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TM 3-4240-340-10

OPERATOR'S MANUAL
For
CHEMICAL-BIOLOGICAL MASK: COMBAT VEHICLE, M42A1
(14240-01-369-7854 - - SMALL)
(14240-01-370-2622-- MEDIUMI
(14240-01-369-7855 - - LARGE)
See back cover for warning. distribution statement, and destruction notice.
HEADQUARTERS
DEPARTMENT OF THE ARMY
25 FEBRUARY 1994
WARNING
Soldier's safety depends on proper fitting facepiece Injury or death can occur if the following warnings are not
observed.

The mask will not be fully effective in confined spaces when the oxygen content of the air is too low.

The CB mask has only been tested and verified to protect against all known military agents.

You must check your facepiece for leaks when fitted and each time the facepiece is put on. A leaky facepiece will not
protect you from toxic agents. Stop breathing and close your eyes when putting on your facepiece. Toxic agents
may be in the surrounding air. Perform the steps for putting on your facepiece quickly. You must put the facepiece
on before you take another breath.

In cold weather, do not clear facepiece by exhaling a large amount of air. Moist air will frost eyelenses and impair
vision, If you become overheated in extremely cold weather, do not remove your facepiece outdoors until your face
and head have cooled and any sweat has dried. Frostbite may result if facepiece is removed while your face is still
wet.

To prevent loss of air supply do not kink your hose.

In toxic atmosphere, do not break the seal between your facepiece and your face when putting on your helmet or
when drinking. This could cause leakage of contaminated air.

Keep face clean shaven unshaven face could cause a bad seal between face and facepiece
a
WARNING - (Cont)
Soldiers shall remove all hairpins, combs, hair knots, buns, or braids that will interfere with the facepiece seal.

Check hose assembly mating surface to the facepiece and areas between these surfaces for dirt or foreign material
which could allow contaminated air into your facepiece.

If the drinking system leaks, pinch the external drink tube where it connects to the outlet valve body to prevent
inhalation of agent vapors until a replacement facepiece is obtained or wearing of the facepiece is no longer
required.

Do not connect the drink tube to your canteen until all mating surfaces have been checked and are free of
contamination. Chemical agents could be swallowed, resulting in sickness and/or death.

Care should be taken not to break the facepiece seal when pressing in the outlet valve disk.

Do not drink if resistance is not felt, your drinking system is leaking. Notify unit maintenance to replace facepiece as
soon as possible.

To prevent possible leakage around facepiece, do not pull on external drink tube when removing canteen.

Do not use facepiece if outlet valve disk is missing or damaged. The facepiece will leak.

Do not wear facepiece if inlet valve or nosecup valve is missing or damaged. The eyelenses will fog.
b
WARNING - (Cont)
Do not wear contact lenses with your facepiece.

Make sure the gasket is seated in the hose before connecting the hose to the canister. A missing gasket will affect
the seal and will cause the wearer to inhale contaminated air.

Any solid matter (even hair) under valve disks will cause leakage of toxic vapors, or fogged eyelenses.

Foreign material (dirt or debris) in carrier may cause valves in facepiece to leak.

Do not store food in waterproof bag because of possible toxic effects.
c
WARNING
HEALTH\ENVIRONMENTAL HAZARD
The C2 and C2A1 filter canisters are interchangeable in the M42A1 mask.
The C2 filter canister uses ASC Whelerite Carbon, which contains Chromium VI. Chromium VI is a known carcinogen if
inhaled or swallowed. A damaged or unusable C2 canister is classified as hazardous waste:
DO NOT throw away a damaged or unusable C2 canister as ordinary trash.
DO turn in a damaged or unusable C2 canister to your hazardous waste management office or Defense
Reutilization and Marketing Office (DRMO).
d
NOTE
The C2 canister is completely safe to handle and use if it is not damaged in such a way that carbon leaks from it. In the
unlikely event that carbon should leak, use protection such as a dust respirator to cover nose and mouth and put carbon
in container such as self-sealing plastic bag; turn in to hazardous waste management office or DRMO.
Disposal of hazardous waste is restricted by the Resource Conservation and Recovery Act as amended (42 U.S.C.A.
sec. 6901 et seq.). Violation of these laws is subject to severe criminal penalties.
The C2AI canister is chromium-free, considered non-hazardous and may be thrown away as ordinary trash. It is green in
color, has "C2A1" and stock number 4240-01-366-1319 marked on its bottom.
FIRST AID
For first aid refer to FM 21-11.
e/(f blank)
TECHNICAL MANUAL HEADQUARTERS
NO. 3-4240-340-10 DEPARTMENT OF THE ARMY
25 FEBRUARY 1994
OPERATOR'S MANUAL
FOR
CHEMICAL-BIOLOGICAL MASK: COMBAT VEHICLE, M42AI
(4240-01-369-7854-- SMALL)
(4240-01-370-2622 - - MEDIUM)
(4240-01-369-7855 -- LARGE)
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS
You can help improve this manual. If you find any mistakes or if you know of a way to improve the procedures, please
let us know. Mail your letter or DA Form 2028 (Recommended Changes to Publications and Blank Forms) direct to:
Commander, US Army Edgewood Research, Development and Engineering Center, ATTN: SCBRD-ENIL-V, Aberdeen
Proving Ground, MD 21010-5423. A reply will be furnished to you.
i
PAGE
CHAPTER 1. INTRODUCTION
Section I. General Information............................................................................................ 1-1
Section II. Equipment Description ...................................................................................... 1-3
CHAPTER 2. OPERATING INSTRUCTIONS
Section I. Description and Use of Operator's Controls and Indicators ................................. 2-1
Section II. Preventive Maintenance Checks and Services (PMCS)...................................... 2-10
Section III. Operation Under Usual Conditions ..................................................................... 2-72
Section IV. Operation Under Unusual Conditions ................................................................. 2-100
CHAPTER 3. MAINTENANCE INSTRUCTIONS
Section I. Lubrication Instructions ...................................................................................... 3-1
Section II. Troubleshooting ................................................................................................. 3-1
Section III. Maintenance Procedures ................................................................................... 3-1
ii
PAGE
APPENDIX A. REFERENCES................................................................................................... A-1
APPENDIX B. COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LIST
Section I. Introduction ........................................................................................................ B-1
Section II. Components of End Item ................................................................................... B-2
Section III. Basic Issue Items List ........................................................................................ B-3
APPENDIX C. ADDITIONAL AUTHORIZATION LIST
Section I. Introduction ....................................................................................................... C-1
Section II. Additional Authorization List .............................................................................. C-2
APPENDIX D. EXPENDABLE/DURABI,E SUJPPLIES AND MATERIALS LIST
Section I. Introduction ....................................................................................................... D-1
Section II. Expendable/Durable Supplies and Materials List ................................................ D-3
iii
HOW TO USE THIS MANUAL
The safest, easiest, and best way to use this Chemical-Biological Mask M42AI is to use this manual. Learning to use this
manual is as easy as reading through the next two pages. Knowing what's in this manual and how to use it will save you
time and work, and will help you avoid exposing yourself to unnecessary hazards while you do your job.
So, where do you start?
Right here if this is the first time you are using this pocket TM. Be sure to completely read this section on How to Use
This Manual first. There's a lot of information here you need to know.
For ease of use, the front cover of this manual has black bar bleeder sections which coincide with corresponding
important section of this pocket manual. These are: Introduction (Page 1-1), Equipment Description (Page 1-3),
Preventive Maintenance Checks and Services (PMCS) (Page 2-10), Operation Under Usual Conditions (Page 2-72),
Operation Under Unusual Conditions (Page 2-100), Maintenance Instructions (Page 3-1).
ORGANIZATION
Page ii has a table of contents to provide easy access to the manual's contents. Pages are numbered consecutively
within each chapter; each page number is prefixed with a chapter number or appendix letter. For example, page 5 of
chapter 2 is numbered 2-5, and page 3 of appendix B is numbered B-3.
This manual is divided into three chapters and four appendixes. Chapter 1 contains general information as well as
equipment description. Chapter 2 provides operating instructions for the
iv
HOW TO USE THIS MANUAL (Cont)
M42AI mask. These operating instructions include: a description of the parts of the mask and additionally authorized
items; Preventive Maintenance Checks and Services (PMCS); and operation of the mask under usual and unusual
conditions. Chapter 3 provides maintenance instructions showing step-by-step procedures for maintenance of the mask
and additionally authorized items. Appendix C lists these additionally authorized items and appendix D identifies
supplies used in maintaining this mask.
HOW TO FIND PROCEDURES.
If you're going to do preventive checks you can turn directly to chapter 2, section II (PMCS) on page 2-10. The PMCS
table provides procedures for checks and services to be performed before (page 2-13) and after (page 2-34) operating
the mask. For example, just before putting on the mask, start with item I on page 2-13 and check that inlet valve and
valve body are present. Continue with the procedures for the "Before" interval on pages 2-14 through 2-33. To put on
your facepiece, proceed to chapter 2, section III ( page 2-72) and follow instructions to put on and use the mask under
usual conditions.
HOW TO USE A MAINTENANCE PROCEDURE.
If you're using the manual to perform maintenance, go to page 3-1 and proceed according to the instructions there. Once
you have located the correct procedure, read through it to determine if you have everything you need to perform the job.
Familiarize yourself with potential hazards described by the WARNINGS and CAUTIONS. You must be familiar with the
entire maintenance procedure before beginning the maintenance task.
v
M42A1 COMBAT VEHICLE CHEMICAL BIOLOGICAL MASK
1-0
CHAPTER 1
INTRODUCTION
Section 1. GENERAL INFORMATION
1-1. Scope
a. Type of Manual. Operator's manual.
b. Model Number and Equipment Name. M42A1 combat vehicle chemical-biological mask.
c. Purpose of Equipment. To protect your face, eyes, and lungs from field concentrations of chemical-biological
(CB) agents, toxins, and radioactive fallout particles.
d. Special Limitations on Equipment. Does not protect against ammonia or carbon monoxide gases. Does not
protect you in closed spaces where there is not enough oxygen in the air.
1-2. Maintenance Forms and Records
Department of the Army forms and procedures used for equipment maintenance will be those prescribed by DA PAM
738-750, The Army Maintenance Management System (TAMMS) as contained in maintenance management update.
1-1
1-3. Corrosion Prevention and Control (CPC).
Corrosion Prevention and Control (CPC) of Army materiel is a continuing concern. It is important that any corrosion
problems with this item be reported so that the problem can be corrected and improvements can be made to prevent the
problem in future items.
While corrosion is typically associated with rusting of metals, it can also include deterioration of other materials such as
rubber and plastic. Unusual cracking, softening, swelling, or breaking of these materials may be a corrosion problem.
If a corrosion problem is identified, it can be reported using Standard Form 368, Quality Deficiency Report. Use of key
words such as "corrosion", "rust", "cracking" or "deterioration" will assure that the information is identified as a CPC
problem. The form should be submitted to Commander, US Army Armament, Munitions and Chemical Command,
ATTN: AMSMCQAD(R), Rock Island, IL 61299-6000.
1-4. Reporting Equipment Improvement Recommendations IEIR'S).
If your mask needs improvement, let us know. Send us an EIR. You, the user, are the only one who can tell us what you
don't like about your equipment. Let us know why you don't like the design or performance. Put it on an SF 368 (Quality
Deficiency Report). Mail it to us at Commander, US Army Armament, Munitions and Chemical Command, ATTN:
AMSMC-QAD(R), Rock Island, IL 61299-6000. We'll send you a reply.
1-2
Section II. EQUIPMENT DESCRIPTION
1-5. Equipment Characteristics, Capabilities, and Features
a. Characteristics.
Transported and stored in carrier.

