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2011 by Envidatec

1

Energy Management System
ISO 50001
Training Course
Dipl.-Ing. Thomas Frank
Envidatec GmbH
Hamburg
2011 by Envidatec
2
Trainings Agenda, !"oc#s in 2 days
Day 1
1! Introduction to energy management in general
short break
1! Introduction to I"# $%%%1 & DI' E' 1(%%1
lunch break
1! Di))erences & Integration I"# 1*%%% vs. I"# $%%%1
short break
1! +resentation o) the individual topics o) I"# $%%%1
Day ,
1! Details measuring techni-ue
short break
1! Details energy controlling
lunch break
1! +ractical e.amples o) energy e))iciency measures
short break
1! Further topics & concluding discussion
2011 by Envidatec
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Cor%orate &eve"o%ment

2001 'oundation o( t)e centra" o((ice in *amburg


(or e+%ertise on t)e e((icient use o( energy

200, Starting a branc) o((ice in -ienna


as a scienti(ic centre (or researc) and deve"o%ment

200. 'oundation o( t)e omtec Energiemanagement /mb*, -ienna

2000 Estab"is)ment o(1 Energy2e((icient into t)e 'uture3 4


&I5 E5 16001

2010 Starting branc) o((ice Envidatec2Ost in 7e#aterinburg, 8ussia

Com%any Envidatec (ounded out o( E9O5 as an inde%endent business


to be a centre o( e+%ertise on energy management systems9

Centra" area o( e+%ertise is energy e((iciency ana"ysis, individua"


tai"oring o( so"utions to reduce costs, and t)e im%"ementation o( said
so"utions9

Service %rovision, )ard:are and so(t:are (or e((icient energy use9


2011 by Envidatec
,
Com%any Structure
*ead;uarters
Hamburg

E+ecutive Management

Sa"es and Mar#eting

<roduct Management

<ro=ect Im%"ementation

&eve"o%ment

Su%%ort und Training


Hamburg
8e%resentation in Austria

Sa"es and Consu"ting Services

<ro=ect Im%"ementation
Eastern !ranc) O((ice
Envidatec Ost
/ekaterinburg0 1ussia

Sa"es and Consu"ting Services

<ro=ect Im%"ementation
Omtec Energiemanagement /mb*
2ienna
2011 by Envidatec
5
Introduction to
Energy Management in genera"
2011 by Envidatec
6
Energy Management System
Envidatec /mb*
Ana"ysis >
Conce%tua"isation1
Energy E((iciency Ana"ysis,
Im%"ementation Conce%ts,
Energy Management
Systems
<ro=ect Im%"ementation
> Su%ervision1
<ro=ect ?eaders)i%,
Insta""ation,
Training
Systematic So"utions1
Energy and O%erations,
&ata Management,
My2@E-is
System Contro"
&ata ?ogging
!usiness
Segments
2011 by Envidatec
.
Energy Management System
?ega" 'rame:or# ASe"ectionB

Energieeins%arungsgesetC EnE/0 Energy "avings 3a4

Energieeins%arverordnung EnE-0 Energy "avings #rdinance

Erneuerbare2Energien2/esetC EE/0 1ene4able Energy 3a4

Erneuerbare2Energien2DErmegesetC EEDErme/0 3a4 on


1ene4able Energy in Heating

!undes2Immissionssc)utCgesetC !imSc)/0 Federal Emissions


5ontrol 3a4

Energiee((iCienCgesetC EnE(/ AEnt:ur(B0 Energy E))iciency 3a4


6Dra)t!
2011 by Envidatec

Energy Management System


Introduction o( 8egu"atory System in /ermany
Stage ,
Abegins 201$B
F%dates to Energy Management Systems
AMandatory (or Com%aniesG
:i"" be a condition (or Energy Ta+ 8ebatesB
Stage $
Abegins 2012B
Introduction o( Management <rocessesG
aimed at bringing about continuous im%rovement
Advocacy (or t)e Introduction o(
Energy Management Systems AEnMSB
Energy &ata 8ecording and SystematisationG
&eve"o%ment o( Energy Management Structures
AConditions (or an Energy Ta+ 8ebate 2
Transitiona" <)aseB
Stage 1
A200B
Stage 2
Abegins 2011B
2011 by Envidatec
0
Energy E))iciency
7nalysis
#ptimisation
ISO 50001
8onitor and
8easure
EnMS according to
5ontinuous 5ontrol
o) Improvement
Energy Management System ISO 50001
A <rocess o( Continuous Im%rovement
2011 by Envidatec
10
Energy Management System ISO 50001
Centra" Ideas
/oa"s

To o((er su%%ort in t)e deve"o%ment o( systems and %rocesses :)ic)


