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Cost is allocated when the cost centre uses whole of the benefits of the
expenses.
It needs a suitable basis for subdivision of cost by cost centres or cost units.
Thus it is indirect process of allotment.
Cost is apportioned when cost centres use only a proportion of the benefits
of the whole expenses.
Theory of constraints
The Theory of Constraints is an organizational change method that is focussed on profit
improvement. The essential concept of TOC is that every organization must have at least one
constraint. A constraint is any factor that limits the organization from getting more of whatever it
strives for, which is usually profit. The Goal focuses on constraints as bottleneck processes in a
job-shop manufacturing organization. However, many non-manufacturing constraints exist, such
as market demand, or a sales departments ability to translate market demand into orders.
The Theory of Constraints defines a set of tools that change agents can use to manage
constraints, thereby increasing profits. Most businesses can be viewed as a linked set of
processes that transform inputs into saleable outputs. TOC conceptually models this system as
a chain, and advocates the familiar adage that a "chain is only as strong as its weakest link."
Goldratt defines a five-step process that a change agent can use to strengthen the weakest link,
or links. In The Goal, Goldratt proves that most organizations have very few true constraints.
Since the focus only needs to be on the constraints, implementing TOC can result in substantial
improvement without tying up a great deal of resources, with results after three months of effort.
The Five Steps of the Theory of Constraints
1.
Identify the System Constraint
The part of a system that constitutes its weakest link can be either physical or a policy.
2.
Decide How to Exploit the Constraint
Goldratt instructs the change agent to obtain as much capability as possible from a
constraining component, without undergoing expensive changes or upgrades.
An example is to reduce or eliminate the downtime of bottleneck operations.
3.
Subordinate Everything Else
The non-constraint components of the system must be adjusted to a "setting" that will
enable the constraint to operate at maximum effectiveness. Once this has been done, the
overall system is evaluated to determine if the constraint has shifted to another
component. If the constraint has been eliminated, the change agent jumps to step five.
4.
Elevate the Constraint
"Elevating" the constraint refers to taking whatever action is necessary to eliminate the
constraint. This step is only considered if steps two and three have not been successful.
Major changes to the existing system are considered at this step.
5.
Return to Step One, But Beware of "Inertia"
I-plant: Material flows in a sequence, such as in an assembly line. The primary work is
done in a straight sequence of events (one-to-one). The constraint is the slowest operation.
A-plant: The general flow of material is many-to-one, such as in a plant where many subassemblies converge for a final assembly. The primary problem in A-plants is in
synchronizing the converging lines so that each supplies the final assembly point at the right
time.
V-plant: The general flow of material is one-to-many, such as a plant that takes one raw
material and can make many final products. Classic examples are meat rendering plants or
a steel manufacturer. The primary problem in V-plants is "robbing" where one operation (A)
immediately after a diverging point "steals" materials meant for the other operation (B).
Once the material has been processed by A, it cannot come back and be run through B
without significant rework.
T-plant: The general flow is that of an I-plant (or has multiple lines), which then splits into
many assemblies (many-to-many). Most manufactured parts are used in multiple
assemblies and nearly all assemblies use multiple parts. Customized devices, such as
computers, are good examples. T-plants suffer from both synchronization problems of Aplants (parts aren't all available for an assembly) and the robbing problems of V-plants (one
assembly steals parts that could have been used in another).
Opportunity cost
The cost of an alternative that must be forgone in order to pursue a certain action. Put another
way, the benefits you could have received by taking an alternative action.
2. The difference in return between a chosen investment and one that is necessarily passed up.
Say you invest in a stock and it returns a paltry 2% over the year. In placing your money in the
stock, you gave up the opportunity of another investment - say, a risk-free government bond
yielding 6%. In this situation, your opportunity costs are 4% (6% - 2%).
Sunk cost
Money already spent and permanently lost. Sunk costs are past opportunity costs that are
partially (as salvage, if any) or totally irretrievable and, therefore, should be considered
irrelevant to future decision making. This term is from the oil industry where the decision to
abandon or operate an oil well is made on the basis of its expected cash flows and not on how
much money was spent in drilling it. Also called embedded cost, prior year cost, stranded cost, or
sunk capital.
for example: A company invests $2,000,000 over several years to develop a left-
handed smoke shifter. Once created, the market is indifferent, and buys no units.
