Load calculations for live , dead and crane loads

Frames 5 m c/c
3.6m
= 22.86
10kN
50kN
7.8m 28.2 m
0.849m 0.849m
5.792m 50kN
17.08 m 17.08 m
Frame Elevation Plan
Load Calculations
Dead Load on roof (including self weight accidental load etc.) 0.4 kN/m2
Live Load on roof 0.52 kN/m2
Crane capacity 50 kN
Crane girder weight 8.33333 kN
Crab (trolley) weight 10 kN
Column height 7.8 m
Rafter rise 3.6 m
Spacing between frames 5 m
Spacing between rafters 1.57 m
Dead load/m run on rafter 0.628 kN/m
Live load/m run on rafter 0.8164 kN/m
Span of building(length) 28.2 m
Span of building(width) 17.08 m
Span of bracket projection 0.849 m
D
C
E
A
G
B F
B F
B' F'
Effective span of EOT crane 15.382 m
Wheel base along girder 3.8 m
Height at which EOT crane bottom is fixed 5.792 m
Vertical load on gantry
The weight of the crane is shared by two portal frames.At the crab,
the reaction on wheel due to the lifted weight and the crab can be
obtained by taking moment about the centre line of the wheels.(point
B)
The extreme position of crane hook is assumed as 1m from the
centre line of rail. The span of crane is approximately taken
as15.382m. And the wheel base along the gantry girder has been
taken as 3.8 m.
(50+10)/2 = 30 50/2 = 25
7.691 m
15.382 m
R
B
R
F
Reaction at F 14 kN
Reaction at B 41 kN
To get maximum wheel load on a frame from gantry girder BB',
taking the gantry girder as simply supported.
41 kN 41 kN
3.8 m
5.791 m
R
B'
R
B"
centre to centre distance between frames 5 m
Impact factor 25 %
B
F
1 m
B'
F
Maximum wheel load @ B 63 kN
Minimum wheel load @ B 22.4 kN
Tranverse load (surge)
Lateral load per wheel 1.5 kN
(i.e Lateral load is assumed as 5 % of the lifted load and weight of
the crab acting on each rail)
Lateral load on each column 2.33 kN
(By proportion)
Dead Load
Replacing the distributed dead load on rafter by equivalent 1.7877 kN
concentrated loads at two intermediate points corresponding to
purlin locations on each rafter
Udl x span / 6
Live Load
Replacing the distributed live load on rafter by equivalent 2.324 kN
concentrated loads at two intermediate points corresponding to
purlin locations on each rafter
Udl x span / 6
Crane Load
Maximum Vertical load on columns 63 kN
(acting at minimum eccentricity of 600 mm from column centreline)
Maximum Moment on column 38 kNm
Minimum Vertical load on column 22.4 kNm
Minimum moment on columns 13 kNm
(acting at minimum eccentricty of 600 mm from column centerline)
To find the total moment @ B and @ F we have to consider the
moment due to the dead load from weight of the rail and gantry
girder.
Let us assume weight of rail 0.30 kN/m
Let us assume weight of gantry girder 2.00 kN/m
Total dead load on the column 5.75 kN
Moment at B and F 3.45 kNm
Total moment @ B 41 kNm
Total moment @ F 17 kNm
Crane load
Moment at B 41 kNm
Horizontal load @ B 2.33 kN
Moment at F 17 kNm
Horizontal load @ F 2.33 kNm