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Study of The Rate-Dependent Behavior of Pure Nickel in Conical PDF
Study of The Rate-Dependent Behavior of Pure Nickel in Conical PDF
Mechanics of Materials
journal homepage: www.elsevier.com/locate/mechmat
BATir Dept. CP 194/2, Universit Libre de Bruxelles (ULB), Avenue Roosevelt, 50, 1050 Brussels, Belgium
Chemicals and Materials, Dept. CP 165/63, Universit Libre de Bruxelles (ULB), Avenue Roosevelt, 50, 1050 Brussels, Belgium
a r t i c l e
i n f o
Article history:
Received 21 March 2008
Received in revised form 25 September
2008
a b s t r a c t
The use of specic metallic materials in micro-mechanical systems is promising for surgical
applications due to their bio-compatibility and interesting mechanical and wear properties
compared to the widely used material, silicon. Nanoindentation is one of the methods used
to investigate the mechanical properties of materials at the nano-scale. Numerical simulation tools are useful in the understanding of the nanoindentation experiment. In this paper,
the results of numerical simulations coupled to nanoindentation experiments conducted at
various indentation depths and at different load rates on pure nickel are presented. The
study parameters are carefully chosen to ensure the closest possible conditions between
the experiments and the numerical simulations. It is shown that a good agreement
between the experimental and the numerical results can be obtained for both the load levels and the creep indentation phase (displacementtime curves in the holding period)
when taking into account a simple model with rate-dependent material behavior, and
using a material parameter set that is in the acceptable domain for metals.
2008 Elsevier Ltd. All rights reserved.
1. Introduction
A new eld of interest which emerged recently from the
development
of
micro-electro-mechanical
systems
(MEMS) is the use of metallic materials for surgical applications because of their bio-compatibility and interesting
mechanical and wear properties compared to the widely
used material, silicon. Nanoindentation is one of the methods used to investigate the local mechanical properties of
materials at the nano-scale in such systems. The principle
of the nanoindentation experiment is similar to the microhardness measurement but in contrast to traditional hardness testers, the nanoindentation system allows the application of a specied force (on the order of micronewtons)
or displacement (on the order of nanometers) to obtain a
loaddisplacement curve. This continuously sensed load
displacement curve is considered to be the mechanical ngerprint of the sample material response to the deformation. Actually, it is composed of various contributions:
* Corresponding author. Tel.: +32 2 650 2747; fax: +32 2 650 2789.
E-mail address: pberke@batir.ulb.ac.be (P. Berke).
0167-6636/$ - see front matter 2008 Elsevier Ltd. All rights reserved.
doi:10.1016/j.mechmat.2008.09.003
the behavior of the material (elasticplastic, time-dependent, size-dependent, residual stresses, etc.), the geometry
of the contact (sample surface topology and real indenter
geometry), and the effects of the contact interface behavior. As a consequence, this measuring method is not
straightforward to interpret and shows a strictly nonlinear
behavior (the convolution of each nonlinear physical phenomenon involved).
Numerical simulation tools are useful in the understanding of these nano-scale mechanical experiments, considering all of the nonlinearities and uncertainties
involved. Numerical models are used to develop accurate
post-treatment methods (Ni et al., 2004) and to broaden
the scope of material properties obtained from the experimental loaddisplacement curves (Bouzakis et al., 2001;
Ma et al., 2003) on the basis of the comparison of numerically obtained trends with experimental results. Another
aim of the numerical simulations is to study the inuence
of material and experimental parameters that are difcult
(or even impossible) to control in the experiments, like the
surface roughness (Berke and Massart, 2006; Walter et al.,
2007) or the indenter tip deformation (Jeong and Lee,
155
mental and numerical results are treated in Section 3, followed by a discussion on the need of including ratedependency in the material model and its implication on
the determination of the elastic modulus obtained from
nanoindentation data. Finally the conclusions of this work
are presented.
2. Experimental procedure
2.1. Choice of the cono-spherical indenter tip
A conical indenter tip with a nominal curvature radius
of 2 lm was chosen for the nanoindentation experiments.
This choice is made to avoid modeling indenter shapes
without an axial symmetry, as well as to decrease as much
as possible any effect of large strain gradients in the sample in the region near the tip.
Non-axisymmetric indenters, like the popular Berkovich and the Vickers geometry are described in numerical
simulations using either a 3D model (Antunes et al.,
2006; Warren and Guo, 2006) resulting in a computationally demanding calculation, or alternatively an equivalent
axisymmetric geometry based on the projected area to
depth ratio equivalence (Lichinchi et al., 1998). The significant inuence of the size effects related to high strain gradients generated at the edges of non-axisymmetric
indenters on the global variables of indentation (load level,
indenter displacement) was not conrmed in a coupled
numerical-experimental study, to the best knowledge of
the authors. Numerical research works using higher order
strain gradient plasticity theories were performed in Abu
Al-Rub, 2007, and (Tho et al., 2006) to account for the
depth related size effect obtained in shallow indentation.
A reasonable agreement was found between experimental
data and the results of numerical simulations making
simplifying assumptions on the indenter geometry. Here,
the choice of a conical indenter was made to avoid using
any assumption on the subsurface stress and strain
behavior in the numerical model with respect to the
experiments.
2.2. Sample preparation procedure
Samples were cut from 3 mm thick pure nickel plates.
The surface preparation consisted of a mechanical polishing step followed by electro-polishing so as to minimize
surface roughness, and to approximate an ideally smooth
surface.
