6.4 Onshore Pipeline Project Data PDF

KCP-GNS-PLD-DPR-0005
Rev.: 04
Project Title:
Kingsnorth Carbon Capture & Storage Project
Document Title:
Onshore Pipeline Project Data
Page 1 of 14
Kingsnorth CCS Demonstration Project

The information contained in this document (the Information) is provided in good faith.
E.ON UK plc, its subcontractors, subsidiaries, affiliates, employees, advisers, and the Department of Energy and Climate Change (DECC) make no representation or
warranty as to the accuracy, reliability or completeness of the Information and neither E.ON UK plc nor any of its subcontractors, subsidiaries, affiliates, employees,
advisers or DECC shall have any liability whatsoever for any direct or indirect loss howsoever arising from the use of the Information by any party.
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Table of Contents
1 Introduction ...................................................................................................................... 4
1.1 Scope of Document ................................................................................................ 4
1.2 Definitions .............................................................................................................. 4
1.3 Abbreviations ......................................................................................................... 5
1.4 System of Units ...................................................................................................... 5
1.5 Cross References .................................................................................................. 5
2 Assumptions .................................................................................................................... 6
3 Design Requirements ...................................................................................................... 7
3.1 Design Code .......................................................................................................... 7
3.2 Design Life ............................................................................................................. 7
3.3 Process Data ......................................................................................................... 7
3.3.1 Product Composition ................................................................................... 7
3.3.2 Design and Operating Conditions ................................................................ 7
3.3.3 Fluid Classification ...................................................................................... 7
3.4 Mechanical Design ................................................................................................. 8
3.4.1 Design Factors ............................................................................................ 8
3.4.2 Pipe Diameter ............................................................................................. 8
3.4.3 Minimum Wall Thickness ............................................................................. 8
3.5 Materials ................................................................................................................ 8
3.5.1 Linepipe Material ......................................................................................... 8
3.5.2 Corrosion Allowance ................................................................................... 9
3.5.3 External Corrosion Protection...................................................................... 9
3.6 Pipeline Routing ................................................................................................... 10
3.6.1 Co-Ordinate System .................................................................................. 10
3.6.2 Interfaces .................................................................................................. 10
3.6.3 Preliminary Pipeline Routing ..................................................................... 10
3.6.4 Pipeline Crossings .................................................................................... 11
3.6.5 Route Classification................................................................................... 11
3.6.6 Burial Depth .............................................................................................. 11
3.6.7 Pipeline Separation ................................................................................... 11
3.6.8 Weight Coating.......................................................................................... 12
3.7 Environmental Data.............................................................................................. 12
3.7.1 Ground Water Properties .......................................................................... 12
3.7.2 Soil Conditions .......................................................................................... 12
4 Mandatory References .................................................................................................. 13
4.1 Regulations and Statutes ..................................................................................... 13
4.2 Codes and Standards .......................................................................................... 13
5 Supporting References .................................................................................................. 14
5.1 Project Documentation ......................................................................................... 14

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Page 3 of 14
List of Tables
Table 3.3.2-a
Pipeline Operating Parameters ..................................................................................7
Table 3.4.1-a
Onshore Pipeline Design Factors ..............................................................................8
Table 3.5.1-a
Linepipe Material Properties.......................................................................................9
Table 3.5.2-a
Anti-Corrosion Coating Properties .............................................................................9
Table 3.6.1-a
Interface Co-ordinates ............................................................................................. 10
Table 3.6.2-a
List of Crossings ...................................................................................................... 11
Table 3.6.3-a
Concrete Weight Coating Properties ....................................................................... 12
Table of Figures
Figure 1.1
Outline System Schematic .........................................................................................4
Table of Holds
HOLD
Description
Section
CLEARED
CLEARED
CLEARED
CLEARED
CLEARED
CLEARED
CLEARED
Kingsnorth pipeline ESD valve co-ordinates
CLEARED
10
Number of service crossings
3.6.4
11
Number of pipeline crossing
3.6.4
12
CLEARED
13
CLEARED
14
CLEARED
15
CLEARED
3.6.2

