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Preparation of Well-Defined Colloidal Particles by Thermal

Decomposition of Metal Chelates


I. I r o n O x i d e s ~

RONALD S. S A P I E S Z K O ANO E G O N MATIJEVII2


Institute of Colloid and Surface Science and Department of Chemistry, Clarkson College of Technology,
Potsdam, New York 13676
Received June 14, 1979; accepted August 15, 1979

Well-defined hematite and magnetite colloidal particles of different morphologies were pre-
pared by hydrothermal aging of strongly alkaline solutions of ferric salts and triethanolamine (TEA)
at 250°C. The oxidation state of iron in the final products was controlled by the addition of either
hydrazine (N~H4) or hydrogen peroxide (H20~) to the reaction mixtures, as well as by the type and
concentration of anions present in the systems. Rapid recrystallization of hematite to magnetite
was also accomplished by hydrothermal aging of a-Fe20z dispersions in highly alkaline media con-
taining hydrazine. The transformation appeared to proceed via a dissolution-reprecipitation
mechanism. The relevance of these systems to the study of the formation of colloidal corrosion
products is discussed with special reference to the crude materials produced in the cooling circuits
of light water nuclear reactors.

INTRODUCTION hydrous oxides, consisting of either amor-


For any study of the properties of finely phous or crystalline particles of well-
dispersed matter, it is highly desirable to defined morphologies and of narrow size
have systems consisting of partiCles uniform distributions, have been generated by forced
in size and shape. Much effort has been hydrolysis of acidified metal salt solutions
directed toward developing experimental at elevated temperatures (4, 5). While this
procedures that will yield monodispersed procedure has been successful in producing
colloidal sols. The best known and most a number of uniform systems, its limita-
extensively investigated systems have been tions are determined by the specific chemi-
the polymer latices which can be produced cal complexes which precede particle
as spheres of exceedingly narrow size nucleation and subsequent growth (6, 7).
distributions. In this paper, a novel technique will be
From the point of view of various practi- described which allows the preparation of
cal applications, metal and metal hydrous ferric oxide colloidal particles of a variety
oxide dispersions are of considerable inter- of morphologies. The method is based upon
est. However, relatively few such systems the decomposition of soluble metal chelate
have been obtained in a uniform state. The complexes in strongly alkaline media under
classical example in this respect is colloidal hydrothermal conditions. The addition of
gold (1), although monodispersed hydrosols oxidizing or reducing agents to the growth
of other materials have also been prepared solutions permits control of the chemical
(2, 3). Recently, various colloidal metal processes that occur upon degradation of
the metal chelate complexes. Thus, the
1 Supported by the Electric Power Research In- oxidation state of the metal in the final
stitute, Contract RP-966-1. product can be affected and, as a con-

405
0021-9797/80/040405-18502.00/0
Copyright © 1980 by Academic Press, Inc.
Journal of Colloid and lnterjace Science, Vol. 74, No. 2, April 1980 All rights of reproduction in any form reserved.
406 SAPIESZKO AND MATIJEVIC