im%rove energy e((iciency

Systematic energy management "eads to1

8eduction o( costs

8eduction o( green)ouse gas emissions

&eve"o% a cor%orate energy %o"icy

&e(ine aims and %rocesses

Ta#e into account necessary measures to im%rove out%ut


Success is on"y attainab"e :it) t)e su%%ort o( a""
de%artments, at a"" "eve"s, inc"uding to%2"eve" management
2011 by Envidatec
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Me)r Energiee((iCienC
(Hr
More
Energy E((iciency
(or
Industry
and
Manu(acturing
<o:er
<roducers
<ro%erty
ManagementI
!ui"ding Serv9
Engineers
*os%ita"s,
!an#s, Sc)oo"s,
Fniversities,
8ecreation
Centres999
Target /rou%s (or Energy Management
C)ain
Stores
2011 by Envidatec
12
C"ient
<ut ne:
8egu"ations I
/uide"ines
in %"ace
Image
Cu"tivation
A/reen
Com%anyB
Oversig)t
o(
Energy Fse
8eduction
o(
Energy Costs
Im%"emen2
tation o(
Sustainab"e,
E((ective
<rocesses
Im%"ement an
O%timised
Mi+ o( Energy
Secure
Ta+ 8ebates
Energy Management CustomerJs !ene(its
2011 by Envidatec
1$
Monitor and
Measure
<"anning
Im%"ementation
and O%eration
Energy <o"icy
Interna" Audit
C)ec#ing and
Corrective Action
Management
8evie:
Correction and
<reventive Action
Energy Management System ISO 50001
2011 by Envidatec
1,
Co((ee !rea#
2011 by Envidatec
15
Introduction to
ISO 50001 I &I5 E5 16001
2011 by Envidatec
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Energy Management System
T)e origin o( ISO 50001 I &I5 E5 16001
DI' E' 1(%%1 adopted in 9uly
,%%: in Europe
;ased on +D57-cycle
'early identical to I"# $%%%1
"ame "tructure as I"# 1*%%1
1elated to 2DI *(%, 6German
engineering norm about
energy management!
2011 by Envidatec
1.
&e(inition o( Energy Management System
'rom -&I ,6021
<Energy management is the )or4ard-looking0 organised and
systematic co-ordination o) the procurement0 conversion0 distribution
and utilisation o) energy in order to cover re-uirements and 4hich
takes ecological and economic ob=ectives into consideration.>
<The term <energy management system> covers not only the
organisational and in)ormation structures re-uired )or implementing
the energy management system but also the technical resources
needed )or this 6so)t4are and hard4are0 )or e.ample!.>
2011 by Envidatec
1
Monitor and
Measure
<"anning
Im%"ementation
and O%eration
Energy <o"icy
Interna" Audit
C)ec#ing and
Corrective Action
Management
8evie:
Correction and
<reventive Action
Energy Management System ISO 50001
2011 by Envidatec
10
ISO 50001 4 Terms and &e(initions
Action <"an A$91B
7ctivities 4ith de)ined responsibilities and a beginning and end.
!oundaries A$92B
+hysical or site limits and&or organisational limits as de)ined by the
organisation.
Continua" Im%rovement A$911B
1ecurrent activity to enhance energy per)ormance and the energy
management system.
'#TE 1 The process o) establishing ob=ectives and )inding
opportunities )or improvement is a continual process.
5ontinual improvement can achieve improvements in overall
energy per)ormance0 consistent 4ith the organisation?s
energy policy.
'#TE , 7dapted )rom I"# :%%%
2011 by Envidatec
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ISO 50001 4 Terms and &e(initions
Energy Management System AEnMS or EMSB A$9$B
"et o) interrelated or interacting elements o) an organi@ation to
establish energy policy and ob=ectives and to achieve those
ob=ectives.
Energy <o"icy A$9,B
#verall intentions and direction o) an organi@ation related to its energy
per)ormance as )ormally e.pressed by top management that provides
a )rame4ork )or action.
Energy A$95B
Electricity0 )uel0 steam0 heat0 compressed air0 rene4ables and other
like media.
'#TE For the purpose o) this standard0 energy re)ers to the various
)orms o) primary or secondary energy 4hich can be
purchased0 stored0 treated or used in e-uipment or in a
process.
2011 by Envidatec
21
ISO 50001 4 Terms and &e(initions
Energy use A$96B
8anner or kind o) application o) energy.
'#TE 1 E.amples are ventilation0 heating0 processes0 production
lines.
'#TE , The -uantity o) the energy applied is e.pressed as energy
consumption.
Energy base"ine A$9.B
Auantitative re)erence providing a basis )or comparison o) energy
per)ormance
Energy e((iciency A$9B
Engineering accepted use o) the term by the organisation.
'#TE E.amples are conversion e))iciency0 energy re-uired&energy
used0 output&input0 theoretical energy used to operate&energy
used to operate.
2011 by Envidatec
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ISO 50001 4 Terms and &e(initions
Energy %ro(i"e A$910B
"tatus o) the organisation?s energy per)ormance.
Energy %er(ormance A$90B
8easurable results related to energy.
E.amples energy e))iciency0 energy intensity 6the inverse o) energy
e))iciency!0 speci)ic energy use0 energy consumption 6energy use
divided by product or other appropriate variable etc.!.
Energy %er(ormance indicator AEn<IB A$912B
Auantitative inde. o) energy per)ormance as de)ined by the
organisation.
'#TE Auanti)ying the amount o) energy used or saved per normalised
unit o) appropriate variable.
2011 by Envidatec
2$
ISO 50001 4 Terms and &e(initions
Energy Efficiency
Energy Consumption
Energy Intensity
Energy Performance
Specific Energy Use
2011 by Envidatec
2,
ISO 50001 4 Terms and &e(initions
5oncon(ormity A$91$B
'on-)ul)illment o) a re-uirement.
Ob=ective A$91,B
Desired outcome or achievement set to meet the organisation?s policy
related to energy.
Organisation A$915B
5ompany0 corporation0 )irm0 enterprise0 authority or institution0 or part
or combination thereo)0 4hether incorporated or not0 public or private0
that has its o4n )unctions and administration and that has the
authority to control its energy use and consumption.
Team A$92,B
person or person6s! responsible )or e))ective implementation o) the
energy management system activities and delivering energy
per)ormance improvements
2011 by Envidatec
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ISO 50001 4 Terms and &e(initions
<rocedure A$916B
"peci)ied 4ay to carry out an activity or a process.
'#TE 1 +rocedures can be documented or not.
'#TE , Bhen a procedure is documented0 the term <4ritten
procedure> or <documented procedure is )re-uently used.
The document that contains a procedure can be called a
Cprocedure document.>
Signi(icant energy use A$91.B
Energy use accounting )or substantial energy consumption and&or
o))ering considerable potential )or energy per)ormance improvement.
Target A$91B
8easurable per)ormance re-uirement to be set and met to achieve
part or all o) an ob=ective.
2011 by Envidatec
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ISO 50001 4 Terms and &e(initions
&ocument A$910B
In)ormation and its support medium
'#TE 1 The medium can be paper0 magnetic0 electronic or optical
computer disc0 photograph or master sample or a
combination thereo).
'#TE , 7 set o) documents0 )or e.ample speci)ications and records0
is )re-uently called Cdocumentation.C
'#TE D "ome re-uirements 6e.g. the re-uirements to be readable!
relate to all types o) documents0 ho4ever0 there can be
di))erent re-uirements )or speci)ications 6e.g. the
re-uirements to be revision controlled! and records 6e.g.
the re-uirement to be retrievable!.
2011 by Envidatec
2.
ISO 50001 4 Terms and &e(initions
8ecord A$920B
Document stating results achieved or providing evidence o) activities
per)ormed.
'#TE 1ecords can be used0 )or e.ample0 to document traceability
and to provide evidence o) veri)ication0 preventive action and
corrective action.
To% management A$921B
+erson or group o) people 4ho directs or controls an organisation at
the highest level.
'#TE Top management controls the organi@ation de)ined 4ithin the
scope o) the management system )or energy.
2011 by Envidatec
2
ISO 50001 4 Terms and &e(initions
Corrective action A$922B
7ction to eliminate the cause o) a detected noncon)ormity or other
undesirable situation.
'#TE There can be more than one cause )or a noncon)ormity.
<reventive action A$92$B
7ction to eliminate the cause o) a potential noncon)ormity or other
undesirable potential situation.
'#TE 1 There can be more than one cause )or a potential
noncon)ormity.
'#TE , +reventive action is taken to prevent occurrence 4hereas
corrective action is taken to prevent recurrence.
2011 by Envidatec
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S%ecia" 8e;uirements o( ISO 50001
Im%ortant conditions in t)e organisation (or t)e
(unctioning o( an energy management system1

Energy Team

authorised by the top management

acting as <management representative>

&ocumentation

collection o) documents concerning energy use0


processes0 installations and 4ork )lo4s as 4ell as
reports and revie4s

has to be maintained 6<up to date>! and be accessible to


the personnel
2011 by Envidatec
$0
S%ecia" 8e;uirements o( ISO 50001
T)e Energy Team s)ou"d1

identi(y t)e (aci"ities, e;ui%ment, %rocesses and %ersonne"


:or#ing (or or on be)a"( o( t)e organisation t)at signi(icant"y
a((ect energy consum%tion and demand, signi(icant energy
uses and costG

identi(y ot)er re"evant variab"es a((ecting energy


consum%tionG

estab"is) energy %er(ormance indicatorsG

record t)e met)odAsB (or identi(ying t)ese signi(icant energy


usesG

revie: t)e identi(ied signi(icant energy uses on a regu"ar


basisG

modi(y t)e "ist o( signi(icant energy uses as o%erationa" and


(aci"ity c)anges occurG and

identi(y and %rioritise o%%ortunities (or im%roving energy


%er(ormance9
2011 by Envidatec
$1
S%ecia" 8e;uirements o( ISO 50001
T)e members o( t)e Energy Team s)ou"d )ave1

t)e s#i"" t)roug) a%%ro%riate e+%erience o( more t)an one


yearG

a%%ro%riate training or ;ua"i(ication re"ated to energy


managementG

#no:"edge o( t)eories (or im%roving energy management


systemG and

a centra" ro"e in %romoting energy e((iciency in t)e (ie"d9


2011 by Envidatec
$2
S%ecia" 8e;uirements o( ISO 50001
&ocumentation re;uirements
T)e "eve" o( detai" :it)in t)e system documentation s)ou"d be su((icient
to describe t)e energy management system and t)e interaction bet:een
its %rocesses, systems and activities9
T)is documentation s)ou"d be better to integrate :it) e+isting
management systems im%"emented by t)e organisation9
T)e e+tent o( energy management system documentation may di((er
(rom one organisation and anot)er,
de%ending on1

t)e siCe and ty%e o( organisation and its energy usesG

t)e com%"e+ity o( %rocess and t)eir interactionsG

t)e com%etence o( %ersonne"G and

t)e maturity o( organisationKs management system9


2011 by Envidatec
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S%ecia" 8e;uirements o( ISO 50001
Im%ortant energy terms (or t)e re%ort and revie:
%rocess1