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Introduction
1.1 Scope of Document
The purpose of this document is provide the design data for the onshore section of the CO2
pipeline which forms part of Kingsnorth Carbon Capture and Storage Project, Transport
Pipeline and Injection Facilities Project. The document collates all of the design data to be
used and the assumptions to be made in undertaking the design activities.
The limits of the onshore pipeline for this document are shown in Figure 1.1 and are defined
as follows:
Pipeline landfall valve;
Kingsnorth CCS pig launcher.
Figure 1.1 Outline System Schematic

This document will be reviewed and updated as necessary during the course of the design
to reflect changes necessary to meet E-ON requirements.
1.2 Definitions
For the purpose of this document the following definitions shall apply:
COMPANY
E.ON UK or its nominated representative.
CONTRACTOR
The companies designated on the purchase order form as

being the selected Contractor of materials and services.
WORK
The task, process or operation being conducted by the

CONTRACTOR on any tier on behalf of COMPANY.
Shall
Indicates mandatory requirement
Should
Indicates preferred course of action
May
Indicates optional course of action

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In the context of this document, the titles and definitions shall be specific when shown in
upper case and non-specific when shown in lower case
1.3 Abbreviations
Within this document, the following abbreviations are used:
3LPE
AGI
API
ASME
BS
CCS
CPT
ESD
FEED
GOGC
HAT
ID
ISO
NPS
OD
SAWL
SMYS
SMTS
SI
3 Layer Polyethylene
Above Ground Installation
American Petroleum Institute
American Society of Mechanical Engineers
British Standards
Carbon Capture and Storage
Cone Penetration Test
Emergency Shutdown
Front End Engineering Design
Genesis Oil and Gas Consultants
Highest Astronomical Tide
Inside Diameter
International Standardisation Organisation
Nominal Pipe Size
Outside Diameter
Submerged Arc Welding Longitudinal
Specified Minimum Yield Strength
Specified Minimum Tensile Strength
System International
1.4 System of Units

Reference shall be made to the Overall Project Units, KCP-EEN-PCD-DPR-0001 [S7].
1.5 Cross References
Where cross-references to other parts of this document are made, the referenced section
number is shown in brackets.
Other documents referenced by this document are listed in (4) and (5).

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Assumptions
The following assumptions shall be made:
Pipeline will be required to cater for both gas and dense phase flow;
The CO2 will be dried to better than 100ppmv. However, the specification delivered to the
pipeline will ensure that no free water or hydrate potential will exist in the pipeline or CO2
transport system;
Standard conditions that will govern the design flow rate are assumed as 1.01325bara and
15degC.

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Design Requirements
3.1 Design Code
The onshore pipeline shall be designed in accordance with the requirements of PD 8010-1
[M12].
ASME B31.4 [M15] shall be used to supplement PD 8010-1 [M12] for areas not specifically
addressed by the code.
3.2 Design Life
The pipeline system shall have a design life of 40 years.
3.3 Process Data
3.3.1 Product Composition
The compositional data as presented in the Basis of Design for Studies - Phase 1 [S1] shall
apply.
3.3.2 Design and Operating Conditions
The pressure & temperature conditions which shall apply are summarised in Table 3.3.2-a.
Description
Unit
Value
Design Pressure
barg
150
Maximum Allowable Operating Pressure
barg
150
Maximum Design Temperature
degC
70
Inlet Temperature Range to Onshore Pipeline

at Compressor after cooling - Kingsnorth
degC
40
Minimum Design Temperature
degC
- 85 (1)
Minimum Design Temperature - Materials
degC
- 85 (1)
tonne / day
28000
Design Flow Rate Kingsnorth Only

Table 3.3.2-a
Pipeline Operating Parameters
Note 1: Applies to the onshore section of pipeline ONLY.

