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Wire Description Connector Location

Wire Wire
Description
Wire Wire
Description Connectors
Machine Harness And/Or Schematic
Connectors
Machine Harness And/Or Schematic SENR5813
Number Color Number Color Location Components Location Location Components Location
Monitoring Circuits (Cont'd)
February 1993
Power Circuits
E - 9R-8633 E - 9R-8633
101 RD BAT 447 PK FUEL LEVEL GAGE C B-7 C B-8
H - 9R-8623 H - 9R-8623
12 Contacts
102 BU HD LMP 450 YL TACH SENDER (+) E - 9R-8633 E - 9R-8633
C B-8 4 Contacts 2 A-9
H - 9R-8623 KK - 9R-9568
103 YL AUX CKT 483 BR BRAKE FLUID LEVEL
1 E
D - 9R-8621 E - 9R-8633
105 BR KEY SW Accessory Circuits B-4 3 F-9
E - 9R-8633 KK - 9R-9568
109 OR ALT OUTPUT (+) TERM. 500 BR WIPER - FRONT (PARK) E - 9R-8633
112 PU MAIN POWER RELAY OUTPUT 501 GN WIPER - FRONT (LO)
8 Contacts * Diode As.
D-5

E - 9R-8633
113 OR OPR MON PANEL B+ SWITCHED 502 OR WIPER - FRONT (HI) D E-4
L - 9R-8624
116 BR AUX CKT 503 BR WIPER - REAR (PARK)
A -9R-9554
C B-7
118 GY AUX CKT 504 YL WIPER - REAR (LO) K -9R-9555
A - 9R-9554
119 PK AUX CKT 505 BU WIPER - REAR (HI)
* Front Wiper Motor
D-3
120 YL AUX CKT 506 PU WASHER FRONT
A - 9R-9554
121 YL BACKUP ALARM TO LAMP 513 OR
A/C COMPRESSOR/REFRIGERANT * Rear Wiper Motor (Upper)
E-9
PRESS. SW
B - 9R-8620
122 BU AUX CKT 515 GY BLOWER MOTOR (HI) C A-8
E - 9R-8633
6 Contacts
123 WH AUX CKT 516 GN BLOWER MOTOR (MEDIUM) E - 9R-8633
D E-2
124 GN A/C 517 BU BLOWER MOTOR (LO) F - 9R-8626

126 PK XMSN CONT 520 WH OPR A/C SW TO THERMOSTAT/FUSE E - 9R-8633


1 E A-4
G - 9R-8843
128 PK AUX CKT 521 YL A/C SW TO REFRIGERANT SW
E - 9R-8633
143 BR AUX CKT 522 WH A/C CLUTCH TO THERMOSTAT SW * Turn/Hazard Switch
E-3

157 YL AUX CKT 536 WH HAZARD SW TO TURN SW F-9R-8626


* Head/Position Turn Lamp
A-2,F-2
161 PK AUX CKT 552 WH FOUR WHEEL DRIVE SOL
* = Connector is located at the component.
194 GN AUX CKT 568 GN WARNING BUZZER TO DIODES
C = Connector is in right console.

416B, 426B, 428B, 436B and 438B


Ground Circuits 576 PK WIPER - AUX (LO) D = Connector is in front console/dash.
200 BK Main Chassis 577 PU WIPER - AUX (HI) E = Connector is in operator compartment - under floor plate.

Backhoe Loaders with European Cab


265 BK AUX A512 GN REAR INTERRUPT SW TO WIPER MOTOR
270 BK AUX Lighting Circuits

Electrical System
Basic Machine Circuits 603 PK ROTARY BEACON
303 BR KEY SW ACC POSITION 604 OR STOP LAMP
304 WH STARTER RELAY NO. I OUTPUT 605 YL TURN LAMP - LEFT
STARTER RELAY COIL TO NEUT START SW OR
306 GN 606 GY TURN LAMP - RIGHT
KEY SW
KEY SW TO NEUT START SW OR VMIS SENSOR
416B: 428B: 438B:
307 OR 607 PK FLOOD LAMP - FRONT

