Professional Documents
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TABLE OF CONTENTS
CONSTRUCTION MARKET
Various (Power Steering) ----------------------------------------------------------------------------------- 33 - 40
Pictures on front cover are used with the kind permission of eg: Atlet, BT, Huddig, Scania, Toro and Volvo Construction Equipment.
Construction Industry
Permanent Magnet
Armature
PM Field
t
ren
Cur
Spe
ed
n
rre
Cu
Typical PM Motor
Performance Curves
Permanent magnet motors generally run at
a nominal speed of 1800 RPM (although
other speeds are available). These motors
have a lower stall torque than wound eld
motors, but are more efcient and exhibit
superior thermal characteristics which make
them more suitable for continuous duty
applications. Some of the most common
applications of permanent magnet motors
are power steering and fuel systems.
Voltage
Haldex offers a full range of D.C. motor
capabilities from 12 to 48 volts.
Speed
Listed below are the standard features available on Haldex D.C. motors. A brief explanation of these features is also included for
each section.
Wound eld motors are higher speed motors which exhibit a very high stall torque.
Their thermal characteristics are such that
they can generate higher power levels for
short periods of time. Wound eld motors
are available with different duty ratings. At
Haldex these motors are classied as standard duty (usually single terminal motor,
totally enclosed non-ventilated (TENV), with
sleeve type bearing and 4 inch diameter),
medium duty (usually has ball bearing
in rear housing, U.L. approved, totally
enclosed non-ventilated (TENV), 4 inch
diameter motor and duty cycle is somewhat
longer than standard depending on application) and heavy duty (usually 2 terminal,
5 inch diameter motor, open ventilated
fan cooled (OVFC), exhibiting longer duty
cycles, depending on application).
The above are distinguished by motor
diameter or frame size, and the ability to
dissipate heat at different current levels over
a specic time interval. In general, wound
eld motors are used in applications where
the loads are higher and greater speed is
required but only on an intermittent basis.
Wound eld motors are load sensitive and
speed will vary with the applied load; performance curves are required to determine
the output at a given point. Applications
include lift functions on aerial devices and
material handling equipment as well as
auxiliary power steering on construction
equipment.
HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-12
Start Switches
Haldex offers start switches which can be
mounted in a variety of locations to suit
your applications. We offer 3 terminal and
4 terminal (U.L.) switches in heavy duty
designs, with or without boots.
Various Mounts
Haldex offers a number of standard motor
mounting brackets and will work to meet
your specic mounting requirements.
Shown here are foot mounts, pump/stator
mounts, and horseshoe mounts.
U.L. Approval
Haldex can provide Direct Current electric
motors intended for use in the electric battery powered industrial truck market. These
motors are intended to comply with the
requirements of UL 583 for Type E, ES or EE
industrial trucks.
Choosing a Pump . . .
Choosing the type of pump is determined
by a number of factors that are interrelated. The system pressure requirement
may completely dictate the type of pump
required and the motor may have to be
sized accordingly. When the selection of a
pump type is not dictated, overall efciency
(as it relates to choosing the most economical D.C. motor and the cost of operating
the vehicle) must be considered. In many
cases, where high pressure, high duty cycle
or low viscosity uid are not factors, a xed
clearance pump is the most economical
design to use. These units are less expensive, and their volumetric efciencies at low
to moderate pressures are comparable to
pressure balanced pumps.
(Cont.)
GC Series
Fixed Clearance Pumps
Check Valve
Haldex GC Series hydraulic pumps are highefciency cast iron gear pumps designed for
reliability and long-life performance under
rugged conditions. GC Series pumps are
built with cast iron bodies and hardened
steel gears. They are suitable for use in a
wide variety of
applications.
W Series
Pressure Balanced Pumps
The pressure balanced W Series hydraulic
pump offers outstanding performance,
exibility, high efciency, low noise performance and a variety of options to suit a
wide range of equipment needs. It features
a through-bore bushing type design construction.
Multiple Pumps
Multiple pumps provide multiple hydraulic
functions from one power source at a signicantly lower cost than separate pumps.
Some can also be sealed between sections
to allow for independent circuit operation
without mixing hydraulic uids.
High/Low Pumps
Two-Stage High/Low pumps provide two
section ow for high speed positioning, and
unload one section of the pump at a predetermined pressure to provide a maximum
working pressure.
Haldex external gear pumps can incorporate integral check valves. All Haldex check
valves feature hardened steel seats.
Haldex external gear pumps can incorporate lift-hold-lower valve circuits, integral to
the pump housing and electronically actuated by either a 12, 24, 36 or 48 volt D.C.
UL approved coils.
Unload Valve
Haldex external gear pumps can be designed with an unload valve to optimize
system performance and vehicle operation.
Extended Duty
Tang Drive System
For higher duty cycle or high torque applications, we have developed the Haldex
extended duty tang drive. This innovative
drive reduces axial play between tang and
shaft to a minimum by means of a wave
washer placed behind the ball bearing on
the shaft. This washer keeps a constant
spring load on the shaft to ensure maximum tang engagement at all times.
Inlet Tubes
Oversized inlet tubes are available on
Haldex pumps to ensure proper ll and uid
inlet conditions.
Drive Systems . . .
The other critical element to be considered
when specifying a D.C. motor/pump unit
for your application is the drive system.
Drive system failure is known to be a
signicant problem in many D.C. motor/
pump applications today. Haldex has both
the product and a wealth of application
expertise in this area to ensure that your
D.C. motor/pump unit incorporates the
correct drive system for your application
requirements. The following descriptions
dene the four (4) drive systems available
for Haldex D.C. motor/pump units.
HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-12
Flexible Coupling
Drive System
This drive system eliminates all metal to
metal contact by means of a rubber spider
which engages inside two metal coupling
housings. The material Haldex has selected
for its exible drive coupling exhibits superior resistance to deformation and wear. This
system provides maximum torque transfer
and quiet operation and is primarily used
for continuous duty applications.
