04-68274A Manual DCE Chapter F Appendix

Manual digsy
compact
Chapter F
Appendix - Technical Data
Drawing Number: 04 68 274 000/A
Issued: 17.07.02
Stored: 17.07.02
Version: 1.0.0
File name: 04-68274A HB DcE Chapter F Appendix
Prepared by: Michael Breu
This manual was prepared with great care. The details and data in this document are regularly checked and updated and
are at any time subject to change without notice. Nevertheless, INTER CONTROL does not assume liability for the
correctness of the details/data in this document, since, despite great effort, mistakes cannot always be completely ruled out.
In addition, INTER CONTROL reserves the right to make at any time technical changes to the product, which can also result
in deviations from the contents of this document.
The document includes information that enjoys protection of copyright. No part of this publication may be reproduced and/or
translated into other languages without the prior written permission of INTER CONTROL.
Of course, any ideas and suggestions regarding amendments, or notes concerning mistakes in this document are welcome.
Please refer to INTER CONTROL.
INTER CONTROL
Hermann Khler Elektrik GmbH & Co. KG
Schafhofstrae 30
D-90411 Nrnberg
Germany
Tel.: ++49 911 9522-5
Fax: ++49 911 9522-857
E-mail: info@intercontrol.de
Internet: http://www.intercontrol.de
F Appendi x - Technical Data
Manual
digsy
compact
04 68 274 000/A
Version 1.0.0
Page F-2
Table of Contents:
F Appendix - Technical Data.......................................................................................................F-3
F.1 Pin Assignment digsy
compact
Subunit CPU........................................................................F-3
compact
Subunit I/O...........................................................................F-5
F.3 Technical Data ..................................................................................................................F-7
F.3.1 Absolute maximum ratings.........................................................................................F-7
F.3.2 Dynamic properties....................................................................................................F-8
F.3.2.1 Voltage supply........................................................................................................F-8
F.3.2.2 Digital inputs digsy
compact
Subunit CPU.................................................................F-8
compact
Subunit I/O....................................................................F-9
F.3.2.4 Digital and counting inputs digsy
compact
Subunit CPU............................................F-9
compact
Subunit I/O...............................................F-9
F.3.2.6 Analog inputs digsy
compact
Subunits CPU and I/O................................................F-10
F.3.2.7 Special analog inputs digsy
compact
Subunit CPU..................................................F-10
F.3.2.8 Digital outputs digsy
compact
Subunit CPU .............................................................F-11
compact
Subunit I/O................................................................F-11
F.3.2.10 Derating curve for digital outputs......................................................................F-11
F.3.2.11 Analog outputs digsy
compact
Subunit I/O...........................................................F-12
F.3.2.12 RS232...............................................................................................................F-12
F.3.2.13 CAN digsy
compact
Subunits CPU and I/O..........................................................F-12
F.3.2.14 Real-time clock digsy
compact
Subunit CPU........................................................F-12
F.3.2.15 Retain-storage digsy
compact
Subunit CPU.........................................................F-12
F.3.3 Connectors and housing..........................................................................................F-13
F.3.4 Standards.................................................................................................................F-13
F.4 Installing or Replacing a digsy
compact
Subunit.................................................................F-14
F.5 Dimensions......................................................................................................................F-15
F.6 Mounting Position............................................................................................................F-16
F.7 Stickers on the digsy
compact
Subunits CPU and I/O.........................................................F-17
List of Illustrations
Figure F.1: Derating curve for the digital outputs ..........................................................................F-11
Figure F.1: Dimensions of the control unit digsy
compact
..................................................................F-15
Figure F.1: Mounting dimensions of the control unit digsy
compact
..................................................F-16
Figure F.1: Stickers on the cover of the digsy
compact
Subunits CPU and I/O.................................F-17
Manual
digsy
compact
04 68 274 000/A
Version 1.0.0
Page F-3
F APPENDIX - TECHNICAL DATA
Please find below a description of the technical data for the control unit digsy
compact
E.
compact
Subunit CPU
Pin-
No.
Signal identifier
Dig
In
Dig
Out
Ana
In
Ana
Out
C'nt
In
PWM
Out
Explanation
1 VIQ1 Infeed of supply voltage for power outputs (linked with Pin 2)
3 GNDA1 Ground connection for analog input signals
4 IAV1.1

