You are on page 1of 52

T REL L EB O R G M A R INE SYS T EMS

Connect with the


Performance People
The demanding nature of commercial ports and terminals means you need
to connect with a partner that provides much more than technically superior
products and technologies.

You need to work with a partner that


combines best practice expertise gained
through worldwide experience with a deep
understanding of local requirements
and regulations.

Connect with a partner that provides


Performance Assurance services from
conception to completion of every project
and beyond to maintain and enhance
port and vessel performance.

This global reach combined with feet on


the ground local presence helps to make
Trelleborg the Performance People that ensure
solutions continually enhance your operations.

Connect with the Performance People,


Trelleborg Marine Systems.

Contents
FENDER SYSTEMS OVERVIEW

SUPER CONE FENDERS

SCK CELL FENDERS

11

PA R A L L E L M O T I O N F E N D E R S

17

LEG FENDERS
UNIT ELEMENTS
U E V- F E N D E R S
MV ELEMENTS
M V V- F E N D E R S
MI ELEMENTS

21

SUPER ARCH FENDERS

35

UHMW-PE

39

ACCESSORIES

41

Fender
ender
Systems
Trelleborg Marine Systems is a world leader in the design
and manufacture of advanced marine fender systems.
For the very best end-to-end solutions and peace of mind
that your fenders meet your specication, connect with
the Performance People at Trelleborg Marine Systems.
We promise the best design and materials for a low
maintenance, long service life whatever your working
demands and environmental conditions.

Trelleborgs high-performance solutions combine low


reaction force and hull pressure with good angular
performance and rugged construction. High performance
fenders are used wherever demands are greatest:
LNG and oil terminals, container quays, RoRo berths
and bulk cargo facilities.
Connect with the Performance People
at Trelleborg Marine Systems.

WHAT END-TO-END REALLY MEANS


When you choose Trelleborg you ensure your expectations will be met, because we
deliver a truly end-to-end service retaining vigilance and full control at every stage.
C O N S U LTAT I O N
Consultation to assist you at the earliest stage of your
project, with full technical support available from our
global ofce network

CONCEPT
Conceptual design in our local ofce with full
knowledge of local standards and regulations, delivered
in your language

DESIGN
Concepts taken to our global design center in India
where our team generates 3D CAD designs, applicationengineering drawings, bill of materials, Finite Engineering
Analysis and calculations
M A N U FA C T U R E
Designs for all components sent to appropriate
Trelleborg manufacturing facilities. Steel fabricated by
trusted partner and rubber is manufactured in Trelleborg
facilities
TESTING
Full testing conducted routinely during all stages of
manufacture, from labratory tests on material samples
to full scale Factory Acceptance Tests

INSTALL ATION
Dedicated project management from solution design
right the way through to on site installation support

MAINTENANCE
Full after sales support, including product training,
operator training, spare parts and maintenance program

Super Cone Fenders


Super Cones are the latest generation of fenders,
with optimal performance and efciency.
The conical body shape makes the SCN very stable even
at large compression angles, and provides excellent shear
strength. With overload stops the Super Cone is even more
resistant to overcompression.

Features

Applications

Highly efcient geometry

General cargo berths

Minimal performance loss even


at large berthing angles

Bulk terminals
Oil and LNG facilities

Stable shape resists shear


Container berths
Wide choice of rubber grades
RoRo and cruise terminals
Parallel motion systems
Monopiles and dolphins

Super Cone Fenders, Bahrain

Proven
in practice
1

4
5

2
6
3

7
8

1. Philippines
2. Italy
3. Singapore
4. Saudi Arabia
5. Vietnam
6. Sweden
7. United Kingdom
8. Qatar

Super Cone Fenders


Dimensions

SCN 300
SCN 350
SCN 400
SCN 500
SCN 550
SCN 600
SCN 700
SCN 800
SCN 860
SCN 900
SCN 950
SCN 1000
SCN 1050
SCN 1100
SCN 1200
SCN 1300
SCN 1400
SCN 1600
SCN 1800
SCN 2000
SCN 2250
SCN 2500

Anchors/
Head bolts

Zmin

Weight

300
350
400
500
550
600
700
800
860
900
950
1000
1050
1100
1200
1300
1400
1600
1800
2000
2250
2500

500
570
650
800
880
960
1120
1280
1376
1440
1520
1600
1680
1760
1920
2080
2240
2560
2880
3200
3600
4000

295
330
390
490
540
590
685
785
845
885
930
980
1030
1080
1175
1275
1370
1570
1765
1955
2205
2450

2737
2737
3040
3242
3242
4052
4052
4052
4052
4052
4052
5065
5065
5065
5780
6590
6590
6590
75100
80105
100120
120150

2025
2025
2028
3038
3038
3542
3542
3542
3542
3542
4050
4050
4555
5058
5058
5058
6070
7080
7080
90105
100110
100120

440
510
585
730
790
875
1020
1165
1250
1313
1390
1460
1530
1605
1750
1900
2040
2335
2625
2920
3285
3650

255
275
340
425
470
515
600
685
735
770
815
855
900
940
1025
1100
1195
1365
1540
1710
1930
2150

4 M20
4 M20
4 M24
4 M24
4 M24
4 M30
4 M30
6 M30
6 M30
6 M30
6 M30
6 M36
6 M36
8 M36
8 M42
8 M48
8 M48
8 M48
10 M56
10 M56
12 M76
12 M76

45
52
60
75
82
90
105
120
130
135
142
150
157
165
180
195
210
240
270
300
335
375

40
50
76
160
210
270
411
606
750
841
980
1125
1360
1567
2028
2455
3105
4645
6618
9560
13,500
18,500
[Units: mm, kg]

Size
Some SCN sizes have
a modied ange for
reduced shipping
dimensions.

SCN 950

1440

SCN 1400

2180

SCN 1600

2390

SCN 1800

2700
[Units: mm]

RPD is reported at:


2 - 8 cm/min constant test speed
23C 5C temperature
0 compression angle
Performance to meet local specified
conditions is typically adjusted for
velocity, angle and temperature.
Please refer to Design Manual for more
information on Velocity, Temperature and
Angle Correction factors.

* Contact Trelleborg Marine Systems local ofces


Standard manufacturing and performance tolerances apply. Refer to Design and Testing Manual.
7

M1100-S01-V1-3-EN Trelleborg AB, 2013

Super Cone Fenders


Rated Performance Data* (RPD)
E0.9

E1.0

E1.5

E2.0

8
9
10
12
ER
SCN 300
RR
49
54
63
76
13
14
16
19
ER
SCN 350
RR
67
74
86
103
19
21
24
28
ER
SCN 400
RR
87
97
113
135
37
41
47
54
ER
SCN 500
RR
137
152
177
212
49
54
63
72
ER
SCN 550
RR
165
183
214
256
63
70
80
90
ER
SCN 600
RR
189
210
240
282
117
130
148
165
ER
SCN 700
RR
280
311
352
412
171
190
218
245
ER
SCN 800
RR
359
399
457
538
215
239
270
302
ER
SCN 860
RR
418
465
525
614
248
275
310
345
ER
SCN 900
RR
462
513
578
673
ER
289
322
364
407
SCN 950
RR
511
568
644
753
ER
338
375
425
475
SCN 1000
RR
567
630
713
834
392
435
493
550
ER
SCN 1050
RR
626
695
787
919
450
500
568
635
ER
SCN 1100
RR
685
761
864
1011
585
650
738
825
ER
SCN 1200
RR
818
909
1031
1206
743
825
935
1045
ER
SCN 1300
RR
958
1064
1206
1409
927
1030
1168
1305
ER
SCN 1400
RR
1112
1235
1400
1636
1382
1535
1743
1950
ER
SCN 1600
RR
1447
1608
1826
2136
1967
2185
2480
2775
ER
SCN 1800
RR
1835
2039
2314
2707
2700
3000
3400
3800
ER
SCN 2000
RR
2260
2511
2846
3325
3844
4271
4841
5411
ER
SCN 2250
RR
2872
3191
3616
4226
4641
5156
5844
6531
ER
SCN 2500
RR
3121
3468
3930
4592
* Reference testing to Design & Testing Manual. Tested at 2 - 8 cm/min speed. Tolerance 10%.

