Balanza para Extraccion de Sangre AE-500A - V2 Manual de Servicio Tecnico

Technical and Maintenance
Handbook
MODEL: AE-500
AGITATOR OF EXTRACTION WITH SCALE
MACHINES FOR LABORATORIES AND

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Agitator of extraction with scale

AE-500A
CONTENTS
SECTION 1: INTRODUCTION
SECTION 2: GENERAL SPECIFICATIONS
SECTION 2.1 STANDARD CHARACTERISTICS
SECTION 2.2 ACCESSORIES
SECTION 3: PARTS DESCRIPTION
SECTION 4: DIAGRAMS
SECTION 4.1: DIAGRAM IN BLOCK
SECTION 4.2: GENERAL CONNECTION
SECTION 5: CIRCUITS
SECTION 5.1: CONTROL MAIN PLATE
SECTION 5.1.1: PRINTED CIRCUIT
SECTION 5.1.2: TENSION REGULATOR
SECTION 5.1.3: PHASE OF ENGINE POWER CLAMPER BUZZER AND OPT CONNECTOR
SECTION 5.1.4: SCHEME OF THE ELECTRIC CIRCUIT OF THE DIGITAL CONTROLLER
SECTION 5.1.5: MEMORY CIRCUIT FOR DATA (EEPROM).
CALENDAR VOLT. BATTERY
SECTION 5.1.6 SCHEME OF THE ELECTRIC CIRCUIT OF THE CONDITIONER OF ANALOG
SIGNAL
SECTION 5.1.7: SCHEME OF THE ELECTRIC CIRCUIT OF THE INTERFACE SERIES WITH
PC AND BAR CODE SCANNER
SECTION 5.1.8: SCHEME OF THE ELECTRIC CIRCUIT OF LCD DISPLAY
SECTION 5.1.9: REFERENCE OF ELECTRIC MATERIALS OF THE CONTROL MAIN PLATE
SECTION 5.1.10: LIST OF ELECTRIC MATERIALS FOR CONTROL MAIN PLATE
SECTION 5.1.11: DESCRIPTION OF THE FUNCTIONING OF THE CONTROL MAIN PLATE.
SECTION 5.2: KEYBOARD TOUCH PLATE.
SECTION 5.2.1: ELECTRIC CIRCUIT
SECTION 6: DESCRIPTION OF THE EQUIPMENT
SECTION 6.1: DETAILED FUNCTIONAL DESCRIPTION OF THE ANALOG AMPLIFIER
PHASE
SECTION 7: MACHINE GAUGING
SECTION 7.1: CONTRAST GAUGING OF THE LCD DISPLAY.
SECTION 7.2: TRAY POSITION GAUGING
SECTION 7.3: GAUGING PROTECTION BECAUSE OF OVERWEIGHT OF THE TRAY
SECTION 7.4: GAUGING BY RAISING OF THE TRAY.
SECTION 7.5: GAUGING OF THE WEIGHT OF THE EMPTY TRAY.
SECTION 7.6: GAUGING OF THE WEIGHT OF PATTERN.
SECTION 7.7: GAUGING OF AGITATION PER MINUTES (APM).
SECTION 7.8: LANGUAGE SELECTION
SECTION 8: FUNCTIONING OF THE INTERFACE WITH PC BAR CODE SCANNER
SECTION 9: MACHINE MECHANISM
SECTION 9.1: MECHANICAL SET (AGITATION SCALE)
SECTION 9.1.1: DESCRIPTION OF THE PIECES OF THE MECHANICAL SET (AGITATION
SCALE)
SECTION 9.1.1: DESCRIPTION OF THE PIECES
SECTION 9.1.2: CENTRAL OF THE CONNECTING ROD
SECTION 9.1.3: CHARGE CELL
SECTION 9.1.4: BASE FOR THE INSTALLATION

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AE-500A
SECTION 9.1.5: ENGINE SUPPORT

SECTION 9.1.6: CONNECTING ROD
SECTION 9.1.7: SET OF PROTECTION.
SECTION 9.1. ARM TO SUPPORT THE TRAY
SECTION 9.1.9: ENGINE: DC
SECTION 9.1.10: GUIDE OF TRAYS
SECTION 9.1.11: MECHANICAL ADJUSTMENTS.
SECTION 9.2: CLAMPER
SECTION 10: POSSIBLE FAILURES AND SOLUTIONS.
SECTION 11: TECHNICAL SERVICE

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AE-500A
SECTION 1: INTRODUCTION:
The agitator of extraction AE-500A is an agitator of extraction
micro processed with a system of weighing that permits the
standardization and control of donations at a blood bank.
A simple handling with a soft gives the user simplicity in the
use of the equipment.
Controls, constant indications and alarms in the processes
offering reliability and confidence in the process.
SECTION 2: GENERAL SPECIFICATIONS
VOLTAGE: 220 240 VAC (OPTIONAL 110/120 VAC).