Energy <ro(i"e

Energy !ase"ine

Energy <er(ormance Indicators AEn<IsB


2011 by Envidatec
$,
Energy Management System ISO 50001
Energy <ro(i"e A1B
T)e %ur%ose o( deve"o%ing an energy %ro(i"e o( t)e organiCation is to
understand t)e areas o( signi(icant energy consum%tion
I9e9 t)e bui"dings, e;ui%ment and %rocesses :)ic) account (or t)e
greatest energy use or :)ic) o((er t)e most %otentia" (or energy savings
T)e identi(ication o( t)e energy %ro(i"e is critica" in understanding :)ere
energy is used :it)in t)e organiCation and (orms t)e basis (or
%rioritiCing t)e e((orts to reduce energy consum%tion9
T)e organiCation t)at intends to im%"ement an energy management
system s)ou"d start by estab"is)ing its current %osition9
2011 by Envidatec
$5
Energy Management System ISO 50001
Energy <ro(i"e A2B
a! 7nalyse energy use based on measurement and other data
1. Ho4 much energy the organi@ation is consuming and its trends0 changes0
anomalies0 etc.
,. Estimate ho4 much energy 4ill be consumed in the coming period0 typically
the ne.t )inancial budget period.
D. E.amine 4here energy is currently being sourced 4hich 4ill typically be a
local utility company and e.amine other potential sources including e.g.
internal 4aste heat.
b! ;ased on energy use analysis0 identi)y the areas o) signi)icant energy use
1. Bhere the energy is being used0 i.e. 4hat are the signi)icant consumersE
,. Bhat is driving the energy useE This is o)ten di))icult to determine but is
very important.
D. Bhich people have signi)icant impact on energy use and identi)ies their
relevant training needs.
2011 by Envidatec
$6
Energy Management System ISO 50001
Energy <ro(i"e A$B
c! Identi)y and prioriti@e opportunities )or improving energy per)ormance0
including use o) rene4able or alternative energy sources0 4here applicable.
1. Identi)y energy reduction opportunities by a variety o) means0 e.g. analysis
o) the data )rom 6a! and 6b!0 energy audits and studies0 e.amination o) En+Is0
etc.
,. +rioriti@e the kno4n opportunities based on the organi@ations normal 4ork
and investment prioriti@ation criteria.
D. It may be relevant to e.amine the technical and )inancial costs and bene)its
o) rene4able or alternative energy sources such as biomass0 solar0 4ind0 co-
generation0 etc.
The organisation?s energy use 4ill change on an ongoing basis due to plant
changes such as ne4 buildings or e-uipment0 energy per)ormance changes0
changes o) personnel0 etc. #rgani@ations 4ill typically update the energy
pro)ile on a regular basis0 e.g. annually or 4hen a signi)icant change occurs.
2011 by Envidatec
$.
Energy Management System ISO 50001
Energy !ase"ine
The energy baseline shall be established using the in)ormation in the initial
energy pro)ile considering a minimum o) 1, months o) data 6cause o) seasonal
variations!
"igni)icant organi@ational changes that a))ect the validity o) the En+Is may be
reasons to ad=ust the baseline. These may include changes in

product mi.

production levels

operating schedule

)acility in)rastructure

e-uipment and systems

ne4 energy resources

legal or regulatory re-uirements


The En+Is and baseline should be generated using as long period o) relevant
data as possible
2011 by Envidatec
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Energy Management System ISO 50001
Energy <er(ormance Indicators AEn<IsB
En+Is are a -uantitative inde. o) energy per)ormance as de)ined by the
organi@ation. The concept o) an En+I can be used to compare organi@ational
per)ormance at di))erent points in time.

T)e organiCation s)a"" identi(y En<Is to be used to determine energy


%er(ormance and to subse;uent"y eva"uate %rogress to:ards
ob=ectives and targets9

T)e met)odAsB used (or de(inition and u%date o( t)e En<Is s)a"" be
recorded9

En<Is s)a"" be revie:ed and com%ared to t)e energy base"ine on a


regu"ar basis9
Met)ods (or de(ining En<I :i"" vary de%ending on t)e organiCationKs
o%erations and com%"e+ity9 En<I s)ou"d be easy to understand :)ic)
:i"" aid its use(u"ness (or s)aring in(ormation and im%roving motivation
to ma#e im%rovements9
2011 by Envidatec
$0
Energy Management System ISO 50001
Energy <er(ormance Indicators AEn<IsB
E+am%"es and 5otes1

Com%arison o( annua" energy use :it) targeted use9

Energy consum%tion divided by %roduction

Com%arison o( norma"iCed energy consum%tion :it) %roduction


amount, actua" seasona" tem%erature, number o( customers, "engt)
o( service time, and so on A!enc)mar#ingB9 Met)ods (or
norma"iCation may vary suc) as "inear com%ensation, or a t)eoretica"
ca"cu"ation9

D)en t)e organiCation c)ooses En<Is :)ose variab"es are not being
measured, a measurement %"an s)ou"d be deve"o%ed and
im%"emented9

En<Is can be made re"evant (or di((erent (unctions and "eve"s in t)e
organiCation9 E9g9 (or to% management, En<Is are ty%ica""y trans"ated
to re"ate cost im%acts and to su%%ort strategic goa"s9

Trends in t)e En<I s)ou"d demonstrate continua" im%rovement o( t)e


energy %er(ormance o( t)e organiCation9

2011 by Envidatec
,0
?unc) !rea#
2011 by Envidatec
,1
&i((erences I Integration
ISO 1,001 vs9 ISO 50001
2011 by Envidatec
,2
Integration o( ISO 50001 in ot)er Standards

EMAS III

ISO 1,001

&I5 E5 16001
2011 by Envidatec
,$
Simi"arities ISO 1,001 I ISO 50001

Same structure I out"ine A<&CA2cyc"eB

Same items I denominations o( e"ements o( standard

Same L%)i"oso%)yM Acontinuous im%rovement,


creation o( a system, individua" LEnergy ManagerMB
2011 by Envidatec
,,
&i((erences ISO 1,001 I ISO 50001 A1B

7dditional F energy speci)ic F terms and de)initions

+rovide resources )or obtaining in)ormation and )or


achievement o) ob=ectives

Itemisation o) possibilities )or energy savings0


energy per)ormance indicators

'omination o) an energy manager F reporting to the


top-management

1e-uirements in the operational controls 6energetic


considerations )or the purchasing department0
criteria )or the operation and maintenance!
2011 by Envidatec
,5
&i((erences ISO 1,001 I ISO 50001 A2B

Estimation o) the potentials )or more e))icient energy


<as soon as possible>

8anagement 1evie4 decisions and actions to improve


the energy per)ormance

1egular0 detailed energy revie4s 6not only once0 as in


the environmental assessment!