E2.5

E3.0

13
87
21
118
31
155
61
243
81
293
105
335
185
471
278
621
343
710
393
780
463
871
540
965
625
1064
720
1168
935
1392
1188
1631
1483
1893
2215
2471
3153
3132
4320
3850
6151
4893
7425
5317

14
101
23
138
35
181
68
283
90
341
120
402
205
547
310
727
385
836
440
917
519
1024
605
1134
700
1249
805
1369
1045
1631
1330
1916
1660
2223
2480
2901
3530
3677
4840
4523
6891
5748
8319
6246

E3.1
16
111
25
151
38
199
74
311
99
375
132
442
226
601
341
800
423
919
484
1008
571
1126
666
1247
770
1374
886
1506
1150
1794
1463
2107
1826
2445
2728
3191
3883
4045
5324
4975
7580
6323
9151
6871
[Units: kNm, kN]

^Example

of how to calculate
performance of intermediate grade
by interpolation:

SCN 1000 E1.7


RR = 713 + 0.4 x (834 - 713)
= 761kN
ER = 425 + 0.4 x (475 - 425)
= 445kNm
^
Other intermediate grades are available
to suit your specic requirements.
Please contact your local ofces.
Generic curve shown. Actual curve geometry may vary depending on grade,
temperature, velocity and angle.

Intermediate Deections
Di (%)

10

15

20

25

30

35

40

45

50

55

60

65

70

72

75

Ei (%)

15

22

31

40

50

59

67

75

82

89

96

100

106

Ri (%)

19

39

59

75

89

97

100

98

92

84

77

73

77

91

100

118

Nominal rated deection may vary at RPD. Refer to Design and Testing Manual.
Standard manufacturing and performance tolerances apply. Refer to Design and Testing Manual.

M1100-S01-V1-3-EN Trelleborg AB, 2013


8

Super Cone Fenders


Clearances

Weight support
(Min)

Super Cone fenders can support a lot of static weight.


The table is a guide to the permitted weight of front panel
before additional support chains may be required.
* does not allow for bow ares

There must be enough space around and between Super


Cone fenders and the steel panel to allow them to deect
without interference.
Distances given in the above diagram are for guidance.
Please enquire if in doubt.

Panel weight (kg)


SCN

Single or multiple
horizontal (n * 1)

Multiple vertical
(n * 2)

E1

WH ) n 1.0 W

WV ) n 1.25 W

E2

WH ) n 1.3 W

WV ) n 1.625 W

E3

WH ) n 1.5 W

WV ) n 1.875 W

n = number of Super Cones.


W = Super Cone weight
WH = panel weight (single or multi-horizontal)
WV = panel weight (single or multi-vertical)
Interpolate for other grades.
Refer to your local ofce when Super Cone direction
is reversed.

Tension
If the tensile load exceeds the rated reaction then tension
chains may be required.
Please ask for advice on the design of tension chains.

Standard manufacturing and performance tolerances apply. Refer to Design and Testing Manual.
9

M1100-S01-V1-3-EN Trelleborg AB, 2013

Super Cone Fenders, Bahrain


10

SCK Cell Fenders


SCK Cell fenders have a very long track record and
remain popular because of their simplicity, high
performance and strength.
They come in a wide range of standard sizes and are
interchangeable with many older cell fender types.

Features

Applications

High performance

Oil and LNG facilities

Can support large panels

Bulk terminals

Strong, well-proven design

Offshore platforms

Ideal for low hull pressure systems

Container berths
RoRo and cruise terminals
Multi-user berths

SCK System, Saudi Arabia

11

Proven
in practice
1

4
5

2
6
3

7
8

1. Singapore
2. Djibouti
3. Italy
4. Singapore
5. Vietnam
6. Netherlands
7. United Kingdom
8. Venezuela

12

SCK Cell Fenders


Dimensions
H

Anchors/
head bolts

Weight

SCK 400H

400

650

550

25

30

4 M20

75

SCK 500H

500

650

550

25

32

4 M24

95

SCK 630H

630

840

700

25

32

4 M27

220

SCK 800H

800

1050

900

30

40

6 M30

400

SCK 1000H

1000

1300

1100

35

45

6 M36

790

SCK 1150H

1150

1500

1300

40

50

6 M42

1200

SCK 1250H

1250

1650

1450

40

50

6 M42

1500

SCK 1450H

1450

1850

1650

42

61

6 M48

2300

SCK 1600H

1600

2000

1800

45

61

8 M48

3000

SCK 1700H

1700

2100

1900

50

66

8 M56

3700

SCK 2000H

2000

2200

2000

50

76

8 M64

5000

SCK 2250H

2250

2550

2300

57

76

10 M64

7400

SCK 2500H

2500

2950

2700

70

76

10 M64

10700

SCK 3000H

3000

3350

3150

75

92

12 M76

18500
[Units: mm, kg]

RPD is reported at:


2 - 8 cm/min constant test speed
23C 5C temperature
0 compression angle
Performance to meet local specified conditions is typically
adjusted for velocity, angle and temperature.
Please refer to Design Manual for more information on Velocity,
Temperature and Angle Correction factors.

Standard manufacturing and performance tolerances apply. Refer to Design and Testing Manual.
13

M1100-S01-V1-3-EN Trelleborg AB, 2013

SCK Cell Fenders


Rated Performance Data* (RPD)

SCK 400H
SCK 500H
SCK 630H
SCK 800H
SCK 1000H
SCK 1150H
SCK 1250H
SCK 1450H
SCK 1600H
SCK 1700H
SCK 2000H
SCK 2250H
SCK 2500H
SCK 3000H

ER
RR
ER
RR
ER
RR
ER
RR
ER
RR
ER
RR
ER
RR
ER
RR
ER
RR
ER
RR
ER
RR
ER
RR
ER
RR
ER
RR

E0.9

E1.0

E1.5

E2.0

E2.5

E3.0

E3.1

9
50
17
79
34
124
67
190
138
314
210
416
269
491
421
661
566
805
678
908
1104
1258
1854
1876
2544
2317
3795
3310

10
56
19
87
38
137
75
211
153
349
233
462
299
545
468
734
629
894
753
1009
1227
1397
2060
2085
2826
2574
4217
3678

13
74
25
115
50
180
100
283
201
458
306
606
393
716
614
969
825
1174
989
1325
1610
1833
2606
2637
3575
3256
5394
4683

16
91
30
142
62
224
124
355
249
568
379
750
486
887
760
1193
1021
1453
1225
1641
1994
2268
3151
3189
4323
3937
6571
5688

18
104
35
163
71
257
144
409
286
653
436
863
559
1020
874
1372
1174
1671
1408
1886
2293
2605
3624
3668
4971
4528
7525
6526

21
118
39
184
80
290
163
464
324
737
492
976
633
1153
988
1551
1327
1889
1592
2132
2592
2942
4096
4146
5619
5119
8479
7363

23
129
43
203
88
319
179
510
356
811
541
1073
696
1269
1086
1707
1460
2078
1751
2345
2851
3236
4506
4561
6181
5631
9327
8099

* Reference testing to Design & Testing Manual. Tested at 2 - 8 cm/min speed. Tolerance 10%.

E/R ( )
0.174
0.213
0.277
0.351
0.438
0.505
0.548
0.637
0.702
0.746
0.879
0.988
1.098
1.152
[Units: kNm, kN]

^ Example of how to calculate


performance of intermediate
grade by interpolation:
SCK 1600 E2.3
RR = 1453 + 0.6 x (1671 - 1453)
= 1584kN
ER = 1021 + 0.6 x (1174 - 1021)
= 1113kNm
^
Other intermediate grades are available
to suit your specic requirements.
Please contact your local ofces.

Generic curve shown. Actual curve geometry may vary depending on grade,
temperature, velocity and angle.

Intermediate Deections
Di (%)

10

15

20

25

30

35

40

45

50

52.5

55

Ei (%)

16

26

38

50

61

72

83

94

100

106

Ri (%)

32

60

81

94

99

99

96

92

92

96

100

106

Nominal rated deection may vary at RPD. Refer to Design and Testing Manual.

Standard manufacturing and performance tolerances apply. Refer to Design and Testing Manual.

M1100-S01-V1-3-EN Trelleborg AB, 2013


14

SCK Cell Fenders


Clearances

Weight support

Cell fenders can support a lot of static weight. The table


is a guide to the permitted weight of front panel before
additional support chains may be required.