The objective of the next preparation step was to ensure
that the indentations were made in grains whose plastic
history was not altered due to the surface polish. For this
purpose, the polished surfaces were etched in a solution
of 50 mL HNO3 and 50 mL acetic acid at room temperature
for 510 s to remove the work-hardened surface layer.
After the surface preparation, the samples were annealed to relieve any residual stresses and to eliminate
possible anisotropy due to the fabrication and preparation
procedures.
The average grain size of the nickel sample after surface
preparation (around 100 lm) turned out to be much larger
156
Fig. 1. SEM lateral image of the conical indenter used during the nanoindentation experiments: (a) large view of the tip and the bounding matrix (b) image
of the apex showing the nominal radius of curvature of 2 lm .
157
recognized to be stronger in the small indentation depth regime and weaken gradually with increasingly deep indentations (Tho et al., 2006). If any, their inuence is thus
expected to be larger in nanoindentations with 1000 lN
and 2000 lN peak loads (corresponding to a 54 nm and a
100 nm indentation depth) than on the 9000 lN indentations (with 430 nm penetration). However, a signicant
variation of the size effects with increasing indentation
depths in the considered range could not be clearly conrmed by the obtained experimental results.
The combination of these test conditions therefore resulted in six sets of nanoindentation experiments.
2.5. Discussion
The experimental results of the six sets of nanoindentations with 6 to 8 indentations per set are shown in Figs. 2
6. In the case of shallow indentations (Fig. 3) the pop-in
phenomenon is quite frequently observed, which increases
signicantly the scatter in the experimental results. This
phenomenon is also present at moderate indentation
depths (Fig. 4). Pop-ins are explained in the literature by
sudden dislocation nucleations (Zong and Soboyejo,
2004). The scatter is the smallest for the deepest indentations, as expected.
An important observation is that the variation of the
loading rate in the studied range (from 100 to 1000 lN/s)
for the experiments with 2000 lN peak load) does not
seem to have an inuence on the loading curves (Fig. 5).
More generally, the loading period of all loaddisplacement curves obtained at different maximum loads and at
different loading rates (up to 1800 lN/s) are found to coincide at small and moderate indentation depths (Fig. 2). At
rst this could suggest that the deformation process involved during nanoindentation is rate-independent as in
Schwaiger et al. (2003), at least in the range investigated
in the present study.
However a displacement plateau always appears in the
loaddisplacement curves (Fig. 2) during the holding period, which on the contrary suggests a rate-dependent
Fig. 2. Experimental and numerical results for three series of indentations at different loading rates and different indentation depths. Solid
curves represent the results of a numerical rate-dependent material
model, dashed curves represent the results of a numerical rate-independent material model.
158
behavior of the pure nickel material. This holding displacement plateau can be further analyzed, based on Figs. 79
which depict the obtained indenter displacement as a
function of time during the holding period, as performed
for instance in Chudoba and Richter, 2001 for different values of the the holding period length, of the loading rate,
and of the peak load, respectively. Fig. 7 allows the identication of the effect of the holding period length, with
other parameters xed (peak load kept at 2000 lN with
400 lN/s loading rate). The average indenter displacement
during the holding period is increased by a factor of
approximately 1.7 when the holding period is increased
by a factor of 5 in the measurements. The loading rate also
has an inuence on the holding plateau length, as can be
seen from Fig. 8. For a xed peak load of 2000 lN and holding time of 10 s, an increase in the loading rate from
100 lN/s to 400 lN/s and to 1000 lN/s results in an increase of the plateau length by a factor of approximately
1.2 and 2 respectively. Finally, the effect of the peak load
can be observed in Fig. 9 which respectively match 1000,
Fig. 7. Experimental (grey) and numerical (black plus marks) displacementtime curves during the holding period of nanoindentation with a conical
indenter of 2 lm nominal radius showing the inuence of varying the holding time at constant peak load of 2000 lN with 400 lN/s loading rate.
Fig. 8. Experimental (grey) and numerical (black plus marks) displacementtime curves during the holding period of nanoindentation with a
conical indenter of 2 lm nominal radius showing the inuence of varying
the loading rate at constant peak load of 2000 lN with 10 s holding time.
ture as veried by microscopy. The assumption of neglecting the indenter deformation can be a source of error for
very hard sample materials where the overall deformation
in the contact is taken partly by the sample and partly by
the indenter (Jeong and Lee, 2005). In the case of the pure
nickel sample however, the assumption that the indenter
can be modeled as a rigid body holds because both its elastic modulus as well as its yield limit are orders of magnitude lower than those of diamond.
With all of the precautions taken in the experiments to
avoid the presence of work-hardened layers, residual stresses, and potential anisotropy due to sample preparation, it
159
Fig. 9. Experimental (grey) and numerical (black plus marks) displacementtime curves during the holding period of nanoindentation with a
conical indenter of 2 lm nominal radius showing the inuence of the
holding force at constant 10 s holding time; the effect of different loading
rates is convoluted in these results.
is assumed that the response obtained is the nanoindentation of pure nickel only. In the numerical model a homogeneous sample material with isotropic hardening is
assumed. This assumption is generally used for FCC metals,
which have a large number of slip planes. An isotropic
hardening behavior for pure nickel obeying Ludwiks law
was considered here
rv r0 K jn
160
Fig. 10. Material law for pure nickel: the von Mises equivalent stress rv is
plotted in function of the cumulated plastic strain measure j. Solid line:
power-law t (Eq. (1)) to uniaxial tension measurements (Kovcs and
Vrs, 1996) used in the rate-independent material model; Dashed line:
linear hardening approximation used in the rate-dependent material
model.
r_ H_ _ vp
f r rv rc _ vp 1=nvp 0
161
162
163
164
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