Facepiece is made of silicone rubber with inturned sealing surface so it can form a seal on your face.

Second skin used for protection from liquid agents.

Quick doff hood for easy donning/doffing operations.

Includes clear and neutral gray outserts.

Canister interoperability for easy attachment of hose assembly to the mask, and the use of a variety of North Atlantic
Treaty Organization (NATO) canisters.
1-3
1-5. Equipment Characteristics, Capabilities, and Features-(Cont)
b. Capabilities.
When worn with the proper canister installed, the facepiece protects face, eyes, and lungs from field concentrations
of CB agents, toxins, and radioactive fallout particles.

The facepiece can be coupled directly to the vehicle Gas Particulate Filter Unit (GPFU) system through the armor
quick disconnect and hose assembly.

The hose assembly may be installed on either side of the facepiece to permit easier connection to the Gas
Particulate Filter Unit (GPFU) system.

The wearer can be coupled into the combat vehicle communication system with the facepiece microphone.
1-4
c. Features. Major features of the mask are the silicone rubber facepiece which provides a seal against CB agents,
second skin which protects facepiece from penetration of the liquid agents, canister which filters particulate matter and
agents from air, side and front voicemitters which transmit the user's voice outside the facepiece, microphone and cord
that plugs into vehicle communication system, an outlet valve, a drink tube which allows the soldier to drink while
wearing the facepiece, and a quick doff hood which facilitates entry/exit operations.
1-5
1-6. Equipment Data
a. Tabulated Data,
Weight (with carrier) 4.53 lbs (2.06 kg)
M42A1 mask
Dimensions (in carrier) 9 x 11 x 4.5 in. (22.9 x 28.0 x 11.4 cm)
b. Shipping and Storage Data.
Number and type of pack ............. 8 masks in individual fiberboard boxes per fiberboard container
Fiberboard box:
Dimensions.................. 12.00 x 12.00 x 9.50 in. (30.48 x 30.48 x 24.13 cm)
1-6
CHAPTER 2
OPERATING INSTRUCTIONS
Section I. DESCRIPTION AND USE OF OPERATOR'S CONTROLS AND INDICATORS
2-1. General
Before attempting to use the mask and additionally
authorized items, make certain you are familiar with the
location and operation of all parts.
2-2. Description of Mask
a. Facepiece Assembly.
FACEPIECE (1) fits closely against your face to
form a seal.
HEAD HARNESS (2) consists of a head pad,
forehead straps, temple straps, cheek straps, and
quick donning tab. Secures facepiece to your face.
2-1
2-2. Description of Mask (Cont)
NOSECUP VALVE DISKS (3) allow filtered air to enter nosecup and prevent moist exhaled air from fogging
eyelenses in cold weather.
OUTLET VALVE DISK (4) releases exhaled air and prevents unfiltered air from entering the facepiece.
OUTLET VALVE COVER (5) protects the outlet valve from damage holds quick disconnect coupling.
FRONT AND SIDE VOICEMITTERS (6) transmit your voice outside of the facepiece.
INLET VALVE DISK (7) allows filtered air to enter the facepiece and prevents moist exhaled air from entering the
canister.
AIRFLOW DEFLECTOR (8) directs inhaled air over eyelenses to reduce fogging.
INTERNAL DRINK TUBE (9) allows the operator to drink while wearing the facepiece.
QUICK DISCONNECT COUPLING (10) connects the facepiece to the MI canteen cap to allow the operator to drink.
SECOND SKIN ( 1i) is made of butyl rubber, and covers facepiece to protect from chemical-biological (CB) agents,
toxins, and radioactive fallout particles. Second skins are issued in two sizes: small and medium/large. Second skin
is marked with S or M/L on outside left cheek.
RUBBER CATCHES (12) retain the quick doff hood to the facepiece and second skin.
RIDGE (13) is used as a secondary source of retention for the quick doff hood.
MICROPHONE (14) is located inside nosecup area of the mask. It can be coupled into combat vehicle
communication system by the MICROPHONE CORD (15).
2-2
2-3
2-2. Description of Mask-(Cont)
b. Canister.
Filters out CB agents and other particles from
contaminated air.
Can be coupled to Gas Particulate Filter Unit
(GPFU) using armor quick disconnect.
c. Canister Carrier.
Permits the user to support the canister outside of
the mask carrier.
Can hold a variety of NATO (North Atlantic Treaty
Organization) canisters
ARMOR QUICK DlSCONNECT couples canister to
GPF;U.
2-4
d. Hose Assembly.
Can be disassembled from facepiece.
STAR KNOB (1) permits easy attachment of the
hose assembly to the facepiece.
e. Carrier.
Provides for storage and carrying of mask and
additionally authorized items.
Includes DECON POCKET (1) for the M258A1
Decon Kit, SHOULDER STRAP (2), WAIST STRAP
(3), SHORT STRAP (4), SHORT ADJUSTABLE
STRAPS (5), ID PLATE (6), and ARMOR QUICK
DISCONNECT POCKET (7) to cover armor quick
disconnect for M42AI mask.
QUICK-OPENING FLAP (8), with hook and pile
fastener, provides for ready access to contents.
2-5
2-2. Description of Mask-(Cont}
f. Outserts.
RUBBER RINGS (I ) fit over facepiece eyelens rings
to secure outserts to the facepiece.
Both clear and neutral gray outserts are provided.
Clear plastic outserts (2) protect eyelenses from
scratches and other damage.
Neutral gray outserts (3) reduce sun glare.
Reduce fogging of eyelenses In cold or moist
weather.
Separate outserts for left and right eyelenses.
Designed to give maximum field of view with
minimum distortion.
2-6
g. M1 Waterproof Bag.
WARNING
Do not allow food to come in contact
with waterproof bag because of
possible toxic effects.
CAUTION
Storage of mask in waterproof bag
can degrade protective capability of
facepiece. Remove facepiece from
waterproof bag as soon as protection
of mask is no longer required.
Keeps the mask dry when required by climate and
mission.

Stowed in left end pocket of carrier.

Includes rubber bands for sealing.
2-7
2-2. Description of Mask-(Cont)
h. Quick Doff Hood.
QUICK DOFF HOOD (I) is made of rubber-coated
fabric which protects area of neck and head not
covered by facepiece from CB agents, toxins, and
radioactive fallout particles.

ELASTIC AROUND OPENING (2)retains quick doff
hood to the second skin. It enables easy removal of
the quick doff hood during donning/ doffing
operation.

ELASTIC AROUND NECK (3) draws quick doff
hood close to the neck to protect from CB agents.

UNDERARM STRAPS (4) retain quick doff hood on
the shoulders. Plastic fasteners (5) are used to
connect the straps.
2-8
i. Faceform.
Holds facepiece in proper shape when stored longer
than 30 days.
j. Microphone and Cord.
Enables radio conversation in high noise situations.

Used with combat vehicle communication system.