FREQUENCY: 50/60 Hz.
BATTERY : 12V 2.0Ah (PR1220) PRESS.
CABLE: 500V 3 x 0,75 mm IRAM 2158.
TEMPERATURE: + 10 C a + 40C.
HUMIDITY: 30 a 70 RH.
RECOLLECTION RANK : 50 a 600 ml.
RECOLLECTION INCREASE: 1 ml.
AGITATION SPEED : 25 a 50 RPM (Able to be programmed).
COMMUNICATION SERIES : RS232 (9600 baudios, 8 bits de data,
1bit of stop, without parity ).
SECTION 2.1: STANDARD CHARACTERISTICS
AGITATION TRAY.
VIEWING LCD 2 LINES OF 16 ALPHA-NUMERICAL CHARACTERS.
KEYBOARD 6 TOUCH KEYS.
SHUTTER DEVICE OR CLAMPER.
GENERAL KEY.
SECTION 2.2: ACCESSORIES
1 EQUIPMENT AE-500A .
1 FEEDING CABLE.
1 USERS HANDBOOK.
BAR CODE SCANNER (OPTIONAL).
SOFT OF COMMUNICATION - EQUIPMENT -PC (OPTIONAL).

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AE-500A
SECTION 3: PARTS DESCRIPTION
IMAGE 1: FRONT PART OF THE MACHINE
IMAGE 2: REAR PART OF THE MACHINE

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AE-500A
IMAGE 3: INNER PART OF THE MACHINE
IMAGE 4: LCD DISPLAY
IMAGE 5: CHARGE CELL

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AE-500A
IMAGE 6: 12V: BATTERY
IMAGE 7: AGITATION SET - SCALE
IMAGE 8: FEEDING CABLE

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AE-500A
IMAGE 9: BAR CODE SCANNER
IMAGE 10: FRONT PART PICTURE

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AE-500A
SECTION 4: DIAGRAMS
SECTION 4.1: DIAGRAM IN BLOCK
In diagram 1 the different phases that make up ae-500 a machine are shown
CELL
CHARGE
REFERENCE
TENSION
OF TRAY EMPTY
INSTRUMENTATION
AMPLIFICATOR
RESTADOR
REFERENCE
TENSIN
PATERN
MICROCONTROLADOR

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MEMORI
EEPROM
TIMER
CALENDAR

AE-500A
COMUNICATIN
RS232
MOTOR
CLAMPER
MICROCONTROLADOR
Keyboard
DETECTOR
POSITION
TRAY
DISPLAY
LCD
POWER
BATERY
GENERAL
CIRCUIT
10

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AE-500A
SECTION 4.2: GENERAL CONNECTION

CONECTORs
DB9 .
CHARGE
CELL 3Kgr. x
2mV/V
JP4
JP11
JP10
ELCTRIC
LINE
220V/110V
GEAR
MOTOR
12 V
JP2
TURN ON
KEY
MATHER BOARD
TRANS
FORMER.
220/110V
15V x 3A
JP5
JP7
JP2
JP6
JP11
PTICAL
DETECTOR
`KEYBOARD
BATERY 12VCC x
2AH
CLAMPER
12VCC
DISPLAY LCD
11

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SECTION 5: CIRCUITS
SECTION 5.1: CONTROL MAIN PLATE
SECTION 5.1.1: PRINTED CIRCUIT

AE-500A

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AE-500A
SECTION 5.1.2: TENSION REGULATOR

K2
RELAY DPDT
12V
2
1
8
5
JP6-1 (P OSIT IV O BATERIA)
JP5-1 (15VCA-N)
D19
1N4148
TEST BATERIA
D10
W10M
JP6-2 (NEGATIV O BATERIA )
Q1
BC337
V IN
FB
ON/OFF
OUTPUT
D11
1N4148
R24
2K2
U1-23 (PTC6)
JP7-7 (ON/OFF )
D14
1N4007
D13
1N5822
C23
1000uF/ 16V
RELAY DPDT
JP7-8 (ON/OFF )
12V
C22
0.1UF
K1
5
8
C21
2200uF/25V
L1
100UHY
JP5-2 (15VCA-L)
+
D12
1N4148
GND
U5
LM2576T
1
2
5V
R32
10K
D16
1N4148
R28
4K7
Q2
BC337
2
D17
1N4148
Q3
BC548
R30
4K7
R29
2K2
D18
1N4148
R33
2K2
O
1
R31
10K
5V
R46
10K
U9
4N35
U1-22 (PTC5)
6
5
U1-28 (PTD4)
5V
LM 7805 / TO220
OUT
+
2
C24
100nf
U7
1
GND
IN
12V
C25
10uf
C26
100nf
C27
100nf
LM 7809 / TO220
IN
9V
OUT
GND
U6
1
+
2
12V
C28
10uf
C29
100nf
AGITADOR DE EXTRACCION
Size
Document Number
Date:
Wednesday, November 02, 2005
Rev
FUENTE DE ALIM ENTACION
1
Sheet
of
13

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AE-500A
SECTION 5.1.3: ENGINE POWER PHASE-CLAMPER-BUZZER- OPT CONNECTOR
12V
12V
JP2
HEADER 2
D1
1N4148
D2
1N4148
1
2
1K
Q4
R35
1K
Q5
U1-39 (P TE3)
R34
U1-32 (PWM2)
CLAMP
MOTOR
1
2
JP3
HEADER 2
R22
100K
5V
5V
LS1
BUZZER
D3
1N4148
5V
R37
220
R38
10K
U1-40 (PTE4)
U1-41 (PTE5)
1
2
Q6
BC548
2K2
C
E
ISO1
OPTO RANURADO
R36
Size
Document Number
Rev
DRIVER Y SENSOR
Date:
1
Sheet
of
14

