You are on page 1of 10

Materials and Structures (2014) 47:19011910

DOI 10.1617/s11527-013-0159-5

ORIGINAL ARTICLE

Influence of pozzolana on sulfate attack of cement stone


affected by chloride ions
Rimvydas Kaminskas Irmantas Barauskas

Received: 21 March 2012 / Accepted: 23 July 2013 / Published online: 15 August 2013
RILEM 2013

Abstract This study investigated the influence of


natural pozzolana (opoka) additive on the hydration of
Portland cement and the effects of pozzolana on
sulfate attack of cement stone affected by chloride
ions. In the samples, 25 % (by weight) of the Portland
cement was replaced with pozzolana. The specimens
were hardened for 28 days in water, and then one
batch was soaked in a saturated NaCl solution and
another in a 5 % Na2SO4 solution for 3 months at
20 C. After being kept for 3 months in a saturated
NaCl solution, samples were transferred to a 5 %
Na2SO4 solution and kept under these conditions for
3 months. It was estimated that under normal conditions, pozzolana additive accelerated the hydration of
calcium silicates and initiated the formation of
CO32-AFm; opoka also decreased the threshold pore
diameter of hardened Portland cement paste. It was
found that Cl ions penetrate to monosulfoaluminate,
form Friedels salt, and release SO42- ions, which
react with unaffected monosulfoaluminate and form
extra ettringite; when samples were transferred to the
5 % Na2SO4 solution, a greater quantity of new
ettringite was formed. Meanwhile, pozzolana additive
reduced the penetration of chloride and sulfate ions
into the structure of Portland cement hydrates and

R. Kaminskas (&)  I. Barauskas


Department of Silicate Technology, Chemical
Technology Faculty, Kaunas University of Technology,
Kaunas, Lithuania
e-mail: rimvydas.kaminskas@ktu.lt

inhibited sulfate attack of cement stone treated in a


saturated NaCl solution.
Keywords Portland cement  Additives 
Pozzolana  Chloride  Sulfate  Ettringite 
Friedels salt  Monocarboaluminate

1 Introduction
Chemical mechanisms of attack include leaching of
cement paste components, carbonation of calcium
hydroxide and CSH (calcium silicate hydrates), and
cement paste deterioration by exposure to aggressive
chemicals (acids, agricultural chemicals, sulfates).
Sulfate attack is the term used to describe a series of
chemical reactions between sulfate ions and the
components of hardened concrete, principally the
cement paste, caused by exposure of concrete to
sulfates and moisture. As is the case with other
aggressive chemicals, sulfates are potentially most
deleterious to concrete when present in gaseous or
liquid form, the latter situation being the most
common [23].
Studies of the effect of chloride on the durability of
cement stone are especially important in countries
with cold climates because mixtures of sand and either
salt or a saturated salt solution are used as road deicing
materials, and in marine environments. At present, to

1902

protect roads from climatic factors or to eliminate the


ice layer from the road surface quickly, wet salt
technology is used. Traditional and relatively new
materials are used as deicers: sodium chloride, magnesium chloride, calcium chloride, calcium magnesium acetate, potassium acetate, potassium formate,
sodium acetate, and others. The detrimental effects of
deicers on Portland cement concrete take three main
forms: (1) physical deterioration, such as salt scaling; (2) aggravation of aggregate-cement reactions
by the deicers; and (3) chemical reactions between
deicers and cement paste [21]. The long-term use of
NaCl can initiate and/or accelerate alkali-silica reactions (ASRs) by supplying additional alkalis to
concrete, whereas CaCl2 and MgCl2 do not have as
obvious an effect on ASRs [11, 12].
NaCl, NaCl-based deicers, and potassium acetatebased deicers are the most deleterious to concrete. In
addition to exacerbating physical distresses, each
chemical or diluted deicer investigated chemically
reacts with some of the cement hydrates and forms
new products in the pores and cracks. Such physiochemical changes in the cement paste induced by the
deicers pose various levels of risks for concrete
durability [22].
Chloride ions influences cement stone durability, an
effect that has been found to be related to the reaction
between the aluminous compounds and Cl ions [28,
30]. It is estimated that the primary compound that is
formed is Friedels salt [2426]. Friedels salt is a
chloride-containing calcium aluminate hydrate that
has been found to exist as a stable hydration product in
cement. It has the composition 3CaOAl2O3CaCl2
10H2O. There is interest in Friedels salt because of its
role as a diffusion barrier against chloride ions, which
causes corrosion of steel that is embedded in concrete
[20].
The attack by solutions containing sulfate can have
diverse effects on concrete. The nature of the sulfate
solution is important, since the influence of other
chemicals can affect the mechanism of the reaction.
This is especially true in the case of seawater, where
the presence of a very high concentration of chlorides
can have a bearing on the action of the sulfates.
However, there are very few studies specifically
explaining the process of sulfate attack under these
conditions.
In order to reduce the deterioration reactions of
cement stone, pozzolana additives can be used [8, 10,