*does not allow for bow ares

There must be enough space around and between the


Cell fenders and the steel panel to allow them to deect
without interference.
Distances given in the above diagram are for guidance. If
in doubt, please ask.
SCK (H)

Edge (A)

Centres (B)

400

480

700

500

510

700

630

600

880

800

700

1120

1000

850

1500

1150

990

1730

1250

1060

1870

1450

1200

2180

1600

1270

2400

1700

1470

2550

2000

1560

2880

2250

1710

3360

2500

1910

3730

3000

2240

4500

SCK

Single or multiple
horizontal (n * 1)

Multiple vertical
(n * 2)

E1

WH ) n 1.0 W

WV ) n 1.25 W

E2

WH ) n 1.3 W

WV ) n 1.75 W

E3

WH ) n 1.5 W

WV ) n 2.25 W

E1

WH ) n 11 W

0.6

WV ) n 13.75
W 0.6

E2

WH ) n 19 W 0.6

WV ) n 23.75
W 0.6

E2

WH ) n 25 W 0.6

WV ) n 31.25
W 0.6

) 800

* 1000

n = number of Cell fenders.


W = SCK weight
WH = panel weight (single or multi-horizontal)
WV = panel weight (single or multi-vertical)
Interpolate for other grades

If the tensile load exceeds the rated reaction then


tension chains may be required. Please ask for advice
on the design of tension chains.

[Units: mm]

Standard manufacturing and performance tolerances apply. Refer to Design and Testing Manual.
15

M1100-S01-V1-3-EN Trelleborg AB, 2013

SCK Cell Fenders, CT8, Hong Kong


16

Parallel Motion Fenders


Parallel Motion technology can reduce reaction
forces by up to 60% compared with traditional
designs.
The panel always remains vertical but can cope with large
berthing angles even at 20 there is usually no loss in energy
absorption. Parallel Motion is a specialist fender system and its
selection can only be used in consultation with local ofces.

Features

Applications

Ultra-low reaction

RoRo and fast ferry berths

Non-tilt frontal panel

LNG and tanker terminals

No performance loss at large


berthing angles

Naval facilities
High tidal zones

Easy and fast to install


Monopile or soft structures
Minimal maintenance

Parellel Motion Fenders, Sweden

Increasing energy, reducing reaction


By using two Super Cones back-to-back, the deection and
energy both increase whilst reaction forces stay low. Reduced
loads compared to conventional fenders mean less stress in the
structure, allowing smaller piles and less concrete to be used.
As Parallel Motion Fenders are mostly preassembled in the
factory, installation is simple and fast. Maintenance is minimal
too contributing to the low service life cost of Parallel Motion
technology.

17

Proven
in practice
1

4
5

2
6
3

7
8

1. United Kingdom
2. United Kingdom
3. United Kingdom
4. Sweden
5. Sweden
6. Qatar
7. Norway
8. Denmark

18

Parallel Motion Fenders


Comparison of PMF and conventional fenders
E (kNm)
Type
Parallel Motion Fender
PMF1200 (E3.1 & E1.9)
Super Cone
2 SCN1200 (E2.7)
Cell Fender
2 SCK1450 (E2.9)
20

R (kN)

10

20

RPD

1957

1957

1957

1848

100%

1958

1958

1449

3147

43%

1930

1704

1258

3032

39%

= Relative Efciency at 20 angle compared to PMF

Rubber fender units


Shown here are two Super Cones mounted in a backto-back Twin-Series conguration.

Closed box panel (frame)


Fully sealed, pressure tested design. Shown with
optional lead-in bevels which are designed to suit each
case.

Torsion tube and arm assembly


Also closed-box construction, the tube and arms keep
the panel vertical whatever level impact loads are
applied.

Hinge units
The maintenance-free stainless steel pins and bearings
allow free rotation to accommodate berthing angles,
also eliminating moments in the hinge pin.

UHMW-PE face pads


Trelleborg Double Sintered UHMW-PE face pads are
standard to minimise friction and maximise service
intervals.

Check chains
Check chains (optional) act as rope deectors to stop
ropes from snagging, and to help with some large
angle berthings.

Pile jackets (optional)


Purpose designed for every project, pile jackets are
factory built for a perfect t to the fender on-site. They
can strengthen the structure and double as a corrosion
barrier in the vulnerable splash zone. Jackets are also
available for monopile systems.

Standard manufacturing and performance tolerances apply. Refer to Design and Testing Manual.
19

20

M1100-S01-V1-3-EN Trelleborg AB, 2013

Parallel Motion Fenders, Sweden


20

Leg Fenders
Leg fenders provide an extremely compact solution,
ideal for when fenders need to be mounted in a
limited area. These versatile fenders have a modular
design and are available as Unit Elements, UE
V- Fenders, MV Elements, MV V-Fenders and MI
Elements solutions.
Fender

Unit Elements

Features

Application

Versatile modular system

Container terminals

Highly efcient shape

Tanker Berths

Symmetrical or asymmetrical xings

RoRo and cruise ships

Strong in lengthwise shear

Dolphins and monopiles

Easy to install

Bulk and general cargo berths

Low maintenance

Fender walls
Small craft berths

UE V-Fenders

Simple, modular design

Multi-user berths

Low-friction shield

Small RoRo terminals

Non-marking face

Workboat berths

Reduced hull pressure

Pontoon fenders

Easy maintenance
Modular design system
Many standard sizes
High performance geometry
MV Elements

Recessed xings
Long life, low maintenance

All vessel types which use


the following systems:
Fender piles
V-fenders
Multiple fenders
Pivot pillars
Parallel Motion (Torsion Arm)

MV V-Fenders

Simple, modular design

General cargo quays

Low-friction shield

Berthing dolphins

Non-marking face

Pontoon fendering

Reduced hull pressure

Passenger ferry berths

Easy maintenance

Offshore platforms
Long fender walls

Modular design system


Choice of lengths and rubber grades
MI-2000
Elements

High performance and efciency


Long life, low maintenance

Ideal for larger vessels


including:
Tankers and LNG ships
Bulk carriers
Post-Panamax containers
Mega cruise ships

21

Proven
in practice
1

4
5

2
6
3

7
8

1. Sweden
2. Norway
3. Oman
4. Denmark
5. Dubai, UAE
6. Singapore
7. Dubai, UAE
8. Sweden

22

Unit Elements
Dimensions
Element
UE250
UE300
UE400
UE500
UE550
UE600
UE700
UE750
UE800
UE900
UE1000
UE1200
UE1400
UE1600

B*

C*

Anchors

Weight

250
300
400
500
550
600
700
750
800
900
1000
1200
1400
1600

109
130
165
195
210
225
270
285
300
335
365
435
495
565

114
138
187
229
252
275
321
344
366
412
458
557
642
733

71
84
102
119
126
133
163
170
178
198
212
252
281
321

2027
2332
2535
2837
3238
3545
3545
3845
3845
4250
4658
4660
5065
5065

152
184
248
306
336
366
428
458
488
550
610
748
856
978

33
38
41
42
42
42
56
56
56
60
60
61
67
76

2535
3040
3040
4052
4052
4052
5065
5065
5065
5780
5780
6590
6590
75100

218
260
330
390
420
450
540
570
600
670
730
870
990
1130

50
50
250
250
250
250
250
250
250
250
250
250
250
250

300
300
500
500
500
500
500
500
500
500
500
500
500
500

M20
M24
M24
M30
M30
M30
M36
M36
M36
M42
M42
M48
M48
M56

38
54
89
135
153
179
247
298
338
410
509
717
948
1236

* Asymmetrical bolting version only

[Units: mm, kg/m]

Unit Elements are high-performance modular rubber


fenders. Elements are versatile and can be combined in
unlimited combinations of length and direction.

Asymmetrical bolting

The simplest Unit Element system is the UE-V fender, with


pairs of legs and a UHMW-PE non-marking shield. For
heavy duty applications Unit Elements are combined with
a steel panel (frame) which can cope with belting, bow
ares, low hull pressures and high tides.

Symmetrical bolting

Element lengths
H
UE250

600 750 900 1000 1200 1400 1500 1800 2000

Max
2800

UE300

2000

UE400

2000

UE 500UE 550

1500

UE 600UE 800

2000

UE 900UE
1200
UE1400
UE1600

1500
2000
2000
[Units: mm]

preferred lengths
typical non-standard lengths

RPD is reported at:


2 - 8 cm/min constant test speed
23C 5C temperature
0 compression angle
Performance to meet local specified
conditions is typically adjusted for
velocity, angle and temperature.
Please refer to Design Manual for more
information on Velocity, Temperature
and Angle Correction factors.