PRODUCT/FEATURE MATRIX
Numbers represent page numbers
in this catalog where you can nd
examples of your desired product
features for your market, vehicle
and application.
Market
Vehicle
Aerial Lift
Application
Boom
Scissors/
Boom
Pallet/
Stacker
3-Wheel
Sit Down
Various
APU
Lift/
Propel/
Steer
Lift
Power
Steering
Power
Steering
24
25,27
30
29,31
32
32
Product Features
Motors
Voltage
Terminals
Design
9,10,11,12,13,15
14
Single
Double
9,10
11,12,13,14,15
17,18,19,20,21,22
24,25,27
29,30,31,32
34,35,36,37,38,39,40
Permanent Magnet
Wound Field
9,10,11,12,13,14,15
20,21
17,18,19,22
24,25,27
32
29,30,31
34,35,36,37,38,39,40
17,18,19,20,21,22
24,25
27
17,18,19,21,22
20
9,10,15
11,12,13,14
Standard 4.5
3
5
Open Drip Proof
Sealed
Thermal Protection
9,10,11,12,13,14
15
Approvals
UL
11,12,13,14,15
Start Switch
3 Terminal
4 Terminal (UL)
10
12,13,14
Construction
Controls
12
24
36
48
Low
Medium
Extended
Continuous
Duty Cycle
Pumps
Sections
29,30,31
32
34,35,36,37,38,39,40
17,18,19,22
17,18,19,21,22
20
20
27
27
29,30,31,32
29,30,31,32
34,35,36,37,38,39,40
17,18,19,22
24,25,27
34,35,36,37,38,39,40
29,30,31
24,25,27
27
25,27
34,36,37,40
36,37,40
37,40
36
13
15
9,10,11,12
17,18,19,20,21,22
GC
Split Gear
W600
W900
High/Low
Pressure Balanced
9,10,11,12,13,14,15
17,18,19,20,21,22
Single
Multiple
9,10,11,12,13,14,15
17,18
19,20,21,22
24,25,27
29,30,31,32
34,35,36,37,38,40
39
39
Relief Valve
Check Valve
Solenoid L-H-L
Unload
Solenoid w/Man. Override
Sol. Vlv Cavity w/Steel Plug
Load Sense
9,10,11,12,13,14,15
9,10,11,12,13,14
21
21
24,25,27
25,27
27
30,31,32
30,31
34,37
Tang
Direct Drive Tang
Flex Coupling
SAE 9 Tooth Spline
9,10,11,12,13,14
15
Side
Rear
Inlet Tube
9,10,11,12,13,14,15
Foot Mount
Pump/Stator
Horseshoe
Type
25,27
29,30,31,32
Shafts
Ports
34,35,36,37,38,39,40
24
24,25,27
29,30
32
34
35,36,37,38,39,40
31
Sealed
Between
Sections
Valves
34,35,36,37,38,39,40
24,25
Heavy Duty
10
w/Boots
12,13,14
w/o Boots
Mounting
21
31
14
38,39,40
24,25,27
17
18,19,20,21,22
29,30,31
32
34,35,36,37,38,39,40
17,18,19,20,21,22
24,25,27
29,30,31,32
34,36,37,38,39,40
35
29,32
BOOM LIFTS
Secondary Lowering
Auxiliary Power Units
These pump and motor power units are designed for applications requiring auxiliary hydraulic power. Typical applications are for truck, mobile crane and boom equipment. These power units are
well suited for auxiliary / secondary lowering requirements for off-highway vehicles, lift platforms,
or boom applications when the primary hydraulic source becomes disabled or nonfunctional. They
may also be used for minor positioning adjustments by the operator.
Unit complexity can range from a simple pump and motor unit without any valving, to units that incorporate pressure holding check valves and over-pressurization protecting relief valves. Units range
in size from light duty 3 inch motors to medium duty 4.5 inch motors.
Motor:
12 Volt DC, 1 Terminal, Wound Field, Low Duty, Standard 4.5 Motor, No Start
Switch, with Horseshoe Mounting
Pump:
GC Series Pump, Single Section, Relief Valve, Check Valve, Tang Drive
ROTATION
1.88
[47.75]
TERMINAL POST
5/16-24 UNF-2A
HYDRAULIC SCHEMATIC
INLET PORT
3/4-16 SAE
(THIS SIDE)
OUTLET PORT
9/16-18 SAE
(OPPOSITE SIDE)
CHECK
VALVE
4.49 [114.04]
C PORTS
L
C DRIVE
L
.50 [12.7]
2.50 [63.5]
.42
[10.41]
6.83
[173.48]
2.84
[72.13]
1.63
[41.40]
2.25
[57.15]
10.55
[267.97]
4.50
[114.3]
3.25
[82.55]
3/8-16
UNC
.625
[15.87]
MFD
2 MTG
HOLES
Motor:
12 Volt DC, 1 Terminal, Wound Field, Low Duty, Standard 4.5 Motor, 3 Terminal
Start Switch with Boots, and Horseshoe Mounting
Pump:
GC Series Pump, Single Section, Relief Valve, Check Valve, Tang Drive
HYDRAULIC SCHEMATIC
ROTATION
.91
[23.11]
10.35
4.33
[262.89]
[109.98]
5/16-24 UNF-2A TERMINAL
#10-32 UNF-2A
CHECK VALVE
2X
5/16-24
UNF-2A
4.01 [101.85]
4.49
[114.04]
C MOTOR
L
C PORTS
L
.50
[12.7]
6.65
[168.91]
10
ADJ.
RELIEF
VALVE
.42
[10.66]
2.50 [63.5]
2.41
[61.24]
THIS SIDE
9/16-18 SAE
OUTLET PORT
(THIS SIDE)
2.54
[64.51]
OPPOSITE
SIDE
3/4-16 SAE
INLET PORT
(OPPOSITE SIDE)
1.63
[41.40]
2X
3/8-16 UNC
X .625 [15.87] M.F.T.