Materials and Structures (2014) 47:19011910

19, 29]. Diverse and controversial opinions can be


found in the literature on the addition of pozzolana
containing limestone. It has been found that the
addition of pozzolana to neat cement pastes and
mortars reduces the diffusion coefficient of chloride
ions [4].
Lithuania contains abundant natural pozzolana
(opoka), which consists of amorphous SiO2 and finely
dispersed CaCO3. Pozzolana contains over 41 wt% of
calcite, which is evenly distributed in opal in form of
dispersed parties and rests of microorganisms. Quartz
is in form very fine particles. The aim of this work was
to investigate the influence of natural pozzolana
(opoka) on the hydration process of Portland cement,
the effect of Cl ions on the hydrates formed, and the
influence on sulfate attack of cement stone treated in a
saturated NaCl solution.

2 Materials and methods


Samples (20 9 20 9 20 mm) were formed of pure
ordinary Portland cement (OPC) CEM I 42.5 and
Portland cement with 25 % replacement by pozzolana.
The ratio of water to cement was 0.3. For the first day,
the samples were kept in moulds at 20 1 C and
100 % humidity. After 24 h of formation, the samples
were transferred to water and stored there for 27 days
at 20 1 C. The specimens were hardened for
27 days in water, and then one batch was soaked in a
saturated NaCl solution (358 g/L) and another in a
5 % Na2SO4 solution for 3 months at 20 C. After
being kept for 3 months in a saturated NaCl solution,
samples were transferred to a 5 % Na2SO4 solution
and kept under these conditions for 3 months. For
instrumental analysis (XRD, STA, FT-IR) hydration
of samples was stopped using acetone: three samples
were kept under the conditions described; samples
were then crushed separately, milled together using a
laboratory vibrating disc mill, passed through an 80
micron sieve, washed with acetone, and dried in a
CO2-free atmosphere at 80 5 C for 8 h. A representative amount was selected from the lot to be
analyzed, which upon further quartering (EN 196-2,
EN 196-7) was reduced to a manageable amount for
appropriate sample preparation. Powder samples were
stored in sealed bags to prevent carbonation and
hydration.

Materials and Structures (2014) 47:19011910

1903

The composition of raw materials is given in


Tables 1 and 2 (the hydraulic activity of pozzolana is
220 mg of CaO/g).
The x-ray diffraction (XRD) data were collected
with a DRON-6 powder X-ray diffractometer with
BraggBrentano geometry using Ni-filtered CuKa
radiation, operating at a voltage of 30 kV and an
emission current of 24 mA. The step-scan covered the
angular range 560 (2h) in steps of 2h = 0.02. The
reliability of method98 %.
Simultaneous thermal analysis (differential scanning calorimetry [DSC] and thermogravimetry [TG])
was carried out on a Netzsch 409 PC Luxx simultaneous thermal analysis instrument with ceramic sample handlers and crucibles of PtRh. At a heating rate
of 15 C/min, the temperature ranged from 30 to
1000 C under a nitrogen atmosphere. The uncertainty
in measurements for the DSC was 0.2 C, and for
TG it was 0.3 %.
Infrared spectra have been measured using a
PerkinElmer Fourier transform-infrared (FT-IR) system Spectrum X spectrometer. Samples were prepared
by mixing 1 mg of the sample in 200 mg of KBr. The
Table 1 Oxide composition of raw materials
Component

Opoka (wt%)

Clinker (wt%)

SiO2

54.1

20.1

Al2O3

2.7

5.32

Fe2O3

1.3

3.75

23.2

62.80

CaO
MgO

0.62

4.54

Na2O

0.24

0.14

0.87

0.93

K2O
Loss on ignition

16.97

Table 2 Mineral composition of pozzolana (opoka)


Component

Amount (wt%)

Amorphous (SiO2nH2O)

22.2

Ancerite (Ca(Fe, Mg, Mn)(CO3)2)

1.3

Calcite (CaCO3)

36.1

Cristobalite (SiO2)

19.2

Muscovite (KAl2(AlSi3O10)(F, OH)2)

4.1

Plagioclase (NaAlSi3O8)

1.1

Quartz (SiO2)

12

Tridymite (SiO2)

spectral analysis was performed in the range of


4000400 cm-1 with a spectral resolution of 1 cm-1.
The pozzolanic activity was assessed using the
modified Chapelle method [18]. This test consisted of
placing 1.000 g of mineral admixture and 1.000 g of
calcium oxide in a water volume of 250.0 ml. The
solution was kept for 16 h in an oven at 90 C. At the
end of the period, the CaO content was determined for
titration with hydrochloric acid (HCl) solution and
using phenolphthalein as an indicator. The results
were expressed by fixed CaO, which is equal to the
difference between 1.000 g and the mass of CaO
obtained from titration.

