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Characteristics of Wax Gel Formation in The Presence of Asphaltenes
Characteristics of Wax Gel Formation in The Presence of Asphaltenes
1289
When pipelines are shutdown, waxy crude oils tend to form gels, which tend to plug the lines and stop flow.
Restart requires sufficient pressure to overcome the yield stress of gelled oils. This study examines the yield
strength of well-characterized waxy model oils at temperatures below the pour point. First, the yield stresses
of model oils were determined by the vane method at different temperatures. Yield stress values were strongly
dependent upon wax amounts and compositions, as expected. The extent of increase in yield stress values
with temperature was greater for model oils that had a higher percentage of wax. The x-intercept values obtained
from yield stress versus temperature were interpreted as no-flow points, which could be used as alternative
measures of pour points. Second, the role of asphaltenes was examined in the evolution of the yield stress as
the oil is cooled below the pour point. Asphaltene additions resulted in pour-point reductions, of up to 4 C
for additions of asphaltenes up to 0.1% (w/w). Small amounts of asphaltenes (0.01%, w/w) also played a
significant role in yield stress reduction. The concept of steric hindrance and asphaltene aggregation was adapted
to explain the yield stress reduction at the different asphaltene concentrations. At lower temperatures, as more
wax came out of solution, the slope of the yield stress versus temperature line went back to the slope of the
asphaltene-free oil, indicating the dominance of the wax networks at higher wax concentrations.
Introduction
High-molecular-weight paraffinic waxes in a crude oil start
to precipitate when the surrounding temperature is lower than
the wax appearance temperature (WAT). The terms, cloud point
and wax precipitation temperature, are often used interchangeably. Dependent upon the method used, WAT measurements
can be significantly different. Pedersen et al.1 determined WATs
with three different measurement methods: microscopy, viscosity, and differential scanning calorimetry, showing that typically
highest WAT values were observed when using the microscopic
measurement. The comparison of WAT values and the detection
limits with the different methods has also been reported
elsewhere.2 The pour point on the other hand is another
important characteristic temperature that is usually determined
by American Society for Testing and Materials (ASTM) D97.3
Flow discontinuity can occur either with wax deposition or wax
gel formation. While the wax deposition can be initiated during
flow, wax gel formation occurs under static conditions caused
by shutdown. Subsequent to shutdown, if the wax gel develops,
a certain level of pressure application upstream is necessary to
overcome the yield stress of the gel along the pipeline for
Presented at the 9th International Conference on Petroleum Phase
Behavior and Fouling.
* To whom correspondence should be addressed. Fax: (801) 585-9291.
E-mail: asphaltene@yahoo.com.
(1) Pedersen, K. S.; Skovborg, P.; Rnningsen, H. P. Wax precipitation
from North Sea crude oils. 4. Thermodynamic modeling. Energy Fuels 1991,
5, 924932.
(2) Coutinho, J. A. P.; Daridon, J.-L. The limitations of the cloud point
measurement techniques and the influence of the oil comparison on its
dectection. Pet. Sci. Technol. 2005, 23, 11131128.
(3) American Society for Testing and Materials (ASTM). Petroleum
products, lubrications. Annual Book of ASTM Standards; ASTM: West
Conshohocken, PA, 1999; section 5.
Oh and Deo
Table 1. Elemental Analysis and Molecular Weight of
Asphaltene Used in This Study
analyses
C (%)
H (%)
N (%)
S (%)
H/C
Mna
87.13
7.33
0.79
2.81
1.01
930
model oil
10% W1-K-MO1
20% W1-K-MO1
3% W2-K-MO2
5% W2-K-MO2
5% W2-TOL-MO1
5% W2-ASP0.01-TOL-MO1
5% W2-ASP0.1-TOL-MO1
W1
W1
W2
W2
W2
W2
W2
10
20
3
5
5
5
5
3:1
3:1
3:1
3:1
0.01
0.1
10
9.99
9.9
measure WAT and then reset to -5 C for the pour point. The
measurement was carried out at 3 C intervals at first and then in
narrower temperature intervals as the measurements became closer
to the target. WAT was determined by the appearance of cloudiness
visually at the bottom of the jar that held the oil sample. It is much
easier to determine WAT in model oils than in dark crude oils.
The pour point was determined by observing no flow when the jar
was tilted for 3 s and held horizontal for 5 s. The pour point was
defined as the temperature at 1 C higher than the temperature of
no-flow observation. WAT and pour-point measurements were
repeated 3 times to ensure reproducibility.
Yield Stress Measurements. Brookfield RVDV-II+ was used
to measure the yield stress using the vane method at different
temperatures. Built-in maximum torque of RVDV-II+ is 0.7187
mN m. The bath temperature was set at 45 C before cooling the
model oil to the designated temperature. The cooling rate was fixed
at 0.8 C/min to the designated temperature, and the torque reading
was recorded after aging the gelled oil for 1 h duration at each
temperature interval. Dimensions of the four-bladed vane spindle
were 8.026 mm (0.312 in.) in diameter and 16.053 mm (0.632 in.)
in length, with the ratio of length/diameter of 2. The inner diameter
of the jacketed cylinder was 33 mm, for preventing the slip of gelled
oil during vane rotation. The oil level placed in the vane cell was
about 60 mm. The actual temperature of the vane trajectory in the
gel was measured by an external thermocouple. The temperature
variation between the core of the gel and the outside was less than
0.3 C.
[ 2 d ( Hd + 31 )]
y ) Tmax
(1)
Here, H and d represent the length (or height) of the vane blade
and diameter of the vane rotation, respectively. Tmax represents
the maximum torque reading. On the basis of the maximum
torque rating of the viscometer, the maximum yield stress that
could be measured with this arrangement was 380 Pa.
Yield Behavior of Gelled Waxy Oils. Figure 2 shows the
torque readings obtained at the vane rotation speed of 0.3 rpm
Oh and Deo
WAT
(C)
no flow
(C)
pour point
(C)
x intercept from
Figure 3 (C)
10% W1-K-MO1
20% W1-K-MO1
3% W2-K-MO2
5% W2-K-MO2
17
25
25
30
4
13
10
18
5
14
11
19
3.4
11.1
10.7
16.8
model oil
WAT
(C)
no flow
(C)
pour
point
(C)
x intercept
from Figure
4 (C)
5% W2-MO1
5% W2-ASP0.01-TOL-MO1
5% W2-ASP0.1-TOL-MO1
33
34
35
20
19
16
21
20
17
18.8
16.9
12.6
enes may depress the pour point and yield stress in the vicinity
of the pour point.
Conclusions
Gel strength development at temperatures below the pour
point was examined by measuring the yield stresses of a variety
of model oils using a vane rheometer. For the model oils without
asphaltenes, the yield stress increased linearly as the temperature
decreased. The extent of increase in yield stress values was
greater for model oils that had a higher percentage of wax. A
steeper increase in yield stress values with a decrease in
temperature was observed in model oils with a higher wax
content and with the wax containing a higher carbon number
distribution. Second, the role of asphaltenes in the evolution of