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AE-500A
SECTION 5.1.4: SCHEME OF THE ELECTRIC CIRCUIT OF THE DIGITAL CONTROLLER
C4
18pF
1
2
U1-2
U1-3
U1-4
U1-5
U1-6
U1-7
U1-8
U1-9
U1-10
U1-11
U1-12
U1-13
U1-14
5V
U1-15
10
11
12
13
14
15
16
17
C2
10uF
U1-18
C1
100nF
U1-19
U1-20
U1-21
U1-22
U1-23
U1-24
R3
U1-25
10K
U1-19
5V
R4
U1-27
10K
U1-20
R5
U1-26
U1-28
18
19
20
21
22
23
24
25
26
27
28
PTA2
PTA1
PTA3
PTA0
PTA4
55
OSC2
OSC1
RST
IRQ
PTB3 / ATD3
PTF5 / TXD
PTB4 / ATD4
PTF4 / RXD
49
48
47
46
PTB5 / ATD5
PTB6 / ATD6
VDDAD (ADC)
PTE5 / TCH1A
VSSAD / VREFL (A DC)
PTE4 / TCH0A
VREFH (ADC)
PTE3 / TCLKA
41
40
39
PTC3
PWM6
PTC4
PWM5
PWMGND
PTC6
PWM4
PTD0 / FAULT1
PWM3
PTD1 / FAULT2
PWM2
PTD2 / FAULT3
PWM1
PTD3 / FAULT4
PTD4 / IS1
PTD6 / IS3
PTD5/ IS2
SW1
RESET
U1-47
C3
100nF
U1-46
44
42
NC
U1-48
45
43
PTC2
PTC5
R1
100K
50
PTB2 / ATD2
PTE6 / TCH2A
5V
51
PTB1 / ATD1
PTC0/ ATD8
5V
52
VDDA (PLL)
PTE7 / TCH3A
R2
10M
U1-55
53
CGMXFC (PLL)
PTB7 / ATD7
U1-56
54
PTA6
PTB0 / ATD0
56
VSSA (PLL)
PTA5
PTA7
C8
10nF
Y1
4.9152 M Hz
U1
MICROCONTROLADOR
U1-1
C5
18pF
U1-43
U1-42
U1-41
U1-40
U1-39
38
37
JP9
36
U1-55
1
3
5
7
9
11
13
15
35
34
U1-48
33
32
31
30
29
U1-32
5V
JP13
HEADER 4
5V
10
12
14
16
2
4
6
8
5V
HEADER 8X2
PROGRAMER
1
2
3
4
10K
U1-21
Size
Document Number
Date:
Rev
MICROCONTROLADOR
1
Sheet
of
15

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AE-500A
SECTION 5.1.5: MEMORY CIRCUIT FOR DATA (EEPROM), CALENDAR-BATTERY VOLT.

5V
TEST BATERIA
U1-8 (PTB1)
5V
U8
R39
D20
1N4148
1
2
3
R40
D21
1N4148
CS
VCC
VIN+
CLK
VIN-
DO
GND
8
7
C30
100nF
U1-10 (PTB3)
VREF
5V
5V
C31
100nF
C32
100nF
7
2
X2
SCLK
VBAT
SDA
6
5
A0
A1
A2
8
VCC
U10
WP
SCLK
SDA
5V
5V
R41
4K7
R42
4K7
GND
1
2
3
GND
Y2
32768 Hz
BT1
3.6V / 60mAH
SQW/OUT
VCC
X1
U4
1
5V
U1-11 (PTB4)
U1-9 (PTB2)
U1-15 (PTC0)
Size
Document Number
Date:
Rev
I2C
1
Sheet
of
16

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AE-500A
SECTION 5.1.6: SCHEME OF THE ELECTRIC CIRCUIT OF THE ANALOG SIGNAL CONDITIONER
9V
5V
5V
C10
100nf
9V
JP4
HEADER 5
10
U2
D4
1N4148
U3
7
5
R7
1
2
3
4
5
1K
3
2
C13
150nf
R11
U1-7
1K
10
D5
1N4148
5
1
8
R8
R10
4
1
8
4
7
C11
1nf
C12
100nf
R9
R13
100K
9V
C14
R12
1K
150pf
9V
5V
R15
56K
R18
56K
D8
1N4148
R16
2
U1-7
D7
+
C17
10uf
C18
10uf
1
+
R20
C19
10uf
C20
10uf
D9
1N4148
R17
R19
1
P2
50K
P3
50K
D6
Size
Document Number
Date:
Rev
ETAPA ANALOGA
1
Sheet
of
17

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AE-500A
SECTION 5.1.7: SCHEME OF THE ELECTRIC CIRCUIT OF THE INTERFACE SERIES WITH PC AND BAR
CODE SCANNER, RULE RS232
5V
U1-46 (RXD)
C+
C1-
T2OUT
1
3
4
C2+
5
C34
10uF
11
C35
10uF
GND
V-
U1-42(PTE6)
U12B
CD4066B
10
C2-
C33
10uF
12
V+
C36
10uF
U12D
CD4066
U1-47 (TXD)
15
10
T2IN
T1OUT
11
T1IN
R2IN
14
R1OUT
R2OUT
R1IN
U12C
CD4066
13
U1-43 (PTE7)
12
PC
1
6
2
7
3
8
4
9
5
16
VCC
U11
MAX232
JP11
CONNECTOR DB9 HEMBRA
5V
CODE BAR READER
5V
13
JP10
CONNECTOR DB9 MACHO
1
6
2
7
3
8
4
9
5
U12A
CD4066
14
5V
Size
Document Number
Rev
RS232
Date:
Sheet
1
1
of
18