For elements with L/H < 1.0 or nonstandard lengths, please ask for advice.

Standard manufacturing and performance tolerances apply. Refer to Design and Testing Manual.
23

M1100-S01-V1-3-EN Trelleborg AB, 2013

Unit Elements
Rated Performance Data* (RPD)
UE 250
UE 300
UE 400
UE 500
UE 550
UE 600
UE 700
UE 750
UE 800
UE 900
UE 1000
UE 1200
UE 1400
UE 1600

E0.9

E1.0

E1.5

E2.0

E2.5

E3.0

E3.1

ER
RR
ER

8
79
12

9
88
13

11
100
15

12
113
17

14
131
20

15
148
22

17
163
24

RR

95

105

121

136

157

178

196

ER
RR
ER
RR
ER
RR
ER
RR
ER
RR
ER
RR
ER
RR
ER
RR
ER
RR
ER
RR
ER
RR
ER
RR

21
113
32
142
40
157
47
171
63
199
73
214
84
228
106
256
131
284
186
340
257
398
337
455

23
126
36
158
44
174
52
190
70
221
81
238
93
253
118
284
146
316
207
378
286
442
374
506

27
145
42
182
51
200
60
218
81
254
94
274
107
291
136
327
168
364
239
435
328
509
429
582

30
164
47
205
57
226
68
246
92
287
106
309
121
329
153
370
189
411
270
492
370
575
484
658

35
189
55
236
66
260
79
283
106
331
122
356
139
378
176
426
218
473
311
567
426
662
557
756

39
214
62
267
75
294
89
320
120
375
137
403
157
427
199
481
246
534
351
642
482
748
630
854

43
235
68
294
83
323
98
352
132
413
151
443
173
470
219
529
271
587
386
706
530
823
693
939

* Reference testing to Design & Testing Manual. Per leg per meter. Tested at 2 - 8 cm/min speed. Tolerance 10%.
Values are for a single element, 1000mm long.

E/R( )
0.103
0.124
0.183
0.230
0.254
0.276
0.319
0.341
0.368
0.414
0.461
0.548
0.645
0.737
[Units: kNm, kN]

^ Example of how to calculate


performance of intermediate
grade by interpolation:
UE1000 E2.3
RR = 411 + 0.6 x (473 - 411)
= 448kN
ER = 189 + 0.6 x (218 - 189)
= 206kNm
^
Other intermediate grades are available
to suit your specic requirements.
Please contact your local ofces.
Generic curve shown. Actual curve geometry may vary depending on grade,
temperature, velocity and angle.

Intermediate Deections
Di (%)

10

15

20

25

30

35

40

45

50

55

57.5

62.5

Ei (%)

12

21

32

43

54

65

75

84

95

100

113

Ri (%)

23

47

69

87

97

100

97

90

85

84

92

100

121

Nominal rated deection may vary at RPD. Refer to Design and Testing Manual.

Standard manufacturing and performance tolerances apply. Refer to Design and Testing Manual.

M1100-S01-V1-3-EN Trelleborg AB, 2013


24

Unit Elements
Clearances

Weight support capacity


(Min)

Unit Element fenders can support a lot of weight. The


table is a guide to the permitted weight of front panel
before additional support chains may be required.
Panel weight (kg)

Element

30

UE 400 UE 1600

50

Single or multiple
horizontal (n*1)

E1

WH ) n 690 H L

WV ) n 1230 H
L

E2

WH ) n 900 H L

WV ) n 1600 H
L

E3

WH ) n 1170 H
L

WV ) n 2080 H
L

Single or multiple
vertical (n*1)

n =
number of element pairs
WH = panel weight (elements V on elevation)
WV =
panel weight (elements V on plan)
Interpolate for other grades

Pmin

UE 250 UE 300

UE

[Units: mm]

Fenders in tension

There must be enough space around and between Unit


Element fenders and the steel panel to allow them to
deect without interference. Distances given in the above
diagram are for guidance. Please ask if in doubt.

* Always check edge distances to suit concrete grade and


reinforcement.
Dimension does not allow for bow ares, berthing angles or other
effects which may reduce clearances.

If the tensile load exceeds the rated reaction then tension


chains may be required. Please ask for advice on the
design of tension chains.

Standard manufacturing and performance tolerances apply. Refer to Design and Testing Manual.
25

M1100-S01-V1-3-EN Trelleborg AB, 2013

Unit Elements
UE V-Fenders
Pairs of Unit Elements can be combined with a UHMW-PE shield into a V-shape to make a simple, economical and
multi-purpose fender. The shield can be narrow or wide, and can also span several pairs of elements to make very long
fenders. Please ask for advice about UE-V fenders which use UE 900 or larger elements.
Type V1

Type V2

Type V3

Element

Pmin

UE 250 UE 300

30

UE 400 UE 1600

50
[Units: mm]

Type V1

UE 250
UE 300
UE 400
UE 500
UE 550
UE 600
UE 700
UE 750
UE 800

Type V2

Type V3

Anchors

250
300
400
500
550
600
700
750
800

250
290
370
440
470
500
590
620
640

250
290
370
440
470
500
590
620
640

460
550
690
830
890
950
1130
1190
1230

250
290
370
440
470
500
590
620
640

460
550
690
830
890
950
1130
1190
1230

460
550
690
830
890
950
1130
1190
1230

30
30
50
50
50
50
50
50
50

70
70
80
90
90
90
100
100
100

M20
M24
M24
M30
M30
M30
M36
M36
M36
[Units: mm]

Standard manufacturing and performance tolerances apply. Refer to Design and Testing Manual.

M1100-S01-V1-3-EN Trelleborg AB, 2013


26

MV Elements
Dimensions
L

Anchor Holes

600
*MV300

2+2

27

3+3

41

4+4

54

5+5

68

2+2

50

2+2

66

3+3

99

4+4

132

2500

5+5

165

3000

6+6

198

2+2

84

2+2

111

3+3

167

4+4

222

2500

5+5

278

3000

6+6

334

2+2

100

2+2

132

3+3

200

2+2

115

2+2

153

3+3

230

2+2

180

2+2

239

3+3

359

2+2

214

2+2

268

3+3

402

4+4

536

900
1200

150

300

150

300

94

93

47

17

M20

1500
750

125

125

1000
MV400

1500
2000

750

250

500

125

250

500

125

124

63

17

M24

125

1000
MV500

1500
2000

750
MV550

1000
1500
750

MV600

1000
1500
750

MV750

1000
1500
800

MV800

250

125
250

250

500

500

142

87

20

M30

250

500

172

170

87

20

M30

250

500

188

199

87

20

M30

125
500

150

250

158

125

125
250

250

500

125

125

1000
1500

500

250

500

235

230

118

26

M36

150
500

250

500

250

240

129

26

M36

2000

MV1000

800

150

150

2+2

346

850

175

175

2+2

368

900

200

200

2+2

389

950

225

225

2+2

411

1000

250

250

2+2

432

1050

275

2+2

454

1100

300

300

2+2

476

1150

325

325

2+2

497

1200

350

350

2+2

519

250

250

3+3

648

4+4

864

1500
2000

500

275

500

322

310

162

*MV300 elements up to 3000mm length available on request.

Standard manufacturing and performance tolerances apply. Refer to Design and Testing Manual.
27

Weight

31

M42

[Units: mm, kg]

M1100-S01-V1-3-EN Trelleborg AB, 2013

MV Elements
Dimensions
L

800

150

150

2+2

511

850

175

175

2+2

543

900

200

200

2+2

575

950

225

225

2+2

607

1000

250

250

2+2

639

1050

275

2+2

671

MV1250

Anchor Holes

275
500

500

401

388

202

36

M48

1100

300

300

2+2

703

1150

325

325

2+2

735

1200

350

350

2+2

767

1250

375

375

2+2

799

3+3

959

250

250
4+4

1278

1500
2000
900

200

200

2+2

786

1000

250

250

2+2

873

1100

300

2+2

960

2+2

1048

3+3

1310

4+4

1746

MV1450

300
500

1200

500

350

350

250

250

454

445

228

41

M48

1500
2000

MV1600

Weight

1000

250

250

2+2

1114

1100

300

300

2+2

1226

1200

350

2+2

1337

3+3

1671

4+4

2228

500

350

500

507

480

261

1500
250

50

M56

250

2000

[Units: mm, kg]

Standard manufacturing and performance tolerances apply. Refer to Design and Testing Manual.

