NATIONAL INSTITT]'I'E OF TECI{NOLOCY.

KUITUKSHETRA
Subjcct- Machine Design-l (ME1309), End Semcster Examination (Nov-Dcc 2013)
Note: - Question no.-1 is compulsory. Assume any missing data to a suitable vallre. -A.ttempt
any four questions from scction-2.
Note:- Duration- 3 hrs
SECTION-1
Q: - I (a) Why are metals in rhcir purc tirnn are unsuiuble lor industrial uscJ
(b) Dcfine Alloy steel. l)lscuss the eflect of chromium on steel.
(c) \\hat is meant bv strcss concenlratior? How do you take it in to considcration in case ofa
component subjected to dynamic loading?
(d) What infbrmation do you obtain ftom Soderberg diagram'l
(e) Define Fullering and its use.
(l) For Longitudinal and circumlerenlial joint of a high pressure boiler, which nlethod you prcfir
lrorr Riveting and rvelding?
fg\ D(fit cr\^omilitapp. Laliu.r: ofa rollerjuit .
(h) Whal do you urdcrstand by leverage?
(i) Definc what types ofslresses are induced in shalls?
(j) What do you mean by supports and retainmcnrs?
r l0l

SECTION.2
Q: - 2) A steam boiler is to be designed for a working pressure ol-2.5 N/mln2 rvith its inside
diameter 1.6 m. Cive the desigl't calculations fbr the longitudinal .joint lbr fie follou,ing working
stresses lor stccl plates and rivets: In tcnsion = 75 MPa. In shear:60 MPa. In crushing: 125
MPa. Also draw the.jo int to a suitablc scale.
( I 0)
Q: -

l)

A shaft is suppoftcd by tu'o bearings placed lm apaft. A 600 mm diameter pulle\

is

mounted at a distance o1 300 mm to the right of lefl hand bearing and this dri\,es a pulley directly

belo\\, il with the help of belt having maximum lension of 2.25 KN. Another pulley 400 mnl
diameter is placed 200 mm to the leli ofrlght hand bearing and is driven u,ith the help ofclectric
motor and belt. which is placed horizonrally to the right. 'lhe angle oi contact lor both the
pulleys is 180'and p = 0.2,1. Determine the suitable diameter lor a solid sha11, allowing u,orking
stress

of63 MPa in tension and 42 MPa in shear lbr the material olshafi. Assume that the torquc

on one pulley is equal to thdt on other

pulley

(10)

cotterjoinl to support a load varying lrorn i0 KN in tensior. The material used

is carbon steel lbr rvhich the lollowing allou,able stresses rnaY be used. The load is applied
statically. Tensile shess = Compresslve stless:50 l\{Pa. Shear slress:35 MPa. and Crushing
stress = 90 MPa. Also dra\ the suitable cross-sections under lailure.
(t0)
"
Qr - 4) Design a

Q: - 5) Design a protectivc q,pe ol cast iror flange coupling for a sleel shaft transmirting I5 KIV
at 200 rpm and having an allo\lable shear slress ol 40 MPa. The *,or.king stress in the bolts
should not exceed 30 MPa. Assume that the same material is uscd tbr shafl and key and rhal the
_l'hc
crushing stress is lwice the valuc of its shear stless.
ma\imum torquc is 250% grealer tltan thc
full load torque. The shear stress lbr casl iron is l4 \,fPa.
( l0)
Qr - 6) Design and draw ar oval flanged pipe ioint lor a pipe ha\ ing 50 mm bore. It is subjected
to an intcrnal lluid pressure of 7 Nlmmr. The maximum terslle stress in lhe pipe matcrlal is nol
lo exceed 20 MPa and in the bolts 60 \4Pa.
( t0)
Qr - 7) A screw jacl< is to lift a load oli80 K\ rhrough a height of,100 mm. Ihe elaslic strcngth
of sorew material in tension and compresslon is 200 MPa and in shear is 120 MPa. lhe mate al

for nlrt is phosphor-bronze lor which the elasric limit mav be taken as 100 \4Pa in tension. 90
in compression and 80 i\4Pa in sheer. The bearing pressure be1\veen the nu1 and the screw is
not to exceed 18 N/mm2. Design thc scre$ jack. Ihe design should lnclude the design ol l)
screw, 2) nut.
(10)
N4Pa

Q: - 8) A cranked lever has thc tbllowing dimensions:Lcngth ofthe handle = 300 rnrn'

Length ofthe lever arn = 400 inm

Overhang ol the journal = 100 mm

Ifthc lcvcr is operated by a single

of400 N at a distance of
Find l) Diarneter ofthc handle,2) Cross section of

person exertjng a maximum lorce

l/3 rd length olthe handle liom its free end.

thc le\,er arm and 3) Diametel ollhe journal.
The permissibie bending stress lor the l$,er rnateriai may be laken as 50 MPa and shear sttess
forrhe shafi materi,rl as 40 MPa
(10)