Professional Documents
Culture Documents
1
Energy Management System
ISO 50001
Training Course
Dipl.-Ing. Thomas Frank
Envidatec GmbH
Hamburg
2011 by Envidatec
2
Trainings Agenda, !"oc#s in 2 days
Day 1
1! Introduction to energy management in general
short break
1! Introduction to I"# $%%%1 & DI' E' 1(%%1
lunch break
1! Di))erences & Integration I"# 1*%%% vs. I"# $%%%1
short break
1! +resentation o) the individual topics o) I"# $%%%1
Day ,
1! Details measuring techni-ue
short break
1! Details energy controlling
lunch break
1! +ractical e.amples o) energy e))iciency measures
short break
1! Further topics & concluding discussion
2011 by Envidatec
$
Cor%orate &eve"o%ment
E+ecutive Management
<roduct Management
<ro=ect Im%"ementation
&eve"o%ment
<ro=ect Im%"ementation
Eastern !ranc) O((ice
Envidatec Ost
/ekaterinburg0 1ussia
<ro=ect Im%"ementation
Omtec Energiemanagement /mb*
2ienna
2011 by Envidatec
5
Introduction to
Energy Management in genera"
2011 by Envidatec
6
Energy Management System
Envidatec /mb*
Ana"ysis >
Conce%tua"isation1
Energy E((iciency Ana"ysis,
Im%"ementation Conce%ts,
Energy Management
Systems
<ro=ect Im%"ementation
> Su%ervision1
<ro=ect ?eaders)i%,
Insta""ation,
Training
Systematic So"utions1
Energy and O%erations,
&ata Management,
My2@E-is
System Contro"
&ata ?ogging
!usiness
Segments
2011 by Envidatec
.
Energy Management System
?ega" 'rame:or# ASe"ectionB
8eduction o( costs
Energy Team
&ocumentation
Energy <ro(i"e
Energy !ase"ine
product mi.
production levels
operating schedule
)acility in)rastructure
T)e met)odAsB used (or de(inition and u%date o( t)e En<Is s)a"" be
recorded9
D)en t)e organiCation c)ooses En<Is :)ose variab"es are not being
measured, a measurement %"an s)ou"d be deve"o%ed and
im%"emented9
En<Is can be made re"evant (or di((erent (unctions and "eve"s in t)e
organiCation9 E9g9 (or to% management, En<Is are ty%ica""y trans"ated
to re"ate cost im%acts and to su%%ort strategic goa"s9
EMAS III
ISO 1,001
&I5 E5 16001
2011 by Envidatec
,$
Simi"arities ISO 1,001 I ISO 50001
5heck-list
2011 by Envidatec
,6
Integration o( ISO 50001 into ISO 1,001 A1B
Energy <o"icy1
Energetic aspects
Energy indicators
Determination o) responsibilities
Input parameters
The e.tent to 4hich the energy ob=ectives and targets have been met
Energy use per piece0 per kg0 per s-m or sth. comparable
Introduction o( %rocedures
5onverter measurements
Direct measurements
"4itching operations
Flo4 meter
Thermometer
Commissioning
Tem%orary measurements
Turn#ey insta""ation
2011 by Envidatec
$
Co((ee !rea#
2011 by Envidatec
,
&etai"s Energy Contro""ing
2011 by Envidatec
5
Energy Management System ISO 50001
Monitor and
Measure
<"anning
Im%"ementation
and O%eration
Energy <o"icy
Interna" Audits
C)ec#ing and
Corrective Action
Management
8evie:
Correction and
<reventive Action
2011 by Envidatec
6
8egister
O%timise
Energy report
;enchmarking
1eduction o) costs
Implement 8easures
6organisational and
investment!
5ontrol o) success
Ana"yse
Energy and O%erating &ata Contro""ing
2011 by Envidatec
.