sequence, a transformation of the solid 0.45-~m Millipore membranes to remove


phase can be achieved. possible fine particulate contaminants and
The uniformity and variety of the metal none exhibited any visible evidence of
oxide particles that can be obtained by this change upon storage at room temperature
hydrothermal aging technique will now for periods of up to 4 months.
make feasible a number of fundamental Sample preparation. Extensive prelimi-
studies. These materials should also find nary experimentation was carried out with a
numerous practical applications in the areas variety of chelating agents [nitrilotriacetic
of catalysis, pigments, magnetic coatings, acid (NTA); (ethylenedinitrilo)tetraacetic
etc. Specifically, this method of dispersion acid (EDTA); trans-l,2-diaminocyclohexane,
formation is of interest to nuclear reactor N,N,N',N'-tetraacetic acid (CDTA); N-
technology. Chemical decontamination of (2 - hydroxyethyl)ethylenediaminetriacetic
water-cooled nuclear reactors makes ex- acid (HEDTA); triethanolamine (TEA);
tensive use of chelating agents. Indications gluconic acid; EDTA-citric acid mixtures;
are that residual metal complexes formed CDTA-citric acid mixtures; etc.] in efforts
during the cleaning treatments may greatly to find chelated ferric species which re-
affect postdecontamination corrosion proc- mained soluble under strongly alkaline con-
esses and radiation field buildup (8). In ditions up to 100°C but which decomposed
particular, radioisotope enrichment in fer- at still higher temperatures. Only the ferric
rite type corrosion films has been noted (9). salt-triethanolamine samples met these
An understanding of the precipitation reac- criteria; ill-defined hydrous ferric oxide
tions involving decomposition of metal precipitates formed in all other chelate sys-
chelates is essential to the development of tems examined.
appropriate chemical decontamination for- The following order of reagent additions
mulations which could reduce or eliminate was established for the preparation of all
deleterious aftereffects. samples: ferric salt solution, TEA solution,
sodium salt solution (if any), approximately
EXPERIMENTAL 5 crn 3 water, and 50 wt% sodium hydroxide
solution. These systems were kept for 24 hr
Materials. All ferric salts, with the excep- at room temperature and monitored for
tion of Fez(SO4)a, were dissolved at room visible changes. Sample preparation was
temperature in order to minimize hydrolysis. completed by the addition of the oxidizing
Preparation of the ferric sulfate stock solu- or reducing components (hydrogen peroxide
tion required gradual heating of an aqueous or hydrazine hydrate) followed by water as
slurry of the salt to 40°C with rapid agita- required to achieve the desired final volume.
tion to promote dissolution. Vigorous stirring was applied during the
All chemicals were of reagent grade mixing of various reacting components in
quality and were used without further purifi- order to prevent local inhomogeneities.
cation. Solutions were made up with twice Individual systems were 0.04 M in Fe(III)
distilled water from an all-Pyrex apparatus. salt (0.02 M Fe2(SO4)~), 0.2 M in TEA (5:1
Stock solutions of aqueous triethanolamine chelate to metal ion ratio), and 1.2 M in
(TEA, N(CH2CH2OH)3) were obtained by NaOH, while the concentration of other
dilution of the pure liquid reagent (density additives varied as required for specific
1.120 g/cm3 at 25°C). Hydrogen peroxide purposes.
(30%), hydrazine hydrate (85%), and sodium Systems were prepared from the nitrate,
hydroxide (50%) solutions were used as ob- sulfate, perchlorate, or chloride salts of
tained from the suppliers. All stock solu- Fe(III). The redox condition of each sample
tions (0.5 to 1.0 M) were filtered through was either left unaltered (mildly oxidizing
Journal of Colloid and Interface Science, Vol. 74, No. 2, April 1980
PREPARATION OF COLLOIDALPARTICLES 407