5heck-list
2011 by Envidatec
,6
Integration o( ISO 50001 into ISO 1,001 A1B
Energy <o"icy1

includes the term Energy E))iciency

Energy ob=ectives have to be measurable0


documented0 and labelled 4ith a time-)rame

includes a commitment to ensure the availability o)


in)ormation and o) all necessary resources to achieve
ob=ectives and targets
2011 by Envidatec
,.
Integration o( ISO 50001 into ISO 1,001 A2B
<"anning
To add to I"# 1*%%1

Energetic aspects

Energy indicators

+rominent areas o) energy consumptions summary o)


changes in retrospective and estimation o) )uture
energy consumptions
2011 by Envidatec
,
Integration o( ISO 50001 into ISO 1,001 A$B
Im%"ementation and O%eration
To add to I"# 1*%%1

Auali)ication and competence o) management


representative concerning energy e))iciency

7dditional topic )or training energy

Energetic consideration in procurement0 energy


e))iciency as a criterion

1ate the energy consumption in the interpretation0


modi)ication or repair o) any assets0 including buildings0
4ith substantial impact on energy consumption
2011 by Envidatec
,0
Integration o( ISO 50001 into ISO 1,001 A,B
Monitor and Measure
To add to I"# 1*%%1

"et the relationship bet4een energy consumption and


associated )actors )or every practicable case and assess the
actual energy consumption compared to the e.pected at
)i.ed time intervals.

Hold records o) all signi)icant unplanned deviations )rom the


e.pected energy consumption0 including the reasons and
remedies.

The relationships bet4een energy consumption and energy


)actors must be revie4ed at set intervals and revised as
necessary.

Bhenever possible0 the organisation has to compare the


indicators )or their energetic per)ormance 4ith similar internal
or e.ternal organisations or constellations.
2011 by Envidatec
50
Integration o( ISO 50001 into ISO 1,001 A5B 4
T)e s%ecia" 8o"e o( t)e Energy Team
Top-8anagement
6Energy 8anager!
Energy 1epresentative other leader boards
Finance & 5ontrolling +roduction 8arketing
+ersonnel
Energy #))icer
999
Energy #))icer
999
999
Energy #))icer
999
Energy #))icer
999
999
999
999
N Energy Team
2011 by Envidatec
51
Co((ee !rea#
2011 by Envidatec
52
<resentation o( t)e individua" to%ics
o( ISO 50001
2011 by Envidatec
5$
Monitor and
Measure
<"anning
Im%"ementation
and O%eration
Energy <o"icy
Interna" Audit
C)ec#ing and
Corrective Action
Management
8evie:
Correction and
<reventive Action
Energy Management System ISO 50001 To%ics
2011 by Envidatec
5,
Energy <o"icy

Determine energy policy ob=ectives 4ith those responsible


6Top 8anagement!

5over all aspects o) energy implementation

De)ine areas a))ected

Determine 4hich parties are responsible

5ommit to continuous improvement

"peci)y resources needed to achieve ob=ectives

"upply ade-uate in)ormation


Energy Management System ISO 50001 To%ics
2011 by Envidatec
55
Energy <o"icy
Top 8anagement shall ensure that the energy policy

de)ines and documents the scope and boundaries o)


the energy management system

is appropriate to the nature and scale o)0 and impact


on0 the organisation?s energy use

provides the )rame4ork )or setting and revie4ing


energy ob=ectives and targets

supports the purchase o) energy e))icient products


and services

is documented0 communicated0 and understood


4ithin the organisation0 and

is regularly revie4ed and updated


Energy Management System ISO 50001 To%ics
2011 by Envidatec
56
<"anning

Investigation and testing o) e.isting energy implementation

7nalysis o) energy usage

Estimation o) e.pected energy usage

Identi)ication o) areas )or potential improvement

Identi)ication o) all persons and their activities0 4hich a))ect


total energy usage

7ccounting )or compliance 4ith legal re-uirements

Determination o) responsibilities

Goals have to be measurable0 documented0 and developed


4ith a time )rame in 4hich they are to be accomplished
Energy Management System ISO 50001 To%ics
2011 by Envidatec
5.
Im%"ementation
and O%eration

Top 8anagement must make the necessary resources


available 6personnel0 technical and )inancial capital0 kno4-ho4!

+ersonnel must be provided 4ith ade-uate kno4ledge 6energy


policies0 re-uirements o) the En8"0 in)luence o) their 4ork on
total energy usage0 etc.! G +rovision o) Training

Internal and e.ternal communication

Documentation describing the organisation?s En8"

5ommunicate 4ork )lo4s and plans o) action that guarantee


compliance 4ith the )irm?s energy policy
Energy Management System ISO 50001 To%ics
2011 by Envidatec
5
C)ec#ing and
Corrective Action
Energy Management System ISO 50001 To%ics
The organisation shall ensure that

the key characteristics o) its operations that determine energy


per)ormance are monitored0 measured and analysed

the e-uipment used in monitoring and measuring o) key


characteristics provides data 4hich is accurate and repeatable
Hey characteristics shall include at a minimum

the energy pro)ile0

signi)icant energy uses and

e))ectiveness o) the action plans in achieving ob=ectives and


targets.
2011 by Envidatec
50
?oca" System
So"utions
3imit 2alue 8onitoring 1eporting
Internet <orta"
@EC)art
@E!enc)
@EA"arm
@E8e%ort
Graphical curve display ;enchmarking Tool
C)ec#ing and
Corrective Action
Energy Management System ISO 50001 To%ics
2011 by Envidatec
60
Monitor and
Measure

Evaluation and description o) the re-uirements o) the


organisation?s energy program

+eriodic measurement0 oversight and recording o) central


energy uses0 as 4ell as the )actors a))ecting them
Energy Management System ISO 50001 To%ics
2011 by Envidatec
61
Deb c"ient
Internet
Internet
?A5 I D?A5
?A5 I D?A5
&ata Server
Industria"
<C
-I&A$50
?O5
&evice
Deb c"ient
Deb c"ient
'T<
Server
Monitor and
Measure
Energy Management System ISO 50001 To%ics
2011 by Envidatec
62
Corrective and
<reventive Action

Detect and investigate noncon)ormities

1esolve them in a suitable manner 4ithin a de)ined time )rame

Initiate corrective and preventive actions

1evie4ing the e))ectiveness o) the action taken


5orrective and preventive actions shall be appropriate to the
magnitude o) the actual or potential problems and the energy
conse-uences encountered.
Energy Management System ISO 50001 To%ics
2011 by Envidatec
6$
Interna" Audit
Energy Management System ISO 50001 To%ics
E.amples o) sub=ects )or consideration by internal auditing include

proper implementation o) energy management programmes0


processes and systemsI

opportunities )or continual improvementI

capability o) processes and systemsI

use o) in)ormation technology.


Internal audits may be per)ormed by employees o) the organisation
and&or by e.ternal parties appointed by the organisation. In both
cases the person or persons per)orming the audits are -uali)ied0
e.perienced0 ob=ective0 impartial and independent o) the area o)
the organisation to be audited.
2011 by Envidatec
6,
INITIAL ENERGY EFFICIENCY ANALYSIS
T)erma"
8egu"2
ation
*eating
Coo"ing
Com2
%ressed
Air
T)ermo2
gra%)y
E"ectric Dater
Energy
<urc)2
asing
Com%"9
Energy
Conce%t
ENERGY EFFICIENCY SPECIAL ANALYSIS
Interna" Audit
Energy Management System &I5 E5 16001
8e;uirements
2011 by Envidatec
65
Management
8evie:

The top 8anagement shall revie4 the En8" at predetermined


intervals

The management revie4 is to be documented and presented

Input parameters

Follo4-up actions )rom previous management revie4s

1evie4 o) the energy policy

1evie4 o) energy per)ormance 6and En+I!