3.25
[82.55]
2.25
[57.15]
Motor:
12 Volt DC, 2 Terminal, Wound Field, Medium Duty, Standard 4.5 Motor,
UL Approved, No Start Switch, with Horseshoe Mounting
Pump:
GC Series Pump, Single Section, Relief Valve, Check Valve, Tang Drive
ROTATION
5/16-24
UNF-2A
CHECK VALVE
PORTS
2.53
[64.26]
.50 [12.7]
DRIVE
6
40
OUTLET PORT
9/16-18 SAE
3.43
[87.12]
4.5
[114.3]
2.51
[63.75]
[170.18]
6.70
5.74
[145.79
[72.13]
2.84
2.96 [75.18]
INLET PORT
3/4-16 SAE
ADJ. RELIEF
VALVE
3.72
[94.48]
1.63
[41.40]
2.25
[57.15]
3.25
[82.55]
4.50
[114.3]
3/8-16 UNC
.625 [15.87] MFD
2 MTG. HOLES
11
Motor:
12 Volt DC, 2 Terminal, Wound Field, Medium Duty, Standard 4.5 Motor,
UL Approved, 4 Terminal Start Switch with No Boots, and Horseshoe Mounting
Pump:
GC Series Pump, Single Section, Relief Valve, Check Valve, Tang Drive
40
3.18
[80.77]
2.27
[57.65]
OUTLET PORT
3/8-18 NPT
(THIS SIDE)
INLET PORT
1/2-14 NPT
(OPP. SIDE)
CUSTOMERS
POWER
CONNECTION
(2) 5/16-18
UNF-2A
CUSTOMERS
SWITCH
CONNECTIONS
(2) #10-32 TERM.
4.43 [112.52]
PORTS
CL
ADJ. RELIEF
VALVE
.50 [12.7]
CL
DRIVE
2.50 [63.5]
CHECK
VALVE
1.50
[38.1]
10.0 [254.0]
11.25 [285.75]
3/8-16 UNC-2B
X .62 [15.74] DP.
(2) MTG. HOLES
1.625
[41.27]
2.25
[57.15]
12
3.00
[76.2]
3.25
[82.55]
4.50
[114.3]
Motor:
12 Volt DC, 2 Terminal, Wound Field, Medium Duty, Standard 4.5 Motor,
UL Approved, 4 Terminal Start Switch with No Boots, and Motor Foot Mounting
Pump:
GC Series Pump, Single Section, Relief Valve, Check Valve, Tang Drive
3.96
[100.58]
2X
5/16-24
UNF-2A
CUSTOMERS
SWITCH
CONNECTIONS
(2) #10-32 UNF-2A
HYDRAULIC SCHEMATIC
ROTATION
4
CUSTOMERS
POWER
CONNECTION
5/16-24 UNF-2A
6
40 MOTOR TERM.
12 VOLT, 2 TERM.,
DC MOTOR
7.41 [188.24]
OUTLET PORT
9/16-18 SAE
4.50 [114.3]
PORTS
INLET PORT
3/4-16 SAE
CHECK
VALVE
ADJ. RELIEF
VALVE
CL
.50 [12.7]
CL
DRIVE
3.05 [77.47]
.38
[9.65]
[76.2]
3.00
3.75 [95.25]
2.75
[69.85]
[61.97]
2.44
2.56
[65.02]
[61.97]
2.44
3.25 [82.55]
10.41
[264.41]
2.00
[50.8]
[123.69]
4.87
[165.1]
6.50
2.22
[56.38]
1.25
TYP. (4)
.375
TYP. (4)
HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-12
13
Motor:
24 Volt DC, 2 Terminal, Wound Field, Medium Duty, Standard 4.5 Motor,
UL Approved, 4 Terminal Start Switch with No Boots, and Horseshoe Mounting.
Pump:
GC Series Pump, Single Section, Relief Valve, Check Valve, Solenoid Valve Cavity
w/ Steel Plug, Tang Drive
CUSTOMERS
POWER
CONNECTION
5/16-24 UNF-2A
35
INLET PORT
3/4-16 SAE
(OPP. SIDE)
(PLASTIC PLUG)
6.50 [165.1]
40
CUSTOMERS
OUTLET PORT SWITCH
9/16-18 SAE CONNECTION
(THIS SIDE)
#10-32 UNF-2A
(PLASTIC PLUG)
MOTOR
TERM.
VALVE
CAVITY
(STEEL
PLUG)
4.50
[114.3]
DRIVE
CHECK
VALVE
.50 [12.7]
PORTS
2.50
[63.5]
[170.18]
6.7
[10.41]
.41
10.89
[276.60]
[61.21]
2.41
3.20 [81.28]
.32
[8.12]
ADJ. RELIEF
VALVE
1.63
[41.40]
2.25
[57.15]
3.2 [81.28]
[16.76]
.66
3.25
[82.55]
4.50
[114.3]
14
3/8-16
UNC-2B
X .625 [15.87]
MFD (2) MTG.
HOLES
Motor:
12 Volt DC, 2 Terminal, Wound Field, Light Duty, 3 Motor, No Start Switch,
Integrated Pump Stator Mounting, UL Approved
Pump:
HYDRAULIC SCHEMATIC
ROTATION
.88 [22.35]
ADJ. RELIEF
VALVE
.50 [12.7]
REF X 2
1.50 [38.1]
2X
.26
[6.60]
2X
4.27
[108.45]
9.49
[241.04]
2X
2.87
[72.89]
3.62
[91.94]
INLET PORT
9/16-18 SAE
(OPP. SIDE)
OUTLET PORT
9/16-18 SAE
(THIS SIDE)
3.00
[76.2]
1.50
[38.1]
1.75
[44.45]
2X 5/16-18 UNC-2B
x .63 [16.0] DEEP
3.50
[88.9]
15
AERIAL LIFTS
Scissor & Boom Lifts
(Primary Power)
These pump and motor units are designed for scissor and boom lift vehicles for primary power applications. These units provide hydraulic power to propel, raise and steer the vehicles. Pumping
requirement may be provided for by single or multiple sections. The pump may be supplied with a
tube inlet or other standard inlet porting. Electrical D.C. motors may be provided in 24, 36 or 48
volt combinations. The units may be equipped with pressure holding check valves, over-pressurization protecting relief valves, or even pressure unloading valves to optimize system operation.