3 Results and discussion


3.1 The effect of opoka on the hydration
of Portland cement under normal conditions
XRD analysis of OPC samples hydrated in water for
28 days (Fig. 1, curve 1) showed patterns characteristic of portlandite (d-spacing: 0.494, 0.263, 0.193,
0.180 nm, etc.) and still unhydrated C3S (3CaOSiO2)
diffraction peaks (d-spacing: 0.304, 0.297, 0.278,
0.219, 0.193). In the samples with opoka (Fig. 1, curve
2) together with portlandite (CHCa(OH)2), calcium
silicate hydrates (d-spacing: 0.304, 0.279 nm, etc.)
could also be identified, whereas peaks characteristic
of C3S could not be seen. Along with these compounds, monocarboaluminate CO32-AFm (Ca4Al2O6CO311H2O) (d-spacing: 0.758, 0.379 nm, etc.)
was identified. Monocarboaluminate formed as a
result of CO32- penetration of the AFm compound
structure [5, 7]. Thus, under normal conditions,
pozzolana additive accelerated the hydration of
calcium silicates and initiated the formation of
CO32-AFm. In addition, x-rays showed the remaining patterns of ettringite (d-spacing: 0.972, 0.561,
0.387 nm.) in samples with pozzolana. It can be
concluded that CaCO3 (CC), which is a component of
opoka, increases the stability of ettringite and that
this process is associated with the formation of
monocarboaluminate.
After 28 days of hydration under normal conditions, a threshold pore diameter of 0.019 lm was
identified for pure OPC samples, whereas that of
samples with opoka was 0.013 lm (Fig. 2). Thus,
opoka decreased the threshold pore diameter. Larger

1904

Materials and Structures (2014) 47:19011910

CH

CH CH
CC
CC

CH
CH

CH

CH

CHC3S

10

20

30

1 86111
702

CH
C3S

CH

40

50

CH
CH CH

458

200

400

600

800

1000

Temperature, oC
60

70

Diffraction angle 2 , deg

Fig. 1 X-ray diffraction (XRD) patterns of samples cured for


28 days in water: 1pure ordinary Portland cement (OPC); 2
OPC with opoka. Abbreviations: CH Ca(OH)2, CC CaCO3,
C3S Ca3SiO5, E (CaO)3(Al2O3)(CaSO4)332H2O, Q SiO2, CSH
CSH, CAFm Ca4Al2O6CO311H2O
Log Differential intrusion
dV/dlogD, ml/g

754

105
CC

447

CC CC

exo

endo

E CAFm
E EQ E

CC
CH
CH CSH
Q

Heat flow, a.u.

Relative intensity, a. u.

Fig. 3 Differential scanning calorimetry (DSC) curves of


samples cured for 28 days in water: 1 pure ordinary Portland
cement (OPC); 2 OPC with opoka
Table 3 TG analysis results of ordinary Portland cement
(OPC) and OPC with opoka samples after 28 days of hydration
under normal conditions
Sample

0.200
0.160

Mass loss, %
Temperature range, C
100200

0.120

0.080

OPC

OPC with opoka

440460

700760

8.18

3.57

1.37

13.15

1.70

5.43

0.040
0.000
1000

100

10

0.1

0.01

0.001

Pore diameter , m

Fig. 2 Mercury porometry curve patterns (log differential


intrusion, ml/g) of ordinary Portland cement (OPC) (1) and
OPC with opoka (2) samples cured for 28 days in water

pores contribute to mass transport by diffusion, ion


migration, capillarity, and permeability, whereas
smaller pores aggravate diffusion process and ion
migration. Therefore, the reduction of pore size causes
the diffusion of sulfate or chloride ions into cement
stone to be mitigated [17, 27].
In the DSC curves of samples of both OPC and OPC
with opoka (Fig. 3), three significant endothermic
peaks at temperature ranges of 100200 C,
440460 C, and 700730 C were observed. The
endothermic peak at 100200 C is due to the
dehydration of most cement hydration products (calcium silicate hydrates, calcium aluminates, ettringite,
etc.) [15], whereas those at 440460 C and
700730 C indicate the decomposition of portlandite
and calcium carbonate, respectively. TG analysis
results are shown in Table 3.