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AE-500A
SECTION 5.1.8: SCHEME OF THE ELECTRIC CIRCUIT OF LCD DISPLAY
5V
C9
100nF
5V
5V
DS1
MCC162A4-5 (T RULY)
JP1 MACHO
HEADER 8X2
1
JP1-1
P1
10K
1
3
5
7
9
11
13
15
2
U1-20 (P TC3)
U1-55 (P TA0)
1
U1-1 (PTA2)
U1-3 (PTA4)
U1-5 (PTA6)
2
4
6
8
10
12
14
16
U1-21 (PTC4)
U1-19 (PTC2)
JP1-2
U1-56 (PTA1)
JP1-3
U1-4 (PTA5)
JP1-4
U1-2 (PTA3)
U1-6 (PTA7)
2
3
4
5
JP1-5
JP1-6
5V
R6
15 / 2W
LCD 16 X 2
CARACTERES
JP1-7
JP1-8
JP1-9
10
JP1-10
11
JP1-11
12
JP1-12
JP1 HEMBRA
HEADER 8X2
DS1-1
DS1-5
DS1-3
DS1-7
DS1-9
DS1-11
DS1-13
DS1-15
1
3
5
7
9
11
13
15
13
JP1-13
10
12
14
16
2
4
6
8
DS1-2
DS1-4
15
JP1-15
DS1-6
DS1-8
16
JP1-16
DS1-10
DS1-12
14
JP1-14
VSS
VDD
V0
D/I
R/W
E
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
A
K
DS1-14
DS1-16
Size
Document Number
Date:
Rev
DISPLAY LCD
1
Sheet
of
19

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AE-500A
SECTION 5.1.9: REFERENCE OF ELECTRIC MATERIALS OF THE CONTROL

MAIN PLATE
20

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AE-500A
SECTION 5.1.10: LIST OF ELECTRIC MATERIALS FOR CONTROL MAIN

PLATE
Bill Of Materials
September 20,2006
14:47:28 Page1
Item
Quantity Reference Part
______________________________________________
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1 BT1
3.6V / 60mAH
13 C1,C3,C7,C9,C10,C12,C24, 100nf
C26,C27,C29,C30,C31,C32
14 C2,C6,C15,C16,C17,C18, 10uf
C19,C20,C25,C28,C33,C34,
C35,C36
2 C4,C5 18pF
1 C8 10nF
1 C11 1nf
1 C13 150nf
1 C14 150pf
1 C21 2200uF/25V
1 C22 0.1UF
1 C23 1000uF/ 16V
1 DS1
MCC162A4-5 (TRULY)
15 D1,D2,D3,D4,D5,D8,D9,D11, 1N4148
D12,D16,D17,D18,D19,D20,
D21
2 D7,D6
1 D10 W10M
1 D13 1N5822
2 D15,D14
1N4007
1 ISO1 OPTO - SLOT
21

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19
20
21
22
23
24
25
26
27
28
29
3
2
1
1
1
1
1
2
1
1
13
30
31
32
33
34
2
2
2
2
7
35
36
37
38
39
40
41
42
43
44
45
1
1
2
1
5
2
1
4
4
2
1

AE-500A
PLUG JP1, NUT JP9 HEADER 8X2

JP3,JP2 HEADER 2
JP4 HEADER 5
JP7 HEADER 8
JP10
CONNECTOR DB9 PLUG
JP11
CONNECTOR DB9 NUT
JP13
HEADER 4
K2,K1 RELAY DPDT
LS1 BUZZER
L1 100UHY
P1,R3,R4,R5,R14,R27,R31, 10K
R32,R38,R43,R44,R45,R46
P3,P2 50K
Q2,Q1 BC337
Q6,Q3 BC548
Q5,Q4
R1,R10,R11,R12,R13,R22, K
R39
R2 10M
R6 15 / 2W
R7,R8 10
R9
R15,R16,R18,R19,R40 K
R20,R17
K
R21 0.47 OHMS / 5W
R24,R29,R33,R36 2K2
R28,R30,R41,R42 4K7
R35,R34
1K
R37 220
22

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46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

AE-500A
SW1
RESET
SW1
UP
SW2
ENTER
SW3
START / ON
SW4
DOWN
SW5
CLAMP
SW6
STOP / ESC
U1
U2
U3
U4
U5 LM2576T
U6 LM 7805 / TO220
U7 LM 7809 / TO220
U8 ADC
U9 4N35
U10
U11 MAX232
U12 CD4066
U12 CD4066B
Y1 4.9152 M Hz
Y2 32768 Hz
23

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AE-500A
SECTION 5.1.11: DESCRIPTION OF THE FUNCTIONING OF THE CONTROL