due to saturation with air) or it was ad- 146A-1) preheated to 250 _+ 5°C, and finally,
justed by the addition of hydrogen peroxide after the requisite aging period, the bomb
to give a final concentration of 0.5 M H~Oz was quenched in cold water. In some ex-
or hydrazine to yield a 0.85 M solution in periments, the reaction bombs were placed
NzH4. Electrolytes, when included, were in the oven at 25°C, gradually heated to
1.0 M NaNO3, NaC104, NaC1, and CH3- 250°C (approximately 45 rain), and then
COONa, respectively, or 0.5 M Na2SO4. aged at 250°C for 45 rain. The bombs were
On a more limited basis, modifications opened immediately after cooling and the
were made to the ferric-TEA systems prior solids collected by filtration through a Milli-
to hydrothermal aging. Thus, various con- pore membrane (0.45 /xm). Following
centrations of either boric acid (H3BO3) or thorough washing on the filter with twice
borax (Na2B400 were added, KOH was distilled water, the solid were desiccated
substituted for NaOH, or sodium boro- over silica gel for 2-24 hr.
hydride (NaBH4) was used as the reducing Some preliminary stability studies were
agent instead of hydrazine. conducted at 100°C using screw capped
Some samples were also prepared in Pyrex culture tubes (25 x 150 mm) in which
which the ferric salt was replaced by a the solutions were prepared.
known quantity of a uniform c~-Fe203 col- Analysis. The dried powders were ce-
loidal dispersion consisting of spherical mented directly to aluminum specimen
particles having a modal diameter of either blocks with silver conducting paint and
0.16 or 0.54/xm. The generation and char- subsequently examined in an International
acterization of these monodispersed hematite Scientific Instruments model SMS-2 scan-
hydrosols has been described earlier (5). ning electron microscope at a 0° tilt angle.
All other aspects of the composition, prep- X-Ray analysis of some of the solids was
aration, and hydrothermal aging of the sys- done at General Electric Company, Cor-
tems initially containing hematite were as porate Research and Development Center,
given above. Schenectady, New York.
Aging. Hydrothermal aging was con- The magnetic properties of the pre-
ducted using either type 303 stainless steel cipitates were qualitatively determined with
or Inconel 600 alloy reaction bombs of 45 a permanent magnet.
cm 3 internal volume (1.2 in. in diameter and Elemental analyses for iron, carbon, and
4.5 in. in overall length) obtained from Parr nitrogen were performed by a commercial
Instrument Company, Moline, Illinois. Seal- laboratory on the solid material which pre-
ing was accomplished by means of Teflon cipitated from the Fe(NO3)a- T E A - N a O H -
gasketed caps secured by a two piece screw Nell4 system upon hydrothermal treatment
closure. In order to prevent corrosive attack at 250°C.
on the inner surfaces of the reaction bombs, The extent of conversion of soluble ferric
these were lined with Teflon cup inserts species to precipitated oxides was deter-
of 1/16in. wall thickness. After each use the mined in several cases by weight analysis.
Teflon containers were cleaned by immer- The yield varied between 40 and 90%. One
sion in concentrated HCI for 12-48 hr fol- may expect quantitative precipitation after
lowed by thorough rinsing with distilled longer aging times.
water.
A typical aging experiment proceeded as RESULTS
follows: a 20-cm 3 aliquot of each sample
was pipetted into a Teflon liner, the reaction After mixing the ferric salt, TEA, and
bomb was sealed and placed into a mechani- NaOH solutions at room temperature, the
cal convection oven (Blue M Model POM- samples displayed no turbidity and were
Journal of Colloid and Interface Science, Vol. 74, No, 2, April 1980
408 SAPIESZKO AND MATIJEVIC

TABLE I
Results of Hydrothermal Aging at 250°C for 1 hr

Appearance and Characteristics of the


Redox
System condition Supernatant solution Solid X-ray analysis

Fe(IlI) salts- H202 Pale yellow or Black, granular, nonmagnetic C104 system: a-Fe20z
TEA orange
Fe(III) salts- H~O~ Brown or orange SO~- and CI systems: black
Na salts- or dark red, granular,
TEA magnetic
NOy, CIO~, and acetate- C104 system: cr-Fe203
systems: black or dark red,
granular, nonmagnetic
Fe(III) salts- Air Colorless CI- system: black, granular, SO4z- and C1- systems:
TEA magnetic a-Fe~O~ + trace
FezO4
NOff, SOl-, CIO~ systems: NO~ and C10~- systems:
black, granular, a-Fe~03
nonmagnetic
Fe(III) salts- Air Colorless or pale Dark red or black, granular,
Na salts- yellow nonmagnetic
TEA
Fe(llI) salts- N~H4 Colorless Black, granular, magnetica C1Oi system: F e 3 0 4
TEA
Fe(III) salts- N2H4 NO~, SO~-, C1- SO~- and C1- systems: black,
Na salts- systems: colorless magnetic
TEA C10~ and acetate- NOy, CIO¥, and acetate- NO~ system: a-Fe203
systems: pale systems: black or dark red,
yellow-orange large grained, nonmagnetic

a Chemical analysis of the solid from the Fe(NO3h-TEA-NaOH-NzH4 system: 72.3% Fe, 0.10% C,
<0.1% N.