16
Motor:
24 Volt DC, 2 Terminal, Wound Field, Extended Duty, Open Drip Proof, UL Approved,
No Start Switch, Motor Foot Mounting
Pump:
Slippage could occur at higher pressures. You may need to specify a PB (Pressure Balanced) pump for
improved ow at higher pressures for the larger displacement pumps (.226 in.3 and up).
8.56
[217.24]
11.75
[298.45]
HYDRAULIC
SCHEMATIC
22.5
2.44
[61.97]
7.31
[185.67]
1.50
[38.1]
22.5
1.50
[38.1]
2X
3.66
[92.96]
INLET PORT
3/4-16 SAE
6.30 [160.02]
5.62
[142.74]
.50
[12.7]
OUTLET
PORT
2.85 [72.39]
OUTLET PORT
9/16-18 SAE
.50
[12.7]
2.75
[69.85] 3.75
[96.25]
.20
[5.08]
2X
2.44 [61.97
6.38
[162.05]
1.88
[47.75]
2X
2.44 [61.97
[22.35]
.88
.44 [11.17]
.34 [8.63]
17
Motor:
24 Volt DC, 2 Terminal, Wound Field, Extended Duty, Open Drip Proof, UL Approved,
No Start Switch, Motor Foot Mounting
Pump:
GC Series Pump, Single Section, No Valves, Flex Coupling Drive for Low Noise
Operation
NOTE:
Slippage could occur at higher pressures. You may need to specify a PB (Pressure Balanced) pump for
improved ow at higher pressures for the larger displacement pumps (.226 in.3 and up).
22.5
1.50
[38.1]
1.50
[38.1]
2X
3.66
[92.96]
.88 [22.35]
5.14
[130.55]
6.30 [160.02]
2X
.56
[14.22]
2X
2X
3.45
3.00
[87.63]
[76.2]
4.13
[104.90]
2X 8.13 [206.50]
11.02 [279.90]
14.19
[360.42]
18
.20
[5.08]
2X
2.42
[61.46]
OUTLET
PORT
2X
2.44
[61.97]
2X
2.44
[61.97]
6.38
[162.05]
.44 [11.17]
.34 [8.63]
[22.35]
.88
Motor:
24 Volt DC, 2 Terminal, Wound Field, Extended Duty, Open Drip Proof, UL Approved,
No Start Switch, Motor Foot Mounting
Pump:
GC Series Pump, Two Section, No Valves, Flex Coupling Drive for Low Noise
Operation
NOTE:
Slippage could occur at higher pressures. You may need to specify a PB (Pressure Balanced) pump for
improved ow at higher pressures for the larger displacement pumps (.226 in.3 and up).
16.10 [408.94]
11.44 [290.57]
8.13
[206.5]
ROTATION
3.91
[99.31]
2.41
[61.21]
30
OUTLET
PORT
9/16-18
SAE
OUTLET PORT
9/16-18 SAE
90
1.50
[38.1]
3.00
[76.2]
2.92
[74.16]
1.02 [25.9]
3.63 [92.2]
5.50
[139.7]
2.84
[72.13]
2.41
[61.21]
INLET PORT
3/4-16 SAE
DRIVE
PORTS
.50 [12.7]
1.88
[47.75]
3.75
[95.25]
2.50 [63.5]
5.00
[127.0]
.19 [4.82]
4X
.411/.401
[10.43] [10.18]
19
Motor:
Pump:
GC Series Pump, Three Section, No Valves, Flex Coupling Drive for Low Noise
Operation
[469.39]
18.48
10.22
[259.58]
ROTATION
5.69 [144.52]
4.19 [106.42]
4.06 [103.12]
2.56 [65.02]
2.44
[61.97]
[167.38]
6.59
6.80
[172.72]
.50
[12.7]
REF
.50
[1.27]
20
4.0
[101.6]
3.0
[76.2]
3.34
[84.83]
7/16-20 SAE
OUTLET PORT
7/8-14 SAE
(OPP. SIDE)
INLET PORT
(THIS SIDE)
7/8-14 SAE
PLASTIC PLUG
AUXILIARY
3/4-16 SAE
INLET PORT
OUTLET PORT
(THIS SIDE)
(OPP. SIDE)
STEEL PLUG
PLASTIC PLUG
3/4-16 SAE
OUTLET PORT
(OPP. SIDE)
PLASTIC PLUG
3.50 [88.9]
[61.97]
2.44
3.25
[82.55]
[61.97]
2.44
6.5
[165.1]
Motor:
24 Volt DC, 2 Terminal, Permanent Magnet, Extended Duty, Open Drip Proof,
No Start Switch, Motor Foot Mounting
Pump:
GC Series Pump, Three Section, Relief Valve, Check Valve, Unload Valve, Flex
Coupling Drive for Low Noise Operation
HYDRAULIC SCHEMATIC
ROTATION
13.06 [331.72]
RELIEF VALVE
21.12
[536.44]
3/4-16 SAE
OUTLET PORT
(OPP. SIDE)
11.22
[284.98]
3/4-16 SAE
OUTLET PORT
(OPP.
SIDE)
UNLOAD
VALVE
CHECK VALVE
6.89 [175.00]
4.03 [102.36]
2.41
[61.21]
??
3.50
[88.9]
4.16
[105.66]
7/8-14 SAE
INLET PORT
8.03
[203.96]
[76.2]
3.0
4.0 REF
[101.6]
2.44 [61.97]
6.5
[165.1]
3.25 [82.55]
4.88
[123.95]
3.34
[84.83]
21
Motor:
24 Volt DC, 2 Terminal, Wound Field, Extended Duty, Open Drip Proof, UL Approved,
No Start Switch, Motor Foot Mounting
Pump:
GC Series Pump, Two Section, No Valves, Flex Coupling Drive for Low Noise
Operation
NOTE:
Slippage could occur at higher pressures. You may need to specify a PB (Pressure Balanced) pump for
improved ow at higher pressures for the larger displacement pumps (.226 in.3 and up).