The e.tent to 4hich the energy ob=ectives and targets have been met

Evaluation o) its con)ormity 4ith legal re-uirements and changes 4ithin

"tatus o) corrective and preventive actions

Energy management system audit results


Energy Management System ISO 50001 To%ics
2011 by Envidatec
66
End (or Today33
2011 by Envidatec
6.
&etai"s Measuring Tec)ni;ue
2011 by Envidatec
6
Energy Management System ISO 50001
Monitor and
Measure
<"anning
Im%"ementation
and O%eration
Energy <o"icy
Interna" Audits
C)ec#ing and
Corrective Action
Management
8evie:
Correction and
<reventive Action
2011 by Envidatec
60
Energy Management System ISO 50001
Monitor and
Measure
<"anning
Im%"ementation
and O%eration
Energy <o"icy
Interna" Audits
C)ec#ing and
Corrective Action
Management
8evie:
Correction and
<reventive Action
2011 by Envidatec
.0
<roduction I
<roduction II
Administration
&istribution o( Energy in t)e Cor%oration
<o:er O#D)P
/as O5mP
$
Dater OmP
$
*eat O#D)P
2011 by Envidatec
.1
Energy Management System ISO 50001
Organisation

1e-uirements )or measurements and monitoring o) your En8"

1egularly measuring0 updating and storing the important energy


consumptions

7ccuracy and reproducibility o) the measurement setup


Measurements :i"" be used (or t)e
&e(inition o( /oa"s o( Energy 8eduction
2011 by Envidatec
.2
Ty%ica" Measurements (or di((erent !ranc)es
5hemical
Industry
Food
Industry
+aper
Industry
#))ice
;uildings
+ublic
Transpor-
tation
Hospital "upermarkets
Heating
5ooling
5ompressed
air
"team
Electricity
2entilation
Bater
Gas
2011 by Envidatec
.$

Energy-revie4 has to contain

Historical and actual energy consumption on the basis o)


measurements and other data

Goals o) energy reduction J relative measurement o) energy use

Energy use per piece0 per kg0 per s-m or sth. comparable

Goal o) energy independent o) change in production


Energy Management System ISO 50001
Monitor and Measure
2011 by Envidatec
.,
Energy Management System ISO 50001
Monitor and Measure

&e(ine o%erative goa"s

Ana"ysis o( energy consum%tions Ae9 g9 o( %rocesses,


com%ressed2air, )eating, i""umination,999B is (aci"itated

Intermittent estimation and va"idation o( energy consum%tions

Introduction o( %er(ormance indicators (or energetic %o:er

e.g. kBh per production unit

e.g. kBh per s-m building area

Lse key values )or ongoing control0 to assure intervention in the


case o) deviations
2011 by Envidatec
.5
Energy Management System ISO 50001
Monitor and Measure
E+am%"es (or Monitor and Measure1

#ngoing monitoring and recording

"ummary in the )orm o) key values

7nalysis o) key values )or validation

Intervention in case o) deviations

E.amination o) po4er and adaptation o) goals


2011 by Envidatec
.6
Energy Management System ISO 50001
Monitor and Measure

Ca"ibration o( measurement setu% and storage o( data recordings

8e;uirement1 identi(ication o( im%rovements

Measurements as :e"" as measurement tec)ni;ues )ave to be


com%re)ensib"e at every status

T)e re%roducibi"ity is "eading, not t)e accuracy o( t)e


measurements
2011 by Envidatec
..
Energy Management System ISO 50001
Monitor and Measure

Introduction o( %rocedures

<rocedures s)ou"d describe t)e (o""o:ing1

*o: are energy consum%tions measured, recorded and


monitored

T)e com%re)ension o( monitoring, inc"uding t)e measuring


interva"s

Ca"ibration and maintenance o( t)e measurement setu%

Tas#s and res%onsibi"ities o( t)e re"evant %ersonne"

*o: energy consum%tion is %resented against t)e


%er(ormance indicators (or energetic %o:er
2011 by Envidatec
.
Energy Management System ISO 50001
System Setu% Adistributed So"utionB
@E-is Service Center
@E-is 5et:or#
&ata "ogger -I&A$50
&!
2011 by Envidatec
.0
?O5

! ,%%

! ,%%
E-F
"ynchr.
0 0 0 0 0 1
Fser <ane"
Et)ernet2TC<II<
'u""C"ient
&atabase
/<8S I Et)ernet2TC<II< I /SM
M7 @E-is <orta"
<rinter
&atabase
DebC"ient
Internet
So(t:are
DebC"ient
Energy Management System ISO 50001
System Setu% Ainterna" So"utionB
2011 by Envidatec
0
Energy Management System ISO 50001
Measuring Tec)ni;ue

5onverter measurements

Direct measurements

"4itching operations

;ello4-0 rotary piston-0 turbine gas meter


Electric Meter

2orte.-0 ultrasonic )lo4 meter


2011 by Envidatec
1
Energy Management System ISO 50001
Measuring Tec)ni;ue

Fan-0 volume meter & Boltmann meter

Lltrasonic )lo4 meter

Flo4 meter

Thermometer

+ressure-0 partial pressure transmitter


2011 by Envidatec
2
Services o( t)e Envidatec /mb*
Measuring Tec)ni;ue

Conce%tua" design o( measuring %oints

Determination o) important consumers

Determination o) suited measuring techni-ue

5reation o) a system solutions

Monitoring t)e insta""ation

Commissioning

O%eration o( t)e monitoring net:or#

Tem%orary measurements

Turn#ey insta""ation
2011 by Envidatec
$
Co((ee !rea#
2011 by Envidatec
,
&etai"s Energy Contro""ing
2011 by Envidatec
5
Energy Management System ISO 50001
Monitor and
Measure
<"anning
Im%"ementation
and O%eration
Energy <o"icy
Interna" Audits
C)ec#ing and
Corrective Action
Management
8evie:
Correction and
<reventive Action
2011 by Envidatec
6
8egister
O%timise

Energy report

;enchmarking

8easuring and recording o)


relevant operational data

1eduction o) costs

Implement 8easures
6organisational and
investment!

5ontrol o) success
Ana"yse
Energy and O%erating &ata Contro""ing
2011 by Envidatec
.
Energy and
O%erating &ata <orta"