either colorless (in the presence of NO~-, also determined at 100°C. Individual sam-
C10~-. and C1- anions) or pale green (in the ples prepared with N2H4 or saturated with
presence of SO~-). Systems containing air appeared unchanged after 8 hr of aging
hydrazine or those saturated with air re- at 100°C, but did contain a small quantity
mained unchanged upon storage at r o o m of precipitate after 24 hr. In contrast, the
temperature for at least 90 days after prep- addition of H202 to these systems caused a
aration. The addition of H202 resulted in dark red coloration and precipitation after
effervescence (greatest in the presence of less than 8 hr at 100°C.
S O l - and CI-) and precipitate formation The Fe(III) s a l t - T E A - N a O H systems
after 3 to 5 days of aging at r o o m tempera- containing either air or N2H4 were reacted
ture. The addition of sodium salts had no hydrothermally at 250°C within 3 weeks
effect on any samples during their prepara- after preparation. To prevent peroxide de-
tion or storage. composition, samples with H2Oz were aged
The stabilities of the Fe(C104)3 (or FeC13)- within 0.5 hr after mixing. Crystalline par-
T E A - N a O H systems in the presence of ticles formed in all samples kept at 250°C
H202, air, and N2H4, respectively, were for >1 hr. Due to the size, density, and/or
Journal of Colloid and Interface Science, Vol. 74, No. 2, April 1980
PREPARATION OF COLLOIDAL PARTICLES 409

magnetic characteristics of the solid matter, position and the shape of the solids formed
most of it settled to the bottom of the Teflon on hydrothermal aging.
liners. The precipitates were aggregated; The scanning electron micrograph (Fig.
they could be readily dispersed by ultra- 2a) shows that the majority of the particles
sonic treatment, but upon standing the par- precipitated in a Fe(C104)3-TEA-NaOH
ticles reagglomerated. solution are nearly spherical, although a few
Different anions in the growth media in- disc-like and octahedral crystals are also in
fluenced both the morphology and the size evidence. Figure 2b illustrates the solids
of the particulates produced under other- which resulted when Fe(NO3)3 was sub-
wise identical conditions. The results of the stituted for the perchlorate salt; the higher
aging studies are summarized in Table I magnification reveals the composite struc-
and will be illustrated by the scanning elec- ture of the particles.
tron micrographs shown in the next sections. The pronounced effect of additional elec-
trolyte in the precipitation medium is demon-
System: Fe(III) Salt-TEA-NaOH-H202 strated in Figs. 2c and d. The platelets were
formed in the same system as described in
The morphology of solids which pre- the legend of Fig. 2b, except that the solu-
cipitated in solutions containing hydrogen tions were made 1 M in NaOOCCH3 (Fig.
peroxide depended on the length of aging 2c) and 1 M in NaNOz (Fig. 2d), respec-
at 250°C. At shorter times ( l - 2 hr) non- tively, prior to aging. Similar results were
magnetic, disc-like particles (some with obtained on addition of other electrolytes
faceted edges) were formed as illustrated in to the Fe(III) salt-TEA mixtures.
the scanning electron micrographs in Figs. X-Ray analysis indicated that the dried
la and c. After 10 hr of aging the particles powders from the F e ( N Q ) 3 - or Fe(C10~)a-
were nearly spherical (Fig. lb) and were T E A - N a O H systems consisted of pure
magnetic. c~-Fe203, while those precipitated from the
Analogous systems were obtained using SO~- or C1- containing solutions showed
different ferric salts; whereas the particle the presence of traces of magnetite in ad-
shape was consistent (Fig. ld), the particle dition to hematite. Although no X-ray data
size varied depending on the type of anion are available for the powders produced with
present. As a rule, solutions containing added sodium salts, the appearance and the
SOl- yielded smaller crystals than systems nonmagnetic behavior of these solids in-
with other anions. The presence of addi- dicated them to be pure hematite.
tional salts with corresponding negative ions
did not alter the disc-like morphology of System: Fe(III) Salt-TEA-NaOH-N2H4
the precipitates. (or NaBH~)
Although the X-ray analysis of these solids
showed ~-Fe2Oa (hematite) to be the princi- Both the composition and the morphology
pal component, some samples were weakly of the hydrothermally formed precipitates
magnetic (Table I), indicating the presence were altered when strong reducing agents
of small amounts of Fe304. (i.e., hydrazine or sodium borohydride)
were included in the aging solutions. Mag-
System: Fe(III) Salt-TEA-NaOH-Air netic solids, as illustrated in Figs. 3a and b,
consisting of crystalline particles of octa-
In this mildly oxidizing environment the hedral symmetry resulted in all systems,
particle morphology was different than that regardless of the anions present. Although
obtained in the presence of H202. Further- the particles were polydisperse, their aver-
more, the anions influenced both the com- age size was found to decrease as the con-
Journal of Colloid and Interface Science, Vol. 74, No. 2, April 1980
410 SAPIESZKO AND MATIJEVIC