In the samples with opoka, the mass loss characteristic of calcium carbonate was greater than that in
the pure OPC samples, because calcium carbonate is
the one of the main components of opoka.
It should be noted that the quantity of portlandite
was less in samples with opoka than in the pure OPC
samples (Table 3), because only approximately half as
much mass loss was identified, even taking into
account that in the OPC with opoka there was a smaller
quantity of hydrating cement. These data show the
pozzolanic reaction in the samples with opoka:
portlandite reacts with amorphous SiO2 from additive
to produce an additional amount of calcium silicate
hydrates. This occurs because the mass loss at
100200 C, attributed to dehydration of calcium
silicate hydrates, in the samples with opoka was much
higher.
3.2 The effect of opoka on the hydration
of Portland cement after 3 months
of treatment in a 5 % Na2SO4 solution
No essential deterioration was identified of both
samples after 28 days of hydration in water and

Materials and Structures (2014) 47:19011910

1905

CH

CC
CH

Relative intensity, a. u.

Q
E

CSH
CC

CC

CC

CH CH
CH
CC

CH

10

G E

20

CSH
CH G

30

CH
CH

40

CH CH

50

exo
445

748

141
113

714

140
108
0

200

endo

452
400

600

800

1000

Temperature, oC

Fig. 5 Differential scanning calorimetry (DSC) curves of


samples cured for 3 months in a 5 % Na2SO4 solution: 1pure
ordinary Portland cement (OPC); 2OPC with opoka
Table 4 TG analysis results of ordinary Portland cement
(OPC) and OPC with opoka samples after 3 months of curing
in a 5 % Na2SO4 solution
Sample

Mass loss, %
Temperature range, C
100200

*140

440460

700760

OPC

9.43

2.01

2.53

1.17

OPC with opoka

9.09

1.57

1.51

4.29

reduced by one-third compared with samples that had


been cured under normal conditions (Table 3). Moreover, mass loss of portlandite was reduced only
approximately 10 % in samples with opoka. These
data indicate that the in OPC sample, a much greater
amount of portlandite was involved in the reactions,
which could promote formation of ettringite and
gypsum [15].
3.3 The effect of opoka on the hydration
of Portland cement after 3 months
of treatment in a saturated NaCl solution

CH

Heat flow, a.u.

3 months of treatment in a 5 % Na2SO4 solution. XRD


analysis (Fig. 4) shows peaks characteristic of ordinary OPC hydration products: portlandite and calcium
silicate hydrates. On the other hand, this analysis also
identified an increase in the diffraction peaks characteristic of ettringite and the new peaks due to formed
gypsum (d-spacing: 0.7622, 0.428, 0.306 nm), which
are more intensive in the OPC samples. The main
compounds resulting from sulfate attack are ettringite
and gypsum [9, 16]. Sodium sulfate reacts with
calcium hydroxide in the paste to form gypsum, which
may cause damage in itself or react with monosulfate
to form ettringite [9].
DSC analysis (Fig. 5) shows four main thermal
effects identified at temperatures of *110 C,
*140 C, 440460 C, and 700730 C. The endothermic effect at *140 C is attributed to dehydration
of ettringite [14].
TG analysis (Table 4) shows that mass loss at
*140 C was less in samples with opoka (1.57 %)
than in pure OPC samples (2.01 %) after 3 months of
curing in a 5 % Na2SO4 solution. It is obvious that less
ettringite formed in the samples with opoka.
The thermal effect of gypsum dehydration cannot
be seen (Fig. 5) because it is overlapped by a wide
endothermic peak of calcium silicate hydrate decomposition. The mass loss during dehydration of portlandite at 430 C was greater in pure OPC samples
than in OPC with opoka (Table 4). In OPC samples,
mass loss during decomposition of portlandite was

60

Diffraction angle 2 , deg

Fig. 4 X-ray diffraction (XRD) patterns of samples treated for


3 months in a 5 % Na2SO4 solution: 1pure ordinary Portland
cement (OPC); 2OPC with opoka. Abbreviations: CH
Ca(OH)2, CC CaCO3, E (CaO)3(Al2O3)(CaSO4)332H2O,
Q SiO2, CSH CSH, G CaSO42H2O

After 28 days of hydration in water and 3 months in a


saturated NaCl solution, XRD analysis (Fig. 6) of
OPC and OPC with opoka showed peaks characteristic
of portlandite, calcium silicate hydrates, chloraluminates (Friedels salt), and ettringite. In samples with
opoka, the peaks characteristic of ettringite were
similar to those of the samples hydrated for 28 days in
normal conditions. In OPC samples, no evidence of
ettringite was found after curing under normal conditions, but it formed after treatment in the saturated