308 YL
MODULE
MAIN POWER RELAY COIL 608 GN FLOOD LAMP - REAR
8SG1-UP 7EJ1-UP 3KK1-UP
309
310
GY
PU
ALTERNATOR REGULATOR TERM.
START AID SW TO START AID SOL
610
611
OR
PU
HEAD LAMP BASIC
HEAD LAMP HI
Resistor, Sender and Solenoid Specifications 426B: 426B:
Part No. Component Description Resistance (Ohms)¹
321 BR BCKP ALARM LAMP TRAVEL ALARM 614 PU PARK/TAIL/DASH LAMP 8C4110 Resistor - Alternator 22 ± 1.1 5YJ1-UP 6MJ1-UP
TAIL/POSITION\LAMP - LEFT 7T3828 Resistor - Blower Motor Speed Overall 1.0 ± .1; Tap 0.5 ± .05
322 GY WARNING HORN (FORWARD) 617 BR
(ROAD PKG)/WIDTH
TAIL/POSITION LAMP - RIGHT 3E7703 Solenoid - A/C Clutch 3.5 ± 0.15
367 BU WARNING HORN (REAR) 618 YL
(ROAD PKG)/WIDTH 3E8620 Solenoid - Bucket Positioner 21.8 ± 1.0
372 GN STABILIZER LOCK VALVE RTN 619 GN HEAD LAMP LO 3E7507 Solenoid - Front Drive/Trans Neutralizer 7.7 ± .77
Monitoring Circuits 620 WH FLOOD LAMP - FRONT (ENG. FLOOD LAMP) 3E8621 Solenoid - Sideshift Lock 10.5
405 GY OPR MON OIL PRESS. (LO SETTING) 630 GY FLOOD LAMP REAR (ATTACH) ¹ At room temperature.
HEAD LAMP SW TO WORK/HEAD LAMP
406 PU OPR MON COOLANT TEMP 634 WH
JUMPER
415 GN OPR MON TEST SW Control Circuits
419 YL OPR MON PARKING BRAKE 737 GN SWITCHING GEAR CODE 5 FRONT
441 OR ENG COOLANT TEMP GAGE 762 YL BUCKET POSITIONER SOL SW
443 YL POWER TRAIN TEMP GAGE 766 GN XMSN DISCONNECT SOL
776 YL BRAKE RELEASE RELAY CONT Off Machine Switch Specification
Part No. Function Actuate Deactuate Contact Position
107.2 ± 2.8°C 93°C MIN Normally
6T2665 Coolant Temperature
(225 ± 5°F) (196°F MIN) Closed
234 kPa MAX 152 kPa MIN Normally
9D6888 Refrigerant Pressure
(34 psi MAX) (22 psi MIN) Open

© 1993 Caterpillar Printed in U.S.A.


All Rights Reserved

Component Location Electrical Schematic Symbols And Definitions Harness And Wire Electrical Schematic Symbols
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm - Backup B-9 1 Solenoid - Air Conditioner Clutch D-1 12 A AA 1 1
Alarm - Action D-5 A Solenoid - Bucket Positioner A-4 13 1 2 2
Alternator B-1 2 Solenoid - Engine Shutdown D-2 14
Typical representation of a Typical representation of a
Batteries F-5 3 Solenoid - Front Drive B-2 15
T
Deutsch connector. The Sure-Seal connector. The
Breaker - Running Lamp B-8 C Solenoid - Lift C-2 19 Plug Receptacle plug contains all sockets plugand receptacle contain
Coil - Start Aid B-2 7 Solenoid - Sideshift Lock C-9 1 Pressure Temperature Level Flow and the receptacle contains both pins and sockets.
Diode As. D-5 D Solenoid - Tilt D-1 21 Symbol Symbol Symbol Symbol 2 all pins.
Flasher C-7 D Solenoid - Transmission Neutralizer C-2 18E
3 6
Fuse - Holders C-9, E-5 C Switch - Backup Alarm/Parking Brake C-2 17E
Pin or Socket
Gauge - Converter Temperature D-8 B Switch - Beacon D-7 B
Number
Gauge - Coolant Temperature D-8 B Switch - Blower (A/C) E-5 A 2
12 26
5 14 22 4
Gauge - Fuel D-9 B Switch - Blower (Heater) D-4 A D 9 Wire, Cable, or Harness Component
Gauge - Tachometer D-9 B Switch - Brake Fluid Level C-4 27 A
27 15 21
Normally open switch that will close with an increase of a specific condition (temp-press-etc.). Assembly Identification Part Number
7
Horn - Forward A-1 4 Switch - Coolant Temperature D-2 20 18 1 8 2 Single Wire
17
23
20 Connector
Horn - Rear B-9 1 Switch - Dimmer D-5 A 3 19
B Normally open switch that is closed due to an applied condition, and will open again with a C A A AA 9X-1123
Meter - Service D-8 B Switch - Engine Oil Pressure D-2 22 13
C
specific decrease in that condition. 325-PK-14 1 325-PK-14
Meter - Volt D-8 B Switch - Forward Horn C-3 A 10