MICROPHONE CORD connects microphone to the
communication system.
2-9
Section II. PREVENTIVE MAINTENANCE CHECKS
AND SERVICES (PMCS)
2-4. Introduction to PMCS table.
a. General. The Operator PMCS table has been provided so you can keep your equipment in good operating
condition and ready for its primary mission. The PMCS table is arranged to provide procedures for checks and services
to be performed before and after operation of the equipment. A thorough initial inspection to include fitting, sizing, leak
testing, and after use inspection is critical for your safety and mask operational readiness. Shortcomings which do not
limit the equipment operational capability (form, fit, or function) are not noted in this TM. These minor discrepancies
should be attended to and maintained to prevent them from becoming deficiencies. The following paragraphs provide
information on how to use the PMCS tables. If your equipment does not perform as required, refer to Chapter 3 under
Troubleshooting for possible problems and corrective action to be taken. Report any malfunctions or failures on the
proper DA Form 2404, or refer to DA PAM 738-750.
b. Inspections. Your most detailed inspection and PMCS of your mask is accomplished after each time you use it
and when you are first assigned to it. "Before" PMCS is geared to verify the most important operational and safety items.
The "After" PMCS procedures should be used as a check list for all initial, periodic, spot and readiness inspections.
c. Warnings and Cautions. Always observe the warnings and cautions appearing in your PMCS table. Warnings
and cautions appear before the applicable procedures. You must observe all warnings and cautions to prevent serious
injury to yourself or others and to prevent damage to your equipment.
2-10
2-5. PMCS Procedures
The following paragraphs describe the information presented in each column of the PMCS table.
a. Item Number Column. Numbers in this column are for reference. When completing DA Form 2404 (Equipment
Inspection and Maintenance Worksheet), include the item number for the check/service indication at fault. Item numbers
also appear in the order that you must do checks and services for the intervals listed. Record any faults that you
discover before, during, or after operation. You DO NOT need to record faults that you fix.
b. Interval Column. This column tells you when you must do the procedure in the procedure column. Do your
BEFORE PMCS just before you operate the mask or deploy. Do your AFTER PMCS right after use or before you store
it.
c. Item to Check/Service Column. This column identifies the item to be checked or serviced.
d. Procedure Column. This column gives the procedure you must do to check or service the item listed in the Item
to Check/Service column to know if the equipment is ready or available for the intended mission or for operation. You
must do the procedure at the time stated in the interval column.
2-11
2-5. PMCS Procedures- (Cont)
e. Not Fully Mission Capable If: Column. Information in this column only tells you what deficiencies will keep your
equipment from being capable of performing its primary mission safely. If you make check and service
procedures that show faults listed in this column, do not operate the equipment. Shortcomings or minor
discrepancies which DO NOT limit operational capability or safety of use may require corrective actions and
continued surveillance, but does not "deadline" the mask.
f. Other Table Entries. Be sure to observe all special information and notes that appear in your table.
2-12
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
1 Before Inlet WARNING
Valve DO NOT use facepiece if valve
body or inlet valve disk is missing.
The facepiece will leak.
a. Remove hose (para 3-5a).
b. Check that inlet valve disk (1) and Inlet valve disk
valve body (2) are present and or valve body are
properly mounted on post of airflow missing or not
deflector (3). mounted properly
on post or airflow
deflector.
HOOD AND CANISTER CARRIER NOT SHOWN FOR CLARITY
2-13
2-5. PMCS Procedures - (Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - (Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
2 Before Hose a. Check that star knob (I) is Hose is not
Assembly screwed onto facepiece securely securely installed.
(hand tight).
b. Check if gasket (2) is missing, Gasket is
split, or out-of -round. missing, split, or
out-of-round.
c. Check hose assembly (3) for Hose is cracked
splits, cracks, or breaks. or broken.
2-14
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
2 Before Hose
Assembly
2-15
2-5. PMCS Procedures - (Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - (Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
3 Before Canister a. Shake canister (1) and listen for Loose particles
signs of loose absorbent particles. rattle or dust falls
out when canister
is shaken.
b. Check canister for indications of Replace canister.
water saturation.
2-16
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
3 Before Canister c. Check canister for splits, cuts, or a Canister is split,
bent or split threaded connector. cut, or has a bent or
damaged threaded
connector.
d. Check for dents over 1/4" deep. Canister has dents
over 1/4" deep.
e. Check for clogged canister inlet. Canister is
clogged.
2-17
2-5. PMCS Procedures - (Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - (Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
4 Before Eyelenses, CAUTION
Eyerings, Care must be taken not to scratch
and Outserts the outserts and eyelenses when
handling the facepiece.
a. Check eyelenses (1) for cracks, Eyelenses are
cuts, scratches, or stains that affect cracked, cut,
vision. scratched or
stained enough to
affect vision.
2-18
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
4 Before Eyelenses, b. Check the two sets of outserts (2) Outserts are
Eyerings, for availability. missing.
and
Outserts
2-19
2-5. PMCS Procedures - (Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - (Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
5 Before Microphone a. Check to see that microphone Microphone
connector (I) is attached to the connector is not
facepiece securely. securely attached.
b. Check inside of mask to see that Microphone is
microphone (2) is connected to not securely
microphone connector securely. attached.
c. Check to see that external Cord is missing or
microphone cord (3) is present and connectors are
plugs securely in receptacle. broken.
Check connectors for damage.
2-20
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
5 Before Microphone
2-21
2-5. PMCS Procedures - (Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)-(Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
6 Before Quick a. Check whether elastic opening Hood cannot be
Doff (I) is attached to the facepiece properly
Hood securely. installed.
b. Examine quick doff hood (2) for Hood has cuts,
cuts, holes, or tears. pinhead-sized
holes or tears.
2-22
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
7 Before Second a. Check the second skin (I) for Second skin has
Skin holes, tears, and splits. holes, tears, or
splits larger than
1/4" diameter or
length.
2-23
2-5. PMCS Procedures - (Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - (Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
8 Before Facepiece a. Visually inspect inside surfaces Facepiece is
Assembly of facepiece (1) for dirt, mud, dirty enough to
and greasy or oily substance. affect facepiece
seal or function.
2-24
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
9 Before Head a. Check head harness (1) for loss Head harness will
Harness of elasticity, fraying, cuts, and not hold facepiece
tears. firmly against
face.
Head harness is
fraying, has cuts
or tears
2-25
2-5. PMCS Procedures - (Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - (Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
10 Before Outlet CAUTION
Valve DO NOT use facepiece if outlet valve
Disk and disk or outlet valve cover is missing
Outlet or damaged. The facepiece will leak.
Valve
Cover a. Grasp tab at bottom of outlet valve Outlet valve disk
cover (1) and lift bottom portion is missing,
of outlet valve cover. Check to distorted or
see if outlet valve disk (2) is sticking.
present and is not curled or
distorted. Rotate outlet valve disk
to make sure it is not sticking.
2-26
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
10 Before Outlet
Valve
Disk and
Outlet
Valve
Cover
2-27
2-5. PMCS Procedures-(Cont)
TABLE 2-1. PREVFENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)-(Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
11 Before Internal a. Check that internal drink tube Internal drink
and (1), external drink tube (2) and tube, external
External quick disconnect coupling (3) are drink tube or
Drink present. Look for cracks or cuts quick disconnect
Tubes in internal/external drink tubes. coupling is
missing, or has
cuts or cracks.
b. Check that internal drink tube (1) Internal drink tube
is pointed towards the mouth. is misaligned.
c. Check quick disconnect coupling Connections are
(3) and external drink tube (2) loose.
for tight connections.
2-28
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
11 Before Internal
and
External
Drink
Tubes
2-29
2-5. PMCS Procedures-(Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)-(Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
12 Before Airflow a. Push nosecup assembly (1) to the
Deflector side with thumb.
b. Check that airflow deflector (2) Airflow deflector
is not missing and is securely is not mounted
mounted inside facepiece. properly in
facepiece.
2-30
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
13 Before Nosecup a. Check that nosecup (1) is not pulled Nosecup is pulled
Assembly away from back of front voicemitter away from front
housing. voicemitter
housing.
b. Check that nosecup (1) and Nosecup is dirty,
nosecup valve seats (2) are free of cracked, cut or
dirt. Check nosecup (1) for has holes in it.
cracks, cuts, or holes. Nosecup valve
seats are dirty.
2-31
2-5. PMCS Procedures-(Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)-(Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
13 Before Nosecup c. Check that nosecup valve disks Nosecup valve
Assembly (3) are present. Rotate nosecup disks are missing,
valve disks to be sure they are curled, torn, or
not stuck; check that nosecup stuck to nosecup
valve disks are not curled or valve seat.
torn.
d. Check that nosecup valve disks Nosecup valve
are seated on inside of nosecup. seats are seated
on outside of
nosecup.
2-32
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
14 Before Voicemitter a. Try to tighten retaining rings (1) Retaining rings
by hand to check for looseness. are loose.
2-33
2-5. PMCS Procedures-(Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)-(Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
1 After Hose a. Check hose (1) for splits, cracks, Hose is cracked