The installation temperature for the pipelines is assumed to be 11degC, which is equivalent
to the average minimum temperature (July) for south-east England.
3.3.3 Fluid Classification
For design purposes the dense phase CO2 anticipated to be produced from the Kingsnorth
power station will be classified as Category E substance under PD 8010-1 toxic fluids that
are gases at ambient temperature and atmospheric pressure conditions and are conveyed
as gases and/or liquids.
This classification and treatment of CO2 is subject to confirmation by 3rd parties.

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3.4 Mechanical Design

3.4.1 Design Factors
Design hoop stress factors for the onshore pipeline section in accordance with the
requirements of PD 8010-1 [M12] are shown in Table 3.4.1-a below:
Location
Design Factor (fd)
General Route
0.72
Crossings
0.30
AGI
0.30
Table 3.4.1-a
Onshore Pipeline Design Factors
3.4.2 Pipe Diameter

The onshore section of the CO2 pipeline shall be designed to match the offshore pipeline
requirements.
The offshore pipeline shall be 36-inch NPS 914mm OD and the pipeline shall have a
constant ID to allow smooth transit of pigs.
3.4.3 Minimum Wall Thickness
In accordance with standard industry practice, the diameter to wall thickness ratio (D/t) for
the onshore pipeline should not exceed 96 unless it can be demonstrated that higher values
are not detrimental to the construction and in-situ integrity of the pipeline.
3.5 Materials
3.5.1 Linepipe Material
Mechanical calculations shall be based on linepipe of type SAWL in accordance with the
requirements of ISO 3183 [M13]. The selected material grade shall match that of the
offshore pipeline section, which is detailed in the document Offshore Pipeline Project Data
[S5].

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A summary of the material properties are presented in Table 3.5.1-a.

Parameter
Units
Value
Notes
SAWL, ISO 3183 L555M

Material

555
SMYS
MPa
485
450
625
SMTS
MPa
570
535
Steel Density
Coefficient of Thermal
Expansion
kg/cu.m
7850
m/m/degC
11.7x10
MPa
207000
W/mK
45
J/kg.degC
500
Youngs Modulus
Thermal Conductivity
Heat Capacity
Table 3.5.1-a
Note 1:
-6
Linepipe Material Properties
SMYS and SMTS values to be de-rated appropriately for the design temperatures
in accordance with the requirements of DNV OS-F101 [M14].
3.5.2 Corrosion Allowance

A preliminary corrosion allowance of 1.5mm shall be assumed.
3.5.3 External Corrosion Protection
The buried sections of the onshore pipeline shall be protected against external corrosion
using an appropriate anti-corrosion coating. Typical properties for a 3 layer polyethylene
(3LPE) coating are presented in Table 3.5.3-a.
Coating Type
3LPE
Table 3.5.3-a
Nominal
Thickness
mm
3.2
Density
Heat Capacity
kg/cu.m
Thermal
Conductivity
W/mK
950
0.35
1800
J/kg.degK
Anti-Corrosion Coating Properties

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3.6 Pipeline Routing

3.6.1 Co-Ordinate System
Onshore data shall be in accordance with OSGB36, the details of which are given below:
Spheroid
Airy 1830
Semi-Major axis a
6377563.396m
Semi-Minor axis b
6356256.910m
First Eccentricity Sq e2
0.0066705397616
Inverse Flattening 1/f
299.3249646
Datum
OSGB36 National Grid
Central Meridian CM
2W UTM Zone 30N, 0W - 6W
Latitude of Origin
49
False Easting
400000m
False Northing
-100000m
Scale Factor on CM
0.9996012717
3.6.2 Interfaces
Table 3.6.2-a lists the location for the landfall valve and Kingsnorth pipeline ESD valve.
The co-ordinates stated are approximate and shall be updated during the design.
Location
Easting
Northing
Landfall Valve
581678
177889
Kingsnorth pipeline ESD valve
HOLD 8
HOLD 8
Table 3.6.2-a
Interface Co-ordinates
3.6.3 Preliminary Pipeline Routing

Preliminary pipeline routing options have been explored and recommendations for the
preferred route are identified in the following document(s):
80223-01
RSK Onshore Pipeline Geotechnical & Geoenvironmental Desk

Based Risk Assessment [S9]
80011-RPT-PL-020
Penspen Onshore Route Corridor Evaluation Workshop Report [S8]
The recommended route is shown on the Onshore Pipeline Route Map [S6] and discussed
in the Onshore Pipeline Constructability Review [S11].
The onshore section of the CO2 pipeline is approx. 7.8km in length.