Motor - Blower (A/C) E-5 A Switch - Front Drive C-3 A


Pin Socket Wire
Motor - Blower (Heater) C-4 A Switch - Front Wiper C-6 B Color
Motor - Fan E-7 A Switch - Front Flood E-7 B Normally closed switch that will open with an increase of a specific condition.
Motor - Front Wiper E-3 A Switch - Head Lamp/Front Flood D-6 B
Motor - Rear Wiper (Lower) E-8 A Switch - Key Start C-7 B 2 200-BK-14
Motor - Rear Wiper (Upper) E-9 A Switch - Loader Lock C-5 13 2 3
Normally closed switch that is open due to an applied condition, and will close again
Motor - Starter E-2 5 Switch - Neutral/Start C-2 23 with a specific decrease in that condition. Circuit Number Wire
Identification Gauge
Motor - Windshield Washer F-3 6 Switch - Parking Brake D-5 A
Relay - ACC C-7 C Switch - Rear Flood Lamp E-7 B
A
Relay - A/C B-9 C Switch - Rear Horn D-8 A
The circle indicates that the component has screw terminals and a wire can be disconnected Electrical Schematic Symbols And Definitions
Relay - Cab C-9 C Switch - Rear Lower Wiper E-6 B
from it.
Relay - Lamp Check B-7 C Switch - Rear Upper Wiper C-6 B
Relay - Loader Lock C-7 C Switch - Refrigerant F-1 26 B
D 7
4
FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
Relay - Main C-8 C Switch - Return To Dig D-1 21 C 12
Relay - Start B-8 C Switch - Running Lamp D-6 B
27
14 20
9 21 No circle indicates that the wire cannot be disconnected from the component.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
17 2
Resistor - Alternator Field C-7 C Switch - Side Lock B-9 A 18 19 5 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
1
Resistor - Blower Motor Speed (A/C) E-5 A Switch - Start Aid D-7 B 13 8 22
1 23 26
10
Resistor - Blower Motor Speed (Heater) D- 4 A Switch - Thermostat D-5 A 15

Sender - Converter B-2 8 Switch - Turn Signal/Hazard E-3 A 3 6 SENDER - A component that is used with a temperature or pressure gauge. The sender
This indicates that the component has a wire connected to it that is connected to ground. measures the temperature or pressure. Its resistance changes to give an indication to the
Sender - Coolant Temperature C-1 9 Switches - Brake (Stop Light) D-4, E-4 27D
T gauge of the temperature or pressure.
Sender - Fuel A-6 10 Switches - Transmission Neutralizer B-6,C-S A
A = Components in operator compartment.
B = Components in operator compartment - Right console. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
C = Components on relay panel (inside right console).
This indicates that the component does not have a wire connected to ground. It is grounded It has a coil that makes an electromagnet when current flows through it. The electromagnet
D = Components in front console/dash.
by being fastened to the machine. can open or close the switch part of the relay.
E = Components in operator compartment - under floor plate.
Machine Harness Connector and Component Locations
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.

SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil


that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is


activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
9 8 7 6 5 4 3 2 1

B
608-GN 607-PK 607-PK 607-PK FLOOD
FLOOD L36 L36 LAMP
200-BK 620-WH 200-BK 200-BK
LAMP B 200-BK 200-BK B 9X-6853
9X-6853 200-BK 620-WH
L5 L5
B 200-BK BK-00
630-GY 200-BK FLOOD
WIRES THAT HAVE BATTERY VOLTAGE PANEL LAMP CIRCUIT. J M
FLOOD 200-BK 200-BK 620-WH LAMP
LAMP B BB B WHEN THE KEY SWITCH IS OFF. 9X-6853 F
200-BK POS NEG B
9X-6853 200-BK B
200-BK WIPER/WASHER CIRCUIT. WASHER 5
B B 200-BK WIRES THAT HAVE BATTERY VOLTAGE L5

RD-00
BOTTLE AS. HEAD/POSITION

BK-00
200-BK-16 619-GN 6 RD
B WHEN THE KEY SWITCH IS ON. HEATER AND AIR CONDITIONER CIRCUIT. BATTERY 9R-9844 TURN LAMP
200-BK 200-BK 2 BK
A 3T-5760 L28 3E-7584
611-PU 4 BU
TO CAB RD-00 LL 617-BR 3 WH
STARTING CIRCUIT. GROUND CIRCUIT. L5
M BK-00 MOTOR 506-PU 605-YL 1 YL
KK E J
F STOP/TAIL GAUGE CIRCUIT. TURN SIGNAL CIRCUIT.
AA BB 200-BK F
YL 2 617-BR POS NEG
LAMP OR 1 604-OR REFRIGERANT SW
9R-2385 BK-16 4 200-BK MONITOR CIRCUIT. START AID CIRCUIT. NOTE A
NOTE E 3 BATTERY 9D-6888
GY 605-YL
3T-5760
ALL DASHED LINES ARE ATTACHMENTS. R R