Analog input 1 (0...10V, not to be connected if IAI1.1 is used)
5 IAV1.2

6 IAV1.3

7 IAV1.4

9 ID1.11

Digital input 11 (also usable as counting input IC1.1)
1)
10 ID1.12

Digital input 12 (also usable as counting input IC1.2)
1)
11 GND Ground connection
12 CAN_L1.1 CAN-interface 1, Low signal (linked with CAN_L1.2)
13 CAN_H1.1 CAN-interface 1, High signal (linked with CAN_H1.2)
15 ILDN Bootloader input (must not be connected by the user!)
16 - unassigned
17 QRTS1 Output Request-To-Send RS232-interface 1
18 IRXD1 Input Receive RS232-interface 1
20 VIM1 Infeed Supply voltage for control logic
22 IAI1.1

Analog input 1 (0...20mA, not to be connected if IAV1.1 is used)
23 IAI1.2

24 IAI1.3

25 IAI1.4

27 ID1.9

Digital input 9
1)

1
Common switching threshold for ID1.9..ID1.12 is programmable
Manual
digsy
compact
04 68 274 000/A
Version 1.0.0
Page F-4
Pin-
No.
Signal identifier
Dig
In
Dig
Out
Ana
In
Ana
Out
C'nt
In
PWM
Out
Explanation
28 ID1.10

Digital input 10
1)
29 PE1 Housing potential
2)
32 CAN_TR1
CAN terminating resistor (optionally to be connected with
CAN_H1.2)
34 - unassigned
35 ICTS1 Input Clear-To-Send RS232-interface 1
36 QTXD1 Output Send RS232-interface 1
38 IPON Input Vehicle ignition switch
39 ID1.1

Digital input 1 (also usable for period measurements)
3)
40 ID1.2

3)
41 ID1.3

3)
42 ID1.4

3)
43 ID1.5

4)
44 ID1.6

y)
45 ID1.7

y)
46 ID1.8

y)
48 QD1.1

Digital output 1 (also usable as a PWM-output)
49 QD1.2

50 QD1.3

51 QD1.4

52 QD1.5

53 QD1.6

54 QD1.7

55 QD1.8


2
As a standard, housing potential and ground are not connected, they can be externally connected by the user
3
Group 1A (ID1.1..ID1.4), switchable ground/plus-switching
4
Group 1B (ID1.8..ID1.8), switchable ground/plus-switching
Manual
digsy
compact
04 68 274 000/A
Version 1.0.0
Page F-5
compact
Subunit I/O
Pin-
No.
Signal identifier
Dig
In
Dig
Out
Ana
In
Ana
Out
C'nt
In
PWM
Out
Explanation
4 IAV2.1

5 IAV2.2

6 IAV2.3

7 IAV2.4

9 ID2.11

Digital input 11 (also usable as a counting input IC2.1)
5)
10 ID2.12

5)
15 QAI2.1

Analog output 1 (0...20mA)
16 QAI2.2

17 QAI2.3

18 QAI2.4

20 - unassigned
22 IAI2.1

23 IAI2.2

24 IAI2.3

25 IAI2.4

27 ID2.9

5)
28 ID2.10

5)
29 PE Housing potential
6)
30 CAN_L2.2 CAN-interface 2, Low signal (connected with CAN_L2.1)

5
IC2, IC3 and IC4 can also be configured as phase-coded pairs of counting inputs
6
As a standard, housing potential and ground are not connected, they can be externally connected by the user
Manual
digsy
compact
04 68 274 000/A
Version 1.0.0
Page F-6
Pin-
No.
Signal identifier
Dig
In
Dig
Out
Ana
In
Ana
Out
C'nt
In
PWM
Out
Explanation
32 CAN_TR2
CAN terminating resistor (optionally to be connected with
CAN_H2.2)
34 ID2.13

