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CENTRI

PUM

PS

BY
J.

W. CAMERON, A.M.I.MECH.E.

EIGHTY-POUR ILLUSTRATIONS AND DIAGRAMS

LONDON

SCOTT,
8

GREENWOOD &SON
BROADWAY, LUDGATE,
1921
[All rights reserved]

E.C. 4

ftJ

??:"-',"""

:.

^Vs^.^jy ..:>.%/

PREFACE.
BY reason

of the development of.the_electric motor and

ERRATA.
Page 19:-

= L h S4^?, where

/!

sin

j8 a

{?

J_
1-75

/,

should read

JL^anj^ where

6j sin

/8j

_J_.
1-75

33 at foot should read

M22 ~

2g

2
i

>i

w2 2

a(g 2

zg

cos a 2

2g

zg

-Ii-I 2
Page

34,

second formula, should read

COS a 2

Page

90, Fig.

48A should be reversed.

Centrifugal Pumps.
\

in

*>

zg
~

- 3
..^

5 t}*
^

oc

'
.

PREFACE.
of the development of the electric motor and
steam turbine, the general trend of present day practice
In
is to substitute rotary for reciprocating machinery.

BY reason

fact,

the time

turbine
of

pump

is

not far distant

when

the centrifugal or

will entirely displace the reciprocating

type

pump.
In writing this

book the author assumes

that the

reader has a knowledge of the elementary principles of


The examples on the design of centrifugal
hydraulics.

pumps

illustrate

the

method used by

the author in fixing

up the principal dimensions of this type of


may serve as a guide to the young designer.

pump and

volume may prove useful to


Engineers, Draughtsmen, and Students.
For the use of many illustrations appearing in the
It

is

pages of
great

hoped that

this

this

work, the writer would acknowledge his

obligation

to

The American Well


Switzerland

following engineering firms


Sulzer Bros.,
Works, U.S.A.

the

Hay ward Tyler

&
J.

LUTON, June,

1921.

ni

Co.,

W.

Ltd.,

London.

CAMERON.

CONTENTS.
CHAPTER

I.

PAGES

Introduction

Action and Advantages of Centrifugal or

Turbine Pumps

1-9

CHAPTER
The Theory

of the Centrifugal

II.

Pump

CHAPTER

10-19

III.

Hydraulic Losses during the Passage of Fluid through

CHAPTER

Pump

20-27

IV.

Manometric Head, Change of Pressure, and Hydraulic


Efficiency of Centrifugal

Pumps

CHAPTER
Bearings, Disc Friction

fugal

Angle

Pump

at

V.

CHAPTER
Effect of

28-43

44-5

VI.

Discharge on the Efficiency of a Centri-

5 2 -5S

CONTENTS.

vi

CHAPTER

VII.
PAGES

Details of Centrifugal

Pumps

CHAPTER
Axial Thrust and

its

59' 6 9

VIII.

7'7 8

Balancing

CHAPTER

IX.

Calculation and Design of a Single-stage

CHAPTER
Calculation and Design of Multi-stage

CHAPTER
Types of Pumps

Testing

-"

*-

79-86

X.

Pdmps

8 7~97

XI.

CHAPTER

Index

Pump

98-128

129-138

139-142

XII.

NOTATION.
THE

notation adopted throughout this book

following

list

= Constant

a
b
d,

d-i, d.,, d-i

is

in

2
;

also areas of passages.

= Width of runner at inlet and outlet (feet).


= Diameters.
= Stress (Ibs. per square inch).
= Acceleration due to gravity, 32-2
per sec.
= Distance from centre of pump to surface
ft.

hs,

accordance with the

per sec.
of water in

suction tank.

kd
/
/!,

/2 ,

and

/;/

n
and / 3

/j

py PS,

etc.

= Distance from centre of pump


= Length of pipe (in feet).
= Losses of head.

Ratio -.

=
=

Pitch of runner vanes.

Pressure

PA

and

ri

Revolutions per

1
Ratio - -

(Ibs.

per square

at inlet

Relative velocities.

Ratio

D
F

= Diameter
= Area.

/2

Radius.

Thickness of vanes.
Peripheral velocities.

Absolute velocities.

.
,

foot).

Radius of runner

r*

inin.

=
=
=
=

r3 r

to discharge outlet.

Wo-

sin

|8.,
.

of runner.

Density of

fluid.

and

outlet.

NOTATION.

viii

Head in feet.
= Moment of inertia.
= Bending moment.
= Horse-power.
= Quantity.

M
N
Q
X

is

Twisting moment, end thrust in

= Weight (Ibs.).
= Angle between

absolute

Ibs.

velocity

and tangent

radius.

a2 , a s, a 4
ft

/3,j

0,
rj

i)

p,

= Guide vane angles.


= Runner vane angles.
= Coefficients.
= Hydraulic efficiency.
= Overall efficiency of

pump

only.

Coefficient of friction.

=5

Angular velocity radians per second,

at

any

CHAPTER
INTRODUCTION

THE

I.

ACTION AND ADVANTAGES OF CENTRIFUGAL


OR TURBINE PUMPS.

an apparatus for utilising


the mechanical energy of a prime mover, in order to give to
turbine or centrifugal

pump

is

water, or any other fluid, potential energy.


It is, in fact, a reversed radial inward flow reaction turbine,

which

supplied with power from an external source, parting


with it to the fluid passing through instead of supplying power
to an outside source.
is

For many years a crude form of turbine pump called a


centrifugal

pump

has been used for the elevation of large

volumes of water to moderate heights, giving satisfactory results


under these conditions.

The

credit for the design of the first centrifugal pump, alof


a crude type, seems to be due to the great mathethough
it was not until about the
Euler
matician,
year 1850 that
;

the centrifugal

The

pump came

into commercial use.

in this type of pump was to the


shape of the runner vanes, whereby greater efficiency was
obtained over the radial vane, with the type of casing in vogue
first

improvement

in those days.

In the early days, these pumps were driven by reciprocating steam engines, either with the crank shaft coupled direct
to the pump shaft, or else the pump was driven from the
engine

through the medium of a belt or ropes.


The first form of drive was the most

reliable, but on account


of the low speed of the engines then obtainable, it was impossible to raise water to any but comparatively low heads with
reasonable efficiency.
I

'

^NTKIFUGAL

PUMPS.

T^s^haV, been: changed, By the placing on the market of


reliable high speed motors, such as electric motors and steam
turbines which can be coupled direct to this type of

pump,

a
l

.Fie.

i.

Centrifugal or turbine

-resulting in a great

pump

installation.

improvement, both

.efficiency of the centri frugal

Centrifugal or turbine

in

the design and

pump.

pumps can now be employed

in

INTRODUCTION.
elevating fluids to heights which previously could only be dealt

with by reciprocating pumps.


I

&>

The

illustration in Fig.

or turbine

pump

installation,

only.

and

represents a typical contrifugal


2 represents sections of the

Fig.

CENTRIFUGAL PUMPS.

The pump consists of a disc or runner A, provided with a


number of vanes revolving within a casing B, containing a
ring of guide vanes C, often called the diffuser.
As only pumps dealing with water and similar liquids are
under consideration, it will be understood that where the term

used liquids of this description are referred to.


Therefore, in the calculations which follow it is always
assumed that the pump is fully charged with such fluid from

fluid is

the foot-valve

Under usual

to the top of runner A.

conditions, the pressure of the suction inlet


is less than that of the atmosphere.

or eye of the runner

The

pressure/> a acting on the surface of the fluid LL, causes


the fluid to rise up the suction pipe into the runner (in which
its

pressure

is

increased), a continuous flow of fluid

through the

pump resulting. In passing through the runner energy is


given to the fluid; the difference between the level LL and
is the measure of that part of this energy which is
level

MM

and for each unit weight of fluid is equal to


the vertical height H, called the static head.
The water particles flowing from the suction pipe into the
runner at the raojius rly Fig. 2, have a velocity equal to vlt and
usefully applied,

the kinetic energy per unit weight of fluid

is

therefore

v?
-.

In order that there shall be no shock at entry, the inlet


edges of the vanes must make such an angle with tangent to

the circle of radius rlt at the point where the vanes


is sliced
by the vanes and not struck.

start,

that

the fluid

To meet

this condition, the angle that the tangent to the


element of the vane must be inclined, with the tangent to
the circle of radius rv is such an angle B l that tan Bj is equal to
first

the absolute velocity vlt divided by the peripheral velocity


at radius rlf

This

is

shown by

in Fig. 3,

the parallelogram of velocities at entrance


being the relative velocity of the fluid at inlet,

the velocity of flow of the fluid along the vane.


The fluid then flows through the runner passages (formed

that

is,

INTRODUCTION.

to B) from entry to exit of


with
an
absolute
runner, leaving
velocity z/ 2
is
the
The absolute velocity v 2
diagonal of the parallelo-

by two consecutive vanes from


it

shown at the point B, Fig. 3, formed by the


u 2 and the relative velocity
2 as sides.
velocity
peripheral
On leaving the runner the fluid enters the diffuser provided

gram -of

velocities

FIG.

3.

Section of runner vanes and guide vanes.

with guide vanes, so designed that the


shock, and during
consecutive vanes,

its

its

fluid enters

flow along the passages formed


velocity

is

without

by two

gradually reduced from

z/

at

C, Fig- 3>
D, Fig. 3, and consequently this reduction
s>4
of kinetic energy appears as an increase in pressure energy.
From the outlet of the diffuser at D, Fig. 3, the fluid flows
into and around the casing of continually increasing cross
to

at

CENTRIFUGAL PUMPS.

6
section B, Fig

2,

to the discharge pipe, a further increase in

pressure energy taking place

if

the casing

is

properly de-

signed.

This type of pump, as represented by Figs.

and

2,

gener-

INTRODUCTION.
ally represents the type

where the

feast

Where

first

adopted to obtain high

efficiencies,

or

expenditure of power is of vital importance.


cost and not efficiency is the principal con-

sideration, the guide vanes

and

diffuser are

done away

with,

the fluid being discharged directly from the runner into the
spiral casing.

ite

This type of pump is represented by Fig. 4, and is a favourOne of the advantages they
type with some pump builders.

claim for

is

it

advantageous
lakes,

etc.,

sufficiently

simplicity, while they hold that

in cases

where the water

and the suction pipe


to

inlet

it is

specially

taken from

is

rivers,

cannot be screened

prevent the entrance of solid matter carried

by the water

in suspension.
In the latter case this type of

pump

is

popular on account

of there being no guide or diffusion vanes to clog

up or renew

to breakage.

owing
However, in cases where the fluid is efficiently screened, and
settling chambers are used to enable heavy solid particles to
settle, then, for

permanent

guide vanes (Figs. 2 and 3)

installations, the
is

type of pump with

the most efficient and economical.

Fig. 5 represents a cheaper

and

lighter type of

pump

than

This design is the least


efficient of all and should only be used for comparatively low
heads, and temporary work, such as the unwatering of foundaeither of the types described above.

This type is still built by some builders, especially


circulating the cooling water in surface condensers on ship-

tions, etc.
for

board, the

pump

being direct-coupled to a high speed steam

engine.

The advantage of
types

is

centrifugal or turbine

pumps over

other

simplicity in both construction and working.


valves, therefore there is no interruption in

They have no

the water column, with the accompanying inertia forces due


to the starting and stopping of the liquid column.

Should the delivery stop while the pump is working, owing


to the closing of a valve or an obstruction in the delivery pipe,
the pressure in the delivery main and pump chamber increases
only by a small amount above the normal head.

CENTRIFUGAL PUMPS.
In some designs, this pressure, when the pump is deliverIt deing no water, is even less than that at normal 16" ad.

pends solely on the speed of rotation whilst the power absorbed by the
its

pump

normal quantity.

is

less

than when the

pump

is

delivering

INTRODUCTION.

^Therefore, relief valves that are necessary to safeguard


reciprocating pumps and to prevent breakage under these
conditions, are unnecessary in the case of centrifugal pumps.
Practically the only attention required with a centrifugal

pump

is

to see that the bearings have the necessary supply of


and occasional packing of the stuffing

oil in their reservoirs,

boxes.

The space
less

this

required for the centrifugal pump


for any other type for the

than that required

means

lighter

As regards

is

very

much

same output

and cheaper foundations.

first cost,

the advantage

is

with the centrifugal

pump, the cost of the centrifugal pump and electric motor


in some cases being one-fifth the cost of a reciprocating pump
of the same output with its electric motor.
Also the speed of rotation of

this

type of pump corresponds

to the most advantageous speed of electric motor this enables


pump to be direct-coupled to the motor, doing away with all
forms of gear.
;

Providing the quantity of water to be dealt with is not too


small, when compared with head per stage of pump, the
efficiency of the centrifugal or turbine pump compares very
favourably with the best types of reciprocating pump, and there
is

no duty

for

which a centrifugal

pump

cannot be

utilised,

CHAPTER

II.

THE THEORY OF THE CENTRIFUGAL PUMP.


IN the following theory,

made

for simplicity, the

that the axis of the

particles at equal distances

have equal pressures and

FIG. 6.

pump

is

assumption

will

be

in order that

vertical,

from the centre of the runner

may

velocities.

Diagram of runner and guide vane.

Also that the velocity of flow through a channel


at all points on a cross section.

is

the

same

Referring to Figs. 6 and 7, BiB 2 represents the vane of a


centrifugal pump runner, the inner and outer radii being
rt and r2 respectively.
particle of water enters the runner at

(10)

l5

in the direction

THE THEORY OF THE CENTRIFUGAL PUMP.

II

BjVj, with an absolute velocity z/ lt making the angle a x with


the tangent to Bj at radius rlt B l U l is the peripheral velocity of
the
the runner at radius rlt then the relative" velocity
1 along

vane at entry B i

The

is

of v l and -

x.

absolute velocity v is then the diagonal of a parallelomakes


the angle fa that
sides, are u^ and
1
lt

is

gram whose
with #j

the vector

sum

the angle of the vane at entry (Figs. 6 and /)

guide vanes are used at entry,


ui

FIG.

7.

is

made =

If no-

tan fa.

Entrance and outlet diagrams.

The water particles flow along the vane, leaving it at B^


with an absolute velocity z/2 in the direction B 2 2 making the
angle a 2 with the tangent of the circle of radius r2 at B 2

This is the direction along which the water particles are


flowing the instant they leave the runner, and if guide vanes
are used a 2 must be the angle that the first element of the
guide vane should make with the tangent to the circumference
discharge from the
runner into the guides may take place without shock.
The absolute velocity v^ at exit from the runner is the

of the runner at

B2

in order

that the

resultant of the peripheral velocity u z in the direction BfjU^

CENTRIFUGAL PUMPS.

12

and

the relative velocity along the vane in the direction


is represented by diagonal B 2
of the parallelo2

zv2

and

B 2 U2 V

gram of velocities

The

angle /3 2 between the direction of u 2 and zv 2 is the


angle that the last vane element must make with the tangent
to the circumference at B 2
.

The

absolute velocities v and vz can each be resolved into

two components

one another, one being in


tne peripheral velocities, and other

at right angles to

the direction of u^ and

components being

z/

2,

and u 2 or along the

at right angles to Ui

radius.

The first or

horizontal components are termed the velocities

of whirl at entry and exit, and are respectively


cos a 2
ZAj

z/

cos

aj.

and

The components along


tively Vi sin

a x and

v.2

a2

sin

the radii at

B and B 2
x

are respec-

From

the velocity diagrams at entry and discharge


be obvious that the radial components are

v rl

and v r *
Also that the

= vl
= ^2

^ 2 cos

=
=
^2
Wj =
^2 =
^ =
=
2
Q =
G =

sin

=
a =
aj

u^

Energy Imparted
Vi

= w
= w%

ctj

sin

will

&

sin /32

velocities of whirl are

vl cos

Let

sin

it

to

the

- v cot
rl
- VK cot

/3X
/92

Fluid by the Runner.

absolute velocity of the fluid at entry to runner.


exit of
>

relative

,,

,,

entry to
exit of

peripheral

,,

entry to

>

exit of

quantity of fluid
density of fluid.

,,

pumped

>,

in

one second

,,

in cub.

ft.

THE THEORY OF THE CENTRIFUGAL PUMP.

13

The
Vi cos

velocity of whirl, or the tangential component of vly


~&, therefore the momentum of the fluid at inlet is

is

GO
(vl cos aj.

The momentum

of the fluid at outlet of runner

=
The change

GQ

fa cos a 2 ).

momentum

of

of

fluid

during

its

passage

through the runner

GQ

fa cos a 2 -

z>j

cos

aj).

Change of moment of momentum

GQ
If the

runner

>i vi

cos

revolving with an angular velocity

is

work done on the

cos a 2 -

fluid

per second during

its

&>,

the

passage through

the runner

= E =

GQ

- r v cos a
ra>(r2 z/ 2 cos a 2
l
l
x ).