GG 603-PK-16 L57
521-YL
GG 200-BK-16 KK E 513-OR
YL 1 OPERATOR STATION OPERATOR STATION
603-PK-16

L29
200-BK-16

S OR 2 A
DOME L28
620-WH

T GY 3 102-BU WH
604-OR

608-GN
630-GY
617-BR
603-PK

200-BK

607-PK

200-BK
200-BK
605-YL

BK-16 4 200-BK 200-BK 200-BK BK LAMP


BEACON 200-BK 200-BK A 4M-3601
9R-8250 GG STOP/TAIL L26 L26
200-BK

611-PU

617-BR
619-GN

605-YL
200-BK
B LAMP L30 L30

L29
A RADIO

102-BU
92-2992 L A FUSE HOLDER 10A FUSE 3K-8782 L29
OR-14 119-PK 200-BK 610-OR-16
603-PK

GG NOTE D
GG 603-PK-16 H RD-14 102-BU 4K-5122 20A FUSE 8M-0546 200-BK-16 F E
L37

A
MOTOR L29 TURN/HAZARD SW 3
522-WH 618-YL 2 617-BR
FAN AS. 521-YL CC 10A CC 520-WH-12 617-BR 9X-9547 1 605-YL

119-PK
S 5D-2855
CC 605-YL 200-BK 3 200-BK-16
CONNECT HARNESS AS. GG TO L31 CC E 2 L29
120-YL-12 20A 124-GN-12 606-GY 610-OR-16 4 610-OR-16

BK-14

102-BU
HARNESS AS. B AND BEACON 9R-8250 1 L30
200-BK-12 605-YL 605-YL 3 OR-16 619-GN 5 618-YL
AS SHOWN BLOWER SW
606-GY 606-GY 2 YL-16 611-PU 6 606-GY
6P-3236
S 536-WH 1 WH-16 611-PU
BEACON 4 RD-16

619-GN

606-GY
611-PU

200-BK
618-YL
FIXED 9R-8250 119-PK 119-PK 536-WH 5 GN-16

L26
MAGNETIC 9X-8079 L33 L33 6 BK-16 4
CC E L
B 606-GY
1 L24 L24
603-PK 124-GN-12 606-GY 8
JJ 2 5
520-WH-12 605-YL 605-YL 7 200-BK
B+ 5 6
119-PK 517-BU-12 128-PK 128-PK 2 200-BK

501-GN

502-OR
118-GY
500-BR
503-BR

505-BU

102-BU

200-BK
119-PK
L37

504-YL
L37 L34 4 L23 L L1 L1
200-BK 516-GN-12 419-YL 419-YL 4 200-BK
L INTERMITTENT ADJ 3 TO L L 200-BK-12
E 119-PK 515-GY-12 406-PU 406-PU 5 E
GND H INTERMITTENT L35 CC PLATFORM V
200-BK JJ 119-PK 322-GY 322-GY 1
MOTOR L35 JJ
119-PK LOW 576-PK CC 113-OR 113-OR 3 L24
JJ H B B
L 503-BR HIGH 577-PU 577-PU 405-GY 405-GY 6
A L33 GROUND 1 H BRAKE SW
505-BU 200-BK H 2 620-WH-16 CC 6T-5925 304-WH-10
L31

RD-00
REAR UPPER H 1 504-YL JJ 157-YL REAR LOWER CC E L FRONT D
WIPER MOTOR MOTOR 3 WIPER SW L32 RESISTOR NOTE B L WIPER
BK-16 2 143-BR 143-BR A 605-YL

113-OR
405-GY

606-GY

322-GY
406-PU

143-BR
BLOWER

128-PK
419-YL
3E-7566 REAR LOWER 4 H 3T-6655 7T-3828 L25 3E-7394 G S
GN-16 4 447-PK 607-PK-16 3E-7501 552-WH 552-WH B N/C 200-BK
H 5 1 E AA
OPERATOR STATION

NOTE D L55 WIPER MOTOR L NOTE D 2 NOTE D


GY-16 6 443-YL 634-WH-16 607-PK-16 576-PK P W C E 3
9X-4530 6 H JJ CC COM LEFT TURN MTR BAT
BR-16 3 441-OR 610-OR-16 604-OR 604-OR L 109-OR-4
OR-16 5 200-BK 610-OR-16 MOTOR OR-14 515-GY-12 161-PK N/O IND LAMP D
200-BK BK-14 200-BK-12 122-BU-12 8M-6176 H

L27
L54 L55 L55 MOTOR MOTOR
200-BK FRONT
FLOOD L T
200-BK 483-BR 405-GY

161-PK
L34 STARTER
LAMP SW 200-BK-12 415-GN 113-OR

604-OR
123-WH H 200-BK-12 3E-7905

161-PK
2 1 H
123-WH 116-BR-16 REAR FLOOD 3E-7268 568-GN ENGINE OIL

483-BR
483-BR
123-WH LAMP SW L30 L30 PRESS LAMP
L43 L43

405-GY
406-PU
COOLANT 3E-7270 8M-6176 TO

200-BK-16
123-WH
1 E
123-WH

TEMP GAGE ATTACH L23 L23 N/C 2 FRAME

522-WH
123-WH

123-WH 608-GN-16 447-PK


H L55 E 3

GN-16

OR-16
L

BR-16
L45

BK-16

GY-16
3E-8535 116-BR-16 5 3E-7268 443-YL E COM 200-BK BK-00 BB D D
CONV LAMP 116-BR-12 441-OR THERMOSTAT SW 483-BR N/O 552-WH BK-00 BK-00 406-PU 200-BK