2011 by Envidatec

Fser2s%eci(ic access %rivi"ege

Access :it) standard2bro:ser

Fser2s%eci(ic system design

Automatic data ac;uisition

Cyc"ic data de"ivery

&ata e+%orts ACS-, MSCO5SB

Dindo:s2com%"iant inter(ace

8e%resentation in tree structures

*ig) data security


My2@E-is <orta"
2011 by Envidatec
0

/ra%)ica" re%resentations o( user2


de(inab"e data c)anne"s

&is%"ay o( com%arison and re(erence


curves

<ossibi"ity o( mu"ti%"e c)oice and


combination o( di((erent curves

Automatic sca"ing

Com%re)ensive Coom

'ree c)oice o( t)e time range

S)o: t)e s:itc)ing o%erations (or


"oad management
/ra%)2Too" @EC)art
2011 by Envidatec
00

Com%arison o( consum%tion and


costs based on de(ined
indicators

Creating ran#ings (or rea" estate,


o((ices or (aci"ities

8e%resentation o( t)e %ercentage


errors

Convenient gra%)ica" %rocessing


!enc)mar#ing2Too" @E!enc)
2011 by Envidatec
01

Automatic monitoring o( energy


and o%erating data

8e%orting and a"erting on


t)res)o"d vio"ation

A"arming via SMS, emai" or (a+

Storage o( a"" re"evant records in


t)e database

Com%re)ensive a"arm
management :it) (eedbac#

A"arm2Too" @EA"arm
2011 by Envidatec
02

Customer2s%eci(ic

Automatic generation o( concise


energy re%orts

Accounting o( mont)"y or :ee#"y


%eriods

8e%resentation o( consumer
ratings :it) s%eci(ic #ey (igures

Energy 8e%orting
2011 by Envidatec
0$

A""ocate energy consum%tion and costs

Create and eva"uate statistics

Com%arisons o( #ey (igures

Energy re%orts

Mu"ti2vendor so"utions, and %ro%ose


measures to be im%"emented =oint"y
:it) t)e user

Contro" o( success o( t)e measures

Continuous monitoring
Services o( t)e Envidatec /mb*
Energy and O%erating &ata <orta"
2011 by Envidatec
0,
"tandard 4eek 8on. - "un.
Savings1 10,500 m
$
I year, or a%%ro+imate"y $$,000 Q I year
Dater "ea#age
Dater use a(ter o%timisation
O%timisation E+am%"e 11
&etecting Dater ?ea#age
2011 by Envidatec
05
Savings1 10$,000 #D) I year, or a%%ro+imate"y 22,000 Q I year
<o:er consum%tion be(ore o%timisation
<o:er consum%tion a(ter o%timisation
O%timisation E+am%"e 21
8ene:a" o( t)e coo"ing
2011 by Envidatec
06
Savings1 2.2,000 #D) I year, or a%%ro+imate"y $1,000 Q I year
<o:er consum%tion be(ore o%timisation
<o:er consum%tion a(ter o%timisation
"tandard 4eek 8on. - "un.
O%timisation E+am%"e $1
C)anging -enti"ation Contro"
2011 by Envidatec
0.
O%timisation E+am%"e ,1
&etecting &e(ective ?ig)ting Contro"
Savings1 2,6,000 #D) I year, or a%%ro+imate"y 2,000 Q I year
2011 by Envidatec
0
?unc) !rea#
2011 by Envidatec
00
<ractica" E+am%"es o(
Energy E((iciency Measures
2011 by Envidatec
100
<ractica" E+am%"es o( Energy E((iciency Measures
Identi(ication <rocesses

Energy E))iciency 7nalysis

Energy 8onitoring

Internal 7udit & 8anagement 1evie4


Energy Saving Measures

#ptimal settings )or regulation controls

5losing o) <Energy 3eaks>

Investment measures )or more energy e))icient installations


2011 by Envidatec
101
Case Studies
2011 by Envidatec
102
E+am%"e ?S/ S#y C)e(s
8ene:a" o( t)e
Coo"ing Insta""ation
2011 by Envidatec
10$
!rie( Introduction ?S/ S#y C)e(s &eutsc)"and /mb*
?S/ S#y C)e(s is t)e :or"dJs "argest %rovider o( integrated in2("ig)t
so"utions, inc"uding catering, %rocurement, e;ui%ment, aircra(t sa"es
to in2("ig)t management9
?S/ S#y C)e(s serves
more t)an
$00 air"ines in some
200 estab"is)ments
in ,0 countries and
%roduces ,1 mi""ion
air"ine mea"s
%er year9
2011 by Envidatec
10,
Energy costs at t)e "ocation in *amburg N $059000 Q in t)e year 200,
Ob=ective1 reduction o( costs by 15 R
CO
2
2 8eduction
Starting Situation
192
Anrichte
38.00 qm
EQ KIT EQ KIT
SMHRL

!
n
"
# S 2# S 2
# S 1 #S 3
#S $
# S 1
%ER&A'K()*
'+S,'IS )
Tr-lle.
&/00er
# S 1
# S 2
# S 1
# S 2
#S $
#S 3 Tr-lle.
&/00er
S!n"3ich &r-"/4ti-n
Anrichten
E Q K I T S
M!5chine 3
M!5chine 2
M!5chine1
2011 by Envidatec
105
200,1 Insta""ation o( energy data monitoring :it) My2@E-is
19 Ste%1
Identi(ication o( %otentia" savings
2011 by Envidatec
106
200,1 Carrying out energy e((iciency ana"ysis
5ommission o) the organisation to host the actual situation
3ist o) potential savings
Auanti)ication o) the cost reduction in consumption
Auanti)y the investment re-uirements
Dra4ing up a rough schedule
19 Ste%1
Identi(ication o( %otentia" savings
2011 by Envidatec
10.
8esu"ts o( t)e data monitoring I energy e((iciency ana"ysis
Main energy consumers are1
5ommercial re)rigeration J (%M o) electric po4er
2entilation0
+roduction 6kitchen!0
3ighting J *%M o) electric po4er
19 Ste%1
Identi(ication o( %otentia" savings
2011 by Envidatec
10
8esu"ts o( t)e data monitoring I energy e((iciency ana"ysis

-enti"ation1
Fre-uency regulation o) ventilation *% M reduction
1untime optimisation o) ventilation 1$ M reduction

Energy data monitoring1


Transparency o) energy consumptions $-1$ M reduction
19 Ste%1
Identi(ication o( %otentia" savings
2011 by Envidatec
100
8esu"ts o( t)e data monitoring I energy e((iciency ana"ysis

<revious coo"ing1
cooling machines as one-circuit-setup
Timed de)rosting o) the cooler
1e)rigerator control 4ith high hysteresis
Heat recovery 4ithout )unction
7ges bet4een 1$-,N years
, additional TH rentable containers in use
19 Ste%1
Identi(ication o( %otentia" savings
2011 by Envidatec
110
t)e o"d insta""ation
19 Ste%1
Identi(ication o( %otentia" savings
2011 by Envidatec
111
<re(erred areas (or saving measures I e+%ected savings
Coo"ing insta""ation
5ooling through a )re-uency-integrated )acility
5ooling adapted to be e.pected load spectrum & ,%-,$M
Heat adsorption and de)rosting o) re)rigerator in the cooling rooms
Intelligent control 4ith de)rosting on demand & O-1,M
1ene4al o) heat recovery
Lse heat )or hot 4ater generation and ventilation & at least ,%M
Heat incursion into the cooling )acilities
Barm air curtain & ,-$M
19 Ste%1
Identi(ication o( %otentia" savings
2011 by Envidatec
112
20051 Start o( %ro=ect
Services I %ro=ect sc)edu"e1
<"anning %)ase
Ca"" (or tenders
Assessment o( tenders
Contract negotiations
Construction assistance I su%ervision
29 Ste%1
&esigning o( t)e ne: re(rigeration com%osite %"ant
2011 by Envidatec
11$
$9 Ste%1
Com%"etion o( t)e ne: re(rigeration com%osite %"ant
2011 by Envidatec
11,
Savings ac)ieved1
Saving e"ectric %o:er N 2$, MD) I year
$6 R 8eduction o( e"ectric %o:er consum%tion
Saving )eat N 1,. MD) I year
65 R 8eduction o( )eat usage
8eduction CO
2
2Emission N a%%ro+9 500 t I year
56 R 8eduction CO
2
2Emission
8esu"ts1
Tota" 8eduction o( Consum%tions
2011 by Envidatec
115
8esu"ts1
8eduction o( e"ectric %o:er consum%tion
E"ectric %o:er consum%tion o"d insta""ation Asing"e com%ressorsB
E"ectric %o:er consum%tion ne: insta""ation Acom%osite %"antB
2011 by Envidatec
116
Investment N ,259000 Euro
'unding N .09000 Euro
Saving N 1529000 Euro I year
Tec)nica" amortisation %eriod N 2 years, , mont)s
Ainc"uding (undingB
8esu"ts1
Cost e((ectiveness o( t)e insta""ation
2011 by Envidatec
11.
E+am%"e !ode C)emie /mb*
8ene:a" o( t)e
Com%ressed Air Insta""ation
2011 by Envidatec
11
!rie( Introduction !ode C)emie
!ode C)emie is one o( t)e "eading %roducers (or disin(ection and
antise%sis %roducts in Euro%e9 !rands "i#e Steri""iumS or Cutase%tS
are used everyday in over ,0 countries :or"d:ide9
2011 by Envidatec
110
Starting Situation1 Energy Costs and Consum%tions
Com%"ete energy consum%tion in 20001