MAIN PLATE
REGULATING CIRCUIT OF TENSION
A 15v-alternating signal is applied to connector jp5. This signal is rectified with the bridge
of d10 diode and it is filtered through c21, c22 in order to have a continuous tension and it is
applied to the entrance of the u5 tension regulator tension of regulated output 13.4v. Diode
protects the regulated source of the battery. When uc applies a logic 1 to the base of q1,
this one leads and lets the uc read the a/d converter in order to get a reading of the battery
charge.
When the start key connected to jp7 connector, is pressed, this one begins the process of
initializing and applies a logic 1 to q2 base, it leads and activates rele k1 to maintain the
machine with power even when the push button is released.
If a logic 0 is applied to q2 base, it will disconnect the machine.
U9 indicates uc that there is net tension.
U6 and u7 regulators fix tension to feed the different components.
ENGINE POWER PHASE -CLAMPER- BUZZER

When uc applies a logic 1 to q6 base polarized with r36 resistances, this one leads to
activate the ls1 buzzer and a sound is heard.
When uc applies a logic 1 to q5 lock polarized with r35 resistance, this one leads to
activate the clamper.
When uc applies a logic 1 to q4 lock polarized with r34 resistance, this one leads to fix the
engine speed.
24

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AE-500A
CONNECTION CIRCUIT TO OPT CONNECTION

An opt connection consists of a polarized light emitting diode with r37 and leads to
phototransistor when light influences its base indicating uc the position of the tray.
MEMORY CIRCUIT FOR DATA (EPROM), CALENDAR-CLOCK, BATTERY

VOLT.
U10 eprom memory which stores blood donors data is a memory of 8k x 8 bits that
communicates with uc with bus i 2c.
U4 clock gives date, current time, bt1 battery maintains the clock with energy even when
there is no feeding, and y2 crystal synchronizes the seconds.
U8 converter notices the level of the battery tension with r39 resistance divider
INSTRUMENTS AMPLIFIER CIRCUIT COMPENSATOR OF EMPTY TRAY

REDUCER
The charge cell connected to jp4 connector is amplified with an amplifier of u2
instruments. The amplified signal is applied to the non-reversing entrance of the u3
operating amplifier formed as reducer. The reducer signal of the output of operating is
read by the converter of uc.
25

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AE-500A
DESCRIPTION OF THE INTERFACE SERIES WITH PC AND CODE BAR

SCANNER
The max 232 integrated circuit changes the ttl levels to the ones to the rs-232 standard
when a transmission is made, and changes the rs-232 levels to ttl when a reception is
available.
U12 consists of four bi-direction keys. U12a key permits the transmission of data coming
from the bar code scanner. U12 key permits the transmission coming from the pc. U12b
permits the reception of data transmission coming from the bar code scanner. U12 key
permits the reception of data coming from the pc.
U12a and u12b keys of the transmission and reception of data from the bar code scanner
are enabled by means of uc. U12c and u12d keys of the data transmission and reception
from the pc are enabled by means of uc.
The bi-direction keys data transmission is received by uc (rx). The bi-direction keys data
reception is transmitted by uc (tx)
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SECTION 5.2: KEYBOARD TOUCH PLATE

SECTION 5.2.1: ELECTRIC CIRCUIT
SW1
UP
SW2
ENTER
SW3
START / ON
SW4
DOWN
SW5
CLAMP
SW6
STOP / ESC
JP7
HEADER 8
1
2
3
4
5
6
7
8
Size
Date:
Document Number
Rev
PANEL
1
Sheet
of
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AE-500A
SECTION 6: DESCRIPTION OF THE EQUIPMENT

SECTION 6.1: DETAILED FUNCTIONAL DESCRIPTION OF THE ANALOG
AMPLIFIER PHASE
Before explaining the machine gauging in detail we will describe the functioning of the
different parts of the device, which is conditioner of the analog signal delivered by charge
cell.
In the micro-controller of the system there is a 10 bits A/D converter incorporated, which
is used to digit, read and then process the value the signal voltage value coming from the
charge cell after being correctly amplified.
Such amplifier is in charge of amplifying the signal that is delivered by the charge cell,
taking it to an appropriate value and also here is made the process of electronic gauging,
which is necessary to indicate the weight of the empty sacks, that are filled with the
fluid collected.
SECTION 7: MACHINE GAUGING
SECTION 7.1: CONTRAST GAUGING OF THE LCD DISPLAY
1. Remove the machine tray unscrewing the screws that fasten it.
2. Remove the 6 screws that fasten the machine motor frame
3. Lift the motor frame and put it at one side (As it is shown in the picture)
P1
4.
Turn on the machine with the START key and with a screwdriver, fasten P1 until
getting the desired contrast.
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SECTION 7.2: TRAY POSITION GAUGING

1.
2.
3.
4.
Repeat previous steps 1,2,3

Put the tray with the respective screws
Turn on the machine with the START key, function 3-AGITATE YES/NO.
If you use function 3-AGITATE YES /NO, you will be able to adjust the position
of the tray adjusting the mechanism guide from right to left (it has a slide valve),
-as it is shown in the picture- up to having the tray parallel to the surface.
tray adjusting
SECTION 7.3: GAUGING-PROTECTION BECAUSE OF OVERWEIGHT OF

THE TRAY.
1. Once adjusted the tray
2. Put a weight of 2 kg.
3. Adjust the screw with counter-nut of the image until it becomes a limit as a
bumper with the bar.
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AE-500A
Bar.
Protector screw with counter-nut.
SECTION 7.4: GAUGING BY RAISING OF THE TRAY

1. Once the previous step is adjusted, but with empty tray.
2. Adjust the protecting system with its slide valve up to 1 mm from the bar, as it is
shown in the picture.
Bar
Protecting system with its slide valve.
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SECTION 7.5: GAUGING OF THE EMPTY TRAY.