5)
35 ID2.14

5)
36 QTxD2
Output Transmission RS232-interface 2 (not yet supported by the
AWP (appl. prog.))
38 IRxD2
Input Receive RS232-interface 2 (not yet supported by the AWP
(appl. prog.))
39 ID2.1

Digital input 1
7)
40 ID2.2

Digital input 2
7)
41 ID2.3

Digital input 3
7)
42 ID2.4

Digital input 4
7)
43 ID2.5

Digital input 5
8)
44 ID2.6

Digital input 6
8)
45 ID2.7

Digital input 7
8)
46 ID2.8

Digital input 8
8)
48 QD2.1

Digital output 1 (also usable as a digital input)
49 QD2.2

50 QD2.3

51 QD2.4

52 QD2.5

53 QD2.6

54 QD2.7

55 QD2.8


7
Group 2A (ID2.1...ID2.4), switchable ground/plus-switching
8
Group 2B (ID2.5...ID2.8), switchable ground/plus-switching
Manual
digsy
compact
04 68 274 000/A
Version 1.0.0
Page F-7
F.3 Technical Data
F.3.1 Absolute maximum ratings
Conditions: T
U
=25C
Signal Definition min. max.
Operating voltage of the outputs on Subunit CPU or I/O 0 40 V
VIQ1 or VIQ2
Max. operating current VIQ1 or VIQ1 0 20 A
VIM1
Operating voltage Logic and Back-up supply (protected against
polarity reversal)
0 40 V
ID1.x max. Input voltage per digital input 0 40 V
IAVx.y max. Input voltage per analog input 0 40 V
IAIx.y max. Input current per analog input 0 35 mA
ICx.y max. Input voltage per counting input 0 40 V
QD1.x
max. Load capability per digital output (when using one QD per
output pair 1-2, 3-4, 5-6, 7-8, not permanently possible)
0 5 A
QD1.x
max. Load capability with 2 digital outputs connected in parallel
(1+2, 3+4, 5+6, 7+8, not permanently possible)
0 8 A
QD2.x
max. Load capability per digital output (when using one QD per
output group 1-4, 5-8, not permanently possible)
0 2.5 A
QD2.x
max. Load capability with 2 digital outputs connected in parallel per
output group (1-4, 5-8, not permanently possible)
0 3.8 A
QD2.x
max. Load capability with 4 digital outputs connected in parallel per
output group (1-4, 5-8, not permanently possible)
0 5.9 A
RS232 max. Voltage on RS232 inputs -30 +30 V
TOP Operating temperature -40 +85 C
TL Storage temperature -40 +85 C
Manual
digsy
compact
04 68 274 000/A
Version 1.0.0
Page F-8
F.3.2 Dynamic properties
Conditions: V
IM1
, V
IQ1
and V
IQ2
=24V; T
U
=25C
F.3.2.1 Voltage supply
V
IM1
= +12V V
IM1
= +24V
Definition
min. typ. max. min. typ. max.
Operating voltage of the outputs 9 --- 32 9 --- 32 V
VIQ1
VIQ2 Operating current of VIQ1 or VIQ2 0 --- 16 0 --- 16 A
Operating voltage Logic and Back-up
supply
8 --- 16 8 --- 32 V
Operating current VIM1 in normal mode --- 80 160 --- 40 160 mA
VIM1
Operating current VIM1 in back-up mode --- 1.6 --- --- 4.0 --- mA
Switch on / off Ignition switch 0 --- 32 0 --- 32 V
Operating current IPON --- 250 1000 --- 500 1000 A
Switching threshold --- 7 --- --- 7 --- V
IPON
Input impedance 4.65 4.70 4.75 4.65 4.70 4.75 k
PWR_
FAIL
Signalling threshold for voltage dip
(hysteresis)
---
---
8
9
(1)
---
---
---
---
16
9
(1)
---
---
V
V
Watch-
dog
Time-out for watchdog --- 1600 --- --- 1600 --- ms
Reset-active time (after switch-on IPON
and VIM, after voltage dip on Vcc or after
watchdog)
--- 200 --- --- 200 --- ms
Reset
Run-up time IPON =ON on VCC =5V --- 600 --- --- 600 --- s
compact
Subunit CPU
V
IM
= +12V
10
V
IM
= +24V
10
Signal Definition
Input voltage per input 0 --- 32 0 --- 32 V
Max. LOW - level per input 2.63 2.82 --- 5.45 5.54 --- V
ID1.1
to
ID1.8
Min. HIGH - level per input --- 5.94 6.37 --- 11.70 11.90 V
Switch-ON time (0V 24V)
11
--- 103 112 --- 51 56 s
Plus
switch-
ing
Switch-OFF time (24V 0V)
11
--- 217 234 --- 112 120 s
11
--- 204 224 --- 109 118 s
Ground
switch-
ing
11
--- 112 127 --- 53 59 s
Input impedance per input 4.65 4.70 4.75 4.65 4.70 4.75 k
Cut-off frequency --- 5 --- --- 5 --- KHz