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Journal of Colloid and Interface Science, Vol. 74, No. 2, April 1980
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Flo. l. (a) c~-Fe20.~ particles precipitated from a solution initially 0.04 M in Fe(C10~)~, 0.2 M in TEA, 1.2 M in NaOH, and 0.5 M in H202 upon hydro-
thermal aging at 250°C for 1 hr. (b) Magnetic solid precipitated from a solution identical to that described in (a). The sample was aged at 250°C for 10 hr.
(c) c~-Fe2Oa particles precipitated from a solution identical to that described in (a), except Fe(NO3)3 salt was used. The sample was aged at 250°C for 1 hr.
(d) Nonmagnetic solid precipitated from a solution identical to that described in (c). The sample was aged at 250°C for 10 hr.
412 SAPIESZKO AND MATIJEVIQ

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Journal of Colloid and Interface Science, Vol. 74, No. 2, April 1980
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P FIG. 2. (a) ~-Fe203 particles precipitated from a solution initially 0.04 M in Fe(CIO4):~, 0.2 M in TEA, 1.2 M in NaOH, and air saturated upon hydro-
thermal aging at 250°C for 1 hr. (b) a-Fe203 particles precipitated from a solution identical to that described in (a), except Fe(NO3)3 salt was used. The sample
was aged at 250°C for 1 hr. (c) Nonmagnetic solid precipitated from a solution initially 0.04 M in Fe(NO3)z, 1.0 M in NaOOCCH3, 0.2 M in TEA, 1.2 M in
NaOH, and air saturated upon hydrothermal aging at 250°C for 1 hr. (d) Nonmagnetic solid precipitated from a solution identical to that described in (c),
ta~
except 1.0 M NaNO3 salt was used. The sample was aged at 250°C for 1 hr.
414 SAPIESZKO AND MATIJEVIt2

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Journal of Colloid and Interface Science, Vol. 74, No. 2, April 1980
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9 Fro. 3. (a) FeaO4 particles precipitated from a solution initially 0.04 M in Fe(C104)~, 0.2 M in TEA, 1.2 M in NaOH, and 0.85 M in N2H4 upon hydro-
~o
thermal aging at 250°C for 1 hr. (b) FeaO4 particles precipitated from a solution initially 0.01 M in Fe2(SO4)a,.0.4 M in TEA, 2.4 M in NaOH, and 0.85 M in
% N2H4 upon hydrothermal aging at 250°C for 2 hr. (c) Weakly magnetic solid precipitated from a solution identical to that described in (a), except 0.8 M NaBH4
4~
was used as the reducing agent. This sample was aged at 250°C for I hr. (d) c~-F%O3 particles precipitated from a solution initially 0.4 M in Fe(N 0)3)2. 1.0 M in
t.~
NaNOa, 0.2 M in TEA, 1.2 M in NaOH, and 0.85 M in N~H4 upon hydrothermal aging at 250°C for 1 hr.
416 SAPIESZKO AND MATIJEVI~

