab.
(See Photo 3)
REV. 10/02/05
CLPCRSTECH_ver.2
www. f ut uregraphi csl l c. com 2
CLP-500 Cartridge Reset System
Installation Instructions
Photo 7 Photo 4
Photo 5
Step 7
(Optional) Solder connectors to the contact tabs.
Warning: DO NOT OVER HEAT the tab because
the plastic housing is very easily melted.
(See Photo 6)
Step 4
Use solder iron to smooth and minimize the remain-
ing solder on the contact tabs.
Warning: DO NOT OVER HEAT the tab because
the plastic housing is very easily melted.
(See Photo 4)
Step 5
Check tightness of connectors on the tabs.
If loose, remove assembly from the tabs.
Use needlenose pliers to tighten connector gap
and reinstall onto the tabs.
(See Photo 5)
Photo 6
Step 6
Install Cartridge Reset System onto the two out-
side contact tabs. (See Photo 6)
Photo 8
Step 8
Reinstall Cartridge Contacts Assembly onto the car-
tridge.
(See Photo 8)
Need trustworthy, detailed Technical Instructions
for another engine?
Vi si t : www. f ut uregr aphi csl l c. com
Future Graphics (FG) is a distributor of compatible replacement parts and
products for imagining equipment. None of FG's products are genuine
OEM replacement parts and no affiliation or sponsorship is to be implied
between FG and any OEM.
CLP510CHIPTECH
www. f ut uregraphi csl l c. com
Photo 2 CLP-510 Chip Board
Photo 1
1
CLP-510 Chip Replacement Procedure
Installation Instructions
Attention: The following procedure requires
experience in soldering electronic components. Step 2
Hold the Cartridge Contacts Assembly in a vise or
similar clamping device.
(See Photo 2)
Tool Requirements:
Small Blade Screw Driver
Needle Nose Pliers
Small Vise
Soldering Iron 600F to 800F temperature range,
Conical tip recommended.
Silver Solder
Solder-Wick
Step 1
Using a small blade screw driver, carefully remove
the Cartridge Contacts Assembly from the side of
the cartridge.
(See Photo 1)
Photo 3
CONTACT TAB 3
CONTACT TAB 1
Step 3
Using the solder removal device and soldering iron,
remove all solder holding the Chip Board to the con-
tact tabs. Using a needle nose pliers, gently pull the
Chip Board from the contact tabs.
(See Photo 3)
If the Chip Board is still attached to the contact tabs,
reheating the contact tab with soldering iron and
gently pull with the needle nose pliers.
(See Photo 4)
Warning: DO NOT OVER HEAT the tab because the
plastic housing is very easily melted.
REV. 10/31/05
Part Numbers:
CLP510CHIPK
CLP510CHIPM
CLP510CHIPC
CLP510CHIPY
CLP510CHIPTECH
www. f ut uregraphi csl l c. com 2
Photo 4
Photo 5
Step 4
Position CLP-510 Chip Board notched area
closest to the contacts. Solder contact tabs to the
Chip Board. (See Photo 5)
Warning: DO NOT OVER HEAT the tab because
the plastic housing is very easily melted.
Photo 6
Step 5
Reinstall Cartridge Contacts Assembly onto the
cartridge.
(See Photo 6)
Need trustworthy, detailed Technical Instructions
for another engine?
Vi si t : www. f ut uregr aphi csl l c. com
Future Graphics (FG) is a distributor of compatible replacement parts and
products for imagining equipment. None of FG's products are genuine
OEM replacement parts and no affiliation or sponsorship is to be implied
between FG and any OEM.
REV. 10/31/05
CLP-510 Chip Replacement Procedure
Installation Instructions