Assembly or breaks. or broken.
b. Check that hose assembly (2) is Hose is not
securely installed on the facepiece securely
(hand tight). Pull gently on hose installed or will
to make sure that star knob (3) pull loose from
will not pull loose from facepiece. star knob or
facepiece.
2-34
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
1 After Hose NOTE
Assembly DO NOT reassemble canister
carrier at this time.
c. Remove canister carrier (para 3- Gasket is
2a). Check that gasket (4) is missing. Hose
present. Check threads on hose fitting threads
fitting (5) for damage or dirt. are damaged or
Gently pull on hose fitting to dirty. Hose
make sure it will not pull free fitting pulls free
from hose. from hose.
2-35
2-5. PMCS Procedures-(Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)-(Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
1 After Hose d Unscrew star knob (3) from Thread on star
Assembly facepiece. Check threads on the knob is damaged
star knob (3) for damage or dirt. or dirty.
2-36
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
2 After Canister a. Check canister carrier (1) for Canister carrier
Carrier cracks, breaks, or other damages. is cracked,
b. Check for frayed or cut straps (2). broken, or
damaged.
c. Check that armor quick discon- Armor quick
nect (3) is on and seal (4) is disconnect or
present seal is missing.
2-37
2-5. PMCS Procedures-(Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)-(Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
2 After Canister d. Check that gasket (5) is present Gasket is
Carrier and not separated from the missing,
plastic rim (6). cracked, or
chipped.
2-38
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
3 After Canister a. Check canister (1), especially Canister is
around seams, for cracks, dents cracked or dented
or holes. Check air intake (2) to on a seam, or has
make sure it is not clogged with holes. Air intake
dirt. is clogged with
dirt.
b. Check for damaged threads on Threads on
canister. canister are
damaged.
2-39
2-5. PMCS Procedures-(Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)-(Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
3 After Canister c. Shake canister (1) and listen for Loose particles
signs of loose absorbent particles. rattle or dust falls
out when canister
d. Reassemble canister carrier (para is shaken.
3-2).
2-40
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
4 After Eyelenses, CAUTION
Eyerings, Care must be taken not to scratch
and the outserts and eyelenses when
Outserts handling the facepiece.
a. Remove outserts from facepiece Eyelenses are cracked,
(Para 3-3a). Check eyelenses (1) cut, scratched or
for cracks, cuts, scratches, or stained enough to
stains that affect vision. affect vision.
b. Check eyerings (2) for distortion. Eyerings are bent to
affect seal.
2-41
2-5. PMCS Procedures-(Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)-(Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
4 After Eyelenses, c. Check all outsert lenses (3) for Outserts are
Eyerings, cracks, chips, or discoloration broken, distorted
and that affects soldier's vision. or discolored
Outserts Check rubber rings (4) for tears, enough to affect
looseness, brittle spots, soft or vision. Rubber
sticky spots, or cracked rims. rings are torn,
cracked, loose,
or sticky.
2-42
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
5 After Microphone a. Check to see that microphone (1) is Microphone is not
connected securely. securely attached.
b. Check whether microphone cord Microphone cord is
(2) is cut, cracked, or frayed. cut, cracked, or
frayed.
c. Check that four screws (3) are not Four screws are
loose or missing. loose or missing.
2-43
2-5. PMCS Procedures-(Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)-(Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
6 After Quick a. Check whether elastic opening (1) Hood is not
Doff is attached to the facepiece securely attached
Hood securely. to the facepiece.
b. Examine quick doff hood (2) for Hood has more
cuts, holes or tears. than two pin
head size holes
in any one
panel. Hood has
cuts, holes, or
tears.
2-44
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
7 After Second a. Visually inspect inside surfaces of
Skin second skin (1) for dirt, mud, and
greasy oily substances.
b. Check second skin (1) for holes, Second skin has
tears, and splits. Look closely at holes, tears, or
edges of second skin. Check for splits larger than
soft or sticky spots. Check 1/4" diameter or
remainder of second skin (1) for length. Second
stiff areas that crumble when skin has soft or
rubbed between fingers and cracks sticky spots that
which expand when rubber is allow air to
stretched. enter facepiece.
2-45
2-5. PMCS Procedures - (Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)-(Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
8 After Facepiece a. Visually inspect inside surfaces of Facepiece is dirty
Assembly facepiece (1) for dirt, mud, and enough to affect
greasy or oily substances. facepiece seal or
function.
2-46
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
8 After Facepiece b. Check facepiece (2) for holes, tears Rubber is sticky
Assembly and splits by holding in front of a or has holes,
light source. Look closely at edges tears, or splits or
of facepiece. Check for soft or soft or sticky
sticky spots. Check rest of spots which allow
facepiece (2) for stiff areas which air to enter
crumble when rubbed between facepiece.
fingers and cracks which expand
when silicone rubber is stretched.
2-47
2-5. PMCS Procedures-(Cont}
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)-(Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
8 After Facepiece c. Check silicone rubber next to Eyelenses pull
Assembly eyelenses (3) to be sure eyelenses away from
will not pull away from facepiece facepiece.
(2).
2-48
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
9 After Head a. Put on facepiece and check head Head harness
Harness harness (1) for loss of elasticity. will not hold
facepiece firmly
against face.
2-49
2-5. PMCS Procedures-(Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)-(Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
9 After Head b. Check for dirt. Check straps (2) Head harness is
Harness for cuts, tears, missing parts, or cut, torn, frayed,
deterioration such as mildewing or has missing
fraying. parts, or has
deteriorated.
2-50
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
10 After Buckles a. Make sure finish on buckles (1) is
not chipped or scratched exposing
bare metal.
b. Check for missing or broken Buckles are
buckles. missing or broken.
2-51
2-5. PMCS Procedures-(Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)-(Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
10 After Buckles c. Look at buckles (1) for bends, Buckles are
cracks or corrosion. Pull on head bent, cracked,
harness straps and make sure corroded, or will
buckles hold straps tight. not hold strap.
2-52
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
11 After Outlet
Valve
Disk and
Outlet
Valve
Cover
WARNING
DO NOT use facepiece if outlet valve disk or
outlet valve cover is missing or damaged.
The facepiece will leak.
2-53
2-5. PMCS Procedures-(Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)-(Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
11 After Outlet a. Grasp tab at bottom of outlet Outlet valve disk
Valve valve cover (1) and lift bottom is missing,
Disk portion of outlet valve cover. distorted, or
and Check to see if outlet valve disk sticking.
Outlet (2) is present and is not curled or
Valve distorted. Rotate outlet valve
Cover disk to make sure it is not
sticking.
2-54
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
11 After Outlet WARNING
Valve Do not use tissue paper to remove
Disk and dirt or moisture from outlet valve
Outlet cover, outlet valve disk, or outlet
Valve valve seat. Tissue paper may break
Cover up and lodge in outlet valve area
causing leakage.
b. Check outlet valve seat (3) for dirt, Outlet valve seat
nicks, or cracks. is dirty, nicked or
cracked.
c. Look at outlet valve disk (2) for Outlet valve disk
nicks, tears, or rips. Wipe off is nicked, torn,
moisture from outlet valve disk or ripped; cannot
with a clean cloth (item 3, app D). be cleaned or
Smooth outlet valve disk so it lies will not seat
flat on outlet valve seat. properly.
2-55
2-5. PMCS Procedures-(Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)-(Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
11 After Outlet d. Check valve seat cover(l) for cuts, Outlet valve
Valve tears, or holes. Look at inside of outlet cover is cut, torn,
Disk and valve cover for dirt or moisture. Wipe has holes, or will
Outlet off any dirt or moisture with a soft, not seat firmly
Valve clean dry cloth (item 3, app D). over outlet valve.
Cover
2-56
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
12 After Internal a. Check that internal drink tube (1), Internal drink
and external drink tube (2), and quick tube, external
External disconnect coupling (3) are drink tube or
Drink present. Look for cracks or cuts in quick disconnect
Tubes internal/external drink tubes. coupling is
missing, or has
cuts or cracks.
2-57
2-5. PMCS Procedures-(Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)-(Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
12 After Internal b. Check quick disconnect coupling Connections are
and (3) and external drink tube (2) loose.
External for tight connections.
Drink
Tubes c. Check that internal drink tube (1) Internal or
or external drink tube (2) is not external drink
clogged by connecting M1 tube is clogged.
canteen cap and blowing air
through system.
d. Check that drinking system does Drinking system
not leak (para 2-14). leaks.
2-58
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
12 After Internal
and
External
Drink
Tubes
2-59
2-5. PMCS Procedures-(Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)-(Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
13 After Airflow a. Check that airflow deflector (1) is Air flow deflector is
Deflector securely mounted inside facepiece, not mounted properly
and that both flanges (2) on the in facepiece. Flanges
air flow deflector are in the are broken or will not
mounting holes of the facepiece mount in facepiece.
and are not broken.
b. Check mounting holes in Mounting holes in
facepiece for cuts or tears. facepiece are cut
or torn.
2-60
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
14 After Inlet WARNING
Valve DO NOT use facepiece if valve
body or inlet valve disk are
missing. The facepiece will leak.
a. Check that inlet valve disk (1) and Inlet valve disk
valve body (2) are present and or valve body is
properly mounted on post of missing or not
airflow deflector (3). mounted properly
on post of airflow
deflector.
2-61
2-5. PMCS Procedures-(Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)-(Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