Electric po4er ,0*N:0*O% kBh

Gas *0$%%0%%% kBh

Bater ,N0*1* m
D
3oad peak in ,%%: 4as $%N.O kB
Energy Costs in 20001

Electric po4er ,*(0,DN P

Gas 1O,0D*: P

Bater 11D0*:* P
CO
2
2Emission in 20001

,0(,,0,DN kg
2011 by Envidatec
120
Starting Situation1 Com%ressed Air insta""ation
Com%ressor Mode" Motor
<o:er
ma+9
<ressure
&e"ivery
Tuantity
ma+9
e"ectric
%o:er inc"9
(an
S:itc)2
<oint On
S:itc)2
<oint O((
e"ectric
consum%2
tion in id"e
time
5ompressor 1
H7E"E1
;" (1 DN kB 1% bar $.D m
D
&min *1.N kB :.* bar :.N bar ,$.% kB
5ompressor ,
H7E"E1
;" (1 DN kB 1% bar $.D m
D
&min *1.N kB :.( bar 1%.% bar ,*.* kB
5ompressor D
H7E"E1
7"D D1 1O.$ kB 1% bar ,.N m
D
&min 1O.: kB O.N bar :.( bar O.D kB
5ompressor D
H7E"E1
7"D DN ,,.% kB 1% bar D.1 m
D
&min ,O.N kB O.N bar :.( bar N.* kB
5ompressor D 7"D D1 4as e.changed 4ith a ne4 H7E"E1 7"D DN
2011 by Envidatec
121
Additiona" Com%onents

Adsor%tion de)umidi(ier &E?TEC*, Mode" UD ,50, year o(


manu(acture 1000

*o"ding tan# 29000 ", year o( manu(acture 1000

Adsor%tion de)umidi(ier &E?TEC*, Mode" Eurodry 205

*o"ding tan# .50 ", year o( manu(acture 1002


2011 by Envidatec
122
8e;uirements (or t)e setu%

&emand (or "arger com%ressed air ca%acity

Increase o( energy e((iciency

E+c)ange o( o"d com%onents as :e"" as ac;uisition o( ne: ones

5onceptualisation o) a system combining old and ne4


components and satis)ying ne4 capacity demand
2011 by Envidatec
12$
Ac;uired &ata
The installation 4as monitored over a period o) one 4eek. From
1O.11.,%%: to ,$.11.,%1% the pro)iles o) the compressors 4ere taken.
During the 1(O hours o) the measured period the D compressors have
consumed 09,0, #D) o) electric po4er. From this 590$5 #D) 4ere used
during load operation and $9,60 #D) in idle time. There)ore0 $. R o) the
electric po4er 4ere consumed in the idle time.
During the measured period0 the D compressors have done $19$,1
alternations o) load. Taking the mean value per compressor results in one
alternation o) load every 5$ s.
Electric po4er consumption total 1 4eek 09,0, #D) 0$ Q
Electric po4er consumption total 1 year ,0900 #D) 529120 Q
Electric po4er consumption idle time 1 4eek $9,60 #D) $,, Q
Electric po4er consumption idle time 1 year 109$ #D) 1.901, Q
2011 by Envidatec
12,
?oad <ro(i"e o( Com%ressed air
3oad time
Idle time
2011 by Envidatec
125
&imensioning o( t)e ne: Com%ressed Air Insta""ation

'or increase o( energy e((iciency rene:a" o( some %arts o( t)e


com%ressed air insta""ation

S%ecia" (ocus on regu"ation and contro"

5e: (re;uency contro""ed com%ressors1

Higher reliability and durability

Lse D$ M less energy compared to ones in use

"4itch o)) 4hen no demand )or compressed air

So(t start (unction to avoid )ig) s:ic)t2on currents

5e: contro" )as to be com%atib"e :it) id"e2runtime com%ressors


to im%"ement o"d com%ressors in t)e ne: setu%

connection to :aste )eat recovery


2011 by Envidatec
126
Adsor%tion &e)umidi(ier
E+%ected %otentia" energy saving :)en e+c)anging o"d co"d
regenerated adsor%tion de)umidi(ier against :arm regenerated
one1 10 4 12 R
<otentia" saving1
electric current saving 1 4eek 101OO kBh 11 Q
electric current saving 1 year (10O%% kBh 6,1$. Q
5#
,
-reduction 1 year $ tIa
Investment costs )or adsorption dehumidi)ier $.,605 Q
7dditional costs 2,000 Q
Tec)nica" amortisation %eriod1 695 years
2011 by Envidatec
12.
Com%ressor
E+%ected %otentia" energy saving :)en e+c)anging o"d
com%ressor against (re;uency contro""ed -S& Avariab"e s%eed
driveB com%ressor1 $6 R
<otentia" saving1
electric current saving 1 4eek D0DOD kBh $$6 Q
electric current saving 1 year 1N$0:1( kBh 1.,,.0 Q
5#
,
-reduction 1 year 100 tIa
Investment costs )or compressor 21,610 Q
7dditional costs $,500 Q
Tec)nica" amortisation %eriod1 19, years
2011 by Envidatec
12
Master Contro" :it) increased Consum%tion in t)e
Com%ressed Air 5et:or#
D)en using a master contro" unit, a sma"" energy saving can be
ac)ieved, even :it) an increased demand o( com%ressed air
ca%acity9
<otentia" saving1
electric current saving 1 4eek 10(D% kBh 161 Q
electric current saving 1 year O*0N(% kBh ,,1. Q
5#
,
-reduction 1 year 52 tIa
Investment costs )or compressor 1,500 Q
7dditional costs 1$,500 Q
Tec)nica" amortisation %eriod1 $9 years
2011 by Envidatec
120
Daste *eat <otentia"
In com%ressed air systems "ies a )uge :aste )eat %otentia"9 About
.5R o( t)e e"ectrica" energy su%%"ied is converted to )eat and o(ten
goes to :aste9 <ossib"e %otentia"s can be t)e storage )eating or )ot
:ater9
electric po4er consumption per year $,$,.20#D)
Baste heat potential .5R
E))iciency heat e.changer .2R
+otential saving per year 2$2,000 #D)
5#
,
-reduction per year 55 tIa
Investment costs ,2,000Q
Tec)nica" amortisation %eriod1 ,95years
2011 by Envidatec
1$0
Additiona" Measures
?o:ering t)e o%erating %ressure
8educing t)e o%erating %ressure on"y by 1 bar %rovides a non2
neg"igib"e saving %otentia"9
<otentia" saving1
Electric po4er consumption per year ,0,00 #D)Ia
"aving potential by reducing pressure NM $,,2$1 #D)Ia
+otential saving per year $,520 QIa
5#
,
-reduction per year 21 tIa
2011 by Envidatec
1$1
Additiona" Measures
8e%airing o( t)e "ea#s
T)ere is no com%ressed air net:or# :it)out "ea#s9 Even (or ne:
net:or#s t)e "ea#age rate is a%%ro+9 10R9 It is estimated t)at on"y
00R o( t)e "ea#s are %ossib"e to (i+9
<otentia" saving1
Electric po4er consumption per year ,0,00 #D)Ia
"aving potential by closing leaks 1%M ,,001 #D)Ia
+otential saving per year 5,0,2 QIa
5#
,
-reduction per year $0 tIa
2011 by Envidatec
1$2
Summary o( 8ea"isation Conce%t and Saving <otentia"s
The D e.isting compressed air compressors 4ill be implemented
into the ne4 control installation. 7dditionally0 a ne4 *$ kB
)re-uency controlled compressor is designated.
The e.isting cold regenerated adsorption dehumidi)ier is used as
redundancy. 7 ne4 4arm regenerated one 4ill be integrated.
7dditional components are a ne4 a)ter cooler0 super)ine )ilter and a
activated carbon )ilter.
2011 by Envidatec
1$$
Summary o( 8ea"isation Conce%t and Saving <otentia"s
Electric po4er savings per year 6,$M more! ,(N0$*% kBh 26,560 Q
5#
,
-reduction per year 166 tIa
Investment costs )or compressor 21,610 Q
Investment costs adsorption dehumidi)ier $.,605 Q
Investment costs a)ter cooler 05,200 Q
Investment costs )ilter 01,$0 Q
Investment costs storage 0$,560 Q
7dditional costs 12,500 Q
Investment costs total 2,$05 Q
Tec)nica" amortisation %eriod1 $91 years
2011 by Envidatec
1$,
Increasing Energy E((iciency in a net:or#
T)e ?EE5 %rinci%"e
2011 by Envidatec
1$5