centration of hydrazine was increased from systems as described in this section exerted
0.85 to 4.55 M. The products seemed to be little influence on the nature of the pre-
little affected by altering the solution com- cipitated particles. However, the inclusion
position (Fig. 3b) or by extending the aging of 0.04 to 0.2 M borax (Na~B4OT) resulted
time. in the formation of large crystals, similar
Magnetic crystals also formed on keeping to those shown in Figs. 3c and d, inter-
at elevated temperatures solutions in which spersed with much smaller magnetic par-
NaBH4 was substituted for N2H4, but the ticles. At still higher borax concentration
resulting particles were of a less well-defined (0.4 M), the solids resembled the material
morphology (Fig. 3c). produced in the absence of NaeB40r with all
The addition of sodium salts to the pre- other components being the same.
cipitating media had a marked effect on the
hydrothermally formed solids. Solutions System: ~-Fe203 Dispersions-
containing 1 M NaNO3 yielded hematite (TEA)-NaOH-N2H4 or H20e
rather than magnetite and the particle shape
was also changed (Fig, 3d). Similar results In a series of experiments hematite par-
were obtained with an excess of NaC104 ticles of different morphologies were sus-
or NaOOCCH3. However, the inclusion of pended in highly alkaline solutions contain-
N a 2 S O 4 o r NaC1 resulted in the formation ing either N~H4 or H202 in the presence or
of materials of weak magnetic properties. in the absence of TEA, and these systems
X-Ray diffraction patterns of the solids were then aged at 250°C as previously
from Fe(C104)3-TEA-NaOH-N2H4 solu- described. This work was conducted in
tions were consistent with pure magnetite, order to establish if phase transformations
Fe304. Chemical analysis of the powder could be induced.
obtained from the Fe(NO3)3-TEA-NaOH- Preliminary experiments were carried
NzH4 system gave 72.3% Fe, 0.10% C, and out with 50-mg quantities of commercially
<0.1% N (Table I) in agreement with the available Fe304 (Fisher) and ~-Fe~O3 (Alfa-
theoretical percentage of Fe in pure mag- Ventron) solids suspended in solutions 0.2 M
netite (72,36%). The result also indicates in TEA; 1.2 M in NaOH; and either 0.5 M
the presence of a minor organic contami- in H202, air saturated, or 0.85 M in N2H4.
nant, obviously a residue of TEA or its de- Hydrothermal aging at 250°C for 1 hr left the
composition products. X-Ray data on par- solids unchanged except for the hematite
ticles formed in the Fe(NO3)z-NaNO3- sample in the hydrazine-containing medium.
TEA-NaOH-N2H4 system (Fig. 3d) showed In the latter case the dispersed material
these to be hematite. became black and magnetic. Electron mi-
Further variations in solution composi- croscopy showed that this solid consisted of
tion and aging procedures were carried out large octahedral crystals embedded in a
with systems containing hydrazine. For mass of the irregularly shaped hematite
example, the substitution of KOH for used as the starting material.
NaOH had no effect on the nature of the Further investigations were conducted
final solid phase. Solutions of Fe(III) using a-Fe~O3 dispersions of uniform
s a l t - T E A - N a O H - N 2 H 4 gradually heated spheres having modal diameters of 0.16 and
from 25 to 250°C over a 45-rain period, fol- 0.54/xm, respectively (5). The latter system
lowed by isothermal treatment at 250°C is illustrated in Fig. 4a. Five cubic centi-
for an additional 45 min, yielded mixed meters of a sol containing the smaller
solids consisting of magnetite and platelet- hematite particles was added to an alkaline
like hematite particles. The addition of 0.05 TEA-hydrazine solution. After aging for
to 0.4 M boric acid to otherwise identical 1 hr at 250°C the solid dissolved. However,
Journal of Colloid and Interface Science, Vol. 74, No. 2, April 1980
PREPARATION OF COLLOIDALPARTICLES 417