9
Switching thresholds dependent on the adjusted voltage in the configuration variable CFG_U_12_24
10
11
Times until the max-Low or min-High thresholds are reached
Manual
digsy
compact
04 68 274 000/A
Version 1.0.0
Page F-9
compact
Subunit I/O
V
IM
= +12V
10
V
IM
= +24V
10
Signal Definition
Input voltage per input 0 --- 32 0 --- 32 V
Max. LOW-level per input 2.50 --- --- 3.60 --- --- V
ID2.1
to
ID2.8
Min. HIGH-level per input --- --- 6.26 --- --- 11.40 V
11
--- 103 112 --- 51 56 s
Plus
switch-
ing
11
--- 217 234 --- 112 120 s
11
--- 204 224 --- 109 118 s
Ground
switch-
ing
11
--- 112 127 --- 53 59 s
Cut-off frequency --- 5 --- --- 5 --- KHz
compact
Subunit CPU
Signal Definition min. typ. max.
Input voltage per input 0 --- 32 V
Switching threshold (adjustable) 0 --- 32 V
Switch-ON time (0 1)
12
--- 2 --- s
Switch-OFF time (1 0)
12
--- 2 --- s
max. Counting frequency --- 20 --- kHz
Input impedance per input 4.65 4.70 4.75 k
ID1.9
to
ID1.12
Cut-off frequency --- 500 --- kHz
compact
Subunit I/O
V
IM
= +12V
13
V
IM
= +24V
13
Signal Definition
Input frequency per input 0 --- 32 0 --- 32 V
max. LOW-level per input --- --- 2.80 --- --- 4.20 V
min. HIGH-level per input 6.0 --- --- 10.7 --- --- V
Switch-ON time (0 1) 2.0 --- 9.0 1.0 --- 4.5 s
Switch-OFF time (1 0) 8.0 --- 20 3.5 --- 12 s
max. Counting frequency --- 12 --- --- 20 --- kHz
ID2.9
to
ID2.14
Cut-off frequency --- 25 --- --- 45 --- kHz

12
Dependent on the selected switching threshold
13
Manual
digsy
compact
04 68 274 000/A
Version 1.0.0
Page F-10
F.3.2.6 Analog inputs digsy
compact
Subunits CPU and I/O
Resolution --- 4096 --- Digit
Input voltage per digit --- 2.50 --- mV
Input voltage 0 --- 10 V
Input impedance 549.4 550 550.6 k
Precision per input --- 0.50 1.6 %
Cut-off frequency per input --- 120 --- Hz
Conversion error CPU --- --- 2 LSB
IAVx.1
to
IAVx.4
14
(x=1,2)
Conversion error I/O --- --- 8
15
LSB
Resolution --- 4096 --- Digit
Input current per digit --- 5.0 --- A
Input current 0 --- 20 mA
Input impedance --- 325 ---
Precision per input --- 0.5 2.30 %
Cut-off frequency per input --- 72 --- Hz
Conversion error CPU --- --- 2 LSB
IAIx.1
to
IAIx.4
14
(x=1,2)
Conversion error I/O --- --- 8
15
LSB
F.3.2.7 Special analog inputs digsy
compact
Subunit CPU
-40 --- +125 C
Measurement of the internal temperature
233 --- 398 K
Resolution of the measurement of the internal temperature per digit --- 1 --- K
TEMP
Tolerance of the measurement of the internal temperature --- --- 5 K
Measurement of the logic supply voltage 8 --- 32 V
Resolution of the measurement of the logic supply voltage per digit --- 100 --- mV VIM1
Tolerance of the VIM-Measurement --- --- 1 %
Measurement of the threshold voltage on ID1.9 .. ID1.12 0 --- 32 V
Resolution of the threshold voltage measurement per digit --- 1 --- mV VCP
Tolerance of the VCP-measurement --- --- 2 %