1. With the machine closed, having adjusted the previous steps and with empty tray.
2. Turn on the machine with the START key, go to Function: 0-TECHNICAL
SERVICE
3. Enter the password approved by the Company in this case is 21.
4. Go to function 1-GAUGING
5. Adjust P2 that is located in the rear part (Remove the covering hairpiece of
gauging) as it is shown in the picture until it appears zero = 0 (-1) on the screen.
P2
P3
SECTION 7.6: GAUGING OF THE WEIGHT OF PATTERN

1. Once the empty tray has been adjusted, continuing the previous process.
2. Put on the tray a pattern weight, of 500 gr, for example
3. Adjust P3 that is located in the rear part until it appears 500 gr on the screen (in
this case), as it is shown in the picture.
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SECTION 7.7: GAUGING OF AGITATION PER MINUTES.

1. Turn on the machine with the START key, go to Function: 0 TECHNICAL
SERVICE.
2. Enter the password approved by the Company.
3. Go to Function: 3-ADJUSTMENT APM (Agitation per minutes)
4. With Increase and Decrease keys, you can program the desired agitation.
5. Wait to the speed to be controlled and press ENTER key to escape (the tray
changes its position)
SECTION 7.8: LANGUAGE SELECTION
1. Turn on the machine with the START key, go to Function: 0-TECHNICAL
SERVICE
2. Enter the password approved by the Company.
3. Go to Function: 2-LANGUAGE
4. With Increase and Decrease keys you can program the desired language.
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SECTION 8: FUNCTIONING OF THE INTERFACE WITH PC AND BAR CODE

SCANNER
The necessary elements for the fulfillment of this work are:
Personal Computer with DB9 connector with COM x port series: RS232- (if it were not
possible, you should use DB25 with the corresponding adaptation).
Software terminal of series communication: vb terminal. Exe from Visual Basic
bookstores may be preferably used. It is formed for 9600 baudios, 8 data bits, 1 sotp bit
and without parity.
Cable modem null: It is cable of 3 conductors that has a DB9 plug connector in one
extreme and a DB9 nut connector in the other one. The connection should be made as it
follows:
Bar Code Scanner, formed to 9600 baudios, 8 data bit, 1 stop bit and without parity.
Connected to the AE500A Plug DB9 Connector
Steps of the trial:
1. Connect the bar code scanner to AE500A and have a set of different codes handy
(2,3,4,5 are enough) to be able to fulfill the trial
2. Connect the AE500A to the PC through the Cable modem null as it was previously
described.
3. Perform the terminal software you have in the PC; It should be formed as it was
previously described
4. Set option: DATA BASE ENABLED
5. Perform in AE500A the option: CONNECTION RS-232. Automatically send to
series port the stream: AE500A0000 + Enter. Where 0000 is the series number in
the absence of the right one.
6. Enter the machine new series number with the control: CXXXX*, where XXXX
belongs to the 4 digits of such series number.
7. Verify it has been correctly recorded with A* control.
8. Escape from option CONNECTION-232, using X* control from the PC.
9. Fulfill a complete extraction process, entering when you finish it, an identification
code and permit the recording of it in memory.
10.Enter option: CONNECTION RS-232 again.
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11.Perform G* control from terminal. With it, 10 equal registers to the last fulfilled
process, will be recorded in EEPROM memory. The copies from this one, are
obtained from RAM memory; for this reason it should be understood that to fulfill
this trial in a satisfactory way, the machine can not be turned off between step 9 and
Salir de opcin "Coneccin RS232"
Ao (1byte BCD)
this one.
Mes (1byte BCD)
12.Verify
with F* control,
that
the quantity
ofAE-500Aregisters in memory, has been increased
'X'
*
PC
Dia (1byte BCD)
in 10
Hora (1byte BCD)
13.Verify with D* control, that the registers
are recorded and read correctly.
Organizacin de
Minuto (1byte BCD)
Enter present one until
14.Repeat
from
completing
the 302 registers in memory.
PC
los datos enstep 8'Y' to the
AE-500A
memoria
Ti
e
mpo
de
extracci
n,Minutos
(1byte
BCD)
Step number
be repeated more than once with the objective of filling the
'U'
EEPROM 11 may
Tiempo de extraccin, Segundos (1byte BCD)
memory more quickly.
Volumen extraiwith
do (2bytes BCD) E* control.
15.Erase
ofeeprom.
the memory
Lectura/Descarga
de todosthe
los registotal
tros de datos content
almacenados en memoria
Volumen programado (2bytes BCD)
cacin (16bytes ASCII)
Comandos de comunicacin serie PC IdentifiAE500A
:
'D'
PC
AE-500A
Luego de que el usuario del AE500A entre en la opcin

"CONECCIN RS232"
Ao (2 bytes ASCII BCD).
Nmero de serie
Mes (2 bytes ASCII BCD).

AE500A
AE-500A
Dia (2 bytes ASCII BCD).
Enter
PC
Hora (2 bytes ASCII BCD).
Indica que es un AE500A
Minuto (2 bytes ASCII BCD).
AE-500A
Leer nmero de serie
PC
Minutos duracin (2 bytes ASCII BCD).