#n "eptember ,,
th
0 ,%1% the )irst energy e))iciency net4ork Hamburg und
8ecklenburg-2orpommern 4as )ounded in the castle o) "ch4erin.

1% energy intensive companies )rom Hamburg and 8ecklenburg-2orpommern


have )ormed a cross-industry net4ork

7t the moment 11 companies participating

1&D o) the costs 4ill be )unded by the ;8L

Includes moderated energy e))iciency tables0 initial consultings0 Q

7ccompanied the implementation o) an energy management system to DI'


E' 1(%%1

1unning time 6)unding time! D years


Energy E((iciency 5et:or# *amburg and M2-
2011 by Envidatec
1$6
T)e $0 ?EE5 net:or#s %ro=ect

?EE5 J ?ocal Energy E))iciency 5et4ork

D% net4orks 4ill be )unded by the ;8L

Each net4ork 4ith 1%-1$ participants

, net4orks per )ederal state

+otential o) $%%-O%% net4orks in Germany

Energy costs o) participants must be higher


than 1$%0%%% and lo4er than $% 8io. P

Training and certi)ication o) net4ork hosts


and advisory Engineers
2011 by Envidatec
1$.
<roduction s%eci(ic energy consum%tion and CO
2
emissions,
:eat)er and area ad=usted, (or t)e %eriod 2001 4 2006 1
An increase o( t)e energy e((iciency o( 169. R
A CO
2
migitation o( 696 R A"o:er va"ue caused by )ig)er energy consum%tion and
its )ig)er CO
2
emissionsB
At an increase in sa"es o( 6. R
and an increase in area o( ,5 R
T)e annua""y savings o( ,6,000 Q
corre%onds to a
increase in sa"es o( 16,200,000 QIa
at $R %ro(it margin
E+am%"e AMu"(ingen and 5iederstettenB
2011 by Envidatec
1$
Initia" situation in sma""Imedium enter%rises
R The priority o) the management are primarily on labor productivity0 increase in sales and
product -uality Energy costs J overhead costs
R There are many other tasks to do )or the person responsible )or energy
'ot enough time )or analysing the energy situation in the enterprise
"lightly metering data & no energy consumption linked to the products
'ot enough time )or a market overvie4 about energy e))iciency actions and techni-ues
*ig) costs (or interna" searc)ing and decision
D)y do com%anies o(ten rea"iCe =ust a %art o( %ro(itab"e
investmentsW
#rientation o) the investment only to the payback period also held at the internal rate o)
return at O%M o) companies
2011 by Envidatec
1$0
D)at does a net:or# c)angeW
<rocedure o( a ?EE5 net:or#
Time span D-* years
y
<)ase 0
A$ 4 0 mont)sB
B
In)ormation event
on EE' concept
S #rganisation
S +rocedure
S 5osts
3etter o) Intent
Inaugural event o)
the EE'
<)ase 1
A$ 4 6 mont)sB
B
Identi)ication o)
economical energy
saving potentials
- Initial -uestionnaire
- "ite inspection
- Initial report
target agreements
- Energy migitation
- 5#
,
-migitation
<)ase 2
A$2, yearsB
De)ine relevant topics
+eriodical meetings
6D F * per year!
- "ite inspection
- 3ectures o) e.perts
+resentation o) the results
reali@ed actions
- Hno4 ho4 e.change
<)ase $
A1 4 2 mont)sB
B
+resentation
and publication
o) the results
4here
applicable
8onitoring o) the results
2011 by Envidatec
1,0
D)at does a net:or# c)angeW
!ene(its (rom t)e vie: o( t)e enter%rise
R Initial consulting through e.perts & independent benchmarking o) planned actions
R 8oederated kno4 ho4 e.change6 ca. every D months!
R 3earning )rom other and providing in)ormation to other J kno4 ho4 trans)er at eye level F T'o re-
inventing o) the 4heel<
R 7dditional kno4ledge trough e.tern e.perts about the ne4est techni-ues
&ecreasing t)e searc)ing and decision costs
R De)ining a common migitation target leads to a higher implementation
R +lan )or actions0 pro=ect list Fimplementation i) time and bidget is available
R Greater 4illingness o) to management to invest because actions 4ill be 4atched scienti)ical and
engineer technical & pro)itability calculation
R 5ontinuous monitoring &Image improvement by trust4orthy climate protection
R 5ontinuous and sustained improvement in employee skills
Conc"usion1 #n average0 the energy e))iciency progress doubled per year compared to the
average )or the industry
2011 by Envidatec
1,1
8esu"ts o( t)e o"dest net:or#1 Mode" *o)en"o)e
;ased on : enterprises
7)ter * year0 at 1% enterprises
R 1%%0%%% P& a Eenergy cost reduction
R 1%0%%% t 5#
,
& a 8igitation 1*% P gross revenue& t 5#
,

R 7)ter deduction o) all costs 1% to ,% P& t 5#
,
renevue
Energy cost reduction from 2007: ca. 120.000 / a
CO
2
migitation from 2007: ca. 17.000 t/ a
Revenue of each reduced tonne CO
2
: 10 20
2011 by Envidatec
1,2
Contact1
Envidatec /mb*
-eritas#ai 2
210.0 *amburg
Te"91 X,0 A0B ,0 I $00 5. 4 0
'a+1 X,0 A0B ,0 I $00 5. 4 .0
Emai"1 in(oYenvidatec9com
Internet1 :::9envidatec9com
Internet1 :::9iso500019ru
Energy2e((icient into t)e 'uture3
Energy Management System ISO 50001

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