1906

Materials and Structures (2014) 47:19011910

3CaO  Al2 O3  CaCO3  11H2 O 2NaCl ! 3CaO


 Al2 O3  CaCl2  10H2 O 2Na CO2
3 H2 O
1
Ca

CO2
3

! CaCO3

DSC analysis (Fig. 7) showed endothermal effects


at 130 C and 312 C and exothermal effects at
620640 C, characteristic of Friedels salt in both
samples after 3 months of treatment in a saturated
NaCl solution. The 130 C event was attributed to
removal of interlayer water, whereas at 312 C, the
remaining water was lost. The anhydrous product

CH

Relative intensity, a. u.

2
E Fr

CC

CH
CH CSH
Fr Q
CH CH
CC CC
CC
E EQ E
CC

CH
CH

CH
CH

CSH

1
E Fr

10

Fr CH Fr
E

20

30

CC

CH
CSH
CH
CC

40

50

CH
CH CH

60

70

Diffraction angle 2 , deg

Fig. 6 X-ray diffraction (XRD) patterns of samples treated for


3 months in a saturated NaCl solution: 1pure ordinary
Portland cement (OPC); 2OPC with opoka. Abbreviations:
E (CaO)3(Al2O3)(CaSO4)332H2O, CH Ca(OH)2, CC CaCO3,
Q SiO2, Fr Ca4Al2(OH)12Cl26H2O, CSH CSH

312

424

exo

638

Heat flow, a.u.

679

620
1
100

312
436

endo

NaCl solution. These patterns of the appearance of


ettringite can be explained by chloride penetration into
monosulfoaluminate. Additional ettringite forms as a
result of reaction of liberated sulfate ions with
persisted monosulfoaluminate. XRD data also showed
the formation of Friedels salt, Ca4Al2(OH)12Cl2
6H2O (d-spacing: 0.778, 0.388, 0.376 nm) in both
samples (Fig. 6). It forms as a result of aluminate
phase interaction with dissolved NaCl [6].
It should be noted that no traces of monocarboaluminate patterns were observed in samples of OPC
with opoka, whereas after 28 days of hydration in
water, monocarboaluminate was clearly seen (Fig. 1,
curve 2). It can be concluded that Friedels salt forms
from monocarboaluminate under these conditions and
that Cl ions penetrate into monocarboaluminate and
release CO32 ions in the following order:

103
0

200

400

600

800

1000

Temperature, oC

Fig. 7 Differential scanning calorimetry (DSC) curves of


samples cured for 3 months in a saturated NaCl solution: 1
pure ordinary Portland cement (OPC); 2 OPC with opoka

recrystallized exothermically at 620640 C, yielding


mainly calcium chloraluminate (11CaO7Al2O3
CaCl2) [1, 2]. The intensity of the exothermal effect
was much higher in the pure OPC samples than in
samples with opoka.
Moreover, mass loss during the thermal effect at
312 C was 2.8 % of pure OPC samples and 2.4 % of
OPC with opoka, which means that less Friedels salt
was formed in the OPC with opoka (Table 5).
The weaker formation of Friedels salt in samples
with opoka can be explained by smaller amounts of
alumina phases, which can react with chloride to form
Friedels salt. Formation of Friedels salt also consumes some of the alkaline reserve. In the samples
with opoka, portlandite reacted with amorphous SiO2
(pozzolanic reaction), and the amount of CH decrease.
It should be noted that the mass loss attributed to
decomposition of calcium carbonate was less (4.25 %)
in the samples with opoka after 3 months of treatment
in the NaCl solution than in the samples cured for
28 days in water (5.43 wt%) (Table 3). These data
show that calcium carbonate from opoka continued to
react with Portland cement hydrates, even in the
saturated NaCl solution.
FT-IR analysis showed a similar spectrum for both
samples (Fig. 8). The main difference between them
was that the peak intensity characteristic of portlandite
(3644 cm-1) was weaker in samples of OPC with
opoka than in samples of OPC alone (Fig. 8 curve 1).
Ettringite (shoulder at 1119 cm-1) was identified in
both samples, and a higher intensity was obtained in
pure OPC.
The FT-IR spectrum (Fig. 8) characteristic of
Friedels salt consists of absorption peaks where wave

Materials and Structures (2014) 47:19011910

1907

Table 5 TG analysis results of ordinary Portland cement


(OPC) and OPC with opoka samples after 3 months of curing
in a saturated NaCl solution
Mass loss, %
Temperature range, C
100200

312

440460

700760

OPC

10.7

2.8

3.6

1.0

OPC with opoka

12.6

2.4

2.6

4.25

-1

-1

numbers are 3636 cm , 3480 cm


(mOH),
1621 cm-1 (dH2 O ), 785 cm-1, 620 cm-1, and
532 cm-1 (O and OH vibration) [3]. Only the
peak at 532 cm-1 is not covered by the absorption
ranges of other cement minerals; thus, the existence of
the absorption band at 532 cm-1 is evidence of the
formation of Friedels salt.