M1100-S01-V1-3-EN Trelleborg AB, 2013


28

MV Elements
Rated Performance Data (RPD)
MV-elements are the foundation of
many fender systems. These modular
units are compression moulded from
a high performance polymer which
resists attack from ultraviolet light,
ozone and immersion in seawater for
long service life and low maintenance.
Available in a full range of sizes, the
geometry of the MV-element has
been optimised for maximum energy
absorption per unit volume of rubber
combined with a low reaction force.
Fully encapsulated steel mounting
plates are vulcanised inside the MVelement to allow easy xing. Bolts
are located centrally on the base
anges to reduce stresses, but being
recessed into pockets the xings are
well protected from damage.

Compound A

MV300

MV400

MV500

MV550

MV600

MV750

MV800

RPD is reported at:


150 mm/sec (initial berthing
speed)
23C 5C temperature
0 compression angle
All MV/MI/MV-V fender
performances are based
on decreasing velocity (DV)
method compression testing of
full size elements.
Please refer to Design Manual
for more information on
Velocity, Temperature and Angle
Correction factors.

Compound B

MV1000

MV1250

MV1450

MV1600

600
900
1200
1500
750
1000
1500
2000
2500
3000
750
1000
1500
2000
750
1000
1500
750
1000
1500
750
1000
1500
800
1000
1500
2000
800
850
900
950
1000
1050
1100
1150
1200
1500
2000
800
850
900
950
1000
1050
1100
1150
1200
1250
1500
2000
900
1000
1100
1200
1500
2000
1000
1100
1200
1500
2000

12.6
18.9
25.2
31.5
26.9
37.4
56.1
74.8
93.5
112
41.2
58.4
87.6
117
49.9
70.7
106
59.4
84.1
126
90.4
131
197
111
150
224
299
175
189
204
219
234
248
263
278
293
350
467
269
293
317
341
365
389
413
437
461
485
548
730
426
491
557
622
737
982
598
690
781
897
1196

91.4
137
183
229
146
203
305
406
508
609
179
254
381
508
197
279
419
215
305
457
262
381
571
302
406
609
813
380
412
444
476
508
540
572
604
636
762
1016
468
510
551
593
635
677
718
760
802
844
952
1270
638
736
835
933
1105
1473
813
937
1061
1219
1625

8.8
13.2
17.7
22.1
18.8
26.2
39.3
52.3
65.4
78.5
28.9
40.9
61.3
81.8
34.9
49.5
74.2
41.6
58.9
88.3
63.2
92
138
77.8
105
157
209
122
133
143
153
164
174
184
195
205
245
327
188
205
222
239
256
272
289
306
323
340
383
511
298
344
390
436
516
688
419
483
547
628
837

64
96
128
160
102
142
213
284
356
427
125
178
267
356
138
196
293
151
213
320
183
267
400
212
284
427
569
266
288
311
333
356
378
400
423
445
533
711
327
357
386
415
444
474
503
532
561
591
667
889
447
516
584
653
773
1031
569
656
743
853
1138

All performance values are for a single element. Per leg per meter.
*Reference testing conditions to Design and Testing Manual. Tolerance 10%.
Standard manufacturing and performance tolerances apply. Refer to Design and Testing Manual.
29

[Units: kNm, kN]

M1100-S01-V1-3-EN Trelleborg AB, 2013

MV Elements
Generic curve shown. Actual curve
geometry may vary depending on
grade, temperature, velocity and angle.

Intermediate deections
Di (%)

10

15

20

28

35

40

45

50

57.5

62.5

Ei (%)

14

24

41

56

66

76

85

100

113

Ri (%)

31

58

78

92

100

96

90

85

84

100

130

Nominal rated deection may vary at RPD.

Element spacing

Weight Support

MV-elements can be mounted


horizontally or vertically. There must
be enough space around and
between MV-element fenders and
the steel panel to allow them to
deect without interference.

MV-elements can support


a lot of weight. The table
is a guide to the permitted
weight of the front panel
in tonnes per metre
of element pair before
additional support chains
may be required.

Distances given in the diagram are


for guidance. If in doubt, contact
your local ofce.

Panel weight* (kg)


MV

Single or multiple
horizontal

Single or multiple
vertical

Compound A

WH ) 1.0 x H x L

WV ) 1.78 x H x L

Compound B

WH ) 0.7 H L

WV ) 1.25 H L

* Per pair of elements.

Shear stiffness
Some temporary shear may be caused by friction as the
MV-elements are compressed. Maximum shear usually
occurs approximately 28% deection.

Tension
If the likely tensile load exceeds
the rated reaction then tension
chains may be required. Please
refer to your local ofce.

DL 5 0.39 H
DT 5 0.82 H
Where,
H = fender height
= friction coefcient

Standard manufacturing and performance tolerances apply. Refer to Design and Testing Manual.

M1100-S01-V1-3-EN Trelleborg AB, 2013


30

MV V-Fenders
Dimensions
H

T(min)

Rated Performance (per metre)


So

MW

SW

Compound A

Compound B

Fixings

MV300P*

70

370

270

410

360

454

172

M20

42.0

305

29.5

213

MV400P

80

480

360

500

480

606

232

M24

74.8

406

52.4

284

MV500P

90

590

460

660

600

774

316

M30

117

508

81.8

356

MV550P

90

640

500

750

660

834

320

M30

141

558

99.0

392

MV600P

90

690

530

800

720

894

322

M30

168

610

118

426

MV750P

100

850

680

1010

900

1136

440

M36

262

762

184

534

MV800P

100

900

730

1170

960

1218

480

M36

300

812

210

568

MV1000P

120

1120

900

1330 1200 1524

580

M42

468

1016

328

712

MV1250P

120

1370 1140 1660 1500 1904

724

M48

730

1270

512

888

Please ask for other dimensions


* MV300 not available in 1000mm length (refer to p27).
Performance is for a pair of elements, 1000mm long. Tolerance 10%.

Reported at:
150 mm/sec (initial berthing speed)
23C 5C temperature
0 compression angle

V-fenders full the need for a simple, and maintenancefree fender system with high performance and a robust
design at low costs. All V-fenders use one or several pairs
of MV-elements and a front shield. The shield is a structural
component of the fender, directly bolted to the MV-element
and easily able to withstand constant use in busy harbours.

[Units: mm]

[Units: kNm, kN]

All MV/MI/MV-V fender performances are based on decreasing


velocity (DV) method compression testing of full size elements.
Please refer to Design Manual for more information on Velocity,
Temperature and Angle Correction factors.

The UHMW-PE face is also very gentle on ships. It will


conform to the contours of the hull, will not mark paint
(unlike rubber) and does not spark. UHMW-PE has very low
friction which reduces stresses in the V-fenders and xings.

Always specify P type elements for V-fenders (ie. MV500P). These have special internal plates designed to
ex with the UHMW-PE shield. The ange marked Panel Side should be connected to the shield.

Standard manufacturing and performance tolerances apply. Refer to Design and Testing Manual.
31

M1100-S01-V1-3-EN Trelleborg AB, 2013

MI-2000 Elements
Dimensions
Weight
A

Anchor

Holes

MI-2000

MI-2000S

1000

1270

1130

M42

6+6

1840

2191

1050

1320

1180

M42

6+6

1941

2286

1100

1370

1230

M42

6+6

2042

2383

1150

1420

1280

M42

6+6

2144

2480

1200

1470

1330

M42

6+6

2245

2573

1250

1520

1380

M42

6+6

2346

2670

1300

1570

1430

M42

6+6

2447

2765

1350

1620

1480

M42

6+6

2549

2860

1400

1670

1530

M42

6+6

2650

2957
[Units: mm, kg]

MI-2000S
MI-2000 fender systems suit very large vessels and high
energy applications. They share the modular design concept
with MV elements but with a modied xing arrangement to
allow greater deections and efciency.
The rubber unit is available in several standard lengths and
rubber grades which, combined with the modularity of the MI
system, provides designers with greater choice and versatility.

MI-2000

* MI-2000S weight includes fabricated spacers


for both anges (supplied with fender
elements on request).

Standard manufacturing and performance tolerances apply. Refer to Design and Testing Manual.