Segundos duracin (2 bytes ASCII BCD).
Volumen extraido (4'Abytes
' ASCII BCD). *
PC
AE-500A
Volumen prog. (4 bytes ASCII BCD).

Nmero de serie
Identificacin (16 bytes ASCII BCD).
Enter
5
AE500A
AE-500A
Enter
PC
Indica que es un AE500A
Informacin a cerca de cuantos registros de datos hay almacenados en memoria eeprom.

Borrar registros almacenados
PC
PC
AE-500A
AE-500A
'E'
'F'
0 'Y'
3Enter
Cantidad'Ude' registros grabados

en memoria .
AE-500A
AE-500A
'C''G'
'Y''Y'
'U''U'
Enter
PC
PC
OK.
Invalido.
Agregar a la memoria 10 registros similares al ltimo que hay en RAM

Ingresar/Modificar nmero de serie
PC PC
AE-500A
AE-500A
3*
Enter
Enter
AE-500A
PC
PC
AE-500A
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AE-500A
Salir de opcin "Coneccin RS232"

'X'
PC
'Y'
AE-500A
AE-500A
Enter
PC
'U'
Lectura/Descarga de todos los registros de datos almacenados en memoria eeprom.
'D'
PC
AE-500A
Ao (2 bytes ASCII BCD).

Mes (2 bytes ASCII BCD).
Dia (2 bytes ASCII BCD).
Hora (2 bytes ASCII BCD).
Minuto (2 bytes ASCII BCD).
AE-500A
PC
Minutos duracin (2 bytes ASCII BCD).

Segundos duracin (2 bytes ASCII BCD).
Volumen extraido (4 bytes ASCII BCD).
Volumen prog. (4 bytes ASCII BCD).
Identificacin (16 bytes ASCII BCD).
Enter
Informacin a cerca de cuantos registros de datos hay almacenados en memoria eeprom.
'F'
PC
AE-500A
AE-500A
Enter
PC
Cantidad de registros grabados

en memoria .
Agregar a la memoria 10 registros similares al ltimo que hay en RAM
PC
AE-500A
'G'
'Y'
Enter
AE-500A
PC
'U'
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SECTION 9: MACHINE MECHANISM

SECTION 9.1: MECHANICAL
SECTION 9.1.1: DESCRIPTION OF THE PIECES OF THE MECHANICAL SET
(AGITATION-SCALE)
ECCENTRIC OF CONNECTING
CHARGE CELL
BASE FOR INSTALLATION
SUPPORT OF THE ENGINE
CONNECTING ROD
TRAY CUIDE
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AE-500A
SECTION 9.1.1: DESCRIPTION OF THE PIECES
ARM TO SUPPORT THE TRAY

DC ENGINE
CHARGE CELL
ALUMINUM BASE FOR INSTALLATION
CABLE WITH CONNECTOR
SECTION 9.1.2: ECCENTRIC OF CONNECTING ROD

The eccentric of connecting rod is joined to the shaft of the dc engine with a fixing screw,
when the engine receives energy, it turns (its direction does not mind), sliding the
connecting rod, and causing the oscillating of the arms than support the tray.
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SECTION 9.1.3: CHARGE CELL

The charge cell or Extension-metric hub brake has the characteristic of maintaining in
its output, a potential difference which is proportional to the applied charge, 2m, V/V
with 3 Kg. The maximum admissible charge is 3 Kg.
SECTION 9.1.4: BASE FOR THE INSTALLATION
The thick base of aluminum, is used as a support for the charge cell, maintaining it firm,
avoiding bad measurements.
SECTION 9.1.5: ENGINE SUPPORT

It means that it fastens the engine to the base fixed with the charge cell.
SECTION 9.1.6: CONNECTING ROD

The connecting rod gives the oscillating movement to the arm that supports the tray.
SECTION 9.1.7: SET OF PROTECTION

It is composed of a support fixed to the base fastening a sheet of aluminum with a center
hole, which is bigger than the shaft avoiding, in this way, excessive weights or stretching.
SECTION 9.1.8: ARM TO SUPPORT THE TRAY

Both arms make a crutch to support the agitation tray.
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SECTION 9.1.9: ENGINE: DC

The 12V engine has a reducing speed box in its extreme. The engine receives either 5 or
6 V of energy to have the necessary oscillations of the agitation tray.
SECTION 9.1.10: GUIDE OF TRAYS
The guide, together with the opt-connector, indicates the micro-controller that the tray is
parallel to the base.
SECTION 9.1.11: MECHANICAL ADJUSTMENTS.
B and C screws are adjusted maintaining the arm that supports the tray, forming a 90
degrees angle regarding the aluminum base when the connecting rod is in its average
point.
Besides, when such screws are adjusted, it is necessary to verify that the engine does not
have sudden movements when it has energy.
The space (point A) allows the hub brake to diminish when a charge is applied.
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SECTION 9.2: CLAMPER
SOLENOID
MOTOR FRAME
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SECTION 10: POSSIBLE FAILURES AND SOLUTIONS
FAILURES
CAUSES
SOLUTIONS
Collected Weight is not the programmed 1: Mechanical friction

weight
2: Wear and tear of the material of any
piece
3: Amplifier, analog and non-gauged
phase
4: Defective Charge Cell
5: uC A/D converter damaged state.
1: Adjust in a manual way as it is

indicated in section 9.1.11
2: Replace it
3: Gauge step by step as it is indicated in
section 7
4: Replace it
5: Contact the manufacturer for its
replacement
The clamp shutter does not work
1: Connection
2: Solenoid
3: Mechanical failure or obstruction
4: Dirty
5: Electronic Circuit
1: Adjust the connector and verify that

the cables are not damaged
2: Replace it
3: See Section 9.2 for its repair
4: Clean
5: See Section 5.1.3
The battery is always low
1: Connection
3: Damaged Battery
1: Verify the connection of section 4.2

adjusting the connectors and verify that
the cables are not damaged
2: Replace for a 12V 2.0 AH Battery
The keyboard does not answer
1: There is a key stuck
1: Dismantle the machine to remove and

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2: Connection
change the touch panel.