Energy and
O%erating &ata <orta"
2011 by Envidatec
Dindo:s2com%"iant inter(ace
Automatic sca"ing
Com%re)ensive Coom
Com%re)ensive a"arm
management :it) (eedbac#
A"arm2Too" @EA"arm
2011 by Envidatec
02
Customer2s%eci(ic
8e%resentation o( consumer
ratings :it) s%eci(ic #ey (igures
Energy 8e%orting
2011 by Envidatec
0$
Energy re%orts
Continuous monitoring
Services o( t)e Envidatec /mb*
Energy and O%erating &ata <orta"
2011 by Envidatec
0,
"tandard 4eek 8on. - "un.
Savings1 10,500 m
$
I year, or a%%ro+imate"y $$,000 Q I year
Dater "ea#age
Dater use a(ter o%timisation
O%timisation E+am%"e 11
&etecting Dater ?ea#age
2011 by Envidatec
05
Savings1 10$,000 #D) I year, or a%%ro+imate"y 22,000 Q I year
<o:er consum%tion be(ore o%timisation
<o:er consum%tion a(ter o%timisation
O%timisation E+am%"e 21
8ene:a" o( t)e coo"ing
2011 by Envidatec
06
Savings1 2.2,000 #D) I year, or a%%ro+imate"y $1,000 Q I year
<o:er consum%tion be(ore o%timisation
<o:er consum%tion a(ter o%timisation
"tandard 4eek 8on. - "un.
O%timisation E+am%"e $1
C)anging -enti"ation Contro"
2011 by Envidatec
0.
O%timisation E+am%"e ,1
&etecting &e(ective ?ig)ting Contro"
Savings1 2,6,000 #D) I year, or a%%ro+imate"y 2,000 Q I year
2011 by Envidatec
0
?unc) !rea#
2011 by Envidatec
00
<ractica" E+am%"es o(
Energy E((iciency Measures
2011 by Envidatec
100
<ractica" E+am%"es o( Energy E((iciency Measures
Identi(ication <rocesses
Energy 8onitoring
!
n
"
# S 2# S 2
# S 1 #S 3
#S $
# S 1
%ER&A'K()*
'+S,'IS )
Tr-lle.
&/00er
# S 1
# S 2
# S 1
# S 2
#S $
#S 3 Tr-lle.
&/00er
S!n"3ich &r-"/4ti-n
Anrichten
E Q K I T S
M!5chine 3
M!5chine 2
M!5chine1
2011 by Envidatec
105
200,1 Insta""ation o( energy data monitoring :it) My2@E-is
19 Ste%1
Identi(ication o( %otentia" savings
2011 by Envidatec
106
200,1 Carrying out energy e((iciency ana"ysis
5ommission o) the organisation to host the actual situation
3ist o) potential savings
Auanti)ication o) the cost reduction in consumption
Auanti)y the investment re-uirements
Dra4ing up a rough schedule
19 Ste%1
Identi(ication o( %otentia" savings
2011 by Envidatec
10.
8esu"ts o( t)e data monitoring I energy e((iciency ana"ysis
Main energy consumers are1
5ommercial re)rigeration J (%M o) electric po4er
2entilation0
+roduction 6kitchen!0
3ighting J *%M o) electric po4er
19 Ste%1
Identi(ication o( %otentia" savings
2011 by Envidatec
10
8esu"ts o( t)e data monitoring I energy e((iciency ana"ysis
-enti"ation1
Fre-uency regulation o) ventilation *% M reduction
1untime optimisation o) ventilation 1$ M reduction
<revious coo"ing1
cooling machines as one-circuit-setup
Timed de)rosting o) the cooler
1e)rigerator control 4ith high hysteresis
Heat recovery 4ithout )unction
7ges bet4een 1$-,N years
, additional TH rentable containers in use
19 Ste%1
Identi(ication o( %otentia" savings
2011 by Envidatec
110
t)e o"d insta""ation
19 Ste%1
Identi(ication o( %otentia" savings
2011 by Envidatec
111
