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DOI 10.1007/s00542-010-1096-7
TECHNICAL PAPER
Received: 23 January 2010 / Accepted: 5 May 2010 / Published online: 20 May 2010
Springer-Verlag 2010
of symbols
Moment coefficient
Diameter of the disk [m]
Acceleration due to gravity [m/s2]
Pump discharge head [m]
Dimensionless head
Dimensionless flow rate
Pressure [Pa]
Shaft input power [N m/s]
Flow rate [m3/s]
Inner radius of the impeller [m]
Outer radius of the impeller [m]
Rotational reynolds number
Space between the disks [m]
Shaft toque on the disk [N m]
Radial velocity components [m/s]
Swirl velocity components [m/s]
Axial velocity components [m/s]
Kinematic viscosity [m2/s]
Rotor angular velocty [rad/s]
Density [kg/m3]
Density ratio
Density at exit [kg/m3]
Shear stress [N/m2]
Tangential-momentum accommodation coefficient
LennardJones characterstic length [m]
Mean free path [m]
Overall pump efficiency
Dimensionless variables
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1 Introduction
In the last several years the hydrodynamics and thermal
behaviors of different systems at micro-scale level have
attracted the attention of many researchers. This is due to
the rapid growth of novel techniques applied in MEMS
(micro-electro-mechanical systems) that find applications
in many industrial and biomedical fields. An excellent
review for the fundamentals, theory and applications of
these micro-scale systems may be found in (Duncan
and Peterson 1994; Gad-el-Hak 1999, 2002; Iverson and
Garimella 2008). The current micropump technologies and
their biomedical applications have been briefly reviewed
by Amirouche et al. (2009). As a result of this revolutionary raised interest in these micro-scale systems,
researchers revisited many macro-scale mechanical components and focused on investigating and predicting the
change in their thermal and hydrodynamics behavior if
they fabricated at micro-scale sizes. Recently, electrostatic,
magnetic, electromagnetic, pneumatic and thermal actuators, motors, valves, gears, cantilevers, diaphragms and
tweezers less than 100 lm in size have been fabricated.
These have been used as sensors for pressure, temperature,
mass flow, velocity, sound and chemical composition; as
actuators for linear and angular motions; and as simple
components for complex systems such as robots, microheat engines and micro-heat-pumps (Duncan and Peterson
1994; Gad-el-Hak 1999, 2002).
One of the most important mechanical components that
find numerous numbers of applications is the pumps.
Engineers are familiar with all types of pumps and especially the rotating disk pumps. In general, one may look to
this pump as one of the technical applications of rotating
disk problems. Micro-rotating disk finds applications in
viscometry, spin-coating, manufacturing and in various
rotating machinery components (Anderson and Rousselet
2006). Further application can be found in microsensors,
separation devices, drug delivery systems, electronics
cooling, micro-gas turbines, micro-compressors, rheometers, lubrication, and computer storage disks. An excellent
review for the interaction of a flow with the rotation of
single disk was provided by Owen and Rogers (1989).
As mentioned previously, rotating disk pumps are one
of the most important applications that involve the interaction of fluid flow with rotating disks. Research on such
rotating disk micro-pump was firstly introduced in (Sen
et al. 1996). Blanchard et al. (2005) investigated the
hydrodynamics behavior of single-disk and double-disk
viscous micro-pumps and the performance of a miniature
single-disk viscous pump, respectively. In series of
papers, Kilani et al. (2003, 2006) and Al-Halhouli et al.
(2006, 2008) examined the hydrodynamics behavior of a
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0.1 \ Kn \ 10, and second-order or higher slip/temperaturejump boundary conditions are applicable there.
The objective of the present study is to examine the
hydrodynamics behavior of a rotating disk pump at microscale level. The effect of different geometrical, design and
operating conditions on the pump hydrodynamics behavior
will be investigated. The effects of these parameters on
the head-flow rate, head-efficiency and efficiency-flow
rate characteristics curves of the pump will be examined.
The fluid that is handled by the pump is assumed to
have Knudson number that falls within the range
0.001 \ Kn \ 0.1 so it is possible to adopt the continuum
approach with velocity slip at the solid/fluid interfacial
boundaries. Since the slip physics at the boundaries is fully
understood for gaseous fluids, the fluid that is handled by the
pump is assumed to be gas. Also, it is worth mentioning that
the same approach may be applied on liquid taking into
consideration that the constitution for liquid slip at the wall
is similar to that used for gases but with different coefficient.
These coefficients for liquids have been measured experimentally. It is worth mentioning here that the findings of the
present study are valid even for macro-pumps that operate at
relatively low pressures. At these low pressure levels, the
molecules mean free path length is large. This yields a relatively large value of Kn which falls within the range that
necessitates the imposing of the continuum model combined
with the velocity slip boundary conditions. Another objective of this study is to simulate the fluid flow behavior in
wide range of already existing devices and applications
involve fluid flow confined in micro-gap formed between
two rotating disks.
2 Governing equations
1813
r
;
D
Re
wD2
;
4m
z
z
;
D
vr
Sc
vr
;
xD
Sc
D
vh
1
vh
;
xD
vz
vz
xD
q qr q0
Ao
PS TS x;
PS
Ai
PS
qx3 D5
4
p
DP
qxD2
qgHQ H Q
PS
PS
CM
M
8qo x2 D5
M
Fig. 1 Model of rotating disk micro pump
Zr
2pr 2 szh dr
7
8
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1814
v
12
v
h
z
h
r or
oz Re
r 2
ov
ov
1
1 op
vr z vz z r2 vz
Re
q oz
or
oz
13
14
2 r ovg
Kn
r
on
15
3 Numerical modeling
It is often difficult to obtain accurate analytical results
using governing equations for rotating disks micropump.
Hence numerical simulations become an attractive method
to predict the performance of the micropump.
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1815
6,000
Convergence problems
22,000
0.1905732
N/A
84,600
0.184962
3%
243,000
0.183146
1%
N/A
23:87
CM White CM p
Re
CM Present work
C
CM White
Difference (%) M present
100%
CM White
500
0.3461
0.3305
4.5
700
0.2925
0.2962
1.2
10,000
0.0774
0.0749
3.2
100,000
0.0245
0.0247
1.1
Re Re
xr22
t
123
1816
number. The present behavior of no slip matches previously theoretical and experimental published results.
Figure 6 shows how overall pump efficiency varies as a
function of flow rate and Kn number. Since for a fixed
value of Kn, the flow rate inversely proportional to the
pump load, there should be an optimum operating condition of the pump. Figure 6 shows that the optimum operating condition lies almost in the middle the pumps
operating range. For example, from Fig. 4, for
Kn = 0.001, maximum flow rate (zero pump head) is
around 0.026. Figure 6 shows that for the same Kn that
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1817
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Fig. 11 Maximum pressure rise and rotational speed. Disk diameter = 3 mm, gap height = 210 lm, air is the working fluid
5 Conclusion
The performance of the micro-rotating disk pump with slip
flow for gaseous were investigated numerically. A solution
of 2D axisymmetric Navier-Stokes equations coupled with
123
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