3.4 The effect of opoka on the hydration


of Portland cement after 3 months
of treatment in a saturated NaCl solution
and 3 months in 5 % Na2SO4
After 3 months of treatment in a saturated NaCl
solution and 3 months in 5 % Na2SO4, deterioration is
visible (Fig. 9) in both samples (pure OPC had greater
cracks then OPC with opoka) was identified, but no
visible deterioration of samples was found in samples
treated only in 5 % Na2SO4. Thus, both samples of
pure OPC and samples of OPC with opoka became

less resistant to sulfate attack when treated in a


saturated NaCl solution.
Ettringite and gypsum as a result of sulfate
corrosion were identified by XRD analysis in both
samples (Fig. 10). It is important to note that diffraction peaks characteristic of Friedels salt still
remained, meaning that Friedels salts remained stable
during the sulfate attack process during whole investigation period.
Intensive peaks characteristic of gypsum were
identified in pure OPC samples (Fig. 10, curve 1),
whereas in samples of OPC with opoka, only traces
were observed. Peaks of ettringite were obtained in
both samples.
DSC analysis (Fig. 11) showed a more intensive
endothermal effect due to dehydration of ettringite
(*146 C) in the pure OPC samples than in the OPC
with opoka. TG results (Table 6) support the trend: the

532
460

875
713

1119

1425

973

1637
3443

3643

4000

3600

3200

2800

2400

2000

Wave number , cm-1

1600

1200

800

532
461

974

873

1119

3439

1635
1480

3644

Transparency T, a.u.

Fig. 8 Fourier transform


infrared (FT-IR) spectrum
of samples treated for
3 months in a saturated
NaCl solution: 1pure
ordinary Portland cement
(OPC); 2OPC with opoka

Fig. 9 Optical photograph of samples treated for 3 months in a


saturated NaCl solution and 3 months in 5 % Na2SO4 solution:
1pure ordinary Portland cement (OPC); 2OPC with opoka

1424

Sample

400

1908

Materials and Structures (2014) 47:19011910


Table 6 TG analysis results of ordinary Portland cement
(OPC) and OPC with opoka samples after 3 months of curing
in a saturated NaCl solution and 3 months in 5 % Na2SO4

CC

Relative intensity, a. u.

CH
E Fr

Q
G E

CSH
CH
G

Sample

CH
CC
CC
CH CH

CC

100200

*145

440460

700760

CH

Fr
E G

10

G EG

CC CH
CSH
CH G

20

CH CC
CC

30

CH
CC
CH CH

40

50

60

Diffraction angle 2 , deg

Fig. 10 X-ray diffraction (XRD) patterns of samples treated for


3 months in a saturated NaCl solution and 3 months in 5 %
Na2SO4 solution: 1pure ordinary Portland cement (OPC); 2
OPC with opoka

loss of mass during the dehydration of ettringite


(*146 C) was 3.35 % of the pure OPC samples and
2.64 % of the samples of OPC with opoka. Thus, more
ettringite formed in pure OPC samples. Moreover,
thermal effects characteristic of Friedels salt at
312 C were also identified in both samples.
The main difference in the FT-IR spectrum
(Fig. 12) between OPC and OPC with opoka was the
intensity of the absorption bands characteristic of
sulfate components. An intensive absorption band
characteristic of ettringite at 1119 cm-1 was identified
in pure OPC samples (Fig. 12 curve 1), whereas only a
weak shoulder was found at 1114 cm-1 in the samples
of OPC with opoka (Fig. 12 curve 2). It is obvious that

145
109

312

112 146

312

691

431

717

endo

exo

Heat flow, a.u.