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3.6.4 Pipeline Crossings

A summary of the crossings, out with the Kingsnorth site boundary, which have been
identified using satellite imagery are presented in Table 3.6.4-a. This list is preliminary and
should be reviewed following the field survey.
Crossing Type
Reference
Quantity
Major Road
RDX
Minor Road
RDX
Track
TRX
Major River
RVX
Minor River / Stream
STX
Ditch
DTX
16
Railway
RLX
Third Party Service
SVX
HOLD 10
Pipeline
PLX
HOLD 11
Table 3.6.4-a
List of Crossings
3.6.5 Route Classification

Preliminary location classes, in accordance with PD 8010-1, will be adopted to estimate
pipeline wall thickness requirements and proximities. The general pipeline location class
shall be as follows:
Class 2 to be adopted as a minimum for a distance of 800m from Highest Astronomical
Tide HAT as defined in the Offshore Pipeline Project Data [S5] and areas with a population
density greater than 2.5 persons per hectare;
Class 1 for sections along the onshore pipeline route with population densities less than 2.5
persons per hectare.
Final location classifications shall be determined during FEED when a field survey shall be
carried out.
3.6.6 Burial Depth
The pipeline shall be buried along its entire length to a minimum cover of 1.1m. At
crossings, the burial depth shall be increased in accordance with the requirements of PD
8010-1 [M12] or as required by crossing Owner.
3.6.7 Pipeline Separation
The minimum horizontal separation distance between the pipeline and any existing buried
pipelines shall be 5m.

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3.6.8 Weight Coating

At water courses and areas subject to high water table, the pipeline shall be restrained
against float out by the use of cohesive backfill, set-on weights, concrete weight coating or
a combination thereof. The minimum thickness of concrete weight coating shall be 25mm.
The concrete weight coating properties to be adopted are shown in Table 3.6.8-a.
Type
Dry Density
kg/cu.m
Normal Strength Concrete
2400
High Strength Concrete
3040
Table 3.6.8-a
Concrete Weight Coating Properties
3.7 Environmental Data

3.7.1 Ground Water Properties
Density of ground water is assumed as 1025 kg/m3 (seawater equivalent).
3.7.2 Soil Conditions
The geotechnical ground conditions are identified in the following:
80223-01
Onshore Pipeline Geotechnical & Geo-environmental Desk Based

Risk Assessment [S9]
105133R001TA
Static CPT factual report, Moat Farm [S10]

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Mandatory References
The design, fabrication and construction of the pipeline system shall be in accordance with
the latest revisions of the following specifications, codes and standards unless stated
otherwise.
4.1 Regulations and Statutes
[M1] Construction Design & Management Regulations 2007
[M2] Environmental Protection Act 1990
[M3] Health and Safety at Work Act 1974
[M4] Pipeline Safety Regulations 1996
[M5] The Chemicals Hazard Information and Packaging for Supply Regulations 1994 SI
1994 No. 3247
[M6] Pressure Equipment Regulations 1996
[M7] Town and Country Planning Act 1990
[M8] Town and Country Planning Environmental Impact Assessment, England and Wales
Regulations 1999.
[M9] EU ETS - 2005 Greenhouse Gas Emissions Trading Scheme Regulations 2005 as
amended
[M10] F-Gases 2008 The Fluorinated Greenhouse Gases Regulations 2008
4.2 Codes and Standards
[M11] BS EN 14161
Petroleum and Natural Gas Industries Pipeline Transportation

Systems;
[M12] PD 8010-1
Code of Practice for Pipelines - Part 1: Steel Pipelines on Land
[M13] ISO 3183 / API 5L
Petroleum and Natural Gas Industries - Steel Pipe for Pipeline