14
If IAVx.y (x =1..2, y =1..4) is connected, IAIx.y (x =1..2, y =1..4) has to remain open and vice versa!
15
Quadruple error due to resolution in 10bits and representation as a 12bit-value on the digsy
compact
Subunit I/O
Manual
digsy
compact
04 68 274 000/A
Version 1.0.0
Page F-11
compact
Subunit CPU
Output current per digital output in Off-state --- 5 40 A
Output current per digital output in On-state (c.d.f. 100%) --- 1.5 --- A
QD1.1
to
QD1.8
Total current at uniform load (c.d.f. 100%) --- --- 12 A
Resolution PWM current measurement per digit --- 2 --- mA
max. measurable value PWM current measurement --- 1.8 --- A
Accuracy of PWM current measurement --- 1 1.5 %
QP1.1
to
QP1.8
PWM-frequency 30 --- 1200 Hz
compact
Subunit I/O
Output current per digital output in Off-state --- 4 12 A
Output current per digital output in On-state (c.d.f. 100%) --- 1.5 --- A
Load capability with 2 digital outputs connected in parallel per
output group (1-4, 5-8)
--- 3.0 3.8 A
Load capability with 4 digital outputs connected in parallel per
output group (1-4, 5-8)
5.0 5.9 A
QD2.1
to
QD2.8
Operating frequency 0 --- 100 Hz
F.3.2.10 Derating curve for digital outputs
Dependent on the ambient temperature, the digital outputs of the digsy
compact
Subunit CPU and
Subunit I/O may, at a uniform current distribution over all 16 digital outputs (e.g., 24A =16 x 1.5A),
be loaded according to Figure F.1.
derating curve
67,5
70
72,5
75
77,5
80
82,5
0 6 12 18 24
load current [A]
a
m
b
i
e
n
t

t
e
m
p
e
r
a
t
u
r
e

[
C
]
Figure F.1: Derating curve for the digital outputs
Manual
digsy
compact
04 68 274 000/A
Version 1.0.0
Page F-12
F.3.2.11 Analog outputs digsy
compact
Subunit I/O
Resolution --- 512 --- digit
Output current per digit --- 40 --- A
Output current per analog current output 0 --- 20 mA
Load resistance per analog output (working resistance) 0 --- 300
16
Tolerance of output current --- --- 1 %

Rise time of output current
(thresholds 10% to 90% when switching from 0 to 500 digits)
--- 140 --- ms
Cut-off frequency --- 3 --- Hz
QAI2.1
to
QAI2.4
Residual ripple of current output 0 --- 100 A
F.3.2.12 RS232
Input resistance (RxD, CTS) 3 5 7 k
ON signal level TxD, RxD or OFF signal level RTS, CTS -3 -7.5 -15 V
OFF signal level TxD, RxD or ON signal level RTS, CTS +3 +7.5 +15 V
RS232
max. Data transfer rate --- 120 --- kHz
F.3.2.13 CAN digsy
compact
Baud rate --- 250 1000 kBaud
Voltage limits -36 --- +36 V CAN
Terminating resistor (CANTR) --- 120 ---
F.3.2.14 Real-time clock digsy
compact
Subunit CPU
Back-up time (at VIM =0V) --- 5 --- min
Tolerance (relating to the fundamental frequency 32.768 kHz) -120 +5 +28 ppm RTC
Inaccuracy per month --- --- 1 min
F.3.2.15 Retain-storage digsy
compact
Subunit CPU
Number of storage cycles 100k 1000k --- Cycles Retained
data Data retaining time 10 --- --- Years