M1100-S01-V1-3-EN Trelleborg AB, 2013


32

MI-2000 Elements
Rated Performance Data* (RPD)
MI-2000
A
1000
1050
1100
1150
1200
1250
1300
1350
1400

MI-2000S

Compound A

Compound B

Compound A

Compound B

ER
RR
ER
RR
ER
RR
ER
RR
ER
RR
ER
RR
ER
RR
ER
RR

925
925
971
971
1017
1017
1063
1063
1110
1110
1156
1156
1202
1202
1248
1248

565
565
593
593
621
621
650
650
678
678
706
706
734
734
763
763

989
925
1039
971
1088
1017
1138
1063
1187
1110
1237
1156
1286
1202
1336
1248

604
565
635
593
665
621
695
650
725
678
756
706
786
734
816
763

ER

1295

791

1385

846

RR

1295

791

1295

791

* All values are for a single element. Tolerance 10%.

[Units: kNm, kN]


All MV/MI/MV-V fender performances are based on decreasing
velocity (DV) method compression testing of full size elements.

Reported at:
150 mm/sec (initial berthing speed)
23C 5C temperature
0 compression angle

Please refer to Design Manual for more information on Velocity,


Temperature and Angle Correction factors.

MI-2000

MI-2000S

Generic curve shown. Actual curve geometry may vary depending on grade, temperature, velocity and angle.

Intermediate deections
MI-2000
Di (%)
Ei (%)
Ri (%)

0
0
0

5
2
34

10
6
63

15
14
84

20
23
95

25
32
99

30
42
100

35
52
98

40
61
95

45
71
91

50
79
86

55
88
82

60
96
90

62
100
100

65
103
127

0
0
0

5
2
35

10
6
63

15
13
83

20
21
95

25
30
99

30
40
100

35
49
98

40
58
94

45
67
90

50
75
85

55
82
81

60
90
81

66
100
100

67.5
103
110

MI-2000S
Di (%)
Ei (%)
Ri (%)

Nominal rated deection may vary at RPD.


Standard manufacturing and performance tolerances apply. Refer to Design and Testing Manual.
33

M1100-S01-V1-3-EN Trelleborg AB, 2013

MV Fender, Dubai, UAE


34

Super Arch Fenders


Arch fenders are simple and rugged, providing
reliable and trouble-free service for a wide variety
of berths even under the most severe conditions.
The SAN-fender is a traditional rubber faced unit whilst the
SANP-fender can be tted with either UHMW-PE face pads
or connected to a steel panel.

35

Features

Applications

Simple one-piece design

RoRo berths

Strong and hard wearing

General cargo

Excellent shear performance

Workboat harbours

Large range of standard sizes

Barge and tug berths

New Zealand

Hong Kong

Super Arch Fenders


Dimensions
Body Dimensions SAN / SANP

Weight (kg/m)

SAN

SANP

SAN/SANP 150

105

240

300

105

24

24

37

44

SAN/SANP 200

140

320

400

140

24

28

61

70

SAN/SANP 250

175

410

500

175

25

28

90

102

SAN/SANP 300

210

480

600

210

30

34

135

154

SAN/SANP 400

285

670

800

280

35

40

252

288

SAN/SANP 500

355

840

1000

350

40

46

363

409

SAN/SANP 600

425

1010

1200

420

45

52

543

607

SAN/SANP 800

565

1340

1600

560

50

60

931

1028

SAN/SANP 1000

710

1680

2000

700

60

60

1495

1633
[Units: mm, kg/m]

SAN Fender

SANP Fender

FL = L + H x 0.5

Foot Bolting Dimensions


Fender

Anchor

SAN/SANP 150
SAN/SANP 200
SAN/SANP 250
SAN/SANP 300
SAN/SANP 400
SAN/SANP 500
SAN/SANP 600
SAN/SANP 800
SAN/SANP 1000

M20
M24
M24
M30
M36
M42
M48
M56
M56

L = 1000
E
855
860
865
870
900
930
930
930
930

L = 1500

Qty
4
4
4
4
4
4
4
4
4

E
675
680
680
685
700
715
725
725
725

Qty
6
6
6
6
6
6
6
6
6

L = 2000
E
620
620
620
625
635
645
650
650
650

L = 2500

Qty
8
8
8
8
8
8
8
8
8

E
750
760
780
790
800
810
820
820
865

L = 3000

Qty
8
8
8
8
8
8
8
8
8

E
715
715
715
715
725
730
740
760
775

Qty
10
10
10
10
10
10
10
10
10
[Units: mm]

Head Bolting Dimensions


UHMW-PE face pads

Steel frame

Bolt size

SANP 150

49

2030

6070

330410

30

M12

7090

250300

SANP 200

65

3045

6070

330410

30

M16

7090

250300

SANP 250

45

73

3045

7085

330410

30

M16

7090

250300

SANP 300

50

95

3045

7085

330410

40

M16

7090

250300

SANP 400

60

140

3050

7085

330410

40

M20

7090

250300

SANP 500

65

195

3050

7085

330410

50

M20

7090

250300

SANP 600

65

260

3560

7085

330410

50

M24

7090

250300

SANP 800

70

380

5070

7085

330410

60

M30

7090

250300

SANP 1000

80

490

5070

7085

330410

60

M30

7090

250300

Larger bolts are required when connecting SANP fenders to steel panels. Refer to your local ofces.
Standard manufacturing and performance tolerances apply. Refer to Design and Testing Manual.

[Units: mm]
M1100-S01-V1-3-EN Trelleborg AB, 2013
36

Super Arch Fenders


Rated Performance Data* (RPD)

SAN / SANP 150

SAN / SANP 200

SAN / SANP 250

SAN / SANP 300

SAN / SANP 400

SAN / SANP 500

SAN / SANP 600

SAN / SANP 800

SAN / SANP 1000

E1.0

E1.5

E2.0

E2.5

E3.0

ER

10

RR

86

104

121

139

157

ER

10

12

14

16

18

RR

114

138

162

186

210

ER

15

18

21

24

28

RR

143

173

202

232

262

ER

22

26

31

35

40

RR

171

207

243

279

314

ER

38

46

54

62

70

RR

229

276

324

371

419

ER

60

73

85

98

110

RR

286

345

405

464

524

ER

86

104

122

140

158

RR

343

414

486

557

629

ER

154

186

218

250

282

RR

457

552

648

743

838

ER

240

290

340

390

440

RR

571

690

810

929

1048

* Reference testing to Design & Testing Manual. Tested at 2 - 8 cm/min speed. Tolerance 10%.
Intermediate grades available on request.

[Units: kNm, kN]

SAN / SANP
RPD is reported at:
2 - 8 cm/min constant test speed
23C 5C temperature
0 compression angle
Performance to meet local specified conditions
is typically adjusted for velocity, angle and
temperature.
Please refer to Design Manual for more
information on Velocity, Temperature and Angle
Correction factors.

Generic curve shown. Actual curve geometry may vary depending on grade,
temperature, velocity and angle.

SAN Intermediate deections


Di (%)

10

15

20

25

30

35

40

45

50

51.5

55

Ei (%)

14

25

37

50

63

74

85

96

100

111

Ri (%)

24

51

73

89

98

100

96

89

82

91

100

141

Nominal rated deection may vary at RPD.

Standard manufacturing and performance tolerances apply. Refer to Design and Testing Manual.
37

M1100-S01-V1-3-EN Trelleborg AB, 2013

Corner Arch Fenders


Berth corners are very difcult to protect. Corner Arch
fenders are available in three standard sizes and provide
a simple, easily installed solution to prevent damage from
smaller vessels.

Dimensions
H

Anchor

Weight

CA 150

150

1000

300

240

25

95

110

690

237

8 M20

80

CA 250

250

750

500

410

40

160

130

420

262

8 M24

142

CA 300

300

625

600

490

44

190

140

360

200

8 M30

208
[Units: mm, kg]

Other corner fender solutions*


Donut

Wheels

Fender Bars

* Contact your local ofces.


Standard manufacturing and performance tolerances apply. Refer to Design and Testing Manual.

M1100-S01-V1-3-EN Trelleborg AB, 2013


38

UHMW-PE
Trelleborg ultra high molecular weight polyethylene
(UHMW-PE) is the rst choice material for
facing steel fender panels and other heavy
duty applications.
It combines very low friction with excellent impact strength and
a wear resistance much better than steel. The standard colour
is black, but if other colours are needed then virgin grade also
comes in yellow, white, grey, blue, green and red. UHMW-PE
materials are compounded to resist ozone and UV radiation.
They do not degrade or rot and are easily recycled at the end
of their useful service life.