16.10 [408.94]
11.44 [290.57]
8.13
[206.5]
ROTATION
3.91
[99.31]
2.41
[61.21]
OUTLET PORT
9/16-18 SAE
30
OUTLET
PORT
9/16-18
SAE
90
1.50
[38.1]
3.00
[76.2]
2.92
[74.16]
1.02
[25.9]
22
3.63 [92.2]
5.50
[139.7]
2.84
[72.13]
2.41
[61.21]
INLET PORT
3/4-16 SAE
DRIVE
3.75
[95.25]
PORTS
.50 [12.7]
1.88
[47.75]
2.50 [63.5]
5.00
[127.0]
.19 [4.82]
4X
.411/.401
[10.43] [10.18]
MATERIAL HANDLING
Forklifts ( Pallet Trucks)
These pump and motor power units are designed for the Material Handling market for pallet trucks
that require separate motor, pump and reservoir packages. They are available in both 12 and 24
volt motor options that comply with the requirements of UL583. The units provide primary hydraulic
power for lifting. Power units are available with valving that incorporates pressure holding check
valves, solenoid operated directional control valves and over-pressurization protecting relief valves.
23
Motor:
12 Volt DC, 2 Terminal, Wound Field, Medium Duty, Standard 4.5 Motor,
UL Approved, Start Switch, and Horseshoe Mounting
Pump:
HYDRAULIC SCHEMATIC
[155.70]
6.13
5/16-24
UNF-2A
2 TERM.
90
4.05
[102.87]
CUSTOMERS POWER
CONNECTION
5/16-24 UNF-2A
OUTLET PORT
9/16-18 SAE
(OPP. SIDE)
ADJ.
RELIEF
VALVE
INLET
PORT
3/4-16
SAE
CUSTOMERS SWITCH
CONNECTION
#10-32 UNF-2A
6
40
5.69 [144.52]
PORTS
.50 [12.7]
6.85 [173.99]
DRIVE
4.50
[114.3]
2.50
[63.5]
2.84
[72.13]
[180.34]
7.10
10.20
[259.08]
24
[16.66]
.656
[82.55]
3.250
2.219
[56.36]
4.5
[114.3]
[41.27]
1.625
2.250
[57.15]
3/8-16
UNC-2B
.62 [15.74]
MFT 2 MGT.
HOLES
Motor:
24 Volt DC, 2 Terminal, Wound Field, Medium Duty, Standard 4.5 Motor,
UL Approved, 4 Terminal Start Switch with Boots, Motor Foot Mounting with
Weld Nuts
Pump:
GC Series Pump, Single Section, Relief Valve, Check Valve, Tang Drive
6.14
[155.95]
HYDRAULIC SCHEMATIC
CUSTOMERS SWITCH
CONNECTIONS
#10-32 UNF-2A
CUSTOMERS POWER
CONNECTION
5/16-24 UNF-2A
6
40
6.63 [168.40]
OUTLET PORT
1/4-18 NPTF
(THIS SIDE)
INLET PORT
1/4-18 NPTF
(OPP. SIDE)
4.50 [114.3]
DRIVE
CL
.50 [12.7]
CL
PORTS
2.62 [66.54]
CHECK
VALVE
.56
[14.22]
3.62 [91.94
4.74 [120.39]
1.44
[36.57]
[61.97]
2.44
2.56 [65.02]
ADJ.
RELIEF
VALVE
.32 [8.12]
[52.32]
2.06
4X
1/2-13 UNC-2B
5.0
[127.0]
[52.32]
2.06
2.5 [63.5]
25
MATERIAL HANDLING
Forklifts
(Stackers)
These pump and motor power units are designed for the Material Handling market for high reach
stackers that require separate motor, pump and reservoir packages. They are available in 12 to
48 volt motor options which comply with the requirements of UL583. The units provide primary
hydraulic power for lifting and, under certain applications, can provide secondary power for fork
carriage extension or side-to-side shift operation. Power units are available with valving that incorporates pressure holding check valves, solenoid operated directional control valves and over-pressurization protecting relief valves.
26
Motor:
24 Volt DC, 2 Terminal, Wound Field, Extended Duty, Open Drip Proof,
UL583 Approved, Heavy Duty 4 Terminal Start Switch with Boots, Motor
Foot Mounting
Pump:
GC Series Pump, Single Section, Relief Valve, Check Valve, Solenoid Lift-Hold-Lower
Valve, Tang Drive
NOTE: Slippage could occur at higher pressures. You may need to specify a PB (Pressure Balanced) pump for
improved ow at higher pressures for the larger displacement pumps (.226 in.3 and up).
(2) TERMINALS
3/8-16 UNC-2A THD.
W/LOCKWASHERS
7.63 [193.80]
7.51 [190.75]
HYDRAULIC
SCHEMATIC
16.6
[421.64]
10.9 [276.86]
CUSTOMERS
SWITCH
CONNECTION
.250 x .032 TABS
[6.35] [0.81]
ROTATION
CUSTOMERS
POWER
CONNECTION
M10 x 1.5
SOLENOID
RELEASE
VALVE N.C.
24 VDC
BOOT (2)
CABLE
ADJ.
RELIEF
VALVE
7.4
[187.96]
5.30
[134.62]
D MAX.
2.91 [73.91]
2.79 [70.86]
INLET PORT
3/4-16 SAE
(THIS SIDE)
1.02
[25.9]
3.63
[92.2]
5.50
[139.7]
2.25
[57.15]
2.84
[72.13]
OUTLET PORT
9/16-18 SAE
(OPPOSITE
SIDE)
CHECK
VALVE
.406 D.