14 After Inlet b. Blow on inlet valve disk (I) to Inlet valve disk is
Valve make sure it is not stuck to valve stuck to valve body.
body (2).
c. Check inlet valve disk and valve Inlet valve disk or
body (2) for curls, cuts, and valve body is cut,
tears. curled, or tom.
d. Check for dirty inlet valve disk Inlet valve disk or
or valve body (2). valve body is dirty.
2-62
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
15 After Nosecup a. Check that nosecup (1) is not Nosecup is pulled
Assembly pulled away from back of front away from front
voicemitter housing. voicemitter housing.
b. Check that nosecup (I) and Nosecup is dirty,
nosecup valve seats (2) are free of cracked, cut or has
dirt. Check nosecup (1) for cracks, holes in it.
cuts, or holes. Nosecup valve
seats are dirty.
2-63
2-5. PMCS Procedures-(Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)-(Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
15 After Nosecup c. Check that nosecup valve disks (3) Nosecup valve
Assembly are present. Rotate nosecup valve disks are missing,
disks to be sure they are not stuck; curled, torn, or
check that nosecup valve disks are stuck to nosecup
not curled or torn. valve seat.
d. Check that nosecup valve disks (3) Nosecup valve
are seated on inside of nosecup. disks are seated
on outside of
nosecup.
2-64
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
16 After Voicemitter a. Check retaining rings (1) on front Retaining rings
voicemitter (2) and side voicemitter are cracked or
(3) for corrosion, cracks, or nicks. loose.
Try to tighten retaining rings by
hand to check for looseness.
2-65
2-5. PMCS Procedures-(Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)-(Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
16 After Voicemitter b. Check front voicemitter (2) and Front voicemitter
side voicemitter (3) for dents, and/or side
cracks, or punctures. voicemitter is
cracked or
punctured.
2-66
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
17 After Carrier a. Empty carrier (1) and check inside for Carrier is dirty.
dirt, tom straps, or missing hardware. Straps are torn or
Make sure there are no pencil or pen hardware is
markings on the carrier, with the missing.
exception of changing the size or model
number to reflect true description of the
mask inside. No other markings are
authorized.
2-67
2-5. PMCS Procedures - (Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - (Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
17 After Carrier b. Check for mildew, solvents, or Mildew, solvents,
abrasive materials which might harm or abrasive
facepiece. Check seams for broken materials are
stitches. present. Seams
are broken or
stitching is loose.
c. Check hook (2) and pile fasteners Hook and pile
(3) for dirt. If dirty, clean with a fasteners are loose
stiff bristle brush (item 2, App D). or clogged with
Make sure hook and pile fasteners dirt.
are secure on flap.
2-68
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
17 After Carrier
2-69
2-5. PMCS Procedures - (Cont)
TABLE 2-1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - (Cont)
Location Not Fully
Item Item To Be Mission Capable
No Interval Check/Service Procedures If:
18 After Water- a. Check waterproof bag (I) for Waterproof bag is
proof cracks, tears, holes, and/or torn, has holes, or
Bag brittleness. is brittle.
b. Check that rubber bands (2) are in Rubber bands are
bag and are not sticky, broken, or missing or are
brittle. sticky, broken, or
brittle.
2-70
2-6. Canister Replacement Criteria
WARNING
Wear a protective mask and proper protective clothing in accordance with local SOP when
replacing a canister exposed to toxic agents.
See NBC protection, FM 3-4 for proper filter replacement criteria. Turn in damaged or unusable canisters to your
hazardous waste management office or Defense Reutilization and Marketing Office (DRMO).
2-71
Section III. OPERATION UNDER USUAL CONDITIONS
2-7. General
a. This section contains operator's instructions to put on and use the mask and additionally authorized items under
normal conditions. For operation under unusual conditions see paragraph 2-21.
b. For usual conditions, your facepiece will be worn with hood attached or stored in the carrier.
2-8. Putting On Your Facepiece Without Hood To Verify Fit
WARNING
Keep face clean shaven. An unshaven face could cause a bad seal between face and facepiece.
Soldiers shall remove all hairpins, combs, hair knots, buns, or braids that will interfere with
facepiece seal.
NOTE
A trained unit NBC NCO will supervise size selection and initial fitting of your facepiece.
However, it's your responsibility to make sure your facepiece fits properly, has a good seal, and is
as comfortable as possible.
2-72
a. Put your chin in chin pocket and press facepiece
snugly against your face.
b. Cover openings at bottom of outlet valve (1)
with palm of one hand. Breathe out hard so that
air escapes around edges of facepiece (2).
WARNING
To prevent loss of air supply do not
kink your hose.
c. Remove cover from the canister carrier. With
palm of hand, cover inlet port of armor quick
disconnect and breathe in. Facepiece (2)
should collapse against your face, and remain
so while you hold your breath. If it does,
facepiece (2) is airtight. If facepiece (2) does
not collapse, check for hair, clothing, or other
matter between facepiece (2) and your face.
d. Grasp tab (3) and pull head harness (4) over
your head. Be sure your ears are between the
temple straps (5) and cheek straps (6).
2-73
2-8. Putting On Your Facepiece Without Hood To
Verify Fit-(Cont)
NOTE
Temple and forehead straps have
already been adjusted during fitting.
e. While holding facepiece to face with one hand,
maintain seal. Using other hand, tighten cheek
straps (6) one at a time.
f. Be sure headpad (7) is centered at the high
point of rear of your head.
g. Straps (5, 6, and 8) should lie flat against your
head.
h. Clear your facepiece again (step b) and recheck
your facepiece for leaks (step c).
2-74
2-9. Checking the Fit of Your Facepiece
Check for proper fit according to the following criteria:
a. Edge of facepiece (1) comes well up on your
forehead, but not into hairline, and within 1 inch
(2.5 cm) of your ears.
b. Temple straps (2) and cheek straps (3) do not
cut into your ears.
c. Head harness straps are flat against head.
d. Check that soldier's pupils are within the center
one-third area (vertical) of the eyelens (4).
e. Facepiece does not press flesh so tightly that
eyes partly close.
f Facepiece does not leak around edges (para 2-15).
2-75
2-10. Installing Quick Doff Hood on Facepiece
a. Unscrew star knob (I) to remove hose assembly
from facepiece.
b. Disconnect microphone cord (2) from socket
near front voicemitter.
c. Unfold quick doff hood (3) and lay it flat
d. Unfasten underarm straps (4).
e. Insert facepiece (5) inside quick doff hood under
the elastic opening (6).
f. Slip top of elastic opening (6) of quick doff hood
under the top rubber catch (7) of second skin.
g. Stretch elastic opening (6) of quick doff hood to
mate with the ridge of second skin. Make
certain bottom of elastic opening stretches over
bottom rubber catch in a similar fashion to
elastic opening under top rubber catch.
2-76
h. Reinstall hose assembly to facepiece.
i. Reconnect microphone cord to socket near front voicemitter. Route and secure the microphone cord behind the
drink tube quick disconnect sleeve.
2-77
2-11. Putting On Your Facepiece
WARNING
When putting on your facepiece, stop breathing and close your eyes. Toxic agents may be in the
surrounding air. Perform the steps for putting on your mask quickly. You must put the facepiece
on before you take another breath.
Do not wear contact lenses with facepiece.
CAUTION
DS2 may damage the voicemitter of the facepiece. When exposed to DS2, remove canister and
rinse your facepiece, second skin, and hood in clean water. Do not wet canister.
Care must be taken not to scratch the outserts or eyelenses when handling the facepiece.
2-78
a. Stop breathing and close your eyes.
b. Remove your helmet. Put helmet between your
legs (above the knees) or hold your rifle
between your legs and put helmet on the
muzzle. If you drop your helmet, keep on
masking; you can pick up your helmet later.
c. Take off your glasses or contact lenses, if you
are wearing them.
d. Open carrier (1) with your left hand and hold it
open.
e. With right hand, grasp facepiece (2) and
remove from carrier.
f. Put your chin in chin pocket and press facepiece
snugly against your face.
g. Cover openings at bottom of outlet valve (3)
with palm of one hand over the hood at the
outlet valve. Breathe out hard so that air
escapes around edges (4) of facepiece.
2-79
2-11. Putting On Your Facepiece-(Cont)
WARNING
To prevent loss of air supply, do not
kink your hose.
h. With palm of hand, cover the inlet port of armor
quick disconnect and breathe in. Facepiece (2)
should collapse against your face, and remain
so while you hold your breath. If it does,
facepiece (2) is airtight. If facepiece (2) does
not collapse, check for hair, clothing, or other
matter between facepiece (2) and your face.
i. Grasp tab (5) and pull head harness (6) over
you head. Be sure your ears are between the
temple straps (7) and cheek straps (8). Make
sure head harness is pulled far enough over so
that forehead straps (9) are tight.
NOTE
Temple and forehead straps have
already been adjusted during fitting.
j. While holding facepiece to face with one hand,
maintain seal. Using other hand, tighten cheek
straps (8) one at a time.
2-80
k. Be sure headpad (10) is centered at the high
point of the rear of your head.
l. Straps (7, 8, and 9) should lie flat against your
head.
m. Clear your facepiece again (step g) and recheck
your facepiece for leaks (step h).
n. Resume breathing.
CAUTION
Be very careful when pulling on hood.
The hood could snag on the buckles
of the head harness and tear.
o. Using both hands at the elastic gathering around
the neck of the hood (11), stretch and carefully
pull hood over your head so that the hood
covers the head, neck, and shoulders.
2-81
2-11. Putting On Your Facepiece-(Cont)
NOTE
After you have adjusted the underarm
straps on your hood, do not loosen
them.
p. Fasten and adjust underarm straps (12).
WARNING
When putting on your helmet, be sure
not to upset the seal between your
facepiece and the side of your face.
Toxic agents could leak into
facepiece.
q. Put on CVC helmet and connect microphone
cord to the helmet.
r. Close carrier.
s. Continue your mission.
2-82
2-12. Connecting and Using the Drinking System
WARNING
Do not connect the drink tube to your canteen until all mating surfaces have been checked and are
free of contamination. Chemical agents could be swallowed, resulting in sickness or death.
NOTE
To use the drink tube, your canteen must be equipped with an M1 canteen cap.
a. Fill your canteen before entering contaminated area, or if in a contaminated area, fill canteen inside a protective