Transportation Systems;
[M14] DNV OS-F101
Submarine Pipeline Systems
[M15] ASME B31.4
Pipeline Transportation Systems for Liquid Hydrocarbons and

Other Liquids

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Supporting References
5.1 Project Documentation
[S1]
KCP-GNS-PCD-STU-0001
Kingsnorth CCS Project, Basis of Design for Studies,

Phase 1
[S2]
80011-RPT-EN-001
Kingsnorth Phase II CO2 Pipeline Project, Transport of

CO2 by Pipeline (Penspen)
[S4]
80011-RPT-PM-003
Kingsnorth Phase II CO2 Pipeline Project, Project

Summary Report (Penspen)
[S5]
Kingsnorth CCS Project, Offshore Pipeline Project

Data
[S6]
KCP-GNS-PLD-MAP-0001
Kingsnorth CCS Project, Onshore Pipeline Route Map
[S7]
KCP-EEN-PCD-DPR-0001
Overall Project Units
[S8]
80011-RPT-PL-020
Kingsnorth Phase II CO2 Pipeline Project, Onshore

Route Corridor Evaluation Workshop Report (Penspen)
[S9]
80223-01
Onshore Pipeline Geotechnical & Geo-environmental

Desk Based Risk Assessment (RSK)
[S10] 105133R001TA
Static CPT factual report, Moat Farm (Lankelma / RSK

Stats Limited)
[S11] KCP-GNS-PLD-REP-0014
Onshore Pipeline Constructability Review


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KCP-GNS-PLD-DPR-0005

Kingsnorth Carbon Capture & Storage Project

Onshore Pipeline Project Data

Onshore Pipeline Project Data

Kingsnorth CCS Demonstration Project

Kingsnorth Carbon Capture & Storage Project

Onshore Pipeline Project Data

Kingsnorth CCS Demonstration Project

Kingsnorth Carbon Capture & Storage Project

Onshore Pipeline Project Data

Pipeline Operating Parameters ..................................................................................7

Onshore Pipeline Design Factors ..............................................................................8

Linepipe Material Properties.......................................................................................9

Anti-Corrosion Coating Properties .............................................................................9

Interface Co-ordinates ............................................................................................. 10

List of Crossings ...................................................................................................... 11

Concrete Weight Coating Properties ....................................................................... 12

Outline System Schematic .........................................................................................4

Kingsnorth pipeline ESD valve co-ordinates

Number of service crossings

Number of pipeline crossing

Kingsnorth CCS Demonstration Project

Kingsnorth Carbon Capture & Storage Project

Onshore Pipeline Project Data

Figure 1.1 Outline System Schematic

E.ON UK or its nominated representative.

The companies designated on the purchase order form as

The task, process or operation being conducted by the

Indicates mandatory requirement

Indicates preferred course of action

Indicates optional course of action

Kingsnorth CCS Demonstration Project

Kingsnorth Carbon Capture & Storage Project

Onshore Pipeline Project Data

1.4 System of Units

Kingsnorth CCS Demonstration Project

Kingsnorth Carbon Capture & Storage Project

Onshore Pipeline Project Data

Kingsnorth CCS Demonstration Project

Kingsnorth Carbon Capture & Storage Project

Onshore Pipeline Project Data

Maximum Allowable Operating Pressure

Maximum Design Temperature

Inlet Temperature Range to Onshore Pipeline

Minimum Design Temperature

Minimum Design Temperature - Materials

Design Flow Rate Kingsnorth Only

Pipeline Operating Parameters

Note 1: Applies to the onshore section of pipeline ONLY.

Kingsnorth CCS Demonstration Project

Kingsnorth Carbon Capture & Storage Project

Onshore Pipeline Project Data

3.4 Mechanical Design

Design Factor (fd)

Onshore Pipeline Design Factors

3.4.2 Pipe Diameter

Kingsnorth CCS Demonstration Project

Kingsnorth Carbon Capture & Storage Project

Onshore Pipeline Project Data

A summary of the material properties are presented in Table 3.5.1-a.

SAWL, ISO 3183 L555M

SAWL, ISO 3183 L485M