2: Verify that the flat cable is not
damaged and the connector is not
disconnected
1: Verify that the flat cable is not
damaged and the connector is not
disconnected
2: Replace it. LCD 2 lines x 16
characters.
3: Adjust the Trimpot: P1 (See section
7.1) to improve the contrast.
4: Check the transformer and see the
circuit of section 5.1.2
5: See section 5.1.8
LCD viewing does not work
1: Connection
2: Defective LCD
3: Contrast
4: Feeding
The tray does not move
1: Connection
2: Damaged Engine
3: Object that obstruct the movement.
4: Mechanic Failure
1: Verify the connection adjusting the

connectors and verify that the cables are
not damaged
2: Either replace it for a 12V-78RPM
engine or contact the manufacturer.
3: Remove the object
4: See section 9.1
The clock does not work
1: Damaged Battery
2: Quartz Crystal does not oscillate
3: IC does not work
1: Replace it for 3.6V 60 mA Battery

2: Change for crystal: 32768 HZ
3: To verify if it is damaged, remove it
from the printed circuit and install it
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again, then verify. If it does not work,

change it.
The sound signal does not work
1: Damaged Buzzer
1: Replace it
The programmed data do not remain

stored.
1: 24C64 Eeprom Memory does not

work
1: Replace it.
SECTION 11: TECHNICAL SERVICE
Calle 34 ( Ex Francia ) Nro. 3917 (1650)

Tel/Fax: ( 54 11 )
4755-7780 -- 4755-4004 -- 4754-3532
San Martn Buenos Aires Argentina
presvac@ciudad.com.ar
43

Balanza para Extraccion de Sangre AE-500A - V2 Manual de Servicio Tecnico

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MACHINES FOR LABORATORIES AND

Agitator of extraction with scale

MACHINES FOR LABORATORIES AND

Agitator of extraction with scale

SECTION 9.1.5: ENGINE SUPPORT

MACHINES FOR LABORATORIES AND

Agitator of extraction with scale

VOLTAGE: 220 240 VAC (OPTIONAL 110/120 VAC).

SECTION 2.1: STANDARD CHARACTERISTICS

SECTION 2.2: ACCESSORIES

MACHINES FOR LABORATORIES AND

Agitator of extraction with scale

SECTION 3: PARTS DESCRIPTION

IMAGE 1: FRONT PART OF THE MACHINE

IMAGE 2: REAR PART OF THE MACHINE

MACHINES FOR LABORATORIES AND

Agitator of extraction with scale

IMAGE 3: INNER PART OF THE MACHINE

IMAGE 4: LCD DISPLAY

IMAGE 5: CHARGE CELL

MACHINES FOR LABORATORIES AND

Agitator of extraction with scale

IMAGE 6: 12V: BATTERY

IMAGE 7: AGITATION SET - SCALE

IMAGE 8: FEEDING CABLE

MACHINES FOR LABORATORIES AND

Agitator of extraction with scale

IMAGE 9: BAR CODE SCANNER

IMAGE 10: FRONT PART PICTURE

MACHINES FOR LABORATORIES AND

Agitator of extraction with scale

MACHINES FOR LABORATORIES AND

Agitator of extraction with scale

MACHINES FOR LABORATORIES AND

Agitator of extraction with scale

SECTION 4.2: GENERAL CONNECTION

MACHINES FOR LABORATORIES AND

Agitator of extraction with scale

MACHINES FOR LABORATORIES AND

Agitator of extraction with scale

SECTION 5.1.2: TENSION REGULATOR

JP6-1 (P OSIT IV O BATERIA)

JP6-2 (NEGATIV O BATERIA )

Wednesday, November 02, 2005

FUENTE DE ALIM ENTACION

MACHINES FOR LABORATORIES AND

Agitator of extraction with scale

SECTION 5.1.3: ENGINE POWER PHASE-CLAMPER-BUZZER- OPT CONNECTOR

Wednesday, November 02, 2005

MACHINES FOR LABORATORIES AND

Agitator of extraction with scale

SECTION 5.1.4: SCHEME OF THE ELECTRIC CIRCUIT OF THE DIGITAL CONTROLLER

VSSAD / VREFL (A DC)

Wednesday, November 02, 2005

MACHINES FOR LABORATORIES AND

Agitator of extraction with scale

SECTION 5.1.5: MEMORY CIRCUIT FOR DATA (EEPROM), CALENDAR-BATTERY VOLT.

Wednesday, November 02, 2005

MACHINES FOR LABORATORIES AND

Agitator of extraction with scale

Wednesday, November 02, 2005