shelter.
b. Use M8 chemical agent detector paper to check for contamination before using the drink tube.
2-83
2-12. Connecting and Using the Drinking System - (Cont)
WARNING
Care should be taken not to break the facepiece seal while pressing in on the outlet valve or using
the drinking system.
NOTE
Water may leak into facepiece if mouth is taken off internal drink tube while canteen is in the raised
(drinking) position.
c. Steady facepiece (2) and pull quick disconnect coupling (3) out of outlet valve cover retainer (4).
d. Push in on top of outlet valve (1) and grasp internal drink tube between your teeth.
e. Remove canteen from canteen carrier.
f. Flip open cover (5) on M1 canteen cap (6).
g. Push quick disconnect coupling (3) into MI canteen cap (6) so that pin (7) enters quick disconnect coupling (3).
2-84
WARNING
If resistance is not felt, your drinking
system is leaking. Do not drink.
Replace canteen. If resistance is still
not felt, notify the unit maintenance to
repair or replace mask as soon as
possible.
h. Blow to create positive pressure. You should
feel some resistance.
NOTE
Do not tilt head back while drinking.
i. If system does not leak, raise and invert
canteen (8) and drink water from canteen.
j. After several swallows, stop sucking and lower
canteen. Blow into internal drink tube to prevent
canteen from collapsing. Repeat drinking
procedure as required.
k. Disconnect drinking system (para 2-13).
2-85
2-13. Disconnecting the Drinking System
WARNING
To prevent possible leakage around
facepiece, do not pull on external
drink tube when removing canteen.
NOTE
When not in use, keep opening
covered with provided flip down
cover.
a. Turn canteen upright.
b. While blowing into internal drink tube, firmly
grasp quick disconnect coupling (1) and pull
canteen down and away to disconnect coupling.
c. Blow to create positive pressure. You should
feel some resistance.
d. Remove internal drink tube from mouth.
e. Push quick disconnect coupling back into outlet
valve cover retainer.
f. Cap cover (2) on Ml canteen cap (3) before
stowing.
2-86
2-14. Checking Drinking System for Leaks
a. Pull quick disconnect coupling (I) out of outlet
valve cover retainer.
b. Grasp internal drink tube between you teeth.
WARNING
If the drinking system leaks, pinch the
external drink tube where it connects
to the outlet valve body to prevent
inhalation of agent vapor until a
replacement mask is obtained or the
wearing of the facepiece is no longer
required.
c. Blow into internal drink tube. If resistance is not
felt, drinking system is leaking. Notify unit
maintenance and repair or replace mask as
soon as possible.
d. Grasp the internal drink tube between teeth and
attempt to draw in air through drinking system.
e. If you are able to draw in air, you have a faulty
internal or external drink tube. If external drink
tube is found to be bad, repair or replace mask
as soon as possible. If internal drink tube is
found to be bad, notify unit maintenance for
repair.
2-87
2-15. Checking Your Facepiece for Leaks
WARNING
You must check your facepiece for leaks when fitted and each time facepiece is put on. A leaky
facepiece will not protect you from toxic agents.
NOTE
Helmet should be removed before checking facepiece for leaks, and should be donned when check
is completed.
a. Remove canister carrier cover (1) only (para 3-
2a).
b. Make sure canister (2) is screwed tightly into the
hose assembly (3).
c. Install canister carrier cover (para 3-2b).
d. Press palm of your hand over armor quick
disconnect (4) opening.
e. Breathe in lightly and hold your breath for a few
seconds. If facepiece remains collapsed,
facepiece is airtight and will protect you against
the toxic agents.
2-88
NOTE
It is always important to check your facepiece for leaks. Leaks around the edge of the facepiece
are usually caused by bad fit. Leaks may be felt by incoming air on your face, or you may feel a
bulge at the edge of your facepiece with your finger.
f. Check for leaks at edge of facepiece by feeling for incoming air on your face.
g. Check for bulge by running finger around edge of your facepiece.
NOTE
After each corrective action, retest using steps d, e, f, and g.
2-89
2-15. Checking Your Facepiece for Leaks - (Cont)
h. Get rid of leaks by adjusting straps:
To stop leaks at forehead, adjust temple straps (5).
To stop leaks at temple, adjust forehead straps (6) and temple straps (5).
To stop leaks at cheek, adjust cheek straps (7) and be sure headpad (8) is centered on high point at back of
head.
To stop leaks at the throat or under the chin, lift facepiece higher on face, seating chin firmly. Adjusting
forehead straps (6) and cheek straps (7) may also help.
2-90
i. An air leak may be caused by an outlet valve (9)
that is faulty or held open by dirt. Do the
following steps:
Breathe out forcefully several times; this will
usually remove the dirt.
If breathing does not remove dirt, remove
facepiece, pull up outlet valve cover (10), lift
up outlet valve disk ( 1), and wipe underside
of outlet valve disk ( 11 ) with a dry, lint-free
cheesecloth (item 3, app D).
If outlet valve disk (11 ) is sticking, massage
lightly with one finger.
NOTE
If you have a bad seal and cannot
stop leaks, notify unit maintenance to
repair or replace mask.
2-91
2-16. Removing Your Facepiece With Hood
Attached
a. Disconnect microphone and remove helmet.
b. Unfasten underarm straps (1).
CAUTION
Be very careful when removing hood.
The hood could snag on the buckles
of the head harness and tear.
c. Using both hands, grasp the elastic gathering
around neck (2) at the back of the hood, and
raise the hood above your head and pull from
front of facepiece.
d. Loosen cheek straps (3).
e. Place one hand on the front voicemitter to hold
facepiece on face. With other hand grasp head
harness tab (4) and pull the head harness over
the front of the facepiece and remove
facepiece.
2-92
2-17. Removing Quick Doff Hood from Facepiece
WARNING
DO NOT break facepiece seal if you are removing quick doff hood while keeping your facepiece on.
A leaky facepiece will not protect you from toxic agents.
CAUTION
Be very careful in removing quick doff hood. The quick doff hood could snag on the buckles of
head harness and tear.
NOTE
Quick doff hood can be removed from facepiece while still wearing the
facepiece.
Canister carrier must be removed from mask carrier to perform this
function.
a. Remove helmet.
b. Release underarm straps
2-93
2-17. Removing Quick Doff Hood from Facepiece-
(Cont)
c. Grasp elastic band around neck with both hands
and carefully lift the hood over your head,
allowing the hood to hang free in front of the
mask.
d. With one hand, support one side of the mask
lens, pressing it against your face. With the
other hand, carefully stretch and lift the elastic
band over and around the eyelens. Repeat this
procedure for the other lens.
e. With one hand, hold mask at hose connection
area firmly against your face. With the other
hand, carefully work the elastic band over the
hose and remove hood.
2-94
2-18. Stowing Your Mask and Additional Authorized Items
WARNING
Any solid matter (even grass) under valve disk, will cause leakage of toxic vapors or fogged
eyelenses.
CAUTION
Abrasives such as sand and grit will scratch eyelenses. Be sure the outserts are installed on the
facepiece in the carrier.
NOTE
Facepiece may be stowed with or without the hood attached. To remove hood from facepiece, refer
to para 2-17.
a. Check that clear outserts are installed on facepiece (para 3-3c).
b. Check that second skin is on the facepiece.
c. Check that microphone cord is on the facepiece.
d. Check that hose assembly is on the facepiece (para 3-5b).
e. Check that your facepiece is dry and free of oil and solvents before stowing.
f. Check that interior of carrier is free of dirt and trash or other unauthorized items.
2-95
2-18. Stowing Your Mask and Additional Authorized Items - Cont
CAUTION
To avoid damage to the facepiece, put only authorized items in your carrier.
g. Stow neutral gray outserts (I) in the left back pocket and operator's manual (2) in the right back pocket inside of
carrier.
h. Pull head harness (3) over front of facepiece.
i. Fold the two edges of the hood over the outlet valve to create a "V" in the front of the hood.
j. Store the ends of underarm straps and cord in the "V".
k. Grasp bottom of hood around hose assembly and tuck into space beneath canister carrier pocket inside of mask
carrier.
2-96
l. Continue to feed as much as possible of the hood and hose into carrier.
CAUTION
To avoid damage to facepiece, do not fold facepiece when placing it in carrier.
m. Place the facepiece over the canister carrier pocket with eyelenses facing toward carrier opening. At this point
facepiece will be upside down.
n. Close carrier.
o. Close outside canister pocket.
p. Whenever possible, store your facepiece in closed carrier in a cool, dry, dark place.
q. It is preferable to hang carrier (4) by shoulder strap (5) or hook (6) on short strap.
2-97
2-19. Wearing Your Mask Carrier (Three Ways)
a. The shoulder carry method is as follows:
Attach shoulder strap D-ring (1) to hook (2) on
carrier and adjust.
Hook waist strap (3) to round ring (4) and
adjust.
b. The leg carry method is as follows:
Put shoulder strap D-ring (1) around waist and
attach to hook (2) on carrier. Adjust.
Bring waist strap (3) from back and around
inside of leg.
Pass waist strap (3) through round ring (4), and
hook to D-ring (1). Adjust.
2-98
2-19. Wearing Your Mask Carrier (Three Ways)-
(Cont)
c. The pistol belt method is as follows:
Fold shoulder strap and tuck in waist strap
pocket beneath ID plate.
Bring waist strap hook (1) from back and
around inside of leg. Pass through round ring
and hook to short strap (2).
Hook short strap hook (3) and short adjustable
strap hook (4) into the holes on left hand side of
pistol belt.
2-20. Wearing the Canister Carrier Without the Mask
Carrier
a. Remove the canister carrier from the mask
carrier.
b. Snap the shoulder strap hook (I) into the D-ring
(2) and place the shoulder strap over the
head and on the right shoulder and adjust
the strap.
c. Place the waist strap (3) around your waist and
snap the hook (4) into the D-ring (5) and adjust.
2-99
SECTION IV. OPERATION UNDER UNUSUAL CONDITIONS
2-21. Operation In Unusual Weather
CAUTION
Keep facepiece dry. Moisture could clog the canister or saturate absorbent material and make it
useless.
NOTE
Always use facepiece with outserts installed when operating in cold climate to help reduce fogging.
a. General Instructions You Must Follow in Cold Weather.
(1) During periods between repeated uses, take facepiece out of carrier and shake or flex facepiece to remove
ice and snow.
CAUTION
Do not warm the facepiece near a heater or open flame. The silicone rubber parts of facepiece
could melt.
(2) Warm facepiece when you can.
(3) Dry facepiece with cheesecloth (item 3, app D), in a warm indoor area. Carefully dry outlet and nosecup
valves.