113-OR
113-OR
BRAKE SW
443-YL

LAMP TACHOMETER TEMP 8M-6176 630-GY-16 H H 3E-5465 M


4 CC 568-GN 6T-5925 RR 200-BK
8M-6176 3E-3507 GAGE H H 1 2 CC AWD LAMP COOLANT SW T
200-BK 450-YL 634-WH-16 568-GN NOTE B
H 3 6T-2665

4
6
3
5
1
2
450-YL 3E-8534 IGN 441-OR 568-GN 8M-6176
123-WH

H H A
LAMP 123-WH 630-GY-16 1 610-OR-16 DIODE AS. 406-PU
H H L44 H T
H SEND 608-GN-16 2 COSA HEADLAMP/ DIMMER SW 2V-9473 L 113-OR

501-GN

502-OR
8M-6176

118-GY
SIG 102-BU-16 568-GN

500-BR
200-BK
483-BR
K FRONT FLOOD 3E-7269

BK-00
IGN H 603-PK COSA 405-GY 419-YL ENGINE
HH GRD H LAMP SW NOTE D D SHUTDOWN
- + 102-BU-16 4 614-PU RUNNING 568-GN HEATER 308-YL TILT SOL
H SEND 3E-7269
116-BR-12

H 5 LAMP SW BLOWER PARK BRAKE RR SOLENOID VALVE GP

113-OR
614-PU 102-BU-16 614-PU 610-OR-16 200-BK-10 200-BK
614-PU

H NOTE F SW D 6I-1173 9T-5455


200-BK H BEACON SW H 3E-7268 E LAMP 200-BK 200-BK D
GRD
157-YL

H 614-PU 3E-7270 H 6P-3236 8M-6176 D D


200-BK-10 MM
123-WH 415-GN 200-BK
200-BK
200-BK
200-BK

123-WH H H 1 634-WH-16 2 1 F NOTE D D D L11


H 614-PU 603-PK 102-BU-16 619-GN 483-BR E 1 308-YL 1 BK
FUEL GAGE 2 F 3 L30 DIODE AS. L26 ENGINE
614-PU 450-YL 121-YL 102-BU-16 611-PU 415-GN 122-BU-12 L TO 270-BK 2 BK
H IGN 3E-8532 H 3 F 2V-9473 2 ENGINE OIL SW
H 2 102-BU-16 406-PU 113-OR
H
IGN 1 4 H V 5 D 7W-1238
614-PU LAMP H H 5 614-PU 415-GN 406-PU 405-GY
D SEND
8M-6176
H + -
H 102-BU-16 614-PU
F
611-PU 405-GY V 4 D
614-PU

OPERATOR STATION
LAMP SEND 6 V 3 COOLANT
614-PU 200-BK

405-GY
GRD
447-PK

308-YL
8M-6176 H SERVICE L45 L45 F TEMP LAMP L27 RETURN
GRD
450-YL

H VOLTMETER METER L52 L44 L44 HIGH BEAM ACTION 8M-6176 TO DIG SW
H 406-PU

516-GN-12
517-BU-12
IND LAMP ALARM

515-GY-12
200-BK 3E-8533 6T-7337 200-BK-10 101-0811
L54 L54 8M-6176 3E-6330 L
L52

200-BK E 606-GY 109-OR-4 C C


L53 L53 L43 L43

L6
200-BK BK-16 2 568-GN 200-BK 762-YL
L57
200-BK PARK RD-16 1 113-OR RIGHT TURN L57
367-PU BRAKE SW IND LAMP 200-BK
310-PU-16 HH JJ 6T-5925 8M-6176
FUSE L53 L34 V AIR
614-PU 200-BK 200-BK 2 V
H 2 1 H N/C 2 1 E 419-YL V

L2
HOLDER 515-GY-12 L CONDITIONER
614-PU 308-YL-16 200-BK 119-PK 1 113-OR

513-OR
521-YL
9W-2035 H 200-BK N/O 3 483-BR CLUTCH
NOTE C H L48 REAR START L54 RESISTOR SOL

200-BK-12
10A LEFT TAIL LAMP 617-BR 200-BK 200-BK
H HORN SW AID SW REAR UPPER 7T-3828 BRAKE FLUID R 3E-7704
10A RIGHT TAIL LAMP 618-YL H 200-BK
L48 H L48 3T-2357 3E-7272 HH WIPER SW LEVEL IND LAMP
128-PK 200-BK L4 521-YL 1 BK
3T-6655 8L-9801 522-WH 2 BK
K
H KEY 105-BR-16 TRANSMISSION L25 LIFT SOL
119-PK