<5

If r^

and r2 be the

respectively, then

Then

radii

of the runner at inlet and outlet

r^> and

E = GQ
(i*|,

cos a 2 -

r2 <a.

u^

cos ax ).

^>

H/ represent the maximum theoretical head, then this


is equal to the energy imparted by the runner to
every Ib. of
fluid passing through the pump, therefore
If

Hf = -(# 2 ^ 2 cos a 2 - u l vl cos

aj),

'.

(i)

<5

the energy per

Ib.

of fluid existing partly as

pressure and

partly as kinetic energy.


This would also be the height that each Ib. of fluid would
be raised by the pump if the whole of the kinetic energy could

CENTRIFUGAL PUMPS.

14

be utilised and there were no shock losses and friction losses


due to flow through pump.*
When no guides are used at entry to runner the absolute
velocity at entry is assumed to be radial, or the fluid has no
velocity of whirl, the entrance diagram will be as shown in
8.

Fig.

In this case v cos a x

o, since

~=

and

Under

this condition

= 90

ax

tan ft.
is

equation (i)

simplified,

becoming

U 2 v 2 cos a 2

<5

FIG.

Equations

(i)

8.

and

Inlet velocity diagram.

(2)

may

be written

peripheral velocities, the radial velocities,

ft and

in

terms of the

and the vane angles

ft.

Then

or when a x
t

= 90
I

*t(*
I

From

the parallelograms of velocity

cos

o,1

u ,2

it

will

+ #2 o-t/

*n

be easily seen that


2

o>,

THE THEORY OF THE CENTRIFUGAL PUMP.


If

Q,

quantity passing through the runner in cubic


feet

15

per second,

quantity flowing through the discharge pipe,

Then Q, - Q = the amount of fluid short circuited and


lost by leakage, this loss depending on the clearances of the
joints at eye of

pump and

FIG.

The runner
quantity
If

Diagram of runner vanes.

must, therefore, be designed to deal with the

Q,.

F =
2

-^

9.

the pressure differences.

area of runner at outlet radius r2

=
j>

inlet

,,

fj

'

Substituting these values in equation (i)

of the

velocities
2

Hf =

'^l^i +
2g

This shows that H^

per

Ib.

per

Ib.

we

obtain the value of

*l^
+
2g

H*

in

terms

V^
2g

sum

of the increase in centrifugal force


of fluid, the increase in kinetic energy, and the increase in pressure energy
of fluid, due to flow in a runner passage of varying cross section.
is

equal to the

This expression forms a useful check on the calculation of Hf after the


velocity diagram has been drawn, and also shows the effect of altering any of the
*erms.

CENTRIFUGAL PUMPS.

i6

where

bl

and

are the widths of the runner at inlet and outlet,.

measured along the


r
and
2
^
p- and / 2 are the
distances between two consecutive vanes at inlet and outlet

/!

and

are the thicknesses of the vanes

circumferences of circles of radius

respectively (see Fig.

9).

The

radial

component of flow

at inlet

zu 1 sin

outlet

sin

,,

= 0*
-R-

THE THEORY OF THE CENTRIFUGAL PUMP.


If

-,
q*
**
'

=
^701

,
7

and

if

x =

sin /92

and with the aid of the velocity diagrams at inlet and


= I - m*
equation (i) may be written as where a

outlet,

* t

fc

A
n

and since x

is

- 7^

cos ft\
sin /32

A/

a function of Q,, this equation will

show

for a

CENTRIFUGAL PUMPS.

18

how H, varies with Q,, also how H will vary


with # 2 when Q, (or x] is constant
Fig. 10 shows the variation of H with x (and Q,) for
runners having the values of m = 0-5, ft = 27, q = i,

;given runner

'

b^

0'ir^ u

= 60

ft.

per

sec., for

values of ft

= 15, 30, 45,

and 90.
1 1 shows the effect of the variation of H, for runners
an
having
angle of ft = 30, but with values of ft = 45, 30,
15, m and a being the same as above, but q being given by

Fig.

THE THEORY OF THE CENTRIFUGAL PUMP.

m^sm'
=
For

In Fig.
varied.

12, yS2

From

175

/3,

45, q =

A
&

= 30, q =
= 15, ?--

0-81,
I'I4,
2'2.

and ft are constant and the

these curves

it

will

be seen

at zero delivery increases as the ratio

19

how

ratio

~ or

the pressure

gets smaller.

CHAPTER

III.

HYDRAULIC LOSSES DURING THE PASSAGE OF FLUID

THROUGH PUMP.
IN centrifugal <Q*sfebift*- pumps the theoretical head H, is not
all available for lifting the fluid, because of losses which occur
during the

fluid's passage through the pump.


These losses which affect the head are hydraulic losses and
are enumerated as follows
I. The loss by shock due to the thickness of vanes at
:

entrance to runner,

If just before entry to runner the

direction of the vanes

increased to

lt

due

is

w^

component of v^

immediately

in

after entry

to the diminution of area caused

the

w^

is

by the

vanes.

This sudden increase

and

if this loss

Then
If

#/
#!

in velocity

be denoted by
I,

W^.

area of passage at right angles to the direction of


of Wi, neglecting vanes,

area of passage at right angles to


vanes.
See Fig. 13.

^ =
\

allowing for

width of passage at right, angles to plane of paper.

a^ = yb sin fa
a = pb\ sin & = b (x
= ^ sin fa (x - f)
w,

causes a loss due to shock,

/x

sin fa

r,
w, 3L.

(20)

t sin

fa)

LOSSES DURING PASSAGE OF FLUID

THROUGH PUMP.

21

can be reduced by sharpening the vanes at


/j
be entirely eliminated, because the stream
but
cannot
inlet,
and a l
contracts in the first element of the vanes, therefore
This loss

should be taken as the velocity and cross section of the con-,


tracted stream.
1 2.

The second

whilst the

loss

the

is

loss of

the runner

fluid traverses

head due to
passages.

friction

This Joss

reduces the pressure energy that is gained if flow takes place


through a passage of increasing cross section, r

M. Hanocq shows that

FIG. 13.

If the loss

this loss

is

Diagram of vane element

4 be included

at entrance.

as being equal to k

w
o

Then

o
[(I

Where

<^>

is

+ k

(i

a constant depending on the dimensions of the


and /3 2 and the coefficient of friction

passages, the angles


and number of vanes,

&

etc.,

CENTRIFUGAL PUMPS.
If

[(i

2
</>

)f2

-\

+ k\ which

a constant, also de-

is

pending on the dimensions of the passages, be written as


equal to

--

i/r

Then
/

. .

'/,

J*P>\

,T

x^2 2 - ^i 2

This expression shows that the losses due to friction of the


flowing through the runner passages, and the eddy loss /,

fluid

at entry to the passages, are functions of

two

coefficients

which

are connected together, the one affecting the kinetic energy at


inlet and the other the pressure energy acquired by the fluid
while flowing through the passages.

For runners of 200 mm. diameter, and with a width O'ir2


= 12,
or 10 mm. the following values of and ty for angles
*
30 and 90 respectively

&

</>

\l
I 3.

Loss due to vane thickness at runner

outlet.

At

outlet

from runner the absolute velocity v% is suddenly reduced to


the value z>2 in the clearance space between the runner and
',

This

guides.

head, and

will

loss takes place at the

be denoted by

Then

/3

expense of the pressure

This loss depends on the number and thickness of the


by sharpening the vanes on the

vanes, and can be reduced

back as
I 4.

in Fig. 14.

Loss of head

thickness.
*

at

entry to

guide vanes due to their

Values given by M. Hanocq

in his

work " Les Pompes Centrifuges

".

LOSSES DURING PASSAGE OF FLUID

THROUGH PUMP.

23

The absolute

velocity in the clearance space between the


'
runner vanes and the tips of the guide vanes is v2
and the velocity at entry to guide vanes is v^ then the loss of
tips of the

head due to sudden change

FIG. 14.

in velocity is

Sharpening of vane

tip at

runner outlet.

This loss is also reduced by sharpening the tips of the


vanes as in Fig. 15.
%
5. This loss is the loss of head due to friction during the
|

passages of the fluid through the guide or diffuser passages


causing a reduction in the gain of pressure. /

FIG. 15.

This loss

is

Entrance guide vane angle.

given by an expression similar to loss

M. Hanocq gives

for this loss

2.

CENTRIFUGAL PUMPS.

24
This

may be

expressed as a function of

z>

3,

where

v^

is

the

velocity at inlet to diffuser.

if

4' - GTS -

Effect of variation in quantity

FIG. 16.

pumped.

the values of ^,
and i/r depending on the coefficient of
friction and the dimensions of the passages.
<

In a pump having a diffuser with fixed guide vanes,


driven at a constant speed, there is a loss which occurs
whenever the pump delivers a greater or a smaller quantity of
fluid than the normal quantity. I

Nf
and

6.

This

is

due to the alteration

direction

and magnitude of

the absolute velocity v s at entrance to the guide vanes, with


varying quantities, the angle a 3 being fixed and correct for one
quantity only,

i.e.

normal quantity.

LOSSES DURING PASSAGE OF FLUID

THROUGH PUMP.

25

This alteration in direction causes a loss of head due to


impact on one side of the guide vanes.
This action is shown in Fig. 1 6,
normal, absolute velocity is v*
convex side of the guide vanes.

when

and there

is

is

impact on the

in excess of

When the quantity is less than normal, there is impact on


the concave side of the guide vanes.
Also a loss due to sudden change of velocity v 3 at entry to
'

the guide vanes equal to

The

sn
loss

due to impact, see Fig.

17, is
<

FIG. 17,

Impact of stream on guide vane.

Whether the above is always true is doubtful, especially in


the case of quantities below normal.
In this case there is probably very little change in the
velocity, the fluid flowing as indicated in Fig. 18, the impact
loss

being the only one, whereas the above would be nearer

the truth for quantities greater than normal.


The test curves connecting
and
for

pumps with

fixed

guide vanes seem to confirm the latter.


7. The loss of head due to friction in the casing! will be
J
denoted by /7 and may be taken as

f being a

co-efficient,

and vc the velocity of flow

in the casing.

CENTRIFUGAL PUMPS.

26

With
vc

is

the spiral casing of gradually increasing cross section


constant, and as an approximation, the casing will be

assumed

to be a taper

radius of curvature
/7

may

of

mean path

d,

and average

A<fo?/(Fig. 36).

then be written as

Effect of eddies in guide channels.

FIG. 18.

bend of average diameter

co-efficient

which depends on the curvature of the path

Ate/(Fig.

36).

=
d =

length of mean path in feet Kbcef (Fig. 36).


diameter of pipe in feet, which will be taken as average
diameter of pipe (Fig. 36).
/

Prof.

Unwin

gives the following as

some values of

g,

for

T3

various values of ->

R
~j

&

0*004

IO

crooS

o-o 1 6

0-032

0-048

In the case of a casing concentric with the runner, vc is not


constant owing to different quantities passing the cross sections
of constant area.

LOSSES DURING PASSAGE OF FLUID


In this case the estimation of /7
small

kept

by making v c

THROUGH PUMP.

is difficult,

as small as possible.

27

but this loss

is

loss is the loss by shock at entry to the casing/ and


the velocity of fluid at entry to casing, and v c is the
velocity in the casing,
8.

if

is

This

CHAPTER

IV.

MANOMETRIC HEAD, CHANGE OF PRESSURE, AND HYDRAULIC


EFFICIENCY OF CENTRIFUGAL PUMPS.
FlG. 19 shows roughly the general arrangement of a centriis the total height to which the water is to be
pump.

fugal

FIG. 19.

lifted,

that

is

Typical centrifugal

pump

installation.

the potential energy to be given to each

Ib.

of

fluid.

hs

is

the height of centre of

fluid in the suction tank.

pump above

the level of the

Theoretically for water, h

(28)

may be

HYDRAULIC EFFICIENCY OF CENTRIFUGAL PUMPS.


anything up to 32

ft.,

but due to

air

29

leakage and friction in

suction pipe is much less than this.


h d is the height of the centre of delivery outlet above the
centre of the pump, Fig. 19.

Then H = h + h d or what is termed the static head.


The velocity of flow in delivery pipe is vdt therefore the
s

kinetic energy of the fluid

is

and

this is

wholly

lost.

If ls and ld represent the loss of head due to friction in


suction and delivery pipes, and if p and p c be the reading of
the two pressure gauges gs and gd on the pump suction at inlet

to runner,

and

at outlet

from diffuser or

pressure at the level of the fluid at


at

is

also

p M which

AA

pump casing, the


pM the pressure

is

of course, that of the atmosphere,

is,

TT

and the hydraulic

is fj-

and

Chamber,

or

efficiency of the whole installation


(~\\3r*

the total over-all efficiency

(a)

Pump

without

is

Guide

Vanes,

Whirlpool

Volute, or one having a Badly Designed Volute or Casing.

of this type, illustrated in Fig. 5, the greater


v L2
part of the kinetic energy
per unit weight of fluid at outlet
In a

pump

from the runner

dissipated by the eddies caused by shock.


Considering the suction pipe from the level AA, up to the
inlet of the runner, Fig. 19, the velocity at
will be very
is

AA

small,

and may be taken as equal to

o,

the velocity at entry

to runner being v.

Then on applying

Bernoulli's

theorem to the flow

suction pipe up to the inlet or eye of the

pump

runner

in the

CENTRIFUGAL PUMPS.

30

up

Applying the same law to the flow from the pump casing
to the section at B, Fig. 19, or in other words the flow in

the delivery pipe,

vc

velocity in the casing

Adding

(a)

and

and p c the corresponding

(<),

The quantity h d + h = H,
s

head

pressure.

or what

is

termed the

static

also in this type of

pump the pressure p c is equal to / 2


the pressure at runner outlet, there being no increase of pressure
due to flow into casing, therefore,
;

Also the

term on the left-hand side of the equation,


(!s + / ), or H + ls + td is the head given

total

+ hd) +

namely (hs
by the readings of two manometers, the one on the suction
near the eye of the pump and the other one fixed at the outlet
from the diffuser or volute.
This quantity H + ld + ls is called the manometric head

Hm

rf

Then equation

(c) will

become

A-/1 "/ *>/ ^


TT
H
=-(T + 2g-Tg -2g
The
noted q h

hydraulic

or

and

efficiency of the

rj h

Hw

= rH.

= H*
-jj-

pump

only will be de-

HYDRAULIC EFFICIENCY OF CENTRIFUGAL PUMPS.

is

31

The change of pressure of the fluid in a pump of this type


the change of pressure in the runner only and is the term

A "A
G
During the passage of the fluid through the runner the
change of pressure energy is equal to the change of pressure
due to centrifugal force of a particle between inlet and outlet,
together with the change in pressure which occurs
a passage of varying cross section.

when

fluid flows in

Therefore,

A-A_<-"i
G

2g

<-<_,_,,
2g

pi and /2 being the pressures per sq. foot at runner inlet and
outlet
#!

and

2/2

being the peripheral velocities at runner


outlet

relative velocities of the fluid at inlet

and /x /2 /3 being
head due vane thickness and friction.
outlet of the runner,

Substituting this value for

equation

and

Wi and w% being the

in

inlet

and

losses of

Q^ in terms of the velocities

(d),

Again, in this type of pump the velocity in the casing is


usually the same as the velocity in the delivery pipe, in this
case v c = Vd and equation (e) becomes
t

(fr)

Pump

with Spiral Chamber or Volute.

pump has a well-designed volute or spiral chamber,


a gain of hydraulic efficiency compared with the previous type, owing to part of the kinetic energy at discharge
If the

there

is

from runner being converted into pressure energy.

CENTRIFUGAL PUMPS.
20 shows a casing of this type of pump (Fig. 4).
In this chamber the cross section gradually increases from
to D in such a manner that the velocity of flow vc is constant.
Fig.

The angle between

the tangent to the

Fi3. 20.

the volute and v2

is

Spiral

chamber or

mean

line of flow in

volute.

practically equal to a 2)

and

will

be taken

as such.

At

outlet from runner the absolute velocity v^ is suddenly


changed to that of the volute v c consequently, there is a loss
;

of head due to impact.

FIG. 21.

The change
in Fig. 21,

Diagram

in velocity

and the
(C V
2

for loss at

2)

loss of

is

entry to spiral chamber.

represented by the length

head

is

cos a 2

C 2 V2

HYDRAULIC EFFICIENCY OF CENTRIFUGAL PUMPS.


Again,

if

the velocity

were gradually changed to that of

v.2

v ct the gain
velocity

z/

is

pressure head,
sure in volute,
PC

energy would be

in pressure

-,

but as the

suddenly changed to that of v c the gain in


/2 = pressure at runner outlet, and pc = pres-

if

is

-A

therefore

v<?

v.f

- v?
V 2
_ (C 2 2 )
2g
2g
- 2v v c cos a 2
V?
v^r + v?
z
C

The

33

COS

gain in pressure head

>

is

maximum when

cos a 2

z> 2

In which case

A "A = ^
G

still

2
2

cos 2 q 2
4,T

further gain of pressure

and increase

in hydraulic

efficiency may be obtained by having a taper discharge pipe of


increasing diameter, which gradually reduces the velocity vc in

the volute, to a smaller value vd in the discharge pipe.