a sample initially containing twice as much solved hematite particles, whereas in Fig. 5b
~-Fe203 yielded on heating a small quantity only octahedral magnetite crystals are in
of magnetite. evidence.
The larger hematite particles (0.54 /zm
diameter) proved to be a more convenient DISCUSSION
starting material for the intended study. A
sample initially containing 26 mg of this Originally, the decomposition of metal
solid (in 10 cm 3 of the hydrosol) added to chelates at elevated temperatures was used
the same TEA-NaOH-N2H4 medium as by analytical chemists as a "cation release
above on heating at 250°C for either 1 or method" for controlled precipitation from
12 hr, resulted in the systems illustrated in homogeneous solution (10-12). Specifically,
Figs. 4b and c. Obviously, a fraction of ferric oxide was precipitated by slow deg-
ot-Fe203 particles remained unchanged, but radation of ferric EDTA complexes with
also a new phase consisting of octahedral H2Oz (13). Only in a very few cases was
crystals, characteristic of Fe304, was this procedure utilized to prepare colloidal
present. The extent of conversion increased dispersions. Very stable gold sols and less
with the time of aging; after several hours stable silver sols were obtained from EDTA
no hematite spheres could be found. Sys- complexes of the respective metals (14) and
tems of identical composition but contain- monodispersed spindle-shaped BaSO4 parti-
ing 0.5 M H202 instead of 0.85 M NzH4, cles of different modal diameters were
when hydrothermally aged at 250°C for 4 to generated by the decomposition of the
6 hr, also produced Fe304. The scanning barium-EDTA complex with H20~ in the
electron micrographs of these solids looked presence of the sulfate ion (15).
very much like the mixture of the two iron This work represents the first comprehen-
oxides illustrated in Fig. 4b. sive effort to utilize the hydrothermal de-
The presence of TEA was not necessary composition of metal chelates in mixture
for the recrystallization of hematite to mag- with different additives in order to produce
netite. Figure 4d shows Fe304 particles ob- colloidal solids of different chemical com-
tained from the same spherical oz-Fe203 positions and morphologies.
(Fig. 4a) on aging at 250°C for 6 hr in a Triethanolamine (TEA) has the advantage
medium which was 1.2 M in NaOH and of being a rather stable compound over a
0.85 M in N2H4. However, a highly alkaline broad pH range (16) and at elevated temper-
solution of Nell4 was essential to induce ature. This chelating agent is not affected
transformation of hematite to magnetite, by hydrazine or hydrogen peroxide at room
i.e., the presence of base or of N2H4 alone temperature, although the extent of any
caused no change in the spherical o~-Fe203 possible interactions of these compounds
particles. with TEA at elevated temperatures is not
The recrystallization of hematite to mag- known with certainty. While TEA binds
netite was also accomplished by using the ferric ions at room temperature into exceed-
disc-like c~-Fe2Oz particles as starting ma- ingly stable complexes (particularly at pH
terial. Scanning electron micrographs in > 12) (17), these species decompose on
Figs. 5a and b represent the same system as heating and release ferric ions.
shown in Fig. lc which was subjected to Solids which precipitated in oxidizing
aging at 250°C for 2 and 6 hr, respectively, environments (H202, air) on hydrothermal
after the original particles were suspended aging of the Fe(NO3)3-TEA solutions ap-
in a basic hydrazine solution (!.2 M NaOH peared as pure hematite. Other ferric salts
+ 0.85 M N2H4). It is noteworthy that Fig. yielded some magnetic solids in addition to
5a still shows a number of partially dis- o~-Fe203, particularly upon prolonged aging.
Journal of Colloid and Interface Science, Vol. 74, No. 2, April 1980
418 SAPIESZKO AND MATIJEVI(~