L27
15A H K
200-BK

H H HAZARD LAMPS NEUTRALIZER SW VALVE GP L4 L4 ABBREV COLOR


15A 161-PK-16 FRONT DRIVE
H STOP LAMPS 161-PK-16 KEY SW H RESISTOR 505-BU K H B B 9W-0625 V SW
9T-5454
3E-7341 A 8C-4110 DIODE MM RD RED
310-PU-16

103-YL-16 303-BR H U U OR-14 3E-7270


H
109-OR-16
109-OR-16

8C-5441 MOTOR BK-14 308-YL 1 BK WH WHITE


309-GY

L
367-BU

K HEATER R L 2 1 L10 L10


20A 122-BU-12 308-YL PANEL 143-BR 270-BK 2 BK OR ORANGE

322-GY
128-PK
K LOWER REAR WIPER 119-PK H LAMP BLOWER YL YELLOW
308-YL-16 K L
K REAR UPPER WIPER L56 R H 8L-9801 H H MOTOR FORWARD NEUTRAL/ PK PINK
308-YL 504-YL

552-WH
119-PK
103-YL-16

K 15A K FRONT WIPER

483-BR
L56 NN P W 3E-7501 HORN SW BK BLACK
118-GY 308-YL START SW
614-PU

10A
200-BK

H K 3T-2357

LT GN
H REAR FLOOD OFF C NOTE D 8C-5492 GY GRAY
L52

116-BR-12 308-YL
L56

20A 116-BR-12 503-BR 552-WH


OPERATOR STATION

H BACKUP ALARM/BEACON 121-YL ACC K

BR
PU PURPLE
L46

121-YL 308-YL
194-GN-10

10A 121-YL L L
ON S H FRONT L25 L25 D BR BROWN
121-YL 157-YL 307-OR 307-OR
H SPARE ST B WIPER SW GN GREEN
126-PK

304-WH
200-BK
H H H MONITOR LAMPS L47 3T-6655 L7
109-OR-16

10A 113-OR H 306-GN BU BLUE


105-BR-16 H
H
10A BUCKETPOS/HORN 128-PK
109-OR-16

K W B K SYMBOL DESCRIPTION
C C
112-PU-10

REAR HORN 128-PK L1 L1 PARK BRAKE/


H L56 P B L10 L10 BACKUP ALARM SW BLADE, SPADE, RING,
10A XSMN NEUT/FRONT DRIVE 143-BR 270-BK
506-PU

H FRONT FLOOD 157-YL FLASHER L12 L12 3E-7273 OR SCREW TERMINAL


10A 308-YL
118-GY

OPERATOR STATION

109-OR-4
H GAGES L56 L56 7T-4848 H L11 D L7 L7
102-BU-16

10A 123-WH H 270-BK


308-YL

H 112-PU-10 303-BR 49 L D CIRCUIT CONNECTED


200-BK 161-PK-16 + BATTERY 308-YL C 321-BR 321-BR
200-BK

49A 1

L23
194-GN-10 H H ACC RELAY 536-WH-16 OUT (LAMP) K K U D B 372-GN 321-BR D 200-BK
119-PK
119-PK

31 D 2 CIRCUIT NOT CONNECTED


7X-1379 200-BK GROUND LT GN 2 766-GN A 143-BR 200-BK
308-YL

L47 L47 BR D3
109-OR-10 103-YL-10 200-BK 1 143-BR 372-GN
H H D4 ELECTRICAL CONNECTION
200-BK 308-YL 200-BK 419-YL
5 D TO VEHICLE STRUCTURE

610-OR-16
LOADER LOCK
122-BU-12

200-BK-16
CAB 103-YL-16 568-GN
L56

143-BR
L56 LIMIT SW D6

536-WH

522-WH
RELAY 308-YL 200-BK 419-YL

113-OR

568-GN
119-PK
604-OR

415-GN
200-BK

606-GY

322-GY

405-GY
MAIN

143-BR

406-PU
617-BR

483-BR
128-PK
161-PK
INTERNAL ELECTRICAL
419-YL
419-YL

605-YL

618-YL
K K 6T-5925 COOLANT
7X-1379 RELAY 200-BK 200-BK 265-BK NN 118-GY CONNECTION TO SURFACE
SIDESHIFT H NN E SENDER
NOTE D 7X-1379 103-YL-10 265-BK 308-YL OF COMPONENT
501-GN
502-OR
118-GY
118-GY
503-BR
500-BR
505-BU