The gain in pressure energy from
to E, Fig. 20,
p d represents the pressure at E in discharge pipe is

v?-vd

PA- PC

G
The

total

2g

change of pressure energy

with a taper discharge pipe

Pd^Pl = Vj^i
G
2g

2
^i -

2
2

in a

pump

of this type

is

2(V Z V C COS q,
V?} _"

2g

2g

y?
2g

-A-/

If the casing

then

is

if

-/3

not fitted with a taper discharge pipe

p d = Pc
3

CENTRIFUGAL PUMPS.

34

The change of

~~

< ~i
2

PC -P\

pressure energy in this case

~-

u>i

u>*. L 2(P 8 PC cosa.2

Applying Bernoulli's theorem as

is

v*)

in the previous case

4 _^ /r

_^ZA_^'-

fz *'
'

2<*r

2^~

COS

q.

ZV

Z>/

Z'/

^s

^s

^s

with a taper discharge pipe.


If the pump is not fitted with a taper discharge p d = p c and
the velocity in the casing v c is the same as the velocity in the

pump

for

discharge pipe.

Then
2

H _A-A_*i
G

2g

And
_

__
_j_

_j_

Therefore

2(v^v c cos q2

w?

2-

2-

2^"

TT

^=
/i,

/2,

/3

and

/T

being loss of head as described

(<:)

In

or
jj^'

Pump

in

Chapter

III.

with Whirlpool Chamber.

surrounded by a concentric chamber


called a whirlpool chamber, through

Fig. 22 the runner

is

Tiaving parallel sides,


which the fluid flows before passing into the volute.
The fluid at exit from the runner is discharged freely into

chamber, forming a free spiral vortex, the fluid describing


stream lines having a constant inclination to the tangent of
concentric surfaces of the whirlpool chamber.
"this

HYDRAULIC EFFICIENCY OF CENTRIFUGAL PUMPS.


Fig. 23

shows the path

35

AB taken by the elementary streams

flowing through the whirlpool chamber.

In such a vortex the energy along the stream

is

constant

CENTRIFUGAL PUMPS.

36

(neglecting friction which tends to decrease the pressure head;,

P9
=
~

*J

or

If

constant, and v

&

r
2g
r% and rs are the inner and outer

radii of the

chamber

in feet,

/2 and
z/
2

FIG. 23.

The

pz

are the pressures at r

and v z

velocities

Path described by water particles

increase of pressure energy

,,

and r3

,,

in whirlpool

chamber.

is

2g

Pi

~-V 2/

V
The

fnctton losses>

friction losses.
fricti

2]

gain in pressure head increases as -\ diminishes or

HYDRAULIC EFFICIENCY OF CENTRIFUGAL PUMPS.

37

means as the diameter of the casing inand


creases,
consequently the weight.
In the case of pumps whose capacity is small compared
with the head pumped against, the absolute velocity of the
fluid at exit from the runner is high and consequently the angle

as rs increases, which

a2

very small.

is

When

very small, the length of the path of the stream


lines in a free spiral vortex is very long, and since the loss due

a2

is

is proportional to the length of the path and the


of
the
square
velocity, the efficiency of a whirlpool chamber as
a converter of kinetic into pressure energy is considerably

to friction

reduced.

In pumps of small capacity it is therefore essential that,


instead of a whirlpool chamber or plain diffuser with parallel
sides, a diffuser fitted with guide vanes should be employed,
because the width of the runner at exit should not be less than

O*ir2 on account of friction losses, and this makes the angle a 2


,

sometimes as small as 5.
With an angle a 2 as small as 5, the path of the water
particles, for a given diminution of velocity, will be very long
chamber, and consequently the
be high for such a pump.
In order to reduce these losses, guide vanes are used, whose
To fulfil
object is to shorten the path of the stream lines.
this condition efficiently, the cross sections of the passages
in a plain diffuser or whirlpool

friction losses will

formed by two consecutive vanes and the diffuser walls should


or, due to eddy losses, the gain of
will
not be obtained.
pressure energy expected
not diverge too rapidly,
Fig. 22

shows

in

diagrammatic form a

pump

with a whirl-

pool chamber.

The total change


is

equal to the

of pressure energy in a pump of this type


change of pressure in the runner + change

of pressure in diffuser or whirlpool chamber


pressure from whirlpool chamber to volute
pressure in discharge pipe.

+ change
+ change

of

of

CENTRIFUGAL PUMPS.

38
A/

"

uf - U*

-A

Again, applying Bernoulli's theorem as before,


- wf
r2 2 \
2(v.,vc cos q
*,
+
* vl_f l

2g\ -r*)

2^-

- ^ -

f"l

2g
for

pump
If

2g

If)

/
{>

2^-

/
l"7

.,

with a taper discharge pipe.

no taper discharge pipe

at exit to casing, then


c

rz - A - k ~

the hydraulic efficiency

rj h

-TJ-

lz

or

li

cos a -

~ t>

Hm

head as described in^Chapter III.


pump of this type depends
/r \9

A> 4> 4> etc -> being losses of

The

hydraulic efficiency of a

on the value of the

ratio

)
;

the

smaller

this

*V
greater the weight of the pump, and consequently

Pump

ratio

the

its cost.

with Guide Vanes in the Diffuser.

From

the preceding paragraph it will be seen that when


is small compared with the head, it is absolutely
to
use
necessary
guide vanes in the diffuser in order to obtain
a high efficiency.

the quantity

These should be so shaped that the velocity in the passages


formed by two consecutive guide vanes decreases uniformly
along their length, and that the calculated area of the cross
sections of the passages is strictly adhered to in their construction.
Fig. 2 shows a single stage pump of this type and
Fig. 3 the runner

and guide vanes of either a single stage or

a multi-stage pump.

HYDRAULIC EFFICIENCY OF CENTRIFUGAL PUMPS.

39

the tips of the guide vanes beingforeign matter, it is advisable to have a

order to prevent

In

damaged by any
amount of clearance between the outer diameter

certain

of the

runner and the inner diameter of the guide ring.


This clearance depends on the size of pump, but principally on the nature of the foreign matter in the fluid to be

pumped.
In this clearance space shown in Fig. 3 and bounded by
r^ and r3 the path of the fluid particles will be equiangular spirals therefore the angle a 3 of the tip of the guide

the radii

vane will be equal to the angle a 2 which the absolute velocity


of the fluid particles at exit from runner makes with the
tangent to the runner periphery.
,

and / 4 be the pressures at inlet and outlet of guide


vanes, and v% and v the velocities at the same points, then
the increase of pressure energy in flowing through the guides is
If / 3

And

"* _

the gain of pressure in the clearance space

Since this clearance space

is

is

usually small this gain of head

would be neutralised by the losses and therefore be neglected.


Applying Bernoulli's theorem as in previous cases, the
manometric head

is

PA -Pi ^
TT
H
-=~G~- 2

For a

pump

of the type in Fig. 2 with volute and taper

discharge pipe

Pd

P\

~ u
\

2g

~
\

2g

v z ~ v^

2g

2 (v 4 vc cos

a 4 - Vc)

CENTRIFUGAL PUMPS.

40

If

the

then vd

And

FIG. 24.

pump

W^

V^ - V

has volute

but

2 (VjV c COS

<Z

a
Z/ c )

V
+^
(

no taper discharge pipe

vc.

= o.

Runner with guide vanes

for

discharge into concentric chamber.

In multi-stage pumps there is no spiral chamber (unless in


the last stage), and, further, the guide vanes are designed so
that they discharge radially into a concentric chamber (see
Fig. 24).

In this case, there will be no increase of pressure energy,


such as takes place when the discharge is into a volute, in
which the fluid is moving nearly in the same direction.

HYDRAULIC EFFICIENCY OF CENTRIFUGAL PUMPS.

4!

Therefore the increase of pressure energy represented by


the term 2(y4 v c cos a 4 - Vc}\2g> will not be obtained and the

manometric head
H,,,
m

in this case will

-us

9999

be

w^ - zev

2g

- VA

v*

v,

2g
TJ

As

before

-^

or

Hm = hR
r)

would be the friction


the passages connecting the outlet of one stage with the
Also

in

TJ H

in this latter case the

inlet of the

term

/7

next stage.
Multi-stage Pumps.

If the

head against which a centrifugal

pump

is

to

work

such that the speed is excessive, or that the quantity is so


small compared with the head that the width of the passages

is

too small to obtain a reasonable efficiency, then two or more


pumps must be used working in series, or at different levels.
is

In Fig. 25, scheme


represents two pumps working at
different levels, being used to lift water from a low level C to

the first
a higher level E, total static head being equal to
and
a tank
water
tank
it
into
from
C,
delivering
pump drawing

D,

water through height Hj.


second pump is placed at a higher

lifting the

The

drawing its
delivers, and

level,

water from tank D, into which the first pump


delivering into a tank E which is Hg. ft. or metres above
or metres above tank C.
Both pumps
ft.
tank D, and

are identical, delivering the same quantity, and running at


the same speed.

For the

first

pump,

For the second pump,

CENTRIFUGAL PUMPS.
But since the two pumps are the same

2g

in

every respect,

2^'

Also

it is

easily seen

Hj+ H +/ + /
2

Sj

rfj

from the above

that,

HYDRAULIC EFFICIENCY OF CENTRIFUGAL PUMPS.

43

From

this it is obvious that if, instead of two separate


at different levels as in scheme A, Fig. 25,.
working
pumps
two identical runners are keyed to the same shaft, each with

guide ring, the discharge from the first being conducted to


the entry of the second runner, as in Scheme B, Fig. 25, the
its

same
low

total

head

will

The advantage
be

be overcome by this

pump

situated at a

level.

less

and the

of the scheme

efficiency greater,

is

that the cost

owing to the reduction

bearings, stuffing boxes, and glands,


the advantage of only one unit in place of two.

number of the

would

etc.,

in

also

Each runner with its respective diffuser (with or without


vanes) constitutes what is known as a stage, a multi-stage pump
being one with more than one stage.
Then for any multi-stage pump, the total manometric head
H;#, if n be the number of stages, and Hwj the manometric
head produced in one stage

Hm = n]rLm
The hydraulic

efficiency

is

or

CHAPTER

V.

BEARINGS, DISC FRICTION.


Bearings.

THE

bearings for carrying the shafts of centrifugal pumps do


not present any great difficulties in their design.
The best form of bearing is a ring lubricated bearing lined

with anti-friction metal, which should be independent and


bolted on to the

The

bearings are
fairly

pump

casing.

essential points to bear in


:

heavy lubricating

when running

mind when designing these


ample capacity, to have

to have the oil well of

at high

rings, in order to prevent chattering

speeds

that the fluid

pumped cannot

enter bearing or oil well, and so wash out the oil also care
should be taken that whitemetal lining of the bush cannot work
;

loose, this

being prevented by casting dovetail grooves in the

bush.
Fig.

26 represents one of the best forms of bearings

for

this class of machinery.

The white-metal

lined cast-iron bush

is

in halves,

the bottom

half supporting the shaft with its whole length in the top half
are stop pins to prevent the bush from turning, also allowing
the bottom half of bush to be removed without lifting the
;

shaft.

The

oil ring, in halves,

zoidal cross section

and

is

and fastened by screws,

made

is

of trape-

of bronze.

on the shaft which throws any water off, by


centrifugal force, which leaks from the gland along the shaft,
flyer is

thus preventing

it

entering the bearing; also,

in

a similar

manner, preventing the lubricant from working out of the bearing housing.
(44)

BEARINGS, DISC FRICTION.

For speeds of from 3000


it is

45

to 6000 revolutions per minute,


advisable to use self-aligning or ball-seated bearing steps,

as illustrated in Fig. 27.

CENTRIFUGAL PUMPS.

46

The work expended

in

overcoming the

friction of the shaft

the bearing is transformed into heat energy.


journal
This heat must be dissipated by radiation at such a rate
that the temperature of the bearing surface does not exceed a
in

reasonable value.

The work expended

in

journal in its bearing, in

overcoming the
per second

ft. Ib.

friction of the shaft


is

ppldc.
coefficient of friction.

JJL

/ =

on the projected area of the journal

intensity of pressure
in Ib. per

square

inch.

FIG. 27.

d=
/

=
=

Self-aligning bearing.

diameter of the journal in inches.


length of journal in inches.
velocity of rubbing surface in feet per second.
The heat generated per hour by friction in B.T.Us,

778

and must be radiated by the


Lasche found that the

is

3600,

bearing.

coefficient of friction

//,

depended on

the temperature of the rubbing surfaces, provided that p was


between the limits of from 15 to 200 Ib. per sq. in., and t

was between the

limits of

from 80 to 212 F.

BEARINGS, DISC FRICTION.

The

relation
is

conditions,

47

between these quantities, under the above

given by the equation


}ip(t

32) = constant =

51-2.

Lasche also found that the rate at which the heat

is

radiated per hour depends on the type of bearing and the air
circulation.

O =

If

ft

/
t

The
be taken

heat radiated per hour by bearing,

= temperature of the rubbing surfaces,


= temperature of the atmosphere,

constant k depends on the type of bearing, and


as equal to 50 for the types illustrated.

should be equal

to,

may

or greater, than the work of friction

in heat units per hour.


If

b is

found to be

less

than the friction work, then water


must be resorted

cooling of the bearing, or forced lubrication,


to.

In the bearings illustrated, the general practice is to make


the length of bearing / equal to three times its diameter d.
Assuming that /= 3<^, and that t is equal to 120 F., then

the horse-power necessary to overcome bearing friction


be estimated when designing a pump bearing.
If this horse-power
<of

is

denoted by

and

if

is

the

may

number

revolutions per minute,

N = o -00001
6

Power Absorbed and

Over-all Efficiency.

The power expended

in giving each pound of fluid passing


runner
the
through
pump
energy equal to H, ft. lb., will be
called the theoretical power, and will be denoted by N/.

Also, due to short-circuit losses, or leakage losses due to


difference of pressure on both sides of the running joints, the

quantity passing through the discharge pipe


quantity passing through the runner.

is

less

than the

CENTRIFUGAL PUMPS.

48
If

Q = quantity

passing

through the

runner per

pump

second,

Q a = quantity

passing through the discharge pipe per

second,

L = quantity
age

short-circuited, quantity lost

due to

leak-

Qt=Q a + L.

And
H,Q,G_H,(Q +L)G
rt

550

550

In order to estimate the power necessary to drive the pump,


the power required to overcome the friction of the two outside
faces of the runner against the surrounding fluid, and the
frictional resistance of the stuffing boxes and bearings must be
taken into account, and added to the theoretical power N,.

Although the power necessary to overcome disc friction


does not affect the head pumped against, it has considerable
influence on the power required to drive the pump, and if a
.

is

high efficiency

to

be obtained

must be kept

it

as low

as.

possible.
If N, denotes the power required to overcome the friction
of the two sides of the runner rotating in the surrounding fluid,,

then for

all practical

purposes,

N, = Cu

2
.

Where u = peripheral velocity of runner.


r2 = outer radius of runner in feet.
z

<:= constant,

which

want of a better value

for

will

be taken as 0-0000087.

N, = o-ocooo87

Therefore

The

chart, Fig. 29, enables

2
.

to found for different dia-

meters of runners revolving at various speeds of rotation.


Assuming that the bearings are three diameters long and

pump has two bearings of the same diameter, the


temperature of the rubbing surfaces being 1 20 F.
The horse power to overcome journal friction is equal to
that the

0-0000277 d*n

BEARINGS, DISC FRICTION.

49

5OOO

FIG. 28.

Horse-power absorbed by bearing

friction.

(eOOO

CENTRIFUGAL PUMPS.

Herat Pourcr

N-

0-07-

8000

7000

-7"

o-s

0-fc

0-7
0L./4-"

0-^

/ooo
I

900

FIG. 29.

Horse-power absorbed

in

overcoming

friction of

runner sides.

BEARINGS, DISC FRICTION.

Where d= diameter

of journal and n the

51

number of

revolu-

tions per minute.

In order to take into account the stuffing box friction the


above value will be doubled and if N 6 denote power required
to

overcome journal and

Then

stuffing

box

friction,

N = o '00005 5 ^cfin.
6

6 as ordinates
Fig. 28 represents curves with
abscissa for various diameters d of journals.

the

The power
sum of the

required to drive

pump

is,

and n

as

therefore, equal to

theoretical horse-power, the horse-power re-

quired to overcome runner friction (outside surfaces) and that

necessary to overcome journal and stuffing box friction.