(4) Before entering a warm area from sub-zero temperatures, remove frost and snow from facepiece.
2-100
b. Putting On Your Facepiece In Cold
Weather.
(1) Perform the normal procedure for putting
on your facepiece (para 2-11), but keep in
mind the following points in cold weather.
(2) Remove helmet, mittens, and gloves, and
make other adjustments to your garments
as necessary to put on your facepiece
properly.
WARNING
In cold weather do not clear facepiece
by exhaling a large volume of air.
Moist air will frost eyelenses and
impair vision.
(3) Exhale slowly and lightly. If you feel
resistance when exhaling, the outlet valve
may be sticking.
(4) Install quick disconnect coupling (1)
securely in outlet valve cover retainer (2),
and fasten external drink tube (3) to tab
(4).
2-101
2-21. Operation In Unusual Weather -(Cont)
(5) If outlet valve disk (5) sticks to outlet
valve seat, do the following:
Lift bottom of outlet valve cover (6).
Massage outlet valve disk (5) with one
finger, only when you
exhale, until outlet valve disk (5) opens
and closes freely.
Reseat bottom of outlet valve cover (6).
(6) Check your facepiece for leaks (para 2-
15).
(7) Resume normal breathing.
2-102
WARNING
In toxic atmosphere, do not break the seal between your face and the side of your face when
putting on your helmet. This could cause the facepiece to leak.
(8) Put on gloves, mittens, and helmet as necessary.
NOTE
When wearing a facepiece in extremely cold weather, you will probably feel resistance to your
breathing. This will lessen as you become accustomed to the facepiece. Resistance may increase
while you are working and when you are tired.
2-103
c. Removing Your Facepiece in Cold Weather.
WARNING
If you become overheated in extremely cold weather, do not remove your facepiece outdoors until
your face and head have cooled and any sweat has dried. Frostbite may result if facepiece is
removed while your face is still wet.
(1) Remove mittens and gloves as necessary.
(2) Unfasten outer garment at neck and remove helmet.
(3) Unmask (para 2-16) and shake ice accumulation from facepiece.
(4) Stow mask (para 2-18).
(5) Put on helmet and fasten outer garment.
(6) Put on gloves and mittens if necessary.
2-104
CHAPTER 3
MAINTENANCE INSTRUCTIONS
SECTION I. LUBRICATION INSTRUCTIONS
No lubrication is required for the mask,
SECTION II. TROUBLESHOOTING
Perform PMCS procedures (table 2-1).
SECTION III, MAINTENANCE PROCEDURES
3-1. General
a. This section contains step-by-step procedures for maintaining the mask and additionally authorized items.
b. You, the operator, are authorized to inspect and service the mask and additionally authorized items. It is your
responsibility to notify unit maintenance of all defects and of maintenance requirements not authorized in this
manual.
3-1
3-2. Canister Carrier Servicing
a. Removal.
(1) Remove canister carrier cover (1) by
unscrewing counterclockwise.
(2) Remove the canister (2) by unscrewing
counterclockwise from the hose (3) and
removing from canister carrier (4).
b. Installation.
(1) Insure that hose assembly mating
surfaces are clean.
(2) Insert canister (2) into canister carrier (4).
WARNING
Make sure the gasket (5) is present in
the hose fitting (6) before connecting
the canister to the hose. A missing
gasket will affect the seal and will
allow the wearer to inhale
contaminated air.
3-2
TM 3-4240-340-10
b. Installation. (Cont)
(3) Position hose (3) on canister (2). Tighten
canister (2) by screwing clockwise into
hose (3) while holding hose securely.
(4) Screw canister carrier cover (1) on
canister carrier (4) clockwise.
3-3. Outserts Servicing
a. Removal.
(1) Roll rubber ring (5) of outsert (6) from
behind eyering (7).
(2) Lift outsert (6) from facepiece.
(3) Repeat steps 1 and 2 to remove other
outsert.
b. Cleaning. Clean and polish outserts with polish
(item 6, app D).
3-3
c. Installation.
NOTE
Be sure to install right outsert on right eyelens and left outsert on left eyelens.
(1) Fold rubber ring (1) forward all around edge of outsert (2).
(2) Lay outsert (2) over eyering (3) and turn rubber ring (I) down all around eyering (3).
(3) Repeat steps 1 and 2 to install other outsert.
3-4
3-4. Mask Servicing
a. Decontaminating.
CAUTION
DS2 may damage the voicemitters of the facepiece. When exposed to DS2, splash voicemitters
with clean water. Do not wet the canister.
(1) Refer to unit SOP for complete decontamination procedures.
b. Cleaning.
NOTE
When you clean your mask, use only potable water. See your NBC NCO for supplies or assistance
if needed.
You will need the following items to clean your facepiece:
* Pail (item 5, app D) * Alcohol (item 4, app D)
* Polish (item 6, app D) * Brush (item 1, app D)
* Soap (item 7, app D) * Cheesecloth (item 3, app D)
3-5
3-4. Mask Servicing-(Cont)
(1) Remove hose assembly (para 3-5a), canister (para 3-2a), outserts (para 3-3a), microphone cord, and hood
(para 2-17)
(2) Set canister aside, away from cleaning operations.
(3) Pull quick disconnect coupling (l) out of retainer on side of outlet valve cover.
(4) Remove outlet valve cover as follows:
CAUTION
To prevent tearing outlet valve cover during removal, be careful pulling outlet cover over flanges
on outlet valve body.
Grasp tab (2) at bottom of outlet valve cover (3) and lift bottom portion of out let valve cover from
outlet valve body.
Pull side of outlet valve cover away from groove around outlet valve body until bottom of outlet valve
cover is detached.
Disconnect outlet valve cover from flanges on top of outlet valve body.
3-6
(5) Remove second skin as follows:
CAUTION
Avoid over-stretching holes in the second skin.
Stretch eyelens openings (4) of the second skin, and top of the second skin from the facepiece.
Stretch side voicemitter opening (5) of the second skin, and pull side of the second skin from the
facepiece.
Stretch front voicemitter opening (6) of the second skin, and pull middle of the second skin from the
facepiece.
CAUTION
To prevent tearing the outlet valve cover opening of second skin, be careful pulling over flanges (7)
on outlet valve.
Stretch outlet valve cover opening (8) of the second skin from opposite side of drink tube, and pull the
rest of the second skin from the facepiece.
3-7
(5) Remove second skin as follows:
CAUTION
Avoid over-stretching holes in the second skin.
Stretch eyelens openings (4) of the second skin, and top of the second skin from the facepiece.
Stretch side voicemitter opening (5) of the second skin, and pull side of the second skin from the
facepiece.
Stretch front voicemitter opening (6) of the second skin, and pull middle of the second skin from the
facepiece.
CAUTION
To prevent tearing the outlet valve cover opening of second skin, be careful pulling over flanges (7)
on outlet valve.
Stretch outlet valve cover opening (8) of the second skin from opposite side of drink tube, and pull the
rest of the second skin from the facepiece.
3-7
3-4. Mask Servicing-(Cont)
(6) If necessary, remove greasy or oily substances from your facepiece and second skin with alcohol (item 4,
app D) and clean cheescloth (item 3, app D).
(7) Clean your facepiece, second skin, hood, canister carrier and outserts inside and out using clean
cheesecloth (item 3, app D),soap (item 7, app D), and a pail (item 5, app D). Dip the cheesecloth in warm,
soapy water and wring cheesecloth almost dry. A soft brush (item 1, app D) may also be used.
(8) Rinse by wiping with a clean cheesecloth (item 3, app D) that has been dipped in warm, clear water and
wrung almost dry.
CAUTION
Ensure all components are entirely dry before stowing or reassembly.
(9) Dry facepiece, hood, and outserts with cheesecloth (item 3, app D) or allow to air dry.
(10) To clean and polish eyelenses (9) and all sets of outserts (10), use polish (item 6, app D).
(11) Clean outside surface of hose, using clean cheesecloth (item 3, app D), soap (item 7, app D), and a pail
(item 5, app D). Clean, rinse and dry following the procedures in steps 6, 7, and 8.
3-8
(12) Install second skin as follows:
Insure that ridge (11) and rubber catches (12) are facing outward.
Feed the drink tube (13) through the outlet valve cover opening on the second skin.
CAUTION
Avoid over-stretching holes in the second skin. To prevent tearing the outlet valve opening of
second skin, be careful pulling over flanges (7) on outlet valve body.
Stretch outlet valve opening (8) of the second skin, and position it over outlet valve of facepiece.
Stretch front voicemilter opening (6) of the second skin, and position over the front voicemitter of
facepiece.
Stretch side voicemitter openings (5) and inlet valve opening (14) of the second skin, and position over
the side voicemitter and inlet valve of facepiece.
Stretch eyelens openings (4) of the second skin, and position them over the eyelenses of the
facepiece.
3-9
3-4. Mask Servicing-(Cont)
(13) Install outlet valve cover as follows:
Install outlet valve cover (15) on flanges (16) on top of outlet valve (3).
Using tab (2) on bottom of outlet valve cover (15), pull outlet valve cover over face of outlet valve (3).
Make sure outlet valve cover snaps in place around outlet valve (3).
Install quick disconnect coupling (1) securely in outlet valve cover retainer (17). Fasten external drink
tube (18) to tab (2).
(14) Install hood (para 2-10).
(15) Install hose assembly (para 3-5b), canister (para 3-2b), microphone, and outserts (para 3-3c).
3-10
WARNING
Do not allow dirt to remain in carrier. Foreign material in carrier may get into valves, causing them
to leak.
CAUTION
Abrasive material in carrier will scratch lenses.
Do not soak carrier and do not use hot water, bleach, or detergent to clean it. These will reduce
water resistance of carrier.
(16) Remove contents from carrier.
(17) Shake carrier upside down to remove dirt and foreign matter.
(18) Soak brush (item 2, app D) in cool water.
(19) Shake brush to remove excess water.
(20) Clean carrier with brush.
CAUTION
Ensure carrier is entirely dry before stowing components.
3-11
3-5. Hose Assembly Servicing
a. Removal.
(1) Unscrew star knob (I) to remove the hose
assembly (2) from the side port (3).
(2) Remove canister carrier cover (4) by
unscrewing counterclockwise.
(3) Unscrew canister from the hose
assembly.
b. Installation.
(1) Screw star knob (I) clockwise into the side
port (3) to attach the hose assembly (2).
(2) Connect canister to the hose assembly
(2).
(3) Reinstall canister carrier cover (4) by
screwing clockwise.
3-12
APPENDIX A
REFERENCES
A-1. SCOPE
This appendix lists all forms, field manuals, technical manuals, and miscellaneous publications referenced in this manual.
A-2. FORMS
Equipment Inspection and Maintenance Worksheet ......................................................................DA Form 2404
Quality Deficiency Report .............................................................................................................SF 368
Recommended Changes to Publications and Blank Forms ...........................................................DA Form 2028