16
max. Load resistance dependent on VIQ2 (Rule of thumb: Rmax =(VIQ2min3V) / 20mA)
Manual
digsy
compact
04 68 274 000/A
Version 1.0.0
Page F-13
F.3.3 Connectors and housing
Degree of protection acc. to
DIN 40050
IP66K (dust-proof, protected against powerful jets of water)
55-pole connector
max. Current carrying capacity: 20 A per pin at TU=85C (15 A at
TU=100C)
Temp. range 40 .. +120C
F.3.4 Standards
Tests Inspection specification
Environmental test Climate IEC 68 part 2-1, part 2-2, part 2-3, part 2-14
Climatic test EN 61131-2 (1996), EN 50 155
Environmental test Mechanical systems DIN EN 60068 part 2-6, part 2-26, part 2-27, part 2-29
Mechanical tests acc. to EN 61131-2 EN 61131-2 (1996)
EMC-tests acc. to mot. vehicle directive EG-RL-95-54/EG, DIN 57879, DIN 40839 part 1 and 3
EMC test acc. to EN 50081-1 EN 55022 class B
EMC-test acc. to EN 50081-2 EN 61000 part 4-2, part 4-3, part 4-4, part 4-5, part 4-6, part 4-8,
part 4-11
EMC-test acc. to EN 61131-2 EN 61131-2 (1996)
Other tests acc. to EN 61131-2 EN 61131-2 (1996)
Manual
digsy
compact
04 68 274 000/A
Version 1.0.0
Page F-14
F.4 Installing or Replacing a digsy
compact
Subunit
When installing the control unit make sure that the connector can be appropriately locked. In
addition, it must be ensured that, in accordance with Figure F.3, the device has enough distance to
any limitations in space.
Bring the system/machine to its regular and safe starting position.
Switch off the system.
Loosen the plug connector retaining clamps and the screws.
Make sure that the connectors are match-marked with regard to the plug-in place.
Pull out the plug connector.
If necessary, unscrew the PE-conductor.
After removing the 6 Torx-screws (TX20, M4) pull the side plate with the Subunit slowly out of
the housing. Attention: take the cable connection to another possible Subunit in the control unit
into consideration. Afterwards, ...
disconnect the cable connection between the Subunits. In the case of CAN-bus operation
make the adjustments for the appropriate party No. and the transmission rate for the new
Subunit
Insert the new Subunit with seals in the side plate. If applicable, re-establish the cable
connection.
The Subunit must be snugly and flush in the guiding grooves of the housing.
Screw-fasten the side plate with installed silicone seal to the housing (6 Torx-screws, TX20,
M4). The inserted seal is, due to the component design, protected and cannot be damaged by
fastening the screws too tightly.
Screw-fasten the PE-connection cable.
Plug-in the connectors and snap the retaining clamps into place.
Compare the plug connector with the marking of the respective plug-in place.
Put the system into operation and check its function.
Manual
digsy
compact
04 68 274 000/A
Version 1.0.0
Page F-15
F.5 Dimensions
Figure F.2: Di mensions of the control unit digsy
compact
Manual
digsy
compact
04 68 274 000/A
Version 1.0.0
Page F-16
F.6 Mounting Position
Figure F.3: Mounting dimensions of the control unit digsy
compact
Manual
digsy
compact
04 68 274 000/A
Version 1.0.0
Page F-17
F.7 Stickers on the digsy
compact
The stickers on the covers of the digsy
compact
Subunit CPU and Subunit I/O are applied for the
customer in order to enable an individual identification of the devices.
In the Customer-ID field the customer may enter individual identification numbers for the device.
The node number of the Subunit in the CAN-network can be entered in the CAN-Module-ID field.
The Bit-Rate field can be used in order to enter the designation of the adjusted transmission rate
of the CAN-module in kbit/s.
By marking the Termination-Resistor box with a cross, it is possible to indicate whether or not the
terminating resistor of the CAN-network is activated on the module.
The Memo field is freely available for entering texts or comments.

Figure F.4: Stickers on the cover of the digsy
compact

04-68274A Manual DCE Chapter F Appendix

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Tolerance of output current --- --- 1 %

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