Denoting the power necessary to drive the pump by N,
then

N = N + N, + Nfr
TT

If

then

Nw =

if

rj

/-*

/-~\

*
,

or

what

is

termed the water horse-power,

denotes the over-all efficiency,

N.

CHAPTER

VI.

EFFECT OF ANGLE AT DISCHARGE ON THE EFFICIENCY OF A


CENTRIFUGAL PUMP.

THE

vane angle

/3 2

at the periphery of the runner has a con-

influence on the

hydraulic efficiency, the over-all


of
efficiency
centrifugal pumps and the peripheral velocity rediameter
of runner to pump against a given head.
also
quired,

siderable

The

influence of the vane angle /3 2 on the efficiency and


velocity also depends on the means utilized to convert the
kinetic energy at discharge from the runner into pressure

energy, i.e. the type of casing, and whether guide vanes are
used or not.

In order to show the


are taken,
Tj h ,

/3 2

and

effect of /3 2

the three following cases

and the peripheral velocity

u.2

hydraulic efficiency

are calculated for different angles


vj e
gallons per minute against a manometric

over-all efficiency

when pumping 400


ft. at 900 revolutions per minute:
With a badly designed volute,
1st Case.

head of 35

whole of the kinetic energy

2nd

Case.

at discharge

With a volute

pressure head in volute

is

or where the

from runner

is lost.

so designed that the gain

maximum

or v v

--

in

vz cos a 2

With a ring of guide vanes outside the runner,


Case.
the velocity of discharge from these guide vanes being equal
to \ of the absolute velocity at inlet to guides.
In each case allowance has been made for the friction losses
due to flow through runner and guide passages, but no allowance has been made for the friction losses in the casing or
volute anyhow, these latter would be small compared with the
;

former.

(52)

EFFICIENCY OF A CENTRIFUGAL PUMP.

53

In cases (i) and (2) the friction losses /2 and the losses
and /2 due to vane thicknesses are taken as 2-(/1 + /2 + /3 )
216.

In case (3) these losses are taken as 2g(ll

voiuU

The
runner,

radial

and equal

component of

sin /3ls

to 0*2

/2

/3

/4 )

trrbtMy

Variation of peripheral velocity

FIG. 30.

2,

i\ h ,

relative

and

with angle

j8 2 .

velocity at entry to
all exit angles

has been taken constant for

*j2gh or 9-5
t

ft.

per second for cases (i) and

(2).

CENTRIFUGAL PUMPS.

54

The angle
values of /32

&

is

equal to 21

being constant for

12',

all

In the third case the radial component of relative velocity


at inlet,

sin

is

taken as equal to 0-15 ^/2gh

Variation of peripheral velocity

FIG. 31.

(this agrees

^h,

and

Case
I

I.

rj

and

TJ

with angle

and

Fig.

&

7-1

ft.

/3 2 .

and

r-

results for the

in the curves in

#2

?? ft

with practice in this type of pump),


all values of /32

being constant for

The

2,

Figs.

above three cases are shown graphically


30, 31, and 32, whose ordinates are

abscissae are the angles

2.

30 shows that the hydraulic

efficiency in-

EFFICIENCY OF A CENTRIFUGAL PUMP.

55

/3 2 decreases, that is, the smaller the angle


the greater the proportion of pressure energy produced in the

creases as the angle

runner.

Also to overcome a given head, the peripheral velocity

FicS. 32.

Variation of peripheral velocity u z

T/ A ,

and

-r)

with angle

ft.2

is

greater the smaller the value of the angle /?2 which means
that the diameter of runner is greater the smaller the value of y&2
,

The
when /32

efficiency
is

TJ S

in the

increases from 14

decreases from 14.

is

maximum

for this

90;

rj f

also

pump

rj
decreasing as
decreases rapidly as

neighbourhood of 14,
to

type of

/32

@2

CENTRIFUGAL PUMPS.

56

This rapid decrease in rj e (and increase in 2 ) for decreasing


/3 2 below 14 is due to the increased power absorbed

values of

overcoming the friction of the sides of the runner, this


power varying as the fifth power of the diameter and the cube
in

of the

number of

revolutions.

These curves show that for a pump of this type the best
value of y#2 is about 14, the efficiency ?j e being 58 per cent,
the hydraulic efficiency rj h being 72-5 per cent., and the peripheral velocity u 2 equal to 62 -5 ft. per second for this duty.
Case 2.
Fig. 31 represents the same quantities for a pump
with a volute designed for each runner.
As in the preceding case, both the hydraulic efficiency r^ h
and the peripheral velocity z/ 2 increase as /3 2 diminishes, but
,

not so rapidly as in case I.


The efficiency rj e has a
for /3 Z

As

maximum

value of 67-5 per cent,

= about 21.
the angle

for values of /3 2

diminishes from 21, rj e diminishes, the


rj e with respect to /3 2 increasing very rapidly

/3 2

rate of decrease of

below 10

also as

/3 2

creases, but not so rapidly as in case

increases from

from

/3 2

21,

r) e

de-

to /3 2 = 36

21

the decrease in efficiency is only about I per cent, whilst the


peripheral velocity 2 decreases from 51-5 to 47-5 ft per second.

This means that the diameter of the runner can be decreased from IO'9

ins.

to ICTI

ins.,

and the diameter of the

casing decreased, by increasing the value of /32 from 21 to 30,


obtaining a lighter and cheaper pump with a sacrifice of
I

per cent in the efficiency.


For this type of pump, taking

the value of

/3 2

may

be

made

all things into consideration,


equal to 30, and this agrees

closely with practice.

Case

3.

Fig. 32

shows the variation of u

will

be seen that the

that the curve u

is

necessary for the

rj e

and

much lower
lift

curves are

7j h

of 35 ft

is

in

and

rj h

pumps having guide vanes outside the runner.


Comparing these curves with those of cases

much

rj f

and

for

2, it

higher, also

other words, the pressure

obtained with

much lower

EFFICIENCY OF A CENTRIFUGAL PUMP.

57

velocities, consequently with smaller diameter of


runner when correctly designed vanes are fitted, the smaller
diameter of runner considerably reducing the power absorbed

peripheral

by the
Both rj h

of the outer surfaces of the rotating runner.

friction

arid

u increase as

/3 2

diminishes.

The maximum value of tj occurs when /3 2 = about 25


when /&, is less than 20, ?j begins to diminish rather rapidly
e

its

rate of diminution increasing as

As

increases from 25

/32

to

/3 2

90,

decreases.

decreases from 74*5

7) e

to 71 per cent, thus

showing that with large values of /32 say


to 80, a good over-all efficiency can be obtained

from 45

when properly designed guide vanes are used.


These results show how the efficiency

varies

with the

angle /32 also if /32 is kept constant the efficiency is found to


vary with the radial component at outlet from runner.
Therefore, for given type of pump, there is one value of
,

the ratio

of the ratio of w^ sin /3 2 to & 2 the peripheral


velocity, that will give the best efficiency.
In order to obtain high efficiencies the width of the runner
that

at outlet A,

is,

must never be made

less

than O'ir2

Should

b^

be

than o*ir2 then a higher speed of rotation giving a smaller


value of r2 should be used.
less

The

following data

may be

used for the design of pumps

having smooth passages


For pumps with no volute, or a badly-designed one, and
with an angle at outlet from runner of about 1 2, the radial
:

component

rj h

ijh

of

sin /32

= 0-62
= 072

in

pumps where h2 =

lrz

o-2r2

For pumps with a well-designed volute, and having values


from 22 to 30, the radial component should be O'i8u 2

/3 2

and

'

for

'= 12

it

should be

CENTRIFUGAL PUMPS.

58

=
/3 2

r^ = 07
1^ = 072
= o76

12

for &,
,,

,,=0-15*2

77 /t

= 0-68
= 07
=
;r=o-i82 1^ 074
r

A =30

,,=o-ira
=0-1 5r2

^ = 0-67
= 071
77^

;tr=O*l8;tr

For

=0-075^

77,,

13,= 22

= 0-07 5r2
= 0'ir2

=o-ira
,,

,,

= O'2r2

other values of ;tr, the hydraulic efficiencies


be less than those given.
all

77^

will

In pumps with properly-designed guide vanes surrounding


the runner, the following values should be used
:

For

y9 2
y8 2

/3 2

^=0-06

A = 30

=
=
=

x =
X =
x =

12

22

30

0-08 to 0-14

1^=0-85

f^ = o-8

For diameters of runners


should be decreased.

ox>6
0'12 to O'l8

less

than 8

,,

= o-2r2

,,

= o*ir2

ins.

the values of

r) h

CHAPTER

VII.

DETAILS OF CENTRIFUGAL PUMPS.

THE

materials of which centrifugal pumps are constructed


depend upon the nature of the fluid to be pumped, the head
against which

The

pump

following

to be used

works, and the speed.

list will

give one

some

idea of the materials

unwatering mines, where the water is


the runners and guides are of gunmetal, and the

For pumps used


slightly acid,

in

shaft of nickel steel with

gunmetal

sleeves.

the usual practice with high-class multi-stage


working against high heads.
(59)

This

is

pumps

CENTRIFUGAL PUMPS.

6o

The

Runner.
depends, as

is

material of which the runner

FIG. 33.

pumped, and

Runner (double

cast-iron, the limiting value of #2

from,

Runner (double

inlet).

ft per second, for

be taken as

may

and they should be

a, to Ir

Runner

FIG. 34-

good gunmetal or bronze

per second.
The runner should be machined

3
S/nrr~ ci^fGuit

friction

inlet).

on the speed of the periphery of the runner


the head attained per stage.

-E

TOO

constructed

also

this again limits

For

is

seen from the above table, on the kind of fluid

finished quite

all

(single inlet).

as

50 to 160

ft.

over the outer surfaces

smooth

in order to

reduce

the passages should be finished as smooth as possible

DETAILS OF CENTRIFUGAL PUMPS.


and polished

latter

remark applies equally to the guide

the diffuser).
between the delivery side of runner and the inlet
formed by the runner and the casing a, b, Figs. 33, 34,

passages

The

is

(this

6l

and

in

joint

35.

There must necessarily be some clearance between this


part of the runner and the casing, but this clearance should be
kept as small as possible
stiffness of the shaft.

The
of fluid

its

amount

will

depend on the

greater this clearance the greater will be the quantity


short-circuited which will be proportional to this

FIG. 35.

Single inlet runner with labyrinth joint.

clearance and to the square root of the pressure difference


between the two sides of the joint a and b.

Fig. 35

34

33,

Figs.

illustrates

and 35 show sections of typical runners;


a labyrinth type of joint designed by the

American Well Works

to reduce short-circuit losses, dissipat-

ing the head causing flow, by changing suddenly the direction


of the flow of the fluid, and the areas past which it leaks.
Fig. 33

is

the worst form, although

is

it is still

used by some

makers.
Fig.

struct

34

and

Fig. 35

is
is

much

better form,

and quite as simple

to con-

used on most multi-stage pumps.


the best of the three types, especially

when the

62

CENTRIFUGAL PUMPS.

quantity of

fluid

against which

is

it is

small compared with the head per stage


to be

pumped.

The

runners should always be carefully balanced they


can be balanced statically with considerable accuracy, and
;

this is usually sufficient to obtain

With regard
will

be treated

good running.
and passages,

to the design of the vanes

in a future

this

chapter dealing with the calculation

and design of several pumps.

FIG. 36.

Spiral casing.

For a single-stage pump, the only type of casing


Casing.
that can be considered, both from the points of view of efficiency and of weight, is the volute or spiral form with gradually
increasing cross section.

and

In single-stage pumps with guides, as shown in Fig. 24,


for the last stage of multi-stage pumps, a cylindrical form

often used

the velocity, being wholly lost by shock,


smaller than would be the case in a volute.
is

is

kept

Dealing with the volute form with circular cross sections,


as

shown

in Fig. 36, the cross section at

AF

is

made

to carry

DETAILS OF CENTRIFUGAL PUMPS.


the whole of the fluid dealt with by the pump,
past the section named with the velocity vc

when

flowing

The

velocity v c being constant,

made

sections are

the areas of the cross

proportional to the

amount of

fluid passing

them.

For instance, past the section


with by the

be half

AF.

thg

pump
area at

In

some

Casing

AF

also the

for multi-stage

at

will

fluid dealt

pump

built

will

be f the area at

method of

cases the section of the volute

also at times the

section

D, half of the

passes, or -JQ, therefore the area at

AF, and the area

Fl^j$6 shows this, and


boundary curve BCDEF.

FIG. 37.

at

setting out the

up of sections.

is

made

rectangular,

discharge pipe changes from rectangular

to a circular section at discharge/.

If with a volute of rectangular cross section the breadth is

constant, then the depth from the base circle of diameter X,


to the

boundary curve

BCDEF will

be directly proportional to

the quantity passing.

The

casings for multi-stage

pumps

are illustrated in Figs.

37 and 38 in diagrammatic form and are typical of the two


methods used by builders.
Shaft.

The

material of the shaft depends on the nature

CENTRIFUGAL PUMPS.

64

of fluid to be pumped, and its dimensions on the power passing


and the weight of the runners.

Where

possible, the shaft should be

and should be

made

of nickel steel

with renewable gunmetal sleeves where it


passes through glands and stuffing boxes.
The shaft is subjected to a twisting moment together with

a bending

fitted

moment produced by

FIG. 38.

The
is,

Casing

twisting

the weight of the runners.

for multi-stage

moment T

pump.

Cylindrical type.

to which the shaft

is

subjected

if

N = power
n

T
The

required to drive the pump,

= number of revolutions
x
NX
= - 33,000

12
-

Ib. ins.

resistance of a shaft to torsion

and this must equal T,


where d= diameter of shaft

f= shear

per minute,

is

given by the formula

in inches,

stress allowable at outer fibres of the shaft,

being a

maximum

at the surface of shaft.

DETAILS OF CENTRIFUGAL PUMPS.

The
is

smallest dimension of the shaft, which

is

calculated from the above equations.


be taken as from 8000 to 10,000

/may

From

this point the shaft

bearings, and again larger

FIG. 39.

is

in

made

larger in

65

in the coupling,

Ib. sq. ins.

diameter in the

diameter in the runners.

Fig. 39

Shaft for single-stage pump.

shows a shaft for a single-stage pump, and Fig. 40 shows that


of a multi-stage pump.
At a the shaft is in pure torsion ; in the centre directly
under the

line of action

FIG. 40.

runner

W,

the

of the load due to the weight of the

Shaft for multi-stage pump.

maximum

bending moment

due to

this load

occurs, Fig. 39.

At the
moment M

is subjected to a bending
a
with
together
twisting moment T.
If the span of the shaft be taken as the distance between

centre,

then, the shaft

the centres of the bearings and


5

is

/,

CENTRIFUGAL PUMPS.

66

The maximum bending moment

at the centre

is

W/
M = -4

The

moment

twisting

is,

as before,

N
"

Using the

"

Guest

x 33,000 x 12

formula

for

combined

and

twisting

bending,

being the equivalent twisting moment.


The diameter of the shaft is then obtained from the

equation

d here

is

being the diameter where the corresponding value of


taken to cause the maximum shear stress f.

Fig.

40 represents a shaft

the twisting

Ib.

ins.,

moment

from b to

The next

for a six-stage

operation

is

2 2

it is

|T, and, finally, from /to g it is JT.


to find the bending moments along

the shaft.

K 2 = W^

from a to b

varies along the shaft


it is

In this

pump.

3 3

4 4

/
8 6

W4-W
6

c c

-j

W W W
are the weights of the runners, and
W
the
equal.
weight of the coupling
lf

2,

3,

etc.,

are

c is

The bending moment


are

M, = Ri/3 M = R /4 M/= R A e

along the shaft

at different points

W + A) - W (4 - A - W
W + 4) - Wx(/ - A) - W
W (4+ - WxC/s - A) - W
-W
WiC/e-- A)
c (/3

c (/4

/c )

2 (/3

2 (/4

- /2 ),
- /2 -

a (/6

2 (/6

/2 )

/2 )

3 (/,

/3 ),

- W,(/6 - 4)

-W

4 (/5

W (4 - 4)
3

-/4

),

DETAILS OF CENTRIFUGAL PUMPS.

The

equivalent twisting

+T

The maximum
from

it,

at b,

moments

are

V M7+~(|Ty

at

c,

and so on.

equivalent twisting moment


stress, the diameter

and the allowable

the shaft being made this diameter from h to k.


coupling the shaft is calculated for twisting only.

The diameter

of the shaft

FIG. 41.

by about

is

increased in the

and

is

found, and

is

is

calculated,

At a
first

in the

bearing

Suction branch.

\ inch larger than at a, and both bearings are usually

made the same for practical reasons.


The dimensions of the shaft must be such
speed

67

if this

is

that the critical

above the running speed,


not the case the dimensions must be increased

at least

until the critical

30 to 40 per

speed

is

cent,

raised to this margin above the run-

ning speed.