<re(erred areas (or saving measures I e+%ected savings
Coo"ing insta""ation
5ooling through a )re-uency-integrated )acility
5ooling adapted to be e.pected load spectrum & ,%-,$M
Heat adsorption and de)rosting o) re)rigerator in the cooling rooms
Intelligent control 4ith de)rosting on demand & O-1,M
1ene4al o) heat recovery
Lse heat )or hot 4ater generation and ventilation & at least ,%M
Heat incursion into the cooling )acilities
Barm air curtain & ,-$M
19 Ste%1
Identi(ication o( %otentia" savings
2011 by Envidatec
112
20051 Start o( %ro=ect
Services I %ro=ect sc)edu"e1
<"anning %)ase
Ca"" (or tenders
Assessment o( tenders
Contract negotiations
Construction assistance I su%ervision
29 Ste%1
&esigning o( t)e ne: re(rigeration com%osite %"ant
2011 by Envidatec
11$
$9 Ste%1
Com%"etion o( t)e ne: re(rigeration com%osite %"ant
2011 by Envidatec
11,
Savings ac)ieved1
Saving e"ectric %o:er N 2$, MD) I year
$6 R 8eduction o( e"ectric %o:er consum%tion
Saving )eat N 1,. MD) I year
65 R 8eduction o( )eat usage
8eduction CO
2
2Emission N a%%ro+9 500 t I year
56 R 8eduction CO
2
2Emission
8esu"ts1
Tota" 8eduction o( Consum%tions
2011 by Envidatec
115
8esu"ts1
8eduction o( e"ectric %o:er consum%tion
E"ectric %o:er consum%tion o"d insta""ation Asing"e com%ressorsB
E"ectric %o:er consum%tion ne: insta""ation Acom%osite %"antB
2011 by Envidatec
116
Investment N ,259000 Euro
'unding N .09000 Euro
Saving N 1529000 Euro I year
Tec)nica" amortisation %eriod N 2 years, , mont)s
Ainc"uding (undingB
8esu"ts1
Cost e((ectiveness o( t)e insta""ation
2011 by Envidatec
11.
E+am%"e !ode C)emie /mb*
8ene:a" o( t)e
Com%ressed Air Insta""ation
2011 by Envidatec
11
!rie( Introduction !ode C)emie
!ode C)emie is one o( t)e "eading %roducers (or disin(ection and
antise%sis %roducts in Euro%e9 !rands "i#e Steri""iumS or Cutase%tS
are used everyday in over ,0 countries :or"d:ide9
2011 by Envidatec
110
Starting Situation1 Energy Costs and Consum%tions
Com%"ete energy consum%tion in 20001
Bater ,N0*1* m
D
3oad peak in ,%%: 4as $%N.O kB
Energy Costs in 20001
Gas 1O,0D*: P
Bater 11D0*:* P
CO
2
2Emission in 20001
,0(,,0,DN kg
2011 by Envidatec
120
Starting Situation1 Com%ressed Air insta""ation
Com%ressor Mode" Motor
<o:er
ma+9
<ressure
&e"ivery
Tuantity
ma+9
e"ectric
%o:er inc"9
(an
S:itc)2
<oint On
S:itc)2
<oint O((
e"ectric
consum%2
tion in id"e
time
5ompressor 1
H7E"E1
;" (1 DN kB 1% bar $.D m
D
&min *1.N kB :.* bar :.N bar ,$.% kB
5ompressor ,
H7E"E1
;" (1 DN kB 1% bar $.D m
D
&min *1.N kB :.( bar 1%.% bar ,*.* kB
5ompressor D
H7E"E1
7"D D1 1O.$ kB 1% bar ,.N m
D
&min 1O.: kB O.N bar :.( bar O.D kB
5ompressor D
H7E"E1
7"D DN ,,.% kB 1% bar D.1 m
D
&min ,O.N kB O.N bar :.( bar N.* kB
5ompressor D 7"D D1 4as e.changed 4ith a ne4 H7E"E1 7"D DN
2011 by Envidatec
121
Additiona" Com%onents
#n "eptember ,,
th
0 ,%1% the )irst energy e))iciency net4ork Hamburg und
8ecklenburg-2orpommern 4as )ounded in the castle o) "ch4erin.