Mass loss, %
Temperature range, C

200

443
400

600

800

1000

Temperature, oC

Fig. 11 Differential scanning calorimetry (DSC) curves of


samples cured for 3 months in a saturated NaCl and 5 %
Na2SO4 solution: 1pure ordinary Portland cement (OPC); 2
OPC with opoka

OPC

10.2

3.35

3.4

OPC with opoka

10.5

2.64

1.5

5.4

this peak slid to the longer wavelength side, where


1110 cm-1 is characteristic of monosulfoaluminate.
Moreover, absorption bands attributed to gypsum at
16701685, 1622, and 669 cm-1 were identified only
in the pure OPC samples.
It was found that the sulfate attack process after
treatment of samples in the NaCl solution differed
from simple sulfate attack. When samples are held in a
NaCl solution, Cl- ions penetrate to monosulfoaluminate, form Friedels salt, and release SO42- ions,
which react with unaffected monosulfoaluminate and
form extra ettringite. Later, after immersion of samples into a 5 % Na2SO4 solution, the ettringite that has
already been formed acts as nucleation sites for the
formation of a greater quantity of new ettringite,
because mass loss during dehydration of ettringite
increases after treatment for 3 months in a saturated
NaCl solution and 3 months in a 5 % Na2SO4
solution: from 2.01 % to 3.35 % for pure OPC and
from 1.57 to 2.64 % for OPC with opoka.
In practice, it has been noticed that lifetime of many
cement-based products used as road elements (curbs,
sidewalks, etc.) is quite short. Cracks, gaps, and splits
have been observed after only a couple years of use.
This could be the result of the use of saturated NaCl
salt used as a deicer in wintertime. However, the
influence of the NaCl solution on cement stone has no
severe deterioration effect; moreover, it lasts for a long
time. Presumably, cement products are less resistant to
the effects of other aggressive environments, such as
attack by sulfates formed because of acid rain,
groundwater, car emission gases, and moisture interaction. One way of preventing this deterioration could
be the use of opoka as an additive in cement.
Opoka plays a simultaneous role in the hydration
process of Portland cement under aggressive conditions: first, the replacement of part of the cement with a
pozzolanic material entails a reduction in the content

Materials and Structures (2014) 47:19011910

530
456

875
713

1114

973

1431

1647
3440

3644

4000

3600

3200

2800

2400

2000

1600

1200

800

669
603
536
455

972
874

1119

3409

1684
1622
1488
1425

3645

Transparency T, a.u.

Fig. 12 Fourier transforminfrared (FT-IR) spectrum


of samples treated for
3 months in a saturated
NaCl and 5 % Na2SO4
solution: 1pure ordinary
Portland cement (OPC); 2
OPC with opoka

1909

400

Wave number , cm-1

of the aluminate-bearing phase. Second, the consumption of portlandite reduces the formation of Friedels
salt and gypsum, whereas the ettringite may become
less expansive [13]. Third, the formation of secondary
CSH (as a result of the pozzolanic reaction) also
results in the densification of the hardened cement
paste (opoka decreases the threshold pore diameter);
therefore, the chloride and sulfate ions cannot easily
penetrate through the hardened cement paste, as in the
case of OPC.

4 Conclusions
1.

2.

3.

It was estimated that under normal conditions,


pozzolana additive accelerates the hydration of
calcium silicates and initiates the formation of
CO32-AFm, and opoka decreases the threshold
pore diameter of hardened Portland cement paste.
The sulfate attack process after treatment of
samples in a NaCl solution differs from simple
sulfate attack: Cl- ions penetrate into hardened
cement paste, forming Friedels salt and extra
ettringite; later, the ettringite that is already
formed acts as nucleation sites for the formation
of a greater quantity of new ettringite.
It was found that during the hydration process of
Portland cement under aggressive conditions in
samples with opoka, less Friedels salt and
secondary ettringite are formed; that is, pozzolana

additive reduces the penetration of chloride and


sulfate ions into the structure of Portland cement
hydrates and inhibits sulfate attack of cement
stone treated in a saturated NaCl solution.

References
1. Birnin-Yauri UA, Glasser FP (1998) Friedels salt,
Ca2Al(OH)(6)(Cl,OH)center dot 2H(2)O: Its solid solutions
and their role in chloride binding. Cem Concr Res 28:
17131723
2. Csizmadia J, Balzs GR, Tams FD (2001) Chloride ion
binding capacity of aluminoferrites. Cem Concr Res 31:
577588
3. Dai Y, Qian G, Cao Y, Chi Y, Xu Y, Zhou J, Liu Q, Xu ZP,
Qiao S (2009) Effective removal and fixation of Cr(VI) from
aqueous solution with Friedels salt. J Hazard Mater 170:
10861092
4. El-Alfi EA, Radwan AM, El-Aleem SA (2004) Effect of
limestone fillers and silica fume pozzolana on the characteristics of sulfate resistant cement pastes. Ceram-Silik
48:2933
5. Ferreiro S, Blasco T, de Rojas MIS, Frias M (2009) Influence of activated art paper sludge-lime ratio on hydration
kinetics and mechanical behavior in mixtures cured at 20
degrees C. J Am Ceram Soc 92:30143021
6. Filippov L, Thomas F, Filippova I, Yvon J, MorillonJeanmaire A (2009) Stabilization of NaCl-containing cuttings wastes in cement concrete by in situ formed mineral
phases. J Hazard Mater 171:731738
7. Gabrovsek R, Vuk T, Kaucic V (2008) The preparation and
thermal behavior of calcium monocarboaluminate. Acta
Chim Slov 55:942950