Features

Applications

Very low friction coefcient

Fender panel (frame) face pads

Excellent abrasion resistance

Rubbing strips

UV and ozone resistant

V-fender shields

Does not rot, split or crack

Lock entrance and wall protection

100% recyclable

Bridge buttress protection


Beltings on workboats

Holland

39

USA

UHMW-PE Facings
Typical Value
Property

Test Method

Density

ISO 1183-1

Unit
g/cm3
2

Virgin

Regenerated

0.940.95

0.950.96

Notched Impact Strength (Charpy)

ISO 11542-2

kJ/m

140170

100130

Abrasion Index (Sand-slurry)

ISO/DIS 15527(Draft)

100

100110

130150

Yield Strength

ISO/R 50mm/min

N/mm2

1520

1520

Elongation at Break*

ISO/R 50mm/min

>50

>50

Dynamic Friction (PE-Steel)

Pm = 1N/mm2
V = 10m/min

0.15

0.15

Hardness

ISO 868 / DIN 53505


3s value, 6mm sample

Shore D

63

6366

Operating
Temperature

80 to +80

80 to +80

Thermal Expansion

DIN 53752

K-1

5 2 10-4

5 2 10-4

All values for black, UV stabilized material.Values for coloured materials will vary.
* Alternative test methods such as ASTM 0638 give higher values circa 350%.

Wear allowances

Actual properties will be conrmed on order.

Typical dimensions

30

35

40

710

50

1015

70

1825

100

2840

4580

250350

4580

300450

510
[Units: mm]

Dimensions will depend on pad


thickness and application.

[Units: mm]
Small increases in facing thickness can greatly extend service life for
minimal extra cost.

Standard manufacturing and performance tolerances apply. Refer to Design and Testing Manual.

M1100-S01-V1-3-EN Trelleborg AB, 2013


40

Accessories
All our accessories are procured from a preapproved, reputable supplier. We ensure that our
suppliers use the highest grade steel to produce the
best quality products and we test accessories quality
when they arrive with us.
We can supply both open link or stud link chains in several
grade strengths. Accessories such as shackles and U-anchors
are also available. The nominal breaking load (NBL)
of these items is matched to chains of similar capacity. Chains
and accessories are galvanised as standard. Chain brackets
may also be supplied in an optional painted nish.

Proven
in practice
1. Fender Panel
1

2
2. Chains

3. Chains
4. Bolting

41

Accessories
Fender panels
Fender panels are just as important as the rubber units on
high performance systems. Thats why every panel can be
purpose designed using structural analysis programs and
3D CAD modelling for optimum strength.
Fender panels distribute reaction forces to provide low hull
pressures and cope with large tidal variations. They can
also be designed to resist line loads from belted ships, or
even point loads in special cases. Optional lead-in bevels

reduce the snagging risk, whilst brackets (where required)


provide highly secure connection points for chains.
Closed box designs are used almost exclusively all fully
sealed and pressure checked. Corrosion protection is
provided by high durability C5M class paint systems to
ISO 12944, and additional corrosion allowances can be
designed in where required.

Features and options

Specication and design


of panels

Closed box steel structure

Panel specications and designs should consider:

Internal structural members

Hull pressures and tidal range

Blind boss fender connections

Lead-in bevels and chamfers

Pressure tested for water tightness

Bending moment and shear

C5M modied epoxy paint*

Local buckling

Polyurethane topcoat (RAL5005 blue)

Limit state load factors

Studs for UHMW-PE face pads

Steel grade

Chain brackets

Permissible stresses

Lifting points

Weld sizes and types

Lead-in bevels and chamfers

Pressure test method


Rubber fender connections

* Other options available


Alternative colours on request

UHMW-PE attachment
Chain connections
Lifting points
Paint systems
Corrosion allowance
Maintenance and service life

M1100-S01-V1-3-EN Trelleborg AB, 2013


42

Accessories
Fender panels
1

Closed box steel structure

Internal structural members

Blind boss fender connections

Shot blasted steel (SA2.5)

C5M modied epoxy paint*

Polyurethane topcoat (RAL5005 blue)

Studs for UHMW-PE face pads

Chain brackets

Lifting points

10

Lead-in bevels and chamfers*

* Other options available


Alternative colours on request

Steel properties
Standard
GB/T1591-2008

EN 10025

JIS G-3101

ASTM

Grade

Yield Strength (min)


psi
N/mm2

Tensile Strength (min)


N/mm2
psi

Temperature
C
F

Q345B

345

50,000

470

68,000

S235JR (1.0038)

235

34,000

360

52,000

S275JR (1.0044)

275

40,000

420

61,000

S355J2 (1.0570)

355

51,000

510

74,000

-20

-4

S355J0 (1.0553)

355

51,000

510

74,000

32

SS41

235

34,000

402

58,000

32

SS50

275

40,000

402

58,000

32

SM50

314

46,000

490

71,000

32

A-36

250

36,000

400

58,000

32

A-572

345

50,000

450

65,000

32

The national standards of France and Germany have been replaced by EN 10025. In the UK, BS4360 has been replaced by BS EN 10025. The
table above is for guidance only and is not comprehensive. Actual specications should be consulted in all cases for the full specications of steel
grades listed and other similar grades.

Typical panel weights

Steel thickness
(in accordance with PIANC 2002)
Exposed both faces

* 12

Light duty

200250

Exposed one face

*9

Medium duty

250300

Internal (not exposed)

*8

Heavy duty

300400

[Units: mm]
Corresponding minimum panel thickness will be 140160mm (excluding
UHMW-PE face pads) and often much greater.

Extreme duty

*400
[Units: kg/m2]

M1100-S01-V1-3-EN Trelleborg AB, 2013


43

Accessories
Chains
Some fender systems need chains to help support heavy
components or to control how the fender deects and

shears during impact. Open link or stud link chains are


commonly used and these can be supplied in several
different strength grades.

Features

Applications

Choice of open or stud link chain

Large fender panels

Various link lengths available

Cylindrical fenders

Proof load tested and certied

Floating fender moorings

Galvanised as standard

Safety applications

Variety of matched accessories

Lifting and installing

Typical Chain System

Anchors and xing bolts

Chain bracket

Alloy D or bow-shackle with safety pin

Chain tensioner

Open or stud link chain

Frontal frame bracket

Frontal frame

M1100-S01-V1-3-EN Trelleborg AB, 2013


44

Accessories
Open Link Chains
C
14
16
18
20
22
25
28
30
32
35
38
40
45
50
55
60

3.0D links
L
42
48
54
60
66
75
84
90
96
105
114
120
135
150
165
180

W
18
21
23
26
29
33
36
39
42
46
49
52
59
65
72
78

3.5D links
Weight
0.2
0.3
0.4
0.5
0.7
1.1
1.4
1.8
2.2
2.8
3.6
4.2
6.0
8.2
11
14

L
49
56
63
70
77
88
98
105
112
123
133
140
158
175
193
210

W
20
22
25
28
31
35
39
42
45
49
53
56
63
70
77
84

4.0D links
Weight
0.2
0.3
0.4
0.6
0.8
1.1
1.6
2.0
2.4
3.1
3.9
4.6
6.5
8.9
12
15

L
56
64
72
80
88
100
112
120
128
140
152
160
180
200
220
240

W
20
22
25
28
31
35
39
42
45
49
53
56
63
70
77
84

5.0D links
Weight
0.2
0.3
0.5
0.6
0.8
1.2
1.7
2.1
2.5
3.3
4.3
5.0
7.1
9.7
13
17

L
70
80
90
100
110
125
140
150
160
175
190
200
225
250
275
300

W
21
24
27
30
33
38
42
45
48
53
57
60
68
75
83
90

MBL
Weight
0.3
0.4
0.5
0.8
1.0
1.5
2.0
2.5
3.0
4.0
5.1
6.0
8.5
12
16
20

SL2
124
160
209
264
304
393
492
566
644
770
900
1010
1275
1570
1900
2260

SL3
154
202
262
330
380
491
616
706
804
964
1130
1260
1590
1960
2380
2770

[Units: mm, kg/link, kN]