[10.31]
4 MTG.
HOLES
1.875
[47.62]
2.50
[63.5]
2.73
[69.34]
5.9
[149.86]
3.75
[95.25]
5.00
[127.0]
27
MATERIAL HANDLING
Forklifts
(Narrow Aisle
or 3-Wheel Sit Down)
These pump and motor power units are designed for the Material Handling market for narrow aisle
or 3-wheel sit down forklifts that require separate motor, pump and reservoir packages. They are
available in 12 to 48 volt motor options which comply with the requirements of UL583. These units
provide primary hydraulic power for lifting and vehicle steering along with secondary power for fork
carriage extension or side-to-side shift operation. Power units are available with valving that incorporates pressure holding check valves and over-pressurization protecting relief valves.
28
Motor:
Pump:
Slippage could occur at higher pressures. You may need to specify a PB (Pressure Balanced) pump for
improved ow at higher pressures for the larger displacement pumps (.226 in.3 and up).
2X TERMINAL
3/8-16 UNC-2A THD.
90
.50 [12.7]
5.05 [128.27]
30
2.98
2.86
[75.69]
[72.64]
3/4-16 SAE
OUTLET PORT
(THIS SIDE)
?? 1 O.D. TUBE
INLET PORT
(OPP. SIDE)
??
3.09
[78.48]
.88
[22.35]
3.62 [91.94]
5.38 [136.65]
2.25
[57.15]
2.41
[61.21]
1.885 [47.87]
1.865 [47.37]
3.75
[95.25]
5.0
[127.0]
2.5 [63.5]
3.0
[76.2]
.187 [4.74]
4X
.411/
.401
[10.43]
[10.18]
MTG.
HOLES
29
Motor:
Pump:
GC Series Pump, Single Section, Relief Valve, Check Valve, Tang Drive
NOTE:
Slippage could occur at higher pressures. You may need to specify a PB (Pressure Balanced) pump for
improved ow at higher pressures for the larger displacement pumps (.226 in.3 and up).
8.63
[219.20]
.32
[8.12]
45
45
2.73
[69.34]
[16.76]
.66
3/8-16 UNC-2A
2 TERMS.
ADJ. RELIEF
VALVE
2.63
5.06 [66.80]
[127.0]
C
L
.50 [12.7]
C
L
PORTS
2.88
[73.15]
OUTLET PORT
3/4-16 SAE
(THIS SIDE)
3.62
[91.94]
5.75
[146.05]
30
CHECK
VALVE
DRIVE
3.59 [91.18]
TYP.
.13 [3.3]
INLET PORT
9/16-18 SAE
(OPP. SIDE)
[52.32]
2.06
1.44
[36.57]
2.63
[66.80]
3.23
[82.04]
4.12
[104.64]
5.0
[127]
[63.5]
2.5
.437 [11.09]
DIA. 4 HOLES
Motor:
24 Volt DC, 2 Terminal, Wound Field, Extended Duty, Open Drip Proof, UL Approved,
No Start Switch, Motor Foot Mounting
Pump:
PB Series Pump, Single Section, Check Valve, Relief Valve, Solenoid Release Valve
with Manual Override (L-H-L), Tang Drive
ROTATION
.31 [7.87]
15.08
[383.03]
24 VDC SOLENOID
RELEASE VALVE W/
MANUAL OVERRIDE
3.72
[94.48]
3.65 [92.71]
2.71
[68.83]
2.18
[55.37]
7.56 [192.02]
3/8-16 UNC-2A THD.
2 TERM.
5.12 [130.04]
30
3/4 O.D.
TUBE
(SOLENOID
RETURN TO
TANK)
3.65 [92.71]
90
3.01 [76.45]
ADJ.
RELIEF
VALVE
PORTS
CL
.50 [12.7]
CL
CHECK
VALVE
OUTLET PORT
3/4-16 SAE
(THIS SIDE)
[25.9]
1.02
[92.2]
3.63
5.50
[139.7]
2.25
[57.15]
DRIVE
.187
[4.74]
INLET PORT
7/8-14 SAE
(OPP. SIDE)
.411/.401
[10.43]/
[10.18]
DIA.
(4) MTG.
HOLES
3.75
[95.25]
5.00
[127]
2.98 [75.69]
2.86 [72.64]
1.88
[47.75]
2.50
[63.5]
4.37
[110.99]
31
Motor:
Pump:
Single Section Split Gear Pump, Relief Valve, Check Valve, Flex Coupling
Drive for Low Noise Operation
HYDRAULIC
SCHEMATIC
ROTATION
13.50
[342.9]
2.44
[61.97]
TYP.
AUX. PRESSURE
PORT 7/16-20
(STEEL PLUG)
1.28
[32.51]
9.80 [248.92]
8.66
[219.96]
15
15
2X 5/16-18 UNC-2A
OUTLET PORT
9/16-18 SAE
(PLASTIC PLUG)
7.32 [185.92]
[62.23]
2.45
3.50 [88.9]
.50
[12.7]
3.00
[76.2]
4.00
[101.6]
3.50
[88.9]
EXTERNALLY VENTED
RELIEF
.12
[3.04]
.62 [15.74]
O.D. TUBE
PORT
[61.97]
2.44
3.31
[84.07]
DRIVE
.50 [12.7] (REF)
[123.95]
4.88
6.62
[168.14]
.34 [8.63]
.44 [11.17]
.88
DETAIL OF MOUNTING SLOT
[22.35] TYP. 4
32
CONSTRUCTION
Supplemental Steering
These pump and motor power units are designed for applications requiring a secondary source for
supplying steering when the primary source becomes nonfunctional.
The pumps are available in single or multiple section, designed with optional priority load sense in
the rear valve cover. Motor construction is suited for applications in off-highway equipment where
the conditions are harsh, and rugged performance is required. Power units can be constructed with
heavy duty start switches and insulated wiring boots.
