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Repair instructions

Combi hammers
KHE 32

1. Spare parts list
2. Introduction
3. Repair apparatus
4. Wiring plan and greasing list
5. Repair instructions
6. Function and safety check

Repair instructions, Combi hammer

Page 1

29.01.02

KD-S / Robert Ludwig

1.

Spare parts list

For the spare parts list for the model in question please refer to the Metabo servicing documentation.
Important : Please note the national variants per country and the technical modification status !

2.

Introduction

It is very important, for safety reasons, to ensure that for the duration of all maintenance and repair work
the plug is withdrawn from the power socket.
The disassembly and re-assembly of the power tool are described in the repair instructions, section 5.

3.

Repair apparatus

16 394 953

Power tool holder for mounting the gear system on the KHE 32

16 394 952

Assembly apparatus for the chuck sleeve

16 394 663

Apparatus for pressing the snap ring into the chuck sleeve

4.

Wiring plan and greasing list

For the wiring plan and the grease quantities per lubrication point for the model in question
please refer to the Metabo servicing documentation.

Repair instructions, Combi hammer

Page 2

29.01.02

KD-S / Robert Ludwig

2. Repair instructions.1 Disassembly of the motor side 1. Combi hammer Page 3 29.01. Repair instructions 5. Undo the screws (2x) and remove the motor cover.02 KD-S / Robert Ludwig .5. Undo the screws (7x) and remove the first half of the grip.

Repair instructions.01. and the cable. 4. Combi hammer Page 4 29.3.02 KD-S / Robert Ludwig . Disconnect and remove the potentiometer switch. the cable sleeve. Undo the screw and remove the cable clip.

Combi hammer Page 5 29.02 KD-S / Robert Ludwig . 6. Disconnect and remove the VTC electronics section. Repair instructions. Remove the second half of the grip and the felt rings.01.5.

8.7. the carbon brushes. Undo the screws (4x) and remove the motor housing. Repair instructions. and the lead. Combi hammer Page 6 29. Remove the brush holder module.02 KD-S / Robert Ludwig .01.

Combi hammer Page 7 29. the armature. the O-ring. Undo the screws (2x) and remove the field package and the O-ring.02 KD-S / Robert Ludwig . Repair instructions. Remove the speed control unit.01. 10.9. and the washers (2x).

the O-ring. Refit the armature.2 Re-assembly of the motor side 1.02 KD-S / Robert Ludwig . Combi hammer Page 8 29. Refit the field package with screws.5. and the washers (2x). refit the O-ring in the motor housing.01. Repair instructions. 2.

Combi hammer Page 9 29. Refit the speed control unit on the motor housing (ensuring that the cable from the speed control unit is led cleanly through the hole in the motor housing).02 KD-S / Robert Ludwig .3. Repair instructions.01. 4. Refit the motor housing and tighten the screws (4x).

02 KD-S / Robert Ludwig .01. 6. Repair instructions.5. Refit the brush holder module. the carbon brushes. Refit the felt rings and one half of the grip. and the lead (ensuring that the brown leads from the brush holder module and the carbon brushes are kept on the spindle side). Combi hammer Page 10 29.

Reconnect the VTC electronics section.7. Reconnect the potentiometer switch.01.02 KD-S / Robert Ludwig . Repair instructions. Combi hammer Page 11 29. 8.

Refit the other half of the grip and tighten the screws (7x) (ensuring that the leads are laid cleanly so as to avoid damaging them during re-assembly).01. Repair instructions. refit the cable clip. 10.9. and tighten the screw.02 KD-S / Robert Ludwig . Reconnect the cable and cable sleeve. Combi hammer Page 12 29.

11. Repair instructions.02 KD-S / Robert Ludwig . Combi hammer Page 13 29. Refit the motor cover and tighten the screws (2x) (ensuring that the leads are laid cleanly so as to avoid damaging them during re-assembly).01.