For the case

in Fig. 39, the critical

speed

may be

as

CENTRIFUGAL PUMPS.

68

nc

is
c

the critical speed in revolutions per minute.

is

combined weight of runner and

moment

shaft.

of inertia of the shaft.

I is

the

is

taken as about 420,000 for


flexible bearings, and about 840,000 for rigid bearings.
For the more complicated cases, as in Fig. 40, the reader

is

referred to larger treatises

a constant which

may be

("Steam Turbine"

Stuffing Boxes

Stodola).

and Glands.

Great care should be exercised

in

the design of the stuffing

boxes and packings.

FIG. 42.

Flexible shaft coupling.

At the suction end the stuffing box and packing is usually


and at the
to prevent the admission of air into the pump
end
out
of
the
to prevent leakage
pump.
delivery
;

Fig. 41 shows a design of stuffing box, with a lantern bush


and connection which is connected to the first or second stage

of the pump, in the case of the suction end.


The pressure water forms a water seal which effectively
prevents the admission of air into the suction, which is usually
less

than atmospheric pressure.

DETAILS OF CENTRIFUGAL PUMPS.

69

At the delivery end the lantern bushes are connected to a


drain or point of lower pressure.
The stuffing-boxes should be long and able to hold at least
six to eight turns of soft packing in addition to the lantern

bushes, in order that the glands need not be tightened too

much.

The coupling through which the pump


motor should be of the flexible type.
Fig.

42 shows a very satisfactory type,

in

is

driven by the

which

pins, tight

in one half, drive the other by means of rubber bushings.


Great care should be taken that the pump and its motor

are in alignment, because the coupling illustrated is constructed


so that any end play of the motor shaft will not affect the

pump

allow

pump

spindle to take up any position determined

by the action of the balancing

device.

CHAPTER

VIII.

AXIAL THRUST AND ITS BALANCING.


IN single-stage pumps the entrance to the runner is on both
unless the quantity is so small that entry can only be

sides,

on one side

in order to obtain a reasonable

diameter of eye.

In the case of a runner having the inlet on both sides, the


total axial forces on the sides of the runner are equal, and
opposite in direction, therefore there is no axial or end thrust,
providing the sides of the pump casing are at equal distances

from the runner

sides.

In high pressure pumps, where a number of stages are


necessary to obtain the desired head, and the quantity delivered
is relatively small, the runner having a single inlet on one side
is

the only one that can be used.


The eyes of the double inlet would be small, and would

necessitate very complicated passages in the casing, offsetting


the gain obtained by having the runners in axial balance.
Therefore, for multi-stage pumps runners having a single
are the rule, the passages from one stage to the next
being of simple construction and end or axial thrust being
taken up by some form of balancing arrangement.
In the following discussion forces acting from right to left

inlet

be considered as positive, and those acting from left to


right will be, therefore, negative.
will

Considering a pump (or one stage of a multi-stage pump),


as Fig. 43, the runner having a single inlet, the pressure at inlet being/,, and the pressure on the outer faces of the runner

p
The

being

owing

pressure

is

not constant;

it

varies with the radius

to the rotation of the water in spaces

(70)

between

sides.

AXIAL THRUST AND

ITS

BALANCING.

71

The

pressure p will be taken as that of the outlet from


runner and will also be considered as constant (that is, varia-

in/ due to rotating paraboloid will be neglected) over


outer surfaces of runner.

tion

Fy = total

force acting

from right to

F,=

left.

to right.

left

being the end thrust which has to be provided

for.

F IGt

^3.

Diagram of runner showing pressures which produce end

thrust.

7T

4^F,

The
of

= (D 2 - df)Po +

last term,

momentum due

T_

(D'

namely, -(^2

\^

is

d-

a force due to chan S e

to velocity of entering fluid.

d}Po - (D

d*)Po

(df

OA - W ' 4
2^\

dfip.

- (df - df}p, - (df - dtf}

CENTRIFUGAL PUMPS.

If,

also

if

for the

d = d,
l

time being, the term (d - d^}

be neglected, and

then,

-J
7T

If another joint be

made on the back of the runner, as


d3 and making the pressure

Fig> 44, of diameter equal to

FIG. 44.

Diagram

of runner

showing method of eliminating end

in

in

thrust.

dz at the back of the runner equal


sum of the axial forces due to pressure only will be
that isT = o.
The equalizing of the pressure in this space A with
this space of diameter

the

zero,

inlet

pressure pi is obtained by connecting this space, by means of


a pipe, with the runner inlet, or by holes B in the runner
itself.

In order to allow for the thrust due to

momentum

the

diameter of joint at back of the runner should be slightly


this would give a balance for one given
greater than d^
;

AXIAL THRUST AND


quantity, but with

any change

ITS

BALANCING.

73

in the quantity delivered this

balance would immediately


be upset owing to the
in v, the thrust

change

momentum

to
2

z/

which

is,

due

varying as

as Q'2

This method of reducing end

been

thrust has

used by certain

makers,

notably Jaeger's, and

Wor-

thingtons.

In this type of impeller


is more than twice

there

the short-circuit

due to

the

secondly the

loss, first

extra

joint,

lowering of

the pressure in space A,


which increases the leak-

age or short-circuit loss


from the stage above.

From
tions

it

these considerais

evident that

runners of the type in Fig.


43 are the best if some
external arrangement can
be devised to neutralize

This

the end thrust.

now done by means


piston

subjected

is

of a

to

fluid

and

actpressure equal to,


ing in a direction opposite
to, the resultant axial out

of

balance

force

of

the

runner or runners.

multi-stage

pump

having runners as in Fig. 43

is

shown

in

Fig. 45, a three-

CENTRIFUGAL PUMPS.

74

stage pump being taken as an example, the reasoning applying to any number of stages.
Velocity v is common to all stages the total force due to
;

momentum

since

is

Jt = tf1 and

Unbalanced

acts in a direction from left to right.


forces

due to pressure only acting right to

for the different stages are as follows

Runner No.

"fa*
No. 2

from right to

is

left

or towards

pump.
-

-p$ +

df) (A a

since (pol

0t

^W-OGV/O-

Resultant end thrust

T=

(^ -/,,)

^W-d*)(p

No. 3

suction end of

- d*)

left

-/a ) = (f^ -/

In the case of a

;2 )

pump

d*)

-p$

<f. t

(A8 -Pi)

sfa

- (B

= (/03 -/<,) = (pm - p in ).


with

The method adopted by

runners,

the best makers to counteract the

end thrust is, to balance it by the high pressure fluid from last runner or diffuser acting on a disc or piston
F revolving in a chamber E. The chamber E has a large
influence of this

drain to carry

away the leakage water

and thence to the

atmosphere
chamber is connected direct
Of these two methods, flow of

suction, or this

to the suction inlet of

pump.

either to the

AXIAL THRUST AND

ITS

BALANCING.

75

leakage water to atmosphere is the best, as this leakage is


The pressure
seen, and the satisfactory working of the piston.

chamber will therefore be just a little above the atmosphere, and for calculating the dimensions of the piston atmosin the

pheric pressure

may be

Then

assumed.

t-p%V-py^#,

p x = pressure on
runner or

py = pressure

in

The tendency

diameter

d-^

which

is

due to that of

chamber E.

of the disc

is

to

move a

certain distance to

the right according to the value p x acting on

remain in equilibrium
resisted

and

will

last

difTuser.

it,

any further movement to

cause the value of

py -d

where

it

will

right will

be

to be greater than

The

flow of water past the plate or leakage will be proportional to


ird X C X *Jpx

where

c is clearance

between working face of piston and

its

corresponding seat on chamber E.


In the radial type movement of this piston must be restricted to a small amount, otherwise the runners will not discharge directly into the guide or difTuser rings.
Therefore a light thrust bearing is necessary in these

pumps

in order to locate the runners with regard to the diffusers.

pump made by Messrs. Hayward


and
Messrs. Escher Wyss & Co.,
London,

In the Kugel and Gelpke

Tyler

&

Co., Ltd.,

is quite unnecessary, as whatever position


rotor takes up longitudinally, discharge is always direct into

Zurich, a thrust block

guides.

Another point about


due to

at inlet

is

this design of

pump

is

that the thrust

practically zero the change of momentum


equal to change of momentum at outlet of runner

momentum is

but of opposite sign.

76

CENTRIFUGAL PUMPS.

AXIAL THRUST AND

The

ITS

BALANCING.

77

sectional view Fig.

46 represents the balancing device


as used by The American Well Works, Aurora, 111., on a twostage pump made by them.
The runners are mounted on the shaft I and driven by
feathers 1 6 and 17.
They are held incorrect position lengthwise by shaft sleeves II, 7, 10 and locknut 12.
are equal on both imThe diameters of the opening at
B are also equal, and
of
diameters
the
sleeves
and
the
pellers

is greater than the area of


since the area of the opening at
is
a
of
the shaft I with the atthere
diameter B,
tendency

move towards

the suction opening 2 of the


pump, as shown in the previous reasoning. To counteract this
movement of the shaft and runners towards the suction open-

tached runners to

ing a hydraulic balancing device

The balancing mechanism


5,

is

used.

consists of the stationary casting

with two removable bronze seats

discs 4

and

6.

and

F,

and rotating

(Disc 6 can be also the hub of the impeller.)

The balancing
areas between disc

device

is

so designed that the difference in

4, represented

represented by diameter B, is
represented by the opening

by diameter

C,

and

disc 6,

sufficiently larger than the area


to make the shaft I move to-

wards the flexible coupling in case the fluid enters the balancing
device between the faces of the disc 6 and seat E and port 13.
However, the instant the shaft moves towards the motor
the disc 6

is

carried close to the seat E, preventing

entering the balancing device.


This action carries disc 4
the fluid

chamber

in
8,

away from

seat

more

F and

fluid

permits

spaces 13 and 19 to pass out into the balancing


from which it flows by bye-pass 9 into the suction

opening 2 of the pump.


The instant disc 6 comes in contact with seat
fluid can

come

force for

moving the

into the spaces 13

E no more
and 19 and therefore the

shaft towards the flexible coupling has

leaving the pump with a pressure toward


the suction opening equal to the difference in areas between
and
multiplied by the pressure of the last stage.

been entirely cut

off,

CENTRIFUGAL PUMPS.

78

The

instant that the disc 6

moves away from

seat

enter the balancing device through passages


into chamber 19, and cause the shaft I with all

will

parts to instantly

move towards

its

water

and

moving

the flexible coupling.


first few revolutions

This movement can be noticed in the


of the

pump when

starting.

find its equilibrium

tected

when

the

It will,

however, almost instantly

and no movement lengthwise can be de-

pump

is

running, even with the assistance of

trams.

An impression might be that these discs wear out quickly,


but a careful examination of several which have had a large
amount of

service

showed no wear whatever

in fact, the tool

marks were still there.


This is due to the fact that even when either rotating disc
is carried closest to a stationary disc the two are still separated
by a film of fluid. In order to guard against possible wear
5 is provided with removable bronze seats E and F,
which can be readily removed and others inserted, making the

casting

device as good as new.

CHAPTER

IX.

CALCULATION AND DESIGN OF A SINGLE-STAGE PUMP.

To illustrate the principles of the previous chapters, applied to


the design of centrifugal pumps, two cases and types will be
taken and all necessary calculations made.
volute type of centrifugal to be capable of
Case I.

pumping 1000 gallons of water per minute against a total head


of 60 ft, including all frictional losses in suction and delivery
and to be driven by an electric motor direct coupled
pump shaft, running at 1 200 revolutions per minute

pipes,

to

If

be the actual quantity

OOO
= ^--^ - =
oo x 0*24

pumped

in cubic

feet

per

second then

2 -67 cub.

per second.

ft.

The quantity passing through the runner must be


this, by the amount of water short-circuited.
Calling Q the amount of water to be passed by the
Q, = Q -f amount of short circuit of leakage.

greater

than

Q;

will

be assumed equal to 2-94 cub.

ft.

runner,

per second.

H M = 6oft.
co

= angular

= 22,

sin

2TTH

velocity of runner
2

= 0-3746,

cos

= -?

= 1257.

& = 0-9272, cot ft = 2-475

1.

^=0-18.

The hydraulic efficiency will at present be assumed as 07,


which should be attained with the above values of ft and
if the width of the runner at outlet is not less than O'ir2
;tr,

This gives, that H,, the work per


the runner, must be

(79)

Ib.

of water furnished by

CENTRIFUGAL PUMPS.

80

sin

r2

-cot

= 0*562,

Assuming

==

^r

-o*i8x 2*4751

2760
fa

Vo-554

= 70-5 ft. /sec.


=
127 ft./sec.
2

= O'i8
/3 2

32-2x857

<g-Hf

*~^J

= say

13-5 ins.

that

0*9

x 0*9
2 '94

=
x 0-9
.

the ratio of
.that

6-28 x 0-562 x

= 0*129;

>

'

127

o-Q^

0728

this justifies the

ft

--*75'

assumption

^ = 07.

To determine

inlet

dimensions, the shaft

is

have a diameter of i-J in. in the bearings, and 2


middle where the runner is carried.
If the thickness of runner boss

meter

will

be

is

taken as %

assumed to
ins.

in.

in

the

the dia-

3 ins.

Since inlet takes place on both sides of the runner, each


inlet

equal to about
17-8

'

must pass

ft.

cub.
I -3

to

ft.

-5^,

of fluid per second at a velocity

which

in this case will

/sec.

Annular area

at entrance

= 0*0825 sq. ft.


= 1 '9 sq. ins.
1

i_

be taken as

CALCULATION AND DESIGN OF A SINGLE-STAGE PUMP.

ii'9+7'o6= 18-96

?*

^=
If

be taken as

17-8 to

The
ins.

6 -9

ft.

radius

or 0*229

4-9

5 ins.

ins.,

say

5 ins.

the velocity will be decreased from

per second.
of inlet edge of vanes will be taken as

275

ft.

= 6)^ =

81

-229 x

1257 =

28-8

per second

ft.

per second and as a x has already been assumed as 90, the angle of the vane at inlet ft may be determined.
If z/!= 16-9

ft.

A
A

tan-

say 30

tan- 1 0-587

30'.

= 0-85
breadth of runner at
b

inlet

2irrl

^ = 0-142

sin

ft x 0-85

or 1*705

may now

be calculated

2 '94
_
6*28 x 0*229 x 16-9 x 0*85

-i<i2ft

ins.

Design of the Runner. The first thing to do is fix upon


the profile of the runner, making the sides parallel for a short
distance, as this is favourable for the discharge into the casing
or guides

The

used.

shown in the left hand view on Fig. 47. The


rz is divided into a number of equal
r^ and
these are numbered from I to 9 in this example.
is

profile

difference

parts

when

between

The

peripheral velocity u 2 is set out to scale, from OY,


c with
the linear velocity corresponding to
different radii can be scaled off.

and by joining

Assuming

that the energy given to the fluid

is

proportional

82

CENTRIFUGAL PUMPS.

to the radius, then

knowing the

from the widths of the runner at

component of velocity
different radii, and knowing

or the relative velocity along

u the velocity, diagrams giving


the vane can be drawn.

The

directions of

w are

radial

the tangents to the working face

of the vane at different points.


The vane can now be drawn by means of circular arcs
which will best suit the curve from a to b in Fig. 47.
In finding the values of
for thickness of the vanes.
-

due allowance must be made

has been taken in Fig. 47 as 0*85 at

at outlet r2

inlet

and 0*9

The number of vanes


2,

somewhat with^the value of


the runner in this example the

varies

and with the diameter of

number of vanes is eight.


At inlet the vanes should be sharpened on the back, and
also at the outlet, as shown in the figure this is done to reduce
;

the losses due to vane thickness at entry and outlet.


The casing is designed as indicated in chapter VII.
Casing.

The

area at

AF

is

made

-?
velocity^ equal to

to pass 2*67 cub.


-

which

will

ft.

per second at a

be taken as 19

ft.

per

second.

Area

at entrance to discharge

Making the

Area.

Section.

$a
*a

4
5
6

7
J3

2O'2 sq.

sq.

ft.

ins.

cross sections of the volute circular, the dia-

meter corresponding to #=20*2


this gives an area of 20 '6 sq. ins.
1

=0*14

pipe=

20*6

18

5-07 sq.

ins.,

say 5^

Corresponding Diameter.
'

sq. ins.

= *5'5
= 12-9
\a = 10-32
= 774
-|a
\a = 5-16
\a = 2-58

fa

is

5^

ins.

4l|
..

4rV
3if
3*
3i

2&
i|f

ins.,

CALCULATION AND DESIGN OF A SINGLE-STAGE PUMP.

83

CENTRIFUGAL PUMPS.