33
Motor:
24 Volt DC, 2 Terminal, Wound Field, Extended Duty, Sealed Motor, Motor
Foot Mounting
Pump:
W600 Series Pump, Single Section, 9 Tooth Spline, Adjustable Relief Valve,
Side Inlet/Outlet Porting
CUSTOMERS POWER
CONNECTION
CUSTOMERS SWITCH
CONNECTION
CUSTOMERS GROUND
CONNECTION
ROTATION
14.18
[360.17]
10.31 [261.87]
3.44
[87.37]
7.60
[193.04]
CUSTOMERS
SWITCH CONNECTION
2X #10-32 UNF-2A
1.92
[48.76]
60
5.0
[127.0]
CUSTOMERS
POWER
PORTS CONNECTION
2X 5/16-24
UNF-2A
.50 [12.7]
7.36
[186.94]
DRIVE
30
OUTLET PORT
3/4-16 SAE
(THIS SIDE)
2.92
[74.16]
INLET PORT
7/8-14 SAE
(OPP. SIDE)
.88
[22.35]
34
3.62
[91.94]
5.38
[136.65]
2.39
[60.7]
[95.25]
3.75
4X
.438/.500 [11.12]/[12.7]
MTG. HOLES 5.88
[149.35]
2X M10
TERM.
1.88
[47.75]
2.50
[63.5]
TYP.
Motor:
24 Volt DC, 2 Terminal, Wound Field, Extended Duty, Sealed Motor, No Start
Switch, Motor Foot Mounting
Pump:
W900 Series Pump, Single Section, 9 Tooth Spline, No Valves, Rear Inlet/Outlet
HYDRAULIC SCHEMATIC
ROTATION
[261.87]
10.31
2X M10 TERM.
7.60
[193.04]
.94
.94
[23.87] [23.87]
6.30 [160.02]
60
5.0 [127.0]
INLET PORT
3/4-16 SAE
(PLASTIC PLUG)
PORTS
.63 [16]REF
DRIVE
3.55 [90.17]
OUTLET
PORT
9/16-18 SAE
(PLASTIC
PLUG)
30
[22.35]
.88
[91.48]
3.62
5.38
[136.65]
2.39
[60.70]
.062
[1.57]
4.28
[108.71]
4X .411/.401
[10.43/10.18]
MTG. HOLES
3.75
[92.25]
5.88
[47.75]
1.88
2.50 [63.5]
TYP.
35
Motor:
24 Volt DC, 2 Terminal, Wound Field, Extended Duty, Sealed Motor, Heavy Duty
4 Terminal Start Switch Without Boots, Motor Foot Mounting
Pump:
W900 Series Pump, Single Section, 9 Tooth Spline, No Valves, Side Inlet/Outlet
CUSTOMERS POWER
CONNECTION
CUSTOMERS SWITCH
CONNECTION
CUSTOMERS GROUND
CONNECTION
ELECTRIC / HYDRAULIC
SCHEMATIC
ROTATION
CUSTOMERS
SWITCH
CONNECTIONS
[118.61]
4.67
[261.87]
10.31
2.29
[58.16]
CUSTOMERS
POWER
CONNECTION
M10 x 1.5
30
60
5.0 [127.0]
PORTS
7.57 [192.27]
30
OUTLET PORT
7/8-14 SAE
(THIS SIDE)
[22.35]
.88
[60.70]
2.39
[91.94]
3.62
5.38
[136.65]
36
INLET PORT
1 1/16-12 SAE
(OPP. SIDE)
.062
[1.57]
2X M10
TERM.
[95.25]
3.75
4X
.411/.401 [10.43/
10.18] MTG. HOLES
5.88
[149.35]
[47.75]
1.88
2.50 [63.5]
TYP.
Motor:
24 Volt DC, 2 Terminal, Wound Field, Extended Duty, Sealed Motor, Heavy Duty
4 Terminal Start Switch with Boots, Motor Foot Mounting
Pump:
W900 Series Pump, Single Section, 9 Tooth Spline, Adjustable Relief Valve,
Rear Inlet/Outlet
CUSTOMERS POWER
CONNECTION
CUSTOMERS SWITCH
CONNECTIONS
2X M10 TERM.
15.88 MAX.
[403.35]
ROTATION
CUSTOMERS
SWITCH
CONNECTIONS
.250 x .032 TABS
[635] [.81]
CUSTOMERS
POWER
CONNECTION
M10 x 1.5 [38.1]
RELIEF VALVE
5.0
[127.0]
2.34 [59.43]
BOOT (2)
60
7.57 [192.27]
PORTS
.63 [16] REF
DRIVE
30
2.92
[74.16]
.88
[22.35]
3.62
[91.94]
2.39
[60.70]
4.48
[113.79]
5.38
[136.65]
.062
[1.57]
2.03
[51.56]
INLET PORT
3/4-16 SAE
(THIS SIDE)
4X M10 x 1.5
[38.1] WELDED NUTS
OUTLET PORT
3/4-16 SAE
(OPP. SIDE)
HALDEX-DC PUMP/MOTOR CAPABILITIES GUIDE-US-2008-12
[87.37]
3.44
1.88 [47.75]
3.75
[92.25]
2.50 [63.5]
TYP.
5.88
[149.35]
37
Motor:
Pump:
LS
PRI
EX
HYDRAULIC
SCHEMATIC
(16.65)
[(422.91)]
ROTATION
2X M10 TERM.
9/16-18 SAE
DYNAMIC LOAD
SENSE PORT
1 1/16-12 SAE
INLET PORT
(OPP. SIDE)
6.26
[159]
10.31
[261.87]
7.60
[193.04]
.062
[1.57]
60
.54
[13.71]
6.30 [160.02]
5.0 [127.0]
30
3/4-16 SAE
PRIMARY OUTLET
(OPP. SIDE)
4X
.411/.401
[10.43/10.18]
MTG. HOLES
38
3.75
[95.25]
5.88
[149.35]
1.88
[47.75]
2.50
[63.5]
TYP.
[50.03]
1.97
5.31
[134.87]
2.39
[60.70]
[91.94]
3.62
5.38
[136.65]
[22.35]
.88
Motor:
24 Volt DC, 2 Terminal, Wound Field, Extended Duty, Sealed Motor, No Start
Switch, Motor Foot Mounting
Pump:
W900 Series Pump, Two Section (Sealed Between Sections), 9 Tooth Spline,
Side Inlet/Outlet, Priority Load Sense in Rear Valve Cover
PRI
LS
HYDRAULIC SCHEMATIC
ROTATION
2X M10 TERM.