MBL = Minimum Breaking Load (kN)


NBL = Nominal Breaking Load (kN)
Tolerance: all dimensions 2.5%

Stud Link Chains


C
19
22
26
28
32
34
38
42
44
48
52
58
64
70
76
90

Chain Tensioners

Common link
L
76
88
104
112
128
136
152
168
176
192
208
232
256
280
304
360

W
68
79
94
101
115
122
137
151
158
173
187
209
230
252
274
324

Weight
1
1
2
2
3
3
5
6
7
9
12
17
22
30
38
63

MBL
SL2 (U2)
210
280
389
449
583
655
812
981
1080
1270
1480
1810
2190
2580
3010
4090

SL3 (U3)
300
401
556
642
833
937
1160
1400
1540
1810
2110
2600
3130
3690
4300
5840

[Units: mm, kg/link, kN]

Chain size

Weight

16

M16

200240

40

18

M18

220280

45

20

M20

235305

50

22

M22

265345

56

22

M24

280370

60

25

M27

310420

68

12

30

M30

345465

76

17

32

M33

385525

82

21

35

M36

420560

90

27

40

M42

480650

106

45

45

M48

545745

120

64

50

M52

595805

130

80

55

M56

640880

140

99

60

M60

685945

150

122

60

M64

7301010

160

147
[Units: mm, kg]

M1100-S01-V1-3-EN Trelleborg AB, 2013


45

Accessories
High Strength Shackles
Dee shackle
D

Bow shackle

NBL
E

Weight

Weight

13

16

26

22

43

0.4

51

32

0.4

120

16

19

32

27

51

0.7

64

43

0.8

195

19

22

38

31

59

1.1

76

51

1.3

285

22

25

44

36

73

1.5

83

58

1.9

390

25

28

50

43

85

2.6

95

68

2.8

510

28

32

56

47

90

3.3

108

75

3.8

570

32

35

64

51

94

4.7

115

83

5.3

720

35

38

70

57

115

6.2

133

95

7.0

810

38

42

76

60

127

7.6

146

99

8.8

1020

45

50

90

74

149

13

178

126

15

1500

50

57

100

83

171

18

197

138

21

2100

57

65

114

95

190

28

222

160

29

2550

65

70

130

105

203

35

254

180

41

3330

75

80

150

127

230

60

330

190

65

5100

89

95

178

146

267

93

381

238

110

7200

102

108

204

165

400

145

400

275

160

9000

Please refer to your local ofce for detailed information

[Units: mm, kg, kN]

Dee

Bow

U-Anchors
D

Weight

NBL

26

260

60

320

104

50

12

3.4

209

30

300

70

370

120

50

15

5.1

264

34

340

70

410

136

60

15

7.3

304

36

360

70

430

144

60

20

8.6

393

42

420

90

510

168

70

20

14

492

44

440

100

540

176

80

20

16

566

48

480

100

580

192

80

25

21

644

50

500

110

610

200

90

25

24

770

56

560

120

680

224

100

30

33

900

60

600

130

730

240

110

30

41

1010

66

660

140

800

264

120

35

55

1275

74

740

160

900

296

130

40

77

1570

[Units: mm, kg, kN]


M1100-S01-V1-3-EN Trelleborg AB, 2013
46

Accessories
NC3 Anchors
Thread

S (sq)

Weight

M20

40

60

30

200

63

10

M22

44

66

32

225

63

10

M24

48

73

36

250

75

10

M27

54

84

40

265

75

10

M30

60

95

45

270

100

10

M36

72

112

54

320

100

12

M42

84

134

63

360

100

12

M48

96

156

72

400

100

15

12

M56

112

182

84

550

120

15

20

M64

128

208

100

600

130

20

30

M76

152

242

114

700

150

20

46

Anchors available in mid steel, HDG, SS 316 or super duplex

[Units: mm, kg]

The NC3 is a traditional cast-in anchor design used for


installing fenders to new concrete. The NC3 anchor has
a threaded socket, a long tail and a square anchor plate.
Non-standard sizes and other cast-in anchor types are
available on request.

Always check min/max clamping thickness and


socket depths actual threaded length on bolts.

EC2 Anchors
Thread

L (typ.)

Capsule

M12

110

58

10

2.5

15

1 C12

M16

140

69

13

175

20

1 C16

M20

170

69

16

240

25

1 C20

M24

210

812

19

270

28

1 C24

M27

240

812

22

330

30

1 C24

M30

280

812

24

360

35

1 C30

M36

330

1015

29

420

40

1 C30

M42

420

1421

34

500

50

2 C30

M48

480

1624

38

580

54

2 C30 + 1 C24

M56

560

1827

45

64

4 C30
[Units: mm]

A = E + G + H + J, rounded up to nearest 10mm.


E = clear threads after assembly.
H = clamping thickness of fender.

The EC2 anchor is used for installing fenders onto existing


concrete or where cast-in anchors are unsuitable. The
anchor is usually secured into a drilled hole using special
grout capsules. Non-standard sizes and other grout systems
are available on request.

Always follow the manufacturers instructions


when installing EC2 anchors.
M1100-S01-V1-3-EN Trelleborg AB, 2013
47

Accessories
Bolts, Nuts and Washers
Thread area *

Washers

Nuts

Typical thread lengths

(mm )

OD

ID

AF

L)125

L>125

Thread
pitch

M16

157

30

18

24

13

38

44

2.0

M20

245

37

22

30

16

46

52

2.5

M24

353

44

26

36

19

54

60

3.0

M27

459

52

29

41

22

60

66

3.0

M30

561

56

33

46

24

66

72

3.5

M36

817

66

39

55

29

78

84

4.0

M42

1120

78

45

65

34

90

96

4.5

M48

1470

92

52

75

38

102

108

5.0

M56

2030

105

62

85

45

118

124

5.5

M64

2680

115

70

95

51

134

140

6.0

Size

* According to BS 3692: Table 13.


Standard washers given. Large OD washers available on request.
Thread lengths may vary depending on standard. Other lengths available.

[Units: mm]

Grades
ISO 898 Galvanised

ISO 356 Stainless Steel *

Bolt grade

4.6

8.8

A-50

A-70

Nut grade

A-50

A-70

Tensile strength (MPa)

400

800

500

700

0.2% yield stress (MPa)

240

640

210

450

* Refer to Design and Testing Manual for further details about PREN and galling.
Size ) M39 unless agreed with manufacturer.
Size ) M24 unless agreed with manufacturer.

Fenders must be properly xed to operate correctly.


Anchors are supplied to suit new or existing
structures, in various strength ratings and with the
choice of galvanised or various stainless steels.

M1100-S01-V1-3-EN Trelleborg AB, 2013


48

Disclaimer
Trelleborg AB has made every effort to ensure that the technical specications and product
descriptions in this catalogue are correct.
The responsibility or liability for errors and omissions cannot be accepted for any reason whatsoever.
Customers are advised to request a detailed specication and certied drawing prior to construction
and manufacture. In the interests of improving the quality and performance of our products and
systems, we reserve the right to make specication changes without prior notice. All dimensions,
material properties and performance values quoted are subject to normal production and testing
tolerances. This catalogue supersedes the information provided in all previous editions. If in doubt,
please check with Trelleborg Marine Systems.

Trelleborg AB, PO Box 153, 231 22 Trelleborg, Sweden.


This catalogue is the copyright of Trelleborg AB and may not be reproduced, copied or distributed
to third parties without the prior consent of Trelleborg AB in each case.

M1100-S01-V1-3-EN Trelleborg AB, 2013


49

Did you know that rubber composition has a dramatic


impact on fender performance and life cycle?

Download our white paper


Applying the Right Correction Factors at:
http://ow.ly/pgmGS to learn more.

50

Trelleborg Marine Systems designs, manufactures and installs


bespoke fender systems, docking and mooring equipment, oil
and gas transfer technology and vessel efciency technology for
marine environments all over the world. Our polymer engineering
expertise also extends to our range of general marine products,
including navigation aids and buoys.

W W W.T R EL L EB O R G .C O M / M A R INE

Marine Fender Systems | Oil and Gas Transfer Technology | Vessel Technology | Docking & Mooring | Marine Products
BLOG: http://marineinsightsblog.trelleborg.com TWITTER: @MarineInsights YOUTUBE: http://www.youtube.com/user/TrelleborgMarine LinkedIn Groups: MarineInsights

You might also like