K
119-PK

MM
504-YL

LOCK SOL K BRAKE FLUID 7N-8532


109-OR-10 H 200-BK NN 200-BK 1 BK 143-BR CONNECTOR
L50
L12

3E-8622 112-PU-10 265-BK 200-BK 483-BR 2 BR LEVEL SW D TRANSMISSION D


L50 NN 4E-8619 NEUTRALIZER
200-BK 308-YL H 200-BK 200-BK 200-BK 1 BK 441-OR

143-BR
H 307-OR SOL ATCH WIRE, CABLE,
BK-16
BK-16

A/C 109-OR-10 200-BK H 776-GN 766-GN 2 BK COMPONENT


RELAY R R H H LOADER MM 3E-7507 T
419-YL

L21
L22

L18

7X-1379 H H L# CIRCUIT GROUPING


307-OR

200-BK 415-GN LAMP LOCK RELAY


200-BK

L42

R H
265-BK
200-BK

270-BK

200-BK
270-BK
265-BK

H H
308-YL

776-GN
CHECK DESIGNATION

200-BK-10
109-OR-12 109-OR-10 7X-1379 MM NN
306-GN

R R RELAY D START AID


CONVERTER

406-PU
C 200-BK

200-BK
310-PU-16
1
2

PP 7X-1379 L51 D COIL


109-OR-16 304-WH-10 A 308-YL 443-YL SENDER IDENT PART NO. CHG LOC NOTE
NN E D 4W-9972 35-8059
109-OR-10 START B 265-BK
737-BR
200-BK

L49 T
304-WH-10 RELAY 3 143-BR
7X-1379 H H L15 L15 L7 L7 HARNESS AS.
120-YL-12

7 307-OR
L46 L46 1 306-GN 450-YL A 9R-9554 01 B-7 D
L45 L45 B 9R-8620 03 A-9 D
5 321-BR 309-GY
REAR HORN H D C 9R-9536 02 A-3

200-BK-10
102-BU-16 6 568-GN
7T-0635 H L51 L51 D+ D D 9R-8621 04 B-4
103-YL-10 102-BU 4 766-GN D D
15A L44
L47

K L44 8 443-YL 200-BK 1 BK FRONT DRIVE 109-OR-4 B+ R E 9R-8633 05 B-4 D


L43 L43 SOLENOID
L46

2 552-WH 552-WH 2 BK GND F 9R-8626 04 E-2 D


L48 3E-7507 G 9R-8843 02 A-4
L45

RUNNING LAMP L48 L47 L42 L42 E D D H 9R-8623 03 B-7


BACKUP E

L6
E BREAKER 8 419-YL ALTERNATOR K 9R-9555 02 B-7 D
L32 L32
536-WH-16

620-WH-16

L6
608-GN-16

610-OR-16

ALARM 3T-2662 55A 3E-7295 STD L 9R-8624 02 E-4


310-PU-16

B B
161-PK-16

200-BK-16

607-PK-16
630-GY-16

1 405-GY
367-BU
200-BK

102-9236 L31 L31 90A 9X-0341 ATCH R 9R-8625 03 D-1 ATCH


113-OR

306-GN

307-OR

441-OR

6
309-GY

308-YL
617-BR

143-BR

506-PU
415-GN
126-PK

128-PK

447-PK

603-PK
367-BU
618-YL

121-YL

308-YL

450-YL

443-YL

109-OR-4
2 406-PU 109-OR-4 V 7T-3550 02 C-4 D
U U TRANSMISSION CC 3E-9093 00 B-6 ATCH
LT GN 7 441-OR
501-GN
502-OR
118-GY
119-PK
503-BR
500-BR
505-BU
102-BU