84

Taking the velocity in the suction pipe as 10 ft. per second


and the same for the discharge outlet, their diameters will be
7 ins., this gives a velocity equal to Q'l6l+/2g&mt which

is

good

of pump.
The discharge should therefore taper from 5^ ins. to 7 ins.
Fig. 48 is a detailed drawing giving principal dimensions of

practice for this class

this

pump.

Power

Calculation of

Pump and

Drive

to

the Over-all

Efficiency.

Actual quantity dealt with by runner is 2-94 cub. ft. per


Work done per pound of fluid passing through
second.
runner

H,= 857

is

ft.

Ib.

~~

857x2-94x62-4

H,Q,G
~
Power absorbed

in

overcoming

N, = O'0000o87

= 0-0000087
Power

to

overcome

3
2

friction

of runner

is

x 70'5 3 x 0'562 2

= 0*962.

friction of bearings

6 is

N = 0*00005 5 ^d n.
z

= 0-0000554
Total power to drive

Short-circuit loss

x 5-06 x

1200 = 0-337.

pump N = N,+ N y + N&


= 28*5 + 0-962 + 0-337
= say 29-8.

must now be estimated.

The* difference of head between outside of runner and inlet

u
is

07^.=

54

ft.

Taking velocity of flow through


vl

If

clearance

is

joint as

vl

= \^/2gk' where h' = 54 ft,


= 4v/54 = 29*4 ft. per second.

in.,

CALCULATION AND DESIGN OF A SINGLE-STAGE PUMP.

85

CENTRIFUGAL PUMPS.

86

Area across which leakage takes place

^ = 0-00196

sq.

144 x 64

is

ft.

Since there are inlets to runner, short-circuit loss will be


2 x

0*00196 x 29*4 =

o'l

5 ft.

per second.

Therefore total quantity discharged by

pump

is

2*94

- o'l

2*825.

The quantity allowed was 2*94 - 2*67 = 0*27 cub. ft.


Water to seal glands would amount to 0*035 cub. ft. per
second.

Total water discharged


1045 gallons per minute.

N" =

is

cub.

2*79

ft.

H W QG = 60x279x62-4 =
^5cT

Over-all efficiency

= t) =

per

I9

second or

'

550,

J"

=
,

^g = 64 per cent.

CHAPTER

X.

CALCULATION AND DESIGN OF MULTI-STAGE PUMPS.

PUMP

400 gallons per minute, 1000 ft. head, to be driven


by an alternating current motor running at 1450 revolutions
or 2900 revolutions per minute
for

First Assumption.
six-stage pump running at a speed
of 1450 revolutions per minute with a hydraulic balance plate.

---=
Q = 60
x 6-24

400

1*07 cub.

ft.

per second.

Allowing 20 per cent, in this case for short-circuit


and leakage by the balance plate or piston,

Then Q, =

Head

-07

+ 0*2 14 =

per stage h

'284.

-^-

166*66

ft.

Angular velocity &> = 1 52.


Assuming @ 2 = 30, x= 0*08, since the quantity
small compared with the head, and 77^ = 0*8,
sin /3 2
hi

166-6

"crST

= o*5,

= say

Vgh
i

cos

/3 2

= O'866,

cotan

- cot
y8^

32-2 x 209
i 732 x 0-08

= 88 '3 ft- Per second.


=
x 88-3 = 7-064 ft.
O'o8
/3 2
14*128

o*5

^
52

= n-c8T
0*581

relatively

2 9

/32-2 x 209

0-8614

per second.

7*064

is

A = 1732.

v/7 8o
sin

losses

ft.,

D = 13-95,
2

(87)

ft.

per second.

say 14

ins.

88

CENTRIFUGAL PUMPS.

Since

<t

is

ri

less

than

0*1, the value of

m = O'8

will

not be

above calculations must be gone through


or if a very high
rj h) say 077,
a
number
of
desired,
larger
stages must be used,

attained, therefore the

again, using a lower value of


efficiency is

say 8 instead of

6,

or the speed increased to

per minute.
Second Approximation.

^ = 077,^=0-08,

2900 revolutions

Assuming 6 stages and

&= 30.

166-6

32-2X2I7
=
1732 x o-o8
2

= 90

ft per second,

r^

= 90- = 0-593

b*

2W

ft,

/32'2

w^

sin

D =

14^

I -284x 0-593 x 0-08 x

ins.

90 x 0-9

7'2

ft.

per second.

diameter.

= '532

ft.

or 0-6384

say f
fa

-=

in.

0-625

Diameter of shaft
Diameter of shaft

= if in.
=
bearing
i| in.

in coupling
in

Disc friction N, = 9'48 horse-power.

Bearing

friction

N = O'53.
6

N, = horse-power expended

on water

runners.

6 x 217 x 62-4 x 1-284

^=,89-5.

passing through

CALCULATION AND DESIGN OF MULTI-STAGE PUMPS.


Power

pump N = N<+ N r + N 6
= 189-5 +9*48 + 0-53
= I99-5-

to drive

Water horse-power
Efficiency

89

N,=

121.

= -vr
IN

= 0*607

or

607

I99'5

per cent.

the highest efficiency attainable with the above


If a higher efficiency is required without increasproportions.
ing the speed, the number of stages must be increased.

This

is

Third Approximation.

Assuming

8 stages, running at 1450

revolutions per minute, and a provisional value of

B2 =

30, x= 0-08, Q, =
1000

=125

'

2V.2

fro

=*

75*8
^~

sin /3 2

27T

= 0'5,

-284.

ft.

D =
2

= 6-07

ft.

2 ins.

per second.

1-284
-ppX 0'5 X 6-07 X 0'9

= 0-075

or

ft-

*9 in -

or

25

m
^
32
.

0-9

^ 6l^.=- 15

Entrance velocity = 9
T

Area entrance=

*O

ft.

per second.

/I

= 0-143

sq.

ft.

Diameter of eye = 6f ins.


Diameter of inlet edge of vanes = 6
j

= 41

-2 ft.

12" 30'.

or 20*6 sq. ins.

ins.

per second.

CENTRIFUGAL PUMPS.

End

due

thrust to right

velocity =

SW

= 420
Thrust to

dtf- =

change of direction of inlet

to

8 x (3

-9

1 1

8 x 20-9 x

Ib.

left

=8(38-485

=8

8-295)-

x 30-19 x

= 7290 Ib.
=
T 7290 420 = 6870 Ib.

FIG. 48A.

Section of runner and guide, multi-stage pump.

Pressure from last runner

944'5
'

2*3

area piston

= 6870

x 23

944'5
'7

outer diameter

= 6|

=167

+ 8-295 =

ins.

9
giving a bearing face of T F

Leakage from a to o.
Difference of head producing leakage 69*5

ft.

in.

CALCULATION AND DESIGN OF MULTI-STAGE PUMPS.


Clearance at joint

91

= 0*004.

Area through which leakage takes place


7r7 x

O'o88

0*004
=

H4
Velocity =

Leakage =

^2^-69 -5 =4^/69-5 =

0-088
-

Leakage from

x 33-3

c to

= 0-02

33*3-

cub.

ft.

per second.

b.

7r3'25 x 0-004

0*041
;

i44~

~^T

Head producing flow= 125 -

69-5

55'5-

= 29 '8.
Leakage =

-^

x 29-8

= 0*0085

Leakage past balance piston or

cub.

ft.

per second.

disc.

Head producing flow = 944-5 ft.


v = 0-6^2^944-5 = 0-6 x 8^944*5 = 148

ft.

per second.

0-085
7r6-7 5x0*004
Area past which leakage occurs = 'T^jT*

Leakage =

x 148
0-085
-

144

leakage and

Total

0-098, say 0*1 cub.

Water

ft.

= 0-0875.

short

circuit

= 0-087 5 +0*0085 +

per second.

pumped = I '284 - o i
= 1-184 cub, ft.
-

actually

N,=

7*949-

N,=

179-5,

N = -1-184
Efficiency

i-e.

per second.

x 8 x 154 x62'4
1-284
-

x 1000 x 62-4

-555-

==

= 071 5 or;[-5

percent.

O'O2

CENTRIFUGAL PUMPS.

92

For an eight-stage pump dealing with 400 gallons per


minute against 1000 ft. running at 1450 revolutions per
minute the efficiency would be about 71-5 per cent Therefore
if

a higher efficiency

desired, since the hydraulic efficiency

is

cannot be greatly improved upon, it will be necessary to reduce the power expended in overcoming the friction of the
runner

and to do

sides,

this

be necessary to run at a

will

it

higher speed than 1450 revolutions.


Assuming the number of stages as

and the speed 2900

5,

revolutions per minute, the leading dimensions of a


perform the above duty will be calculated
7T,

= 2900

&>

#,=

304.

1000

= 200

pump

to

ft.

30.

Assuming
200

^ = 0-83

and;r=o-i.

241.

Q =
t

1-284 cub.

ft.

per second.

0.3-8

4 = say 7'4375
ze/

sin

=-

b2
ff

27T

ins.

or

= O'l
yS2 =xu 2

7^

x 93-8

1-284

ins.

this gives r2

= 9-38
-

x 0-3099 x 9-38 x 0-9

ft.

= 0*3099

ft.

per sec'ond.
15
or say
? in.
* io
.

0-078

ft.

0-078
2

0-3099

This value for

the assumption of taking


r justifies

rj h

= 0*83

'

'2

sin y3 x

14

ft.

-- =0*0918

Entrance area=

Area of boss =

per second.

7T

D/=

-2 5

= 8 -3

sq.

ft.

12*85 sq.

sq. ins.

12-85+8-3 = 21-15

sq. ins.

ins.

CALCULATION AND DESIGN OF MULTI-STAGE PUMPS.

93

CENTRIFUGAL PUMPS.

94

Diameter of entrance = say

93 8 X
'

= 12

The method

'

65

-375

ins.

5 ft

sin 8,

ze/i

ft

5T

P ersecond

5'-

for

drawing the runner vanes

the

is

same

as

for the single-stage

pump, but in this case


shows
details of runners and
Fig. 49
a sectional drawing of the complete

already explained
there is only one inlet.

guides, while Fig. 50 is


pump with the principal dimensions.

Calculation of Balance Disc.

Forces acting to the right on rotor are equal to

Forces acting to the

S'W-^')^

ft.

Unbalanced force to

left

on rotor are

(27-1

left

and

is

lb.

910
is

or 396

ft.

lb.

per

sq.

the value to be taken for/x

Area of balance

plate or disc

Diameter of balance

is

= 4 2 + 1 1 -5 =
^//
= say 4 j ins.
dp

= 4547 =

face will be f

Head producing

1 1 '5

sq. ins.

dp.

6-49

Making outer diameter equal


working

= 4920

= 4920 - 373
= 4547 lb.

Pressure from last runner


in.

-6-49)^7^

1 1

to

-5

7-99 sq.

ins.,

in.

flow past disc

is

910

ft.

ins.

the width of the

CALCULATION AND DESIGN OF MULTI-STAGE PUMPS.

95

CENTRIFUGAL PUMPS.

96

Velocity of flow is 0-6^2^910


145 ft. per second
0*6 being a coefficient to allow for friction.
If the clearance between face of disc and its
pad is 0*004
in.,

?r6 x

=-

area of outlet

0-004
-

= - 'O755

144

144

Leakage past balance disc=

sq.

ft.

x 145

144

= 0-076

cub.

ft.

per second.
Short-circuit losses

Leakage from a to o.
Difference of head producing leakage =

= 0-004

Clearance at joint

no

Area through which leakage takes


"5-875 x 0*004

place.

0-0737

Velocity of fluid through clearance


second.
Short-circuit loss from a to o

_
= ^^7 2gi

-144

ft.

ft.

10

= 42

ft.

per

0-0215 cu b-

per second.

Leakage from

c to

b.

Clearance = 0*004.

Area through which leakage takes place =

7T2-875 x 0-004

144
0*036

144

Head producing leakage


diffuser

and

is

equal to

Velocity of flow

200 -

is
1

Short-circuit loss

is

x 38
0-036
-

144

ft.

the gain of pressure head in

10

= 90

= i^/ 2^-90 = say


.

sq.

38

ft.
ft.

per second.

= 0*0095.

= 0-076 + 0-0215+0 -009


= 0*107 cub. ft. per second.

Total short-circuit and leakage loss

Say

O'l

cub.

ft.

per second to allow for gland

5.

seal.

CALCULATION AND DESIGN OF MULTI-STAGE PUMPS.


Water

pumped =

actually

-284 - cri

N,-

x 62-4 x
241 x 1-284
-

1*174 cub.

per second.

ft.

=176.

=3-449.

If shaft

diameter

N =

is

made

if

ins.

diameter

and if

in the bearings

ins,

in coupling,

Power
i

to drive

pump N = 1 76 +

3 -449

+ 0*69 =

8cr 1 4.

'174 x 1000 x 62-4


~

.tLmciency

is

97

Nw =

133

r-

= 074

or 74 per cent.

This increase in efficiency over that of the previous example


principally due to the decrease in the friction of the runner

sides.

CHAPTER XL
TYPES OF PUMPS.

THE

following illustrations show the pumps designed and


by the American Well Works of Aurora, Illinois, U.S.A.
Fig. 5 1 shows one of their volute type pumps classified as

built

Type
one

DS

Single-Stage

"American" Double

of their latest types,

The

fluid

pumped

and

is

Suction, which

used for heads up to 125

enters the runner from

two

sides

is

ft.

and

is

discharged into a well-designed volute chamber.

The

shaft

is

of steel and

liners so that the steel does not

is

fitted

come

with renewable

in contact

with the

brass
fluid

pumped.

The

shaft

is

supported in ring oiled bearings outside the


fluid pumped does not

pump, which are designed so that the


enter them.

special feature of these pumps is the renewable labyrinth packing rings, these rings being so designed as to reduce
the short-circuit losses from the discharge chamber into the

suction chamber to the least possible amount, thus enabling


These rings have
this type of pump to maintain its efficiency.

already been shown in Fig. 35 for the case of single inlet


The volute casing is in halves, being split horizonrunners.
removal
of the top half of casing and bearing caps
and
tally,
.enables the
i>e

removed

whole rotor complete, including shaft


for examination or renewal.

arid runner, to

Fig. 52 shows a characteristic curve of a pump of this type,


Fig. 5 1 having 1 5 ins. diameter suction inlet and discharge
orifice.

The

efficiency of the

pump

is

(98)

80 per

cent,

when

delivering

TYPES OF PUMPS.

99

5000 U.S. gallons per minute (4150 Imperial gallons per


minute) against a total
head of 1 8 ft.

The rise of head


above the normal 18
ft.

when

on

a sluice valve

the

delivery

no

closed,

then taking place,


22*8

ft.

is

delivery
is

or 1*27 times

the normal head.

be seen that

It will

the power curve

rises

maximum at 7200
U.S. gallons per

to

minute (6000 Imperial


gallons

per

minute;

and then tends to decrease for any further


increase in the quan-

the

tity,

being

pump

thus

self-regu-

as

lating

regards

power.
This latter
sidered

itself

is

con-

by some an

important point with


electrically

driven

pumps, although the


switch gears of motors
have an arrangement
for cutting
off the
current and stopping
the motor this would
;

only happen by the


head being reduced,

due

to a breakage in

CENTRIFUGAL PUMPS.

IOO

the delivery pipe line near, the pump, which would be a very
unusual incident

shows a two-stage pump classified as


American
Type K.M.B. Two-Stage
Centrifugal Pump, whilst
Fig. 46, chapter VIII.,

Fig- 53 represents the characteristic curves of test of a two-stage


The runners in this pump are of the
5 -in. pump of this type.

A-maricct,

B-rai-kf. Ji.

>

WcTkS

y\
^
I

<z

U.S. &cdio7i^tfu^U^rjJ,crnpeci per.-.'**.


1000

000

3oo

FIG. 52.

4.000

goto

taeo

-7/300

<3ooo

Characteristic curves for single-stage pump.

single inlet type, fitted with labyrinth renewable packing rings


which reduce short-circuit losses to a minimum, the unbalanced

axial thrust being taken up by a plate or piston, the leakage


water returning to the suction inlet by a byepass.

For a

5-in.

dealing with

of this type Fig. 53 shows that when


gallons U.S. per minute against a head of

pump

700

TYPES OF PUMPS>
136

ft.

when running

the efficiency

is

at a

speed of 1 300 revolutions per minute


71 per cent

FIG. 53.

Characteristic curves, two-stage

pump.

very interesting product of this firm is their application


of the centrifugal pump as a bore well pump, known as The

<

"

American

"

CEHTRIFUGAL PUMPS.