3 Disassembly of the gear system side 1. Combi hammer Page 14 29.01. Undo the screw and remove the wing-knob and the switch cover. Switch the gear system to the “Hammer drilling” mode.02 KD-S / Robert Ludwig .5. 2. Repair instructions.

01.3.02 KD-S / Robert Ludwig . 4. Combi hammer Page 15 29. Fit the wing-knob and turn clockwise through 180°. Undo the screws (4x) and remove the gear housing. Repair instructions.

and the cup springs (3x) from the intermediate shaft. Combi hammer Page 16 29. 6.5.02 KD-S / Robert Ludwig . the needle bearing.01. Remove the excenter. Repair instructions. Remove the washers (2x). the O-ring. and the wing-knob.

Repair instructions. Remove the washer from the chuck sleeve. 8. and the balancing weight. the cylindrical pins (2x).02 KD-S / Robert Ludwig .01. Combi hammer Page 17 29.7. Remove the switching element.

Repair instructions. Combi hammer Page 18 29. Remove the safety clutch system. and the washer.01. Remove the shaped gasket.02 KD-S / Robert Ludwig . 10.9. the chuck sleeve.

Remove the snap ring. and the pressure spring. the support ring.11. Undo the screws (2x) and remove the bearing ring.02 KD-S / Robert Ludwig .01. the retention pin. and the head piece from the chuck sleeve. Repair instructions. (the snap ring must be levered over the hole in the chuck sleeve). the catching sleeve. Combi hammer Page 19 29. 12. the O-rings.

the washers (2x). Remove the intermediate shaft.01. Combi hammer Page 20 29. Repair instructions. the striker. the needle bearing. and the piston sleeve.02 KD-S / Robert Ludwig .13.

the retention pin. Refit the pressure spring. 2.4 Re-assembly of the gear system side 1.02 KD-S / Robert Ludwig . and tighten the screws (2x). Repair instructions. Combi hammer Page 21 29. and the bearing ring. and the striker (ensuring that the piston sleeve has the side shown in the picture facing towards the safety clutch). the piston sleeve.01.5. and refit the intermediate shaft. Refit the washers (2x) and the needle bearing on the intermediate shaft.

Refit the head piece.02 KD-S / Robert Ludwig . the O-rings.3. Combi hammer Page 22 29. the support ring. Repair instructions. 4. Using repair apparatus 16 394 663 and 16 394 952 press the snap ring into the chuck sleeve. and the catching sleeve in the chuck sleeve.01.

the washer. and the chuck sleeve. Repair instructions.5.02 KD-S / Robert Ludwig . 6. Refit the shaped gasket. Refit the safety clutch system.01. Combi hammer Page 23 29.

Refit the washer on the chuck sleeve. Repair instructions.02 KD-S / Robert Ludwig . 8. refit the cylindrical pins and the balancing weight (ensuring that the hole in the balancing weight is in the bottom left-hand corner).7.01. Refit the switching element. Combi hammer Page 24 29.

and the needle bearing over the intermediate shaft. Refit the excenter. the washers (2x).01. Repair instructions. Combi hammer Page 25 29.9. Refit the cup springs (3x).02 KD-S / Robert Ludwig . and the wing-knob in the housing (ensuring that the pin on the excenter is located on the left-hand side). 10. the O-ring.

Turn the wing-knob counter-clockwise through 180°.01. 12.02 KD-S / Robert Ludwig . Combi hammer Page 26 29. Repair instructions.11. Refit the housing and tighten the screws (4x).

14.01.02 KD-S / Robert Ludwig . Repair instructions.13. Refit the switch cover and the wing-knob and tighten the screws. Combi hammer Page 27 29. (return to “Hammer drilling” mode). Remove the wing-knob.

01.6. Insulation check : Function and safety check 3000 V / 3 seconds 5000 V / 1 second Check the power tool for all its listed functions. Repair instructions. Combi hammer Page 28 29.02 KD-S / Robert Ludwig .