1910
8. Goktepe AB, Inan G, Ramyar K, Sezer A (2006) Estimation
of sulfate expansion level of PC mortar using statistical and
neural approaches. Constr Build Mater 20:441449
9. Irassar EF, Bonavetti VL, Gonzalez M (2003) Microstructural study of sulfate attack on ordinary and limestone
Portland cements at ambient temperature. Cem Concr Res
33:3141
10. Kaminskas R, Barauskas I (2010) The influence of pozzolana to the tricalcium aluminate hydration and the effects of
chloride ions to formed hydrates. Ceram-Silik 54:4752
11. Kawamura M, Takeuchi K (1996) Alkali-silica reaction and
pore solution composition in mortars in sea water. Cem
Concr Res 26:18091819
12. Kawamura M, Takeuchi K, Sugiyama A (1994) Mechanisms of expansion of mortars containing reactive aggregate
in NaCl solution. Cem Concr Res 24:621632
13. Mehta PK (1973) Mechanism of expansion associated with
ettringite formation. Cem Concr Res 3:16
14. Radwan MM, Heikal M (2005) Hydration characteristics of
tricalcium aluminate phase in mixes containing (beta)hemihydate and phosphogypsum. Cem Concr Res 35:
16011608
15. Rajasekaran G (2005) Sulphate attack and ettringite formation in the lime and cement stabilized marine clays.
Ocean Eng 32:11331159
16. Ramyar K, Inan G (2007) Sodium sulfate attack on plain and
blended cements. Build Environ 42:13681372
17. Rasheeduzzafar (1992) Influence of cement composition on
concrete durability. ACI Mater J 89:574586
18. Raverdy M, Brivot F, Paillere AM, Dron R (1980) Appreciation de lactvite pouzzolanique dos constituents secondaires. 7th International Congress on the Chemistry of
Cement, vol 3, pp 3641
19. Rodriguez-Camacho RE, Uribe-Afif R (2002) Importance
of using the natural pozzolans on concrete durability. Cem
Concr Res 32:18511858

Materials and Structures (2014) 47:19011910


20. Satyanarayana MGV, Kalpana Y, Himabindu V, Kumar K
(2012) Novel molecular approach using triazine inhibitor to
control corrosion and limit chloride ion penetration in steel
reinforced concrete. Corros Eng Sci Technol 47:3844
21. Shi X, Akin M, Pan T, Fay L, Liu Y, Yao Y (2009) Deicer
impacts on pavement materials: Introduction and recent
developments. Open Civil Eng J 3:1627
22. Shi XM, Fay L, Peterson MM, Yang ZX (2010) Freeze-thaw
damage and chemical change of a Portland cement concrete
in the presence of diluted deicers. Mater Struct 43:933946
23. Skalny J, Marchand J, Odler I (2002) Sulfate attack on
concrete. Spon Press, London
24. Song HW, Lee CH, Ann KY (2008) Factors influencing
chloride transport in concrete structures exposed to marine
environments. Cem Concr Compos 30:113121
25. Sugiyama D (2008) Chemical alteration of calcium silicate
hydrate (C-S-H) in sodium chloride solution. Cem Concr
Res 38:12701275
26. Sugiyama T, Ritthichauy W, Tsuji Y (2008) Experimental
investigation and numerical modeling of chloride penetration and calcium dissolution in saturated concrete. Cem
Concr Res 38:4967
27. Taylor HFW (1997) Cement chemistry. Thomas Telford
Publishing, London
28. Thomas MDA, Hooton RD, Scott A, Zibara H (2012) The
effect of supplementary cementitious materials on chloride
binding in hardened cement paste. Cem Concr Res 42:17
29. Turanli L, Uzal B, Bektas F (2005) Effect of large amounts
of natural pozzolan addition on properties of blended
cements. Cem Concr Res 35:11061111
30. Zibara H, Hooton RD, Thomas MDA, Stanish K (2008)
Influence of the C/S and C/A ratios of hydration products on
the chloride ion binding capacity of lime-SF and lime-MK
mixtures. Cem Concr Res 38:422426

You might also like