The $2,000,000 development cost is a sunk cost, and so should not be considered
in any decision to continue or terminate the product.
before starting production. Weight losses, shrinkage, evaporation, rusting etc. are
the examples of normal loss. Normal loss increases the cost of production of the
usable goods realized.
Abnormal process loss
The loss realized over the normal loss is called an abnormal loss. Abnormal loss
arises because of abnormal working conditions, bad working condition,
carelessness, rough handling, lack of proper knowledge, low quality raw material,
machine breakdown, accident etc. Therefore an abnormal loss is an
unanticipated loss. Abnormal loss is a controllable loss and thus can be avoided
if corrective measures are taken. Therefore, abnormal loss is also called an
avoidable loss.
The value of an abnormal loss is assessed on the basis of the production cost
with which theprofit and loss account is charged.
Marginal costing distinguishes between fixed costs and variable costs as convention
ally classified.
The marginal cost of a product is its variable cost. This is normally taken to be;
direct labour, direct material, direct expenses and the variable part of overheads.
Marginal costing is formally defined as:
the accounting system in which variable costs are charged to cost units and the fixed
costs of the period are written-off in full against the aggregate contribution. Its special
value is in decision making. (Terminology.)
The term contribution mentioned in the formal definition is the term given to the
difference between Sales and Marginal cost. Thus
MARGINAL COST =
2.
Sales price per unit, variable cost per unit and total fixed cost are constant.
3.
Where the problem involves mixed costs, they must be split into their fixed and
variable component by High-Low Method, Scatter Plot Method or Regression
Method.
Responsibility accounting
Labour turnover
4. Flux Method
1. Accession Method: Accessing means the additions to the pay roll. Under this
method, labour turnover is calculated by dividing total number of accessions
during a period by the average number of workers during that period and
multiplying the result by 100. Putting it in educational form:
Number of accessions in a period
Average number of workers in the period
2. Separation Method: Separations are due to quits, discharges, retirements
and deaths. Under this method, labour turnover for any given period is calculated
by dividing the total number of separations by the average number of workers
during that period and multiplying by 100. Putting it in educational form:
Number of separations in a period
Average number of workers in the period
3. Replacement Method: This method takes into account only the actual
replace of workers during a given period irrespective of the number of workers
leaving. Lab turnover is found out by dividing the number of replacements during
a given period the average number of workers during the period and multiplying
it by 100. Putting in educational form:
Number of replacements in a period
Labour Turnover =Average number of workers in the period
4. Flux Method: As the name suggests, it is the combination of the two methods
separation and replacement. Labour turnover is found out by adding all
separations a replacements and dividing by the average number of workers
during a given period a; multiplying the result by 100. Putting it in educational
form:
1.
Ethics
2.
Integrity
3.
Trust
4.
Training
5.
Teamwork
6.
Leadership
7.
Recognition
8.
Communication
The continuous process of reducing or eliminating errors in manufacturing, streamlining supply
chain management, improving the customer experience and ensuring that employees are up-tospeed with their training. Total quality management aims to hold all parties involved in the
production process as accountable for the overall quality of the final product or service.
Process -reenginering
A comprehensive reengineering project could result in the complete replacement of an
existing process. It is common for a reengineering project to fully integrate the use of the
latest information technology, so that automation can take the place of manual labor.
A key underlying concept of business process reengineering (BPR) is that an existing
process may have to be completely torn out and replaced. By doing so, an organization can
dispense with antiquated notions of how transactions should be dealt with that have more of
a basis in tradition than the realities of how a business should compete.
The main problem with BPR is that the type of radical change that is a normal outcome of
the process is difficult to impose on an organization. The issue is particularly difficult when a
series of BPR changes are required, since they can result in significant downsizing that leads
to an employee revolt. A typical outcome is an initial group of BPR changes, after which the
effort bogs down and is eventually abandoned. Due to the radical nature of BPR, it works
best in an environment where employees understand that a company faces bankruptcy if it
cannot overhaul its systems to meet or exceed the performance of competitors.
Examples of successful BPR transformations are:
Cost accounting. A company painfully compiles the cost of finished goods based on
each item included in a production run. A reengineering effort implements the use
ofbackflushing, where costing is automatic, based on the number of units produced and the
bill of materials for the items produced.
Payroll. A company pays its employees with checks, which requires that checks be
sent by overnight mail to outlying employees, and that employees be contacted later if they
have not cashed their checks. A reengineering project eliminates checks in favor of payroll
cards and ACH electronic payments, thereby eliminating all of the costs associated with
checks.
Performance budget