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Journal of Colloid and Interface Science, Vol. 74, No. 2, April 1980
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P FIG. 4. (a) a-Fe20.~ hydrosol with particles having a modal diameter of 0.54 tzm used in the hydrothermal aging studies. The preparation and characteriza-
tion of these particles has been described in Ref. (5). (b) Mixture of ~-Fe203 and Fe304 particles precipitated from a suspension of c~-Fe203 particles (as illus-
trated in a) in a medium initially 0.2 M in TEA, 1.2 M in NaOH, and 0.85 M in HzH4 upon hydrothermal aging at 250°C for 1 hr. (c) Mixture of c~-Fe2Oz and
FesO4 particles precipitated from a system identical to that described in (b). The aging time at 250°C was 2 hr. (d) Fe304 particles precipitated from a system 4~
c~ 7z
similar to that described in (b), except TEA was omitted from the reaction medium. The sample was aged at 250°C for 6 hr.
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FIG. 5. (a) Mixture of a-Fe2Oa and FeaO4 particles prepared from a suspension of a-Fe203 particles (as illustrated in Fig. lc) in a medium initially 1.2 M
in NaOH and 0.85 M in N2H4 upon bydrothermal aging at 250°C for 2 hr. (b) FeaO4 particles prepared from a system identical to that described in (a).
The sample was aged at 250°C for 6 hr.
PREPARATION OF COLLOIDAL PARTICLES 421

The appearance of magnetite was accom;:., and:~Fe304 ( o r related nonstoichiometric


panied by a change in particle size and nickel- and cobalt-substituted ferrite-type
shape (Figs. la and b), which indicated that materials). In particular, it was shown that
on extended heating the initially formed after chemical cleaning with chelating agents
solid dissolved and then reprecipitated as a the newly formed corrosion crud is com-
new phase. The actual reducing agent is not posed of such iron oxide deposits.
known at this time, but it could be a de- This work indeed shows that hematite
composition product of TEA. The role of and magnetite are the products of hydro-
TEA in the reduction of hematite to mag- thermal decomposition of ferric chelates
netite at high temperatures is further in- and that under specific conditions, phase
dicated by the observation that this phase transformation from hematite to magnetite
transformation also occurred in the presence can readily occur. In any attempt to com-
of H202. pare the results of this work to actual cor-
When hydrazine or sodium borohydride roding systems one must consider the con-
was introduced into the systems, the solid ditions which exist in interfacial regions
phase was predominantly magnetite. Only where the electrolyte concentrations and
in the presence of high concentrations of the pH are vastly different than in the bulk
certain anions (in particular NO;- and C1Oi-) solution. For example, it has been suggested
was the precipitated phase hematite. Obvi- that caustic concentrations may reach high
ously, the reducing power of Nell4 (or levels in crevices in steam generators where
NaBH4) was suppressed by the oxidizing superheat conditions exist (20). The denting
effect of these oxyanions. phenomena observed in steam generator
The rapid phase transformation of pre- tubes has also been attributed to chloride
formed hematite to magnetite proceeded enrichment in the support plate crevices
through a dissolution stage. This was best (20-22). Thus, the experiments described
documented in examples involving the disc- in this work may closely resemble certain
like a-Fe203; electron micrographs (Fig. 5a) situations encountered at steel/solution
leave no doubt that the original solids dis- interfaces.
solved. The solutions became supersaturated It is not intended to imply that these are
(at least locally) with respect to magnetite, the only possible reactions that lead to cor-
which then nucleated and grew into well- rosion crud formation. Indeed, there are
defined crystals. It is noteworthy that the numerous other mechanisms which would
presence of a reducing agent (N2H4) in correspond to different conditions. One
strongly alkaline solutions was essential for such process which yields well defined mag-
such recrystallization. TEA was not neces- netite by oxidation of ferrous hydroxide
sary for the phase transition to take place, gels is discussed elsewhere (23).
but the process was accelerated when this
chelating agent was added. Obviously, TEA ACKNOWLEDGMENT
promoted the dissolution of hematite.
The authors are greatly indebted to Dr. Rodney E.
Finally, a comment with respect to the Hanneman of the General Electric Company, Corpo-
relevance of this work to corrosion of iron rate Research and Development Center, Schenectady,
may be in order. It was found that hydro- N. Y., for the X-ray diffraction analyses presented
thermal decomposition of iron chelates in in this work.
boilers may produce corrosion-resistant
coatings of magnetite on steel surfaces (18, REFERENCES
19). The corrosion products generated in
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Journal of Colloidand Interface Science, Vol.74, No. 2, April 1980


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Journal of Colloid and Interface Science, Vol. 74, No. 2, April 1980

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