Combination Deep Well Turbine and Booster

Centrifugal.
Figs. 54

and 55 show

this

combination driven by a vertical spindle electric motor, and


installed

this

by

of

firm

for

the

Rockford,

Illinois,

The combination

furnished

City

U.S.A.
of a

consists

six-stage

17-in.

combination

deep

well

and

four-

pressure pump, being


stage turbine type of pump
located 108 ft. down in the

bore

with

a two-stage
of
centrifugal type
pump at the
top of well, as shown in Figs.
well,

54 and 55, the guaranteed overoperating efficiency to be

all

59| per

cent.

of a similar

to the

pump

at

Rockford,

shows

sectional

installed

Fig. 5

side

views
It

pump.

an exterior view

is

Fig. 54

of the
will

one

whilst

and out-

Rockford

be noticed that

water from the bottom

pump

flows up the annular space be-

tween two pipes, thus avoiding


the friction losses which would
occur

if

such a long shaft re-

volved in water.

On
FIG. 54.

Bore well pump.

the

several

after this plant

was

tests

run

installed the

proved to have an efficiency of 65^5 per cent, when delivering 1380 U.S. gallons per minute against a total head of

pump

237-57

ft.

TYPES OF PUMPS.

The

following

is

a facsimile of the last test

103

made

Capacity, 1380 U.S. gallons per minute.


Discharge pressure 6 1 '5 Ib. per sq. in., equal to 142

Fi3. 55.

Static

Section of bore well pump.

head to centre of pressure gauge, 95*57

Total head

of,

237-57

Water horse-power =

ft.

ft.

1380

xsx

237-57

33,000

ft.

CENTRIFUGAL PUMPS.

104

Meter reading ahead of transformers, 116 kilowatts.

90 per cent

efficiency of transformers,

116

xo*9=

104*4

K.W.

FIG. 56.

90 per
or

Electric

motor driving bore well pump.

cent, efficiency of motor, 104-4

25 H.P. delivered to

pump

shaft.

xO'9 = 93*39 K.W.

TYPES OF PUMPS.

Efficiency of
is

Fig. 56

Fig. 57

centrifugal

57.

is

82-1

0-655 or 65-5 per' cent.

a view of the interior of the

detail of wiring

Fi

pump =

and

house, showing

delivery piping at top of bore well

view of

pump.

house, showing vertical


and piping at top ofi shaft in the pit im-

interior

pump

pump

travelling crane.

View of

an

105

pump

mediately below motor.


Fig. 58 gives the characteristic curves, showing
,

relation

io6

CENTRIFUGAL PUMPS.

between capacity, head, theoretical horse-power, brake horsepower, and efficiency of pump.

400
FIG. 58.
theoretical,

6OO

tooo

Characteristic curves

1200

showing relatio between capacity, head!,


horse power, brake horse power and efficiency on pump installed in,
i

well No. 7, at Rockford, Illinois.

Fig. 59

fugal

pump

is

an

illustration of a single-stage ^American centri-

direct coupled to a

Kerr steam turbine,"whilst Fig.

TYPES OF PUMPS.

FIG. 59.

Single-stage

pump

107

driven by steam turbine.

60 shows a high pressure single-stage pump coupled to a Terry


steam turbine supplied to the Omaha Packing Co., Chicago.

FIG. 60.

Single-stage

pump

driven by steam turbine.

CENTRIFUGAL PUMPS.

io8

The Sulzer Pumps.

first

Messrs. Sulzer Bros, of Winterthur, Switzerland, were the


firm to recognize that guide vanes were necessary in order

to obtain

good

efficiency in centrifugal

pumps.

TYPES OF PUMPS.

109

CENTRIFUGAL PUMPS.

110

They were also the first to satisfactorily overcome the evils


due to axial thrust in multi-stage pumps.
This was accomplished in their early pumps by arranging
the runners back to back in pairs.
The fluid from exit of the guide passages in one stage, to
the inlet of the runner in the next stage, is carried through
specially constructed passages, passing through the diffuser be-

tween

its

As

guide passages.

arrangement necessitates rather complicated

this

now adopt

a design
ings, they
and balance the end thrust by

somewhat
means of

cast-

similar to Fig. 45,


a balance plate, of

which they are the originators.


Fig. 6 1

illustrates a horizontal multi-stage

firm, direct coupled to

an

electric

motor, and

pump by this
Fig. 62 the pump

dismantled.
Fig. 63 presents characteristic curves

mance of one of

sluice valve opening,

and speed, the

showing the perfor-

pumps with

constant delivery
variation
of
head, quantity, power,
showing

their five-stage

efficiency remaining constant at

77 per cent.

The characteristic curves in Fig. 64 for the same pump


show the variation in head, quantity, power and efficiency
when the speed is constant, the variation in head and quantity
being obtained by throttling the discharge by means of the
sluice valve on the delivery.

The maximum

is 77 per cent, the total head


1185
gallons per minute, the power to
ft, quantity
being
drive the pump being 542 at I 500 revolutions per minute.
It will be noticed that this pump could be used over a con1

efficiency

140

siderable range without a great drop in the efficiency.

For instance, when pumping 1000 gallons per minute


against 1190 ft, at 1500 revolutions per minute, the efficiency
would be about 75 per cent, or a drop of about 2 per cent.
Also, when 1400 gallons per minute against 1040 ft at
i
500 revolutions, the efficiency would be about 73 per cent.
This shows that the
range with very

pump

can be used over a considerable

little loss in efficiency.

TYPES OF PUMPS.

II

225
S

?*

o
S

I'll

8-

^
-s

ll
(A

VI

0.

3>

o
re

01

a
aj

>

Vertical spindle centrifugal


^electric

pumps coupled direct to an


both
mounted
motor,
together in abiding frame,
being

112

CENTRIFUGAL PUMPS.

and suspended so as to be movable

in a vertical direction, are-

used as sinking pumps.


These pumps take up very

space in comparison witht

FIG. 65.

little

Centrifugal sinking pumps.

TYPES OF PUMPS.
their output,

mine

and are

shafts, as well as

113

specially constructed for sinking


unwatering existing ones.

etf

I
I
I
6

new

CENTRIFUGAL PUMPS.

14

Upon

completion of these operations they

may be

used as

stationary pumps.
Fig. 65 represents a sinking

Messrs.

Sulzer Bros,

pump made by

have

constructed

this firm.

considerable

number

of high lift centrifugal or turbine pumps for the water


of
towns.
The pumps for this purpose are driven by
supply
electric motors, steam engines, steam turbines and internal

combustion engines.

The pump

in Fig. 66, direct

coupled to a steam turbine,

is

one of four supplied to the St. Petersburg Water Works, each


pump dealing with 9460 gallons of water per minute against a
head of 164 ft.
An electrically driven plant for water supply is shown in
Fig. 67.

This plant, for the city of Lyons, consists of 3 pumps, each


2800 gallons per minute, 165 ft. head; i pump, iioo gallons
per minute, 330 ft. head 2 pumps, each 800 gallons per minute,
550 ft. head; and 2 pumps, each 860 gallons per minute, 445
;

ft.

head.
driven by belt from a Diesel engine, the
1300
gallons per minute against 1200 ft. head.
delivering

Fig.

pump

68

is

pump

Wherever high pressure water

is

required

for

working

hydraulic plants (lifts, presses, etc.), and hydraulic transmission


of power, the turbine pump can be used advantageously,
especially for large plants.

Although the requirements of high pressure water


ates greatly in such installations, these fluctuations

considerable without greatly

affecting the

fluctu-

may

be

efficiency of the

pump.

The pump can be designed so

that the quantity may vary


small
in the delivery pressure,
with
variation
considerably,
very
the pump thus accommodating itself automatically to the

quantity of water required, although

it is

running at a constant

speed.
Fig.

69 shows a pump

the port of

Amsterdam

for

for the hydraulic

working cranes

main supply of

in the harbour,

and

TYPES OF PUMPS.

220 gallons per minute


equivalent to a head of 1 700 ft.

delivers

The

at

740

Ib.

LI 5

per

sq. in.,

which

is

centrifugal or turbine pump in fig. 70, in conjunction


with the plunger pumps, works a loaded accumulator.

CENTRIFUGAL PUMPS.

The
amount

and

is

centrifugal

pump

of work as

all

in this case

the plunger

is

doing'alone the same

pumps working

together,

a striking example of the small space required by the

turbine pump.

TYPES OF PUMPS.

Other applications
1

for these

pumps

117

are boiler feeding, fire

extinguishing, supply of fountains, irrigation, and dock pumping.

u8

CENTRIFUGAL PUMPS.

TYPES OF PUiMPS.

Pumps

by Messrs.

Messrs. Hayward, Tyler

London, have

Street,

or turbo

for

pumps known

Messrs. Gelpke

&

119

Hayward, Tyler

&

&

Queen

Co. Ltd. of 99

some years

as the

built

high

Co.

lift

Victoria

centrifugal

H.T. turbo-pump patented by

Kugel.

These pumps are of the mixed flow type, the flow through
the runners and guides being first axial, then radial, and finally
axial at discharge.
Fig. 71

the runner

runner

is

a section of a five-stage pump the liquid enters


in an axial direction and after flowing through the

is

discharged, also in an axial direction, into the stationary


C of same diameter as the runners B.

guide wheels

The vanes
manner

FIG. 71.

in the

Section of H.T. turbo-pump.

guide wheels

are designed in such a

that passages formed by two consecutive vanes graduup to the entrance of the following runner.

ally increase in area

The

absolute velocity of the liquid is therefore gradually


decreased, the kinetic energy of the fluid being transformed
into pressure energy.

The guide vanes are so designed that this increase in area


takes place uniformly in order to reduce eddy losses to a mini-

mum.
The

axial thrust

is

balanced by hydraulic pressure on a

piston.

The advantage of this design of pump is that, owing to


the form of the runners and guides, the diameter of the pump

CENTRIFUGAL PUMPS.

20

the purely radial type


casing is considerably less than that of
of the same output.
Also, owing to the entrance and discharge from the passages

being axial, the shaft can have a considerable axial play, the
runners always discharging directly into the guides.

Again, as entrance and discharge are


the end thrust due to

momentum

and opposite, therefore the

at inlet

in

an axial direction

and

outlet

is

difference of the end thrust

equal

due to

pressure, only has to be balanced.


Due to these two latter conditions, no thrust block of the

required or furnished with these pumps.


is under the control of the vanes
during its
entire passage through the pump, thus enabling the theoretical

collar type

is

Also the liquid

velocity diagrams to be realised.

72 gives the front and back views of the runner and


guide wheel, which are constructed of bronze, the vanes and
passages being made perfectly smooth.
Fig.

good example of

this design is illustrated in Fig. 73,


a section of a six-stage pump arranged in a tube well.
Owing to the small external diameter of this type com-

which

is

pared with the purely radial type, it was possible to install


pump, which deals with 350 gallons per minute, against a

this

head of 170 ft. when running at 1220 revolutions per


minute in a tube well of 1 5 ins. internal diameter.
This pump was supplied to the Great Grimsby waterworks.

total

It is

placed about 40

ft.

down

the tube well, the suction

pipe descending 20 ft. below the pump.


The delivery from the pump passes up to the surface

in the

annular space between two pipes, as seen in Fig. 73, in lengths


Each of these lengths of annular rising main
of about 10 ft.
is

complete with

its

length of shaft with half couplings and

bearings.

Owing

to the discharge passing

up the annular

space, the

shaft revolves in a perfectly p!ry space.

At

the surface the annular space connects to a chamber, to


is connected.

which the delivery pipe to a water tower

TYPES OF PUMPS.
This

121

driven by a horizontal gas engine through


double helical machine-cut bevel wheels in one reduction, the

pump

is

I
Section of bore
FIG. 73.
well pump.

pinion being keyed to the top of the vertical pump shaft, with a
ball-bearing at the surface to carry the weight of the shaft only.

122

CENTRIFUGAL PUMPS.

Fig. 74 is a three-stage pump direct coupled to an electric


motor, and deals with 500 gallons of water perjminute against

a vertical head of 147


minute.

ft.

when running

at

800 revolutions per

TYPES OF PUMPS.

The pump shown


to the

in Fig.

75

is

123

a single-stage

pump

supplied

Luton Corporation.

This

pump

deals with

1700 gallons of crude sewage per

minute against a total head of 170

ft,

with an efficiency ot

75 per cent.

The

belt-driven single-stage

pump shown

in Fig. 76,

when

I2 4

CENTRIFUGAL PUMPS.

running at 1750 revolutions per minute, pumps 285 gallons


per minute against a total head of 73 ft.

For discharging the cargo of oil tank ships Messrs. Hayward have built several pumps illustrated in Fig. 77.
The pump is a two-stage pump, with the casing split horizontally, allowing the whole rotor to be lifted out, on removal
of the top half of the casing.
These pumps were designed to pump 180 tons of oil per
hour against a pressure of 70 Ib. per sq. in.

FIG. 76.

Belt driven single-stage pump.

Messrs. Hayward, Tyler & Co. have supplied a considerable


number of these pumps for boiler feeding. Three of these

work in the Luton Corporation Electricity


two of the pumps each dealing with 8300
of
water
per hour against a boiler pressure of 190 Ib.
gallons
and
one
pump for 15000 gallons per hour against
per sq. in.,
These pumps deal with feed water
1 80
Ib.
per sq. in.
required by the whole plant, and the first have been running

pumps

are at

-Generating Station,

continuously for

many

years.

TYPES OF PUMPS.

The high speeds


worked make

it

an

at
ideal

125

which a centrifugal pump can be


machine for direct coupling to a

steam turbine, as in Fig. 78.


This single-stage pump runs at a speed of 5300 revolutions
per minute,

when pumping 8000

gallons of feed water per

hour against a boiler pressure of 160 Ib. per sq. in.


For fire extinction purposes the centrifugal has many ad-

FIG. 77.

Benzine pump.

vantages over the reciprocating type, one being the continuous


steady stream that it gives to the jets.
In some cases the ordinary water-supply mains do not give
sufficient pressure for fire jets to reach the top of the highest

buildings,

when

the jets are directly connected to the mains

by means of hydrants and hose

pipes.

In order to get over this difficulty an electrically driven


turbo or centrifugal pump is installed on a byepass to the

mains.

CENTRIFUGAL PUMPS.

126

fire, by means of valves dividing the


the
water
main,
passes through the centrifugal pump on the
which
increases
its pressure to desired amount.
byepass,
i

In the event of a

PA pump

installed for this purpose

is

illustrated in Fig. 79.

TYPES OF PUMPS.
This
electric

pump

is

a three-stage

motor which

pump

127

directly connected to an

runs at 2200 revolutions per minute.

1
A

The

pressure at the suction inlet

the main, namely, 20

Ib.

per

sq. inch.

is

the usual pressure in

128

CENTRIFUGAL PUMPS.

The

increase in pressure when 250 gallons of water per


minute passes through the pump is 90 Ib. per sq. in., thus
giving a pressure of 90 + 20 or no Ib. per sq. in., in the
mains beyond the pump, for supplying the fire streams when
required.

CHAPTER

XII.

TESTING.

ALL
in

pumps should be

centrifugal or turbine

order to see

if

the

will give the

pump

against the required head when the


specified number of revolutions.

Another object of testing

is

carefully tested,

guaranteed quantity

pump

running at the

is

to obtain data for use in future

designs, to determine the variation in head, quantity, power,

The measurements of head, quantity,


are
the curves drawn
plotted as points
power and efficiency
through these points represent graphically the performance of
efficiency,

and speed.

the

pump, and are


The term head

called the characteristics of the

pump.

the energy per pound of fluid passing


and
is measured by means of the pressure
the
through
pump
gauges on delivery and the vacuum gauge on the suction.

The
gauge

is

pressure gauges should be calibrated by means of a

tester.

80 shows the arrangement of a pump and the position


of the gauges
and gdy taking the bottom of the suction tank
Fig.

as a

datum

If

line.

v and VA are the velocities at the sections


s

Total energy of fluid at

and B>

is

&
Total energy at

is

h^

2"$p d +

c>

The

total

energy of the

fluid

between the sections

V? (129)

and

2
z;5

CENTRIFUGAL PUMPS.

130

diameter of the delivery at


diameter of the section at A, then
2 _
2
If the

is

the

same

as the

= o.
h z isithe difference between the height of the two gauges,
that is, h - hi, then the head or energy per pound of fluid
between A and B, if the fluid is water, is
If

-*!

~j
1

FIG. 80.

J)a.tUm,

Diagram of centrifugal pump

installation.

in inches
frequently measured by a vacuum gauge
vacuum
the
on
z
be
the
if
and
gauge, then
reading
mercury
in
head
or
feet, conthe increase of energy per pound of fluid,

as ip s

is

sidering

pump

runner and casing only,

is

2-3^+1-129^ + ^3.
be seen that the desired head, or variaobtained
be
can
tion in head
by means of a screw down, or

From

this, it will

sluice valve

Figs. 8

and

on the delivery pipe beyond the section B


82).

(see

TESTING.

Regarding the quantity of water dealt with, this may be


measured by one or more of the following methods
:

(1) Venturi water meter.

(2)

Weir

(3)

Nozzle

in

(4)

Nozzle

in conjunction with pitot tube.

tank.

conjunction with pressure gauge.