504-YL

L49 L49 NEUTRALIZER SW L16 L16 GG 9R-7939 01 F-9 D


BR 3 310-PU-16
CC 9W-0625 4 HH 101-8461 00 D-6 ATCH
G G CC 450-YL
1
2

5 309-GY JJ 101-4295 00 E-6 ATCH


R
L15

K K R LL 9R-9540 01 B-4 D
321-BR
121-YL

E LL MM 9R-7981 00 C-2 ATCH


A
B

1
2
3
4
5
6

522-WH

OPERATOR STATION
521-YL

A L5 L5
200-BK

A NN 9R-7165 02 B-7 ATCH


200-BK-12

737-BR
120-YL-12

1 506-PU
L11
620-WH-16

L11
536-WH-16
610-OR-16

608-GN-16

PP 101-8683 01 B-9 E
200-BK-16

310-PU-16
630-GY-16

310-PU-16
607-PK-16

161-PK-16

2 200-BK
2 1 PP SIDE L4 L4 KK 9R-9567 02 A-9/F-9 ATCH D
304-WH-10

113-OR
109-OR-10
109-OR-10
109-OR-10

415-GN

307-OR
306-GN

441-OR
109-OR-10

306-GN
307-OR

441-OR

113-OR

309-GY
617-BR

506-PU

506-PU
367-BU

309-GY
603-PK

128-PK

447-PK
122-BU-12

143-BR
126-PK
618-YL

121-YL

443-YL
308-YL

450-YL
443-YL
308-YL

450-YL

PP LOCK SW U E E D KK 9R-9568 00 A-9/F-9 E


PP 3E-7270 LT GN 2 766-GN 200-BK-10
L8

WIRE AS.
1
2

BR 1 143-BR 304-WH-10 304-WH-10


L4

E L32
K H H H H
L17 L17
109-OR-10 E D
U 9R-9867 01 B-6/C-4
1
2
3
4
5
6
7
8
9
10
11
12

S 1V-1151 01 E-7 ATCH


1
2
3
4
5
6
7
10
8
9
11
12
1
2
3
4

109-OR-10 109-OR-4 109-OR-4


L38 L38 E E E E L1 L1
L20

200-BK E 143-BR 109-OR-10


G C CABLE AS.
536-WH

200-BK 143-BR 109-OR-12


161-PK
200-BK
617-BR-16

L2 L2
109-OR-12

321-BR 762-YL 1 AA 8Y-8074 00 F-5


L8 L8 E G J 8Y-8076 00 F-5 ATCH
L19

322-GY 200-BK 2
L40

L37 L37 L18 L18 BB 8Y-8075 00 F-5


128-PK 3 200-BK 200-BK 200-BK G
L4 M 101-0732 00 F-5 ATCH
200-BK 128-PK 2 322-GY 322-GY 200-BK
L19 L21 L4 L19 RR 7P-6682 01 D-2
200-BK 121-YL 4 128-PK 322-GY
TO LICENSE 447-PK 6 447-PK
LAMP L17 L8 FORWARD
200-BK-16

B 200-BK 200-BK 5 121-YL


(UPPER) HORN
620-WH

1 321-BR
604-OR

608-GN

618-YL
630-GY
617-BR
200-BK

200-BK
200-BK

607-PK

603-PK
605-YL

L38 L38 7T-0635


L22 L22
L17

L17

L8
KK E L8 F THIS SCHEMATIC IS FOR THE 416B, 426B, 428B, 436B &
YL 2 618-YL B E L21 L21 5 438B BACKHOE COSA (9X7211 CHG 00)
603-PK L20 L20
OR 1 604-OR 1 630-GY-16 443-YL 619-GN 6 RD
BK-16 4 200-BK 2 620-WH-16 610-OR-16 308-YL 200-BK 2 BK COMPONENTS ARE SHOWN INSTALLED ON A FULLY
R E L1 L1 HEAD/POSITION OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
A GY 3 606-GY 3 607-PK-16 620-WH-16 441-OR 200-BK-12 200-BK 611-PU 4 BU A
L20 E E TURN LAMP AND XMSN SHIFTER IN NEUTRAL
4 608-GN-16 630-GY-16 310-PU-16 200-BK 200-BK 618-YL 3 WH
STOP/TAIL
604-OR

5 603-PK 617-BR-16 450-YL 200-BK E E


200-BK-10 606-GY 1 YL 3E-7584
FLOOD LAMP E E UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 18 GAGE
9R-2385 6 618-YL 618-YL 309-GY 200-BK-16 200-BK
LAMP 608-GN-16 L40 L40 NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE E 306-GN
9X-6853 618-YL 607-PK-16 307-OR NOTE B: NORMALLY CLOSED WHEN BRAKE IS DEPRESSED
B TO PLATFORM NOTE C: FUSES 10A-9W1442 15A-9W1441 20A-9W1446
630-GY 617-BR-16 506-PU 200-BK
620-WH

L38
608-GN

L38 NOTE D: USED AS ATCH ON 416B, 426B & 436B


607-PK

200-BK 610-OR-16 122-BU-12 200-BK


610-OR-16 NOTE E: USED AS STD ON 428B & 438B (NOT USED
KK E L22 L22 B FLOOD ON 416B, 426B & 436B)
617-BR 617-BR 620-WH
STOP/TAIL YL 1 605-YL BUCKET G 200-BK LAMP NOTE F: FOR ATCH FLOOD LAMPS, REMOVE COSA
FLOOD LAMP S OR 2 604-OR POSITIONER BK 2 762-YL 9X-6853 HEADLAMP/FRONT FLOOD LAMP SW 3E-7269
LAMP 92-2992 T GY 3 618-YL 618-YL FUEL G SOLENOID BK 1 128-PK NOTE H: FOR USE ON 416B & 428B ONLY. USE
NOTE D 3E-8620 B
9X-6853 BK-16 4 606-GY SENDER 447-PK 620-WH FUEL SENDER 6T-0454 ON 426B, 436B & 438B
3E-7128 L9 L9 FLOOD
B 200-BK-16 607-PK 607-PK
NOTE H 200-BK LAMP
200-BK 620-WH 200-BK-16
L9 L9 9X-6853
608-GN 607-PK
200-BK-16

9 8 7 6 5 4 3 2 1

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