A-3. FIELD MANUALS
First Aid for Soldiers ................................................................................................................FM 21-11
NBC Protection ............................................................................................................................FM 3-4
A-1
A-4. MISCELLANEOUS PUBLICATIONS
Army Medical Department Expendable/Durable Items ..................................................................CTA 8-100
Expendable/Durable Items (Except Medical, Class V, Repair Parts, and
Heraldic Items) .............................................................................................................................CTA 50-970
Opthalmic Services ......................................................................................................................AR 40-63
Research, Development, Test, and Evaluation of Materiel for Extreme
Climatic Conditions ......................................................................................................................AR 70-38
The Army Maintenance Management System (TAMMS) ..............................................................DA PAM 738-750
A-2
APPENDIX B
COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LIST
SECTION I. INTRODUCTION
B-1. SCOPE.
This appendix lists components of end item and basic issue items for the M42AI mask to help you inventory items
required for safe and efficient operation.
B-2. GENERAL.
The Components of End Item and Basic Issue Items Lists are divided into the following sections:
a. Section II. Components of End Item. This listing is for informational purposes only, and is not authority to
requisition replacements. These items are part of the end item, but are removed and separately packaged for
transportation or shipment. As part of the end item, these items must be with the end item whenever it is issued
or transferred between property accounts. Illustrations are furnished to assist you in identifying the items.
b. Section III. Basic Issue Items. These are the minimum essential items required to place the M42AI mask in
operation, to operate it, and to perform emergency repair. Although shipped separately packaged, BII must be
with the M42A1 mask during operation and whenever it is transferred between property accounts. The
illustrations will assist you with hard-to-identify items. This manual is your authority to request/requisition
replacement BII, based on TOE/ MTOE authorization of the end item.
B-1
8-3. EXPLANATION OF COLUMNS.
The following provides and explanation of columns found in the tabular listings:
a. Column (1) Illustration Number (Illus Number). This column indicates the number of the illustration in which the
item is shown.
b. Column (2) National Stock Number. Indicates the national stock number assigned to the item and will be used
for requisitioning purposes.
c. Column (3) Description. Indicates the Federal item name and, if required, a minimum description to identify and
locate the item. The last line for each item indicates the FSCM (in parentheses) followed by the part number.
d. Column (4) Unit of Measure (U/M). Indicates the measure used in performing the actual
operational/maintenance function. This measure is expressed by a two-character alphabetical abbreviation (e.g.,
ea, in., pr).
e. Column (5) Quantity required (Qty rqr). Indicates the quantity of the item authorized to be used with/on the
equipment.
SECTION II. COMPONENTS OF END ITEM
There are no components of end item required.
B-2
SECTION III. BASIC ISSUE ITEMS LIST
(1) (2) (3) (4) (5)
ILLUS NATIONAL STOCK DESCRIPTION USABLE QTY
NUMBER NUMBER FSCM AND PART NUMBER ON CODE U/M RQR
1 Operators Manual, Mask, Chemical- Ea 1
biological: Combat Vehicle, M42AI
TM 3-4240-340-10
B-3/(B-4 Black)
APPENDIX C
ADDITIONAL AUTHORIZATION LIST
SECTION I. INTRODUCTION
C-1. SCOPE
This appendix lists additional items you are authorized for the support of the M42AI mask.
C-2. GENERAL
This list identifies items that do not have to accompany the M42A1 mask and that do not have to be turned in with it.
These items are authorized to you by CTA, MTOE, TDA, or JTA.
C-3. EXPLANATION OF LISTING
National stock numbers, descriptions, and quantities are provided to help you identify and request the additional items
you require to support this equipment. The items are listed in alphabetical sequence by item name under the type
document (i.e., CTA, MTOE, TDA, or JTA) which authorizes the item(s) to you.
C-1
SECTION II. ADITIONAL AUTHORIZATION LIST
(1) (2) (3) (4)
NATIONAL DESCRIPTION QTY
STOCK NUMBER FSCM AND PART NUMBER U/M AUTH
CTA AUTHORIZED ITEMS
8465-01-115-0026 CANTEEN, WATER, WITH Ml CANTEEN CAP EA 1
(81349) MIL-C-43103
6665-00-050-8529 PAPER, CHEMICAL AGENT DETECTOR, M8 BK 1
(81361) D5-67-266
INSERTS, VISION CORRECTIVE* PR 1
* Available by prescription of a medical officer or optometrist (AR40-63).
C-2
APPENDIX D
EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
SECTION I. INTRODUCTION
D-1. SCOPE
This appendix lists expendable/durable supplies and materials you will need to operate and maintain the mask. This
listing is for informational purposes only and is not authority to requisition the listed items. These items are authorized to
you by CTA 50-970, Expendable/ Durable Items (Except Medical, Class V, Repair Parts, and Heraldic Items), or CTA 8-
100, Army Medical Department Expendable/Durable Items.
D-2. EXPLANATION OF COLUMNS
a. Column (I)-Item number. This number is assigned to the entry in the listing and is referenced in the narrative
instructions to identify the material (e.g., "Use clean cheesecloth (item 3, app D)").
b. Column (2)-Level. This column identifies the lowest level of maintenance that requires the listed item.
C ...........................Operator/Crew
c. Column (3)-National Stock Number. This is the National stock number assigned to the item; use it to request or
requisition the item.
D-1
D-2. EXPLANATION OF COLUMNS(Cont)
d. Column (4)-Description. Indicates the Federal item name and, if required, a description to identify the item. The
last line for each item indicates the Federal Supply Code for Manufacturer (FSCM) in parentheses followed by
the part number.
e. Column (5)-Unit of Measure (U/M). Indicates the measure used in performing the actual maintenance function.
This measure is expressed by a two-character alphabetical abbreviation (e.g., ea, in., pr). If the unit of measure
differs from the unit of issue, requisition the lowest unit of issue that will satisfy your requirements.
D-2
SECTION II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
(1) (2) (3) (4) (5)
ITEM NATIONAL STOCK DESCRIPTION
NUMBER LEVEL NUMBER U/M
1 C 7920-00-205-0565 BRUSH, DUSTING, LENS: (81348) EA
H-B-1654
2 C 7920-00-061-0037 BRUSH, SCRUB: NYLON BRISTLE EA
(81348) H-B-1490-6-PI
3 C 8305-00-222-2423 CLOTH, CHEESECLOTH: (81348) YD
CCC-C-440
4 C 6505-00-655-8366 ISOPROPYL RUBBING ALCOHOL: PT
plastic bottle (56287) PUREPAC
5 C 7240-01-094-4305 PAIL, UTILITY: plastic, snap-on lid, EA
5- gal. (58536) A-A-332
6 C 7930-00-935-3794 POLISH, PLASTIC: liquid, type 1, EA
24 ea. box (81348) P-P-560
7 C 8520-00-228-0598 SOAP, TOILET: nonmedicated, liquid, GL
I-gal., type 1 (81348) P-S-624
D-3/(D4 Blank)
DID WE GOOF?
DO YOU KNOW A BETTER WAY
DON'T KEEP THOSE GRIPES TO YOURSELF.
WE'D LIKE TO HAVE YOUR IDEAS.
U.S. DA FORM
2028 OR WHATEVER
YOU HAVE HANDY
WRITE TO US:
COMMANDER
US ARMY EDGEWOOD RESEARCH
DEVELOPMENT AND ENGINEERING CENTER
ATTN: SCBRD-ENL-V
ABERDEEN PROVING GROUND, MD 21010-5423
The Metric System and Equivalents
Linear Measure Liquid Measure
1 centiliter = 10 milliters = .34 fl. ounce
1 centimeter = 10 millimeters = .39 inch 1 deciliter = 10 centiliters = 3.38 fl. ounces
1 decimeter = 10 centimeters = 3.94 inches 1 liter = 10 deciliters = 33.81 fl. ounces
1 meter = 10 decimeters = 39.37 inches 1 dekaliter = 10 liters = 2.64 gallons
1 dekameter = 10 meters = 32.8 feet 1 hectoliter = 10 dekaliters = 26.42 gallons
1 hectometer = 10 dekameters = 328.08 feet 1 kiloliter = 10 hectoliters = 264.18 gallons
1 kilometer = 10 hectometers = 3,280.8 feet
Square Measure
Weights
1 sq. centimeter = 100 sq. millimeters = .155 sq. inch
1 centigram = 10 milligrams = .15 grain 1 sq. decimeter = 100 sq. centimeters = 15.5 sq. inches
1 decigram = 10 centigrams = 1.54 grains 1 sq. meter (centare) = 100 sq. decimeters = 10.76 sq. feet
1 gram = 10 decigram = .035 ounce 1 sq. dekameter (are) = 100 sq. meters = 1,076.4 sq. feet
1 decagram = 10 grams = .35 ounce 1 sq. hectometer (hectare) = 100 sq. dekameters = 2.47 acres
1 hectogram = 10 decagrams = 3.52 ounces 1 sq. kilometer = 100 sq. hectometers = .386 sq. mile
1 kilogram = 10 hectograms = 2.2 pounds
1 quintal = 100 kilograms = 220.46 pounds Cubic Measure
1 metric ton = 10 quintals = 1.1 short tons
1 cu. centimeter = 1000 cu. millimeters = .06 cu. inch
1 cu. decimeter = 1000 cu. centimeters = 61.02 cu. inches
1 cu. meter = 1000 cu. decimeters = 35.31 cu. feet
Approximate Conversion Factors
To change To Multiply by To change To Multiply by
inches centimeters 2.540 ounce-inches Newton-meters .007062
feet meters .305 centimeters inches .394
yards meters .914 meters feet 3.280
miles kilometers 1.609 meters yards 1.094
square inches square centimeters 6.451 kilometers miles .621
square feet square meters .093 square centimeters square inches .155
square yards square meters .836 square meters square feet 10.764
square miles square kilometers 2.590 square meters square yards 1.196
acres square hectometers .405 square kilometers square miles .386
cubic feet cubic meters .028 square hectometers acres 2.471
cubic yards cubic meters .765 cubic meters cubic feet 35.315
fluid ounces milliliters 29,573 cubic meters cubic yards 1.308
pints liters .473 milliliters fluid ounces .034
quarts liters .946 liters pints 2.113
gallons liters 3.785 liters quarts 1.057
ounces grams 28.349 liters gallons .264
pounds kilograms .454 grams ounces .035
short tons metric tons .907 kilograms pounds 2.205
pound-feet Newton-meters 1.356 metric tons short tons 1.102
pound-inches Newton-meters .11296
Temperature (Exact)
F Fahrenheit 5/9 (after Celsius C
temperature subtracting 32) temperature
WARNING
This document contains export-controlled technical data whose export is restricted by the Army
Export Control Act (Title 22, U.S.S.C., Sec 2751 et seq.) or Executive Order 12470. Violation of
these export laws is subject to severe criminal penalties.
DISTRIBUTION STATEMENT - Distribution authorized to U.S. Government agencies and their contractors to protect
technical or operational information. This determination was made on 24 June 1987. Other requests for this document
will be referred to: Commander, US Army Edgewood Research, Development and Engineering Center, ATTN: SCBRD-
ENL-V, Aberdeen Proving Ground, MD 21010-5423.
DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the
document.
PIN: 072242-000

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