3/4-16 SAE
PRIMARY OUTLET
19.63
[498.60]
9.26
[235.20]
8.31
[211.07]
7.60
[193.04]
1.73
[181.10]
6.30 [160.02]
60
10.31
[261.87]
2.84 [72.13]
5.0
[127.0]
.54 [13.71]
30
[92.25]
3.75
4X .411/.401[10.43/
10.18] MTG. HOLES
5.88
149.35]
9/16-18 SAE
DYNAMIC LOAD
SENSE PORT
[47.75]
1.88
2.50
[63.5]
TYP.
INLET
PORT
1-1/16-12
SAE
OUTLET PORT
3/4-16 SAE
(OPP. SIDE)
INLET PORT
7/8-14 SAE
(THIS SIDE)
[60.70]
2.39
.062
[1.57]
5.38
[136.65]
3.62 [91.94]
[22.35]
.88
39
Motor:
24 Volt DC, 2 Terminal, Wound Field, Extended Duty, Sealed Motor, Heavy Duty
4 Terminal Start Switch with Boots, Motor Foot Mounting
Pump:
PRI
LS
CUSTOMERS POWER
CONNECTION
CUSTOMERS SWITCH
CONNECTIONS
EX
CUSTOMERS GROUND
CONNECTION
HYDRAULIC SCHEMATIC
(16.65)
[(422.91)]
ROTATION
CUSTOMERS
CUSTOMERS
SWITCH
POWER
CONNECTIONS
CONNECTION .250 [6.35] x .032 [.81] TABS
M10 x 1.5 [38.1]
6.28
[159.51]
.062
[1.57]
1-1/16-12 SAE
INLET PORT
(OPP. SIDE)
BOOT (2)
10.31
[261.87]
7.60
[193.04]
9/16-18 SAE
DYNAMIC LOAD
SENSE PORT
60
.54 [13.71]
7.57 [192.27]
5.0[127.0]
30
3/4-16 SAE
PRIMARY OUTLET
(OPP. SIDE)
2X
M10
TERM.
4X
.411/.401
[10.43/10.18]
MTG. HOLES
40
[47.75]
1.88
3.75
[95.25]
5.88
[149.35]
[50.03]
1.97
5.31
[134.87]
2.39
[60.70]
2.50
[63.5]
TYP.
[91.94]
3.62
5.38
[136.65]
[22.35]
.88
Heavy Duty
Aluminum Pumps
Medium/Light Duty
GC Series Pumps
W-Series Pumps
Displacements
W100 Displacements
W600 Displacements
W900 Displacements
Maximum Pressure
W1200 Displacements
Maximum Speed
W1500 Displacements
4,000 rpm
Maximum Pressure
Maximum Speed
F12 Displacements
WQ900 Pumps
Maximum Pressure
Displacements
Maximum Speed
Maximum Pressure
3,600 rpm
4,000 rpm
Fluid Motors
Maximum Pressure
Cast Iron
Maximum Speed
Displacements
3,600 rpm
Up to 10,000 rpm
D Series Pumps
Displacements
Aluminum
Displacements
Speed
Up to 4,000 rpm
Flow Dividers
Maximum Speed
GC & D Series
3,6004,000 rpm
GC Displacements
Maximum Pressure
41
POWER PACKS
PUMP/MOTORS (DC/AC)
DC Voltage Range
Voltage Range
12 to 72 VDC
12 to 24 VDC
AC Horsepower Range
Pump Displacements
1/2 to 3 HP
Pump Displacements
Maximum Pressure
Maximum Pressure
Reservoirs
24 VDC
12 to 24 VDC
Pump Displacements
42dB(A)
Maximum Pressure
Voltage Range
Voltage Range
12 to 24 VDC
Pump Displacements
Pump Displacements
Maximum Pressure
Reservoirs
Reservoirs
AC POWER PACKS
GC-9500 SERIES
Displacements
Pump Displacements
Maximum Pressure
Maximum Pressure
Maximum Speed
Reservoirs
3,600 rpm
Reservoirs
42
SPECIAL PRODUCTS
HYDRAULICS
High-Speed Rotary
Drive Systems
Powershift Transmission
Lube and Charge
Electrohydraulic
Lifting Systems
Auxiliary
Hydraulic Power
Supplimental Power
Steering Systems
43
PRODUCT RANGE
HE Powerpacks
12/24/48 VDC 0.3 4.5 kW and
0.75 3 kW AC modular power packs
HE Box Powerpacks
12/24/48 VDC modular powerpacks
in weatherproof boxes
www.haldex.com/hbus
Pressure Switches
5 - 350 bar, connecting/disconnecting
W100 Hydraulic pumps
0.5 - 2.0 cc 227 bar
W300 Hydraulic pumps
0.8 5.7 cc 230 bar
W600 Hydraulic pumps / motors
3 12 cc 276 bar
W900 Hydraulic pumps / motors
5 31 cc/section 276 bar
Calma The new quiet pumps
6.2 - 23.7 cc/section 250 bar
WQ900 The quiet pumps
5 - 23 cc/section 230 bar
Haldex Hydraulics GmbH
Seligenweg 12, Postfach 15 07
DE-95014 HOF
Germany
Tel:
+49-9281 895-0
Fax:
+49-9281 87133
E-mail: info.hydraulics.eu@haldex.com
Haldex Hydraulics AB
Ringvgen 3, Box 95
SE-280 40 SKNES FAGERHULT
Sweden
Tel:
+46-433 32400
Fax:
+46-433 30546
E-mail: info.hydraulics.eu@haldex.com
H a l d e x ( w w w. h a l d e x . c o m ) ,
headquartered in Stockholm,
Sweden, is a provider of proprietary
and innovative solutions to the global
vehicle industry, with focus on products in
vehicles that enhance safety, environment
and vehicle dynamics. Haldex is listed on the
Nasdaq OMX Stockholm Stock Exchange.