CENTRIFUGAL PUMPS.

132

shows a venturi meter connected up to a pump


the difference of pressure recorded in the two limbs of the
Fig. 8

mercury gauge

is

proportional to the square of the quantity

passing through,

Q=v

or

where z

is

az x

m^Jz

difference of the heights in the

mercury gauge

in

inches.

area of throat at

a^

c.

= velocity of flow through


v<i
m = constant for the meter.
If

water columns are

used

the pressures at

C and F

Q=

then
h^

the area a 2

being height of water column at F,

""i

))

JJ

'j>

JJ

***

There is a maximum and minimum quantity which any


venturi meter will pass, therefore if a great variety of pumps
are to be tested several venturi meters will be necessary.
The weir tank is shown in Fig. 82 with pump to be tested,

and

is

a very simple method, although it involves calculation


upon the dimensions and form

of the quantity flowing based

of notch or orifice and upon the height of water level above


the bottom of the notch.

The notch, V-shaped


made of brass and bolted
making a water-tight

or

it

may

be rectangular, should be
end of tank,

to the inner side of the

joint.

The

delivery of the pump is led to end of tank remote from


and a perforated
the notch, and two or three baffle plates
metal plate E are fixed in the tank to damp out the eddies,

thus ensuring smooth flow towards the notch.


The height of water above the bottom of notch

is

measured

by the adjustable hook gauge G, placed as far back from the


notch as possible to avoid any error due to velocity of approach.
For a triangular notch containing an angle of 90

TESTING.

Q = cubic
h

= height

feet

133

of water flowing per second.


water level above bottom corner

in feet of still

of notch

in feet

as

measured by the hook gauge.

For a rectangular notch, the width

b should be

^d where d

CENTRIFUGAL PUMPS.

134
is

the depth of the notch, also the width of the tank channel

not

than (b + ^d\ and its depth less than ^d.


=
Q c(b - nfc$.
Q = cub. ft. per second.
b = width of notch in feet.
h = height of still water level above botton of notch
less

in feet

(measured by the hook gauge).


^=3'3.
= O'2 when b is less than the width of tank.

\U

\'////

^/j*

FIG. 83.

Then

Nozzle with gauge and pitot tube.

the expression becomes

For the calibrated nozzle with pressure gauge

where/
inch,

is

the pressure gauge reading in pounds per square


for the nozzle.
This may be put into

k being a constant

the form

P, Fig. 83,

TESTING.

35

'

being a constant containing /,


2g and x/2'3.
83 also shows a nozzle used in conjunction with a

Fig.

pitot tube.

The

pitot tube

of the nozzle

measures the velocity head h

the discharge

is

at the orifice

given by

= area of nozzle orifice in square feet.


h = height in feet of water in pitot tube.
C = a constant varying from O'95 to 0*98, which
a

should be

found by calibration.
In order to find the efficiency of a

pump

it is

necessary to

measure the power given to the pump spindle.


The best method would be to connect some form

of trans-

mission dynamometer between pump and the prime mover


this is absolutely necessary if the pump is driven by a turbine
;

or reciprocating engine.
In the case of a pump driven

by an engine the engine may

be indicated and the over-all efficiency of engine and

pump

obtained.

For pumps driven by constant speed electric motors, the


motor should be tested for all outputs from no load to just
over full load by means of some form of brake.
If N e is the input to motor in electrical horse-power, then
volts x amps.

~746~~
If

N p = brake

horse-power corresponding to

The brake horse-power N^

pump

e,

the power available at the

spindle.

The

efficiency of the
1

Curves of
enabling

up

is

to the

N^

rj

motor

m = ^r.

m and N^, can be drawn with N e as abscissa,


N e when the motor is coupled

to be found from

pump

rj

(see Fig. 84).

CENTRIFUGAL PUMPS.

136

readings taken should be written on a log sheet which


be of the form below

The

may

In testing a

pump the valve on delivery


pump may give its normal

throttled so that the

should

first

be

quantity for the

given speed readings should be taken gradually closing the


valve up to no delivery.
The valve should then be gradually
;

opened

readings being taken

the

until-

the valve

is

fully

open and

maximum

pump giving
quantity.
In testing pumps the speed of the motor varies somewhat
with the voltage and the load, the speed being somewhat
higher when valve on delivery is closed than when it is fully
is

its

open.

To

correct for speed in order to plot the characteristics for


constant speed, the following relations hold for the same
efficiency

also

The

reason for this

oc

ri

N^

oc

n*

is

when
when

Q
Q

oc

oc.

n.

that the triangles of velocities are similar,

TESTING.

137

and

that friction losses are proportional to the square of the


velocity, which velocities are proportional to the speed n
;

Therefore

FIG. 84.

= H^-, Q r - Q-,

Electric

motor

characteristics.

=
= 15*6 when n
Suppose that Q = 6oo, H = 6o, 77^ 07, N
1440 revolutions, then for a speed n c = 1450 revolutions
/)

is

<2<

=6

1440*
14. CQ

=6
^
1440
7;

I450

16.

CENTRIFUGAL PUMPS.

138

Also, having the characteristics from the test of a pump at


say, a speed 1450 revolutions, the characteristics of the same

be calculated for any other speed, say 2000 revolufrom the above relations.

pump may
tions,

In arranging for testing it is essential that the suction tank


should be as large as possible, as a considerable amount of

water

is

required in the

circuit.

The

delivery water should enter the suction tank at a considerable distance from the entry to the suction, at least 10 ft.
or more if quantities over 500 gallons per minute are to be
dealt with.

The water where it enters the suction pipe should be as undisturbed as possible baffles
and a perforated plate K
should be fixed between the outlet of the delivery pipe and the
;

The
out eddies, etc.
depth of water in the suction tank should be about 4 or 5 ft.,
and it is advisable to have a strainer on the foot valve to keep
out any large pieces of foreign substances which very often find
inlet to the suction pipe in order to

their

way

into the suction tank.

damp

INDEX.
C.

Absolute velocities, n,
Acids,

pumps

Calculation of single-stage pump, 79.


multi-stage pump, 87.

14.

for, 59.

American Well Works, balancing device, 77.

labyrinth joint, 61.


pumps, types, descriptions
calculations, 99-123.
Ammoniacal liquor, pumps for, 59.

Angle guide vane at

and

power

n,

mechanical losses, 48, 49.


multi-stage pumps, 41, 87-91.

81, 93.

suction branch, 68.

exit, 5, ii, 18.

influence of on efficiency,
53-58.

Area discharge

84.

friction loss, 21.

entry, 39, 93.


4,

pump,

kinetic energy of fluid, 29.


manometric head, 28.

exit, 39, 40.

runner vane at entry,

to drive

Calculations for axial thrust, 71-72.


centrifugal pumps, 12-19.
discharge pipe, 82.

pipe, 82.

runner, 15, 80.


suction pipe, 84.
Axial forces on runner sides, 71.
thrust, 70, 80, 94.
calculations, 71, 72.

volutes, 52-58.
Casing influence on efficiency, 52.
multi-stage pumps, 63.
spiral or volute, 32, 62.
design of, 82.
Cast-iron for pumps, 60.

Centrifugal force, 15.


pump, action of, 4.

advantages

of, 7.

attention to,

9.

by American Well Works,


calculations for, 12-19.
characteristic curves,

in,

98.

100,

ioi r

129.

description of, 4-6.


design of single stage, 79.

B.

details of, 59.


efficiency of multi-stage, 87.
general arrangement of, 28.

Balance plate or piston, 73.


calculation of, 94.

Balancing

by Hay ward, Tyler & Co., 119.


influence of /8 2 and casing on<

discs, 77.

static, 62.

efficiency, 52.

Bearings, 45.
friction of, 46.

materials

multi-stage, 41.
pressure of, 7-8.
by Sulzer Bros., 108.

for, 44.

power absorbed by,

47.

testing, 129.

self-aligning, 41.
Beer, pumps for, 59.

Bending moment of shaft,


.Benzine, pumps for, 59.

65.

Bernoulli's theorem, 29.


Bore well pumps, 102, 120.

Bronze, limiting value


oil

for, 60.

ring for bearings, 44.

types of, 7.
Change of pressure energy in centrifugal
pumps, 31, 33 , 39.
Construction and finishing of runners,
60, 61.

Couplings, 69.
Critical speed, 67.

139

CENTRIFUGAL PUMPS.

140
D.
Design of casing

H.

in single-stage

pumps,

82.

manometric,

multi-stage, 87.
runner, 81, 94.
Diagrams of labyrinth joint, 60-61.
Diesel engines for pumps, 114.

balance

Balance

(see

plate

or

piston).

Runner).
Discharge pipe, calculations

Pumps,

quantity, 16.
High pressure pump, design

Horse-power

(see

Double

Co.'s

for, 82.

119.

20, 32.
30, 34, 38, 41, 43.

pressure, 36.
static, 29.
theoretical, 13,14.
variation of theoretical

Diffuser, 5, 38, 39.

Disc

Hayward, Tyler
Head, losses of,

&

(sec

head with
of, 87.

Power).

Hydraulic efficiency, 29.

inlet runner, 60, Si.

losses, 20.

variation of, 52.

E.

I.

Efficiency, hydraulic, 29.


influence of )82 and type of casing,
53-57hydraulic, values of, 57, 58.

Impact

Impeller (see Runner).


Influence of angle B 2 and casing on
hydraulic and overall efficiencies,
,

overall, 29, 51.

B2

influence of

53-58.
,

type of casing

and runner friction, 53, 55.


Electric motors for pumps, 2, 135.
Energy imparted to fluid by runner, 12.
Entrance velocity diagrams, 4, n, 81.
Equation, fundamental, 13, 14.
Equivalent twisting moment, 66.
Escher Wyss & Co.'s Pump, 75.

Jaeger's

method of reducing end

thrust,

73Joints, runner, 61, 72.


labyrinth, 61.

K.

centrifugal pump of, i.


Exit velocity diagrams, 12, 83, 93.

Euler,

loss, 25.

first

Kinetic energy of fluid, calculations

for,

29.

Kugel-Gelpke pump,

75.

F.
L.

Flow

of liquid through pump, 4, 15.


through nozzles, 135.
in venturi meter, 132.
over weir, 132.
Friction of bearings, 46.

Labyrinth joint, diagrams of, 61.


of American Well Works, 61.
Limiting value for bronze, 60.

Log

friction, 21, 23, 26.

loss casing, 26.


calculations, 21.

hydraulic, 20.
impact, 25, 32.
mechanical, 48, 49.
shock, 20, 22, 24, 32.
short circuit, 84, 96.

guide vanes, 23.


runner passages, 21.

Fundamental equation,

sheet for readings, 136.

Losses due to velocity changes, 25.

runner sides, 48.

13, 14.

M.

G.

arrangement of centrifugal Manometric head, calculations,


Materials for pumps, 59.
pump, 28.
remarks on volutes, 52-58.
runner, 60.

General

Glands, stuffing box, 68.


Guide vanes, description and plans

shaft, 63, 64.


of,

4i 5, 38, 39-

Guest formula for combined twisting


and bending, 66.
design

of, 94.

30.

Measurement of head,

129.

power, 135.
water, 131.
Mechanical losses, calculations on, 48,
49-

INDEX.
Methods of testing pumps,
Moment, bending, 65.
Moment, twisting, 64.

141

129.

Motors, electric, 2, 135.


Multi-stage pumps, 41.
design of, 87.

Radial velocity, 12.


Radiation of bearings, 46.
Reduction of end thrust, 72, 73.
Relative velocity, n.
Runner angles of vanes,
area, 15.
axial forces on, 71.

N.

balancing

4,

n.

of, 62.

construction and finishing


design of, 81, 94.

Naphtha, pumps for, 59.


Nozzle measurement of water by, 131,

of, 60,

6i

friction losses in, 21.

of sides, 48.
influence of casing and angles, 52.
materials for, 60.

I 34in conjunction with pressure gauge,


.

131pilot tube, 131.

peripheral velocity

of,

n,

80, 87, 89,

92.

shock losses, 20, 22.


short circuit losses, 61, 84, 94.

P.

Packing

for stuffing

types

width

of, 60, 61.

of, 16, 57, 80, 88, 89, 92.

boxes and glands,

68.

Parallelogram of velocities, n, 12, 14.


Peripheral velocity, n.
effect of j8 2 and casing on, 52.
Petrol,

pumps

for, 59.

Piston balance, 73.


Plate balance, 73.
Power, calculations for, 48-51.
absorbed by bearings, 47, 51.
friction of runner sides, 48.
to drive centrifugal pumps, 51, 84,
89, 97-

overcome

friction, 48.

theoretical, 47.

Pump

(see Centrifugal pump).


reciprocating, 9.

with whirlpool chamber, 34.

Pumps,

cast-iron for, 60.

materials for, 59.


steel nickel for, 59.
for acids, 59.

ammoniacal

liquor, 59.

beer, 59.

benzine, 59.
-

naphtha, 59.
petrol, 59
screened sewage, 59.

S.

Sea water, pumps

for, 59.

Self-aligning bearing, 41.


Sewage, screened, pumps for, 59.
Shaft, strength of, 63, 65.
material tor, 63, 64.

Shock

losses, 20, 22, 24, 32.

Short circuit losses, 61, 84.


Single-stage pumps, 3.
design of, 79.
Spiral casing, uses, 32, 62.
design of, 82.

chamber or volute, 32.


Static balance of runner, 62.
head, 29.
Steel nickel for

pumps,

59.

Stuffing boxes and glands for packing,


68.

Suction branch, calculations, 68.


area of, 84.
Sulzer Bros. Centrifugal Pumps, 108.

sea water, 59.

T.

Q
Quantity pumped, 15.
variation of, with theoretical head,
16, 17, 18.

Temperature bearing, 47.


Testing centrifugal pumps, 129.
Theoretical head, 13, 14.

power, 47.
Thickness of vanes, loss due
23-

to, 20, 22,

CENTRIFUGAL PUMPS.

142

Velocity, suction pipe, 84.


Venturi water meter, 131, 132.
Vertical centrifugal pumps, 102,
120.

Thrust, axial, 70, 71, 80, 94.

Torque

(see

Twisting moment).

Turbine, hydraulic, i.
steam, 2, 106, 114.
Twisting moment, 65, 66.
Types of centrifugal pumps,

108,

3, gS,

Volute casing (see Spiral casing).


Volutes and calculations, general

marks on,

119.

in,
re-

52-58.

runners, 60, 61.

and calculations
American well pumps, 99-123.

descriptions,

for

W.
Water horse-power,
measurement of,

51.
131.
132.
sea, pumps for, 59.
Weir, 131, 132.

V.

meter venturi, 131,

Vanes, guide,

5, 38, 39.

Velocity, absolute,

--

n,

14.

entrance diagram, 4, n, 81.


exit diagram, 12, 83, 93.
discharge pipe, 82.
peripheral, influence of B.2 and casing
on, 53-57.
radial, 12.

Whirl, velocity of, 12.


Whirlpool chamber, 34.

Width

of runner, 16, 57, 80, 88, 89, 92.

Work done by

runner on fluid, 13, 14.


Worthington's method of reducing end
thrust, 73.

ABERDEEN

THE UNIVERSITY PRESS.

(nginteriug

VOLUME V

STEAM TURBINES
THEIR THEORY AND CONSTRUCTION
BY

WILDA

H.

TRANSLATED AND REVISED FROM THE GERMAN AND


ADAPTED TO BRITISH PRACTICE

NARROW CROWN
PRICE

6d.

4s.

8vo.

104 ILLUSTRATIONS.

NET (POST FREE,

45.

200 PAGES

nd. HOME AND ABROAD)

CASH WITH ORDER

CONTENTS
Chapter

I.

Chapter

II.

INTRODUCTION AND PROPERTIES OF STEAM.

THE FLOW OF STEAM THROUGH THE STEAM

TURBINE.
Chapter

DETAILS OF STEAM TURBINES.

III.

Chapter IV.

GENERAL ARRANGEMENT OF VARIOUS TURBINES

IN PRACTICE.

Chapter V.

CONDENSERS.

Chapter VI.

UTILIZATION OF EXHAUST STEAM.

PRACTICAL APPLICATION OF STEAM TURBINES.

INDEX.

Published by

SCOTT,
8

GREENWOOD & SON

BROADWAY, LUDGATE, LONDON,


Catalogue of Engineering Works on application

E.G. 4

(Engtnemng

jJrxrabtoau

VOLUME X

HYDRAULICS
BY

ERNEST
NARROW CROWN

H..

SPRAGUE,

A.M.lNsr.C.E,

89 ILLUSTRATIONS.

8vo.

190 PAGES

WITH WORKED EXAMPLES


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CONTENTS
Chapter

I.

INTRODUCTION AND THE PRINCIPLES OF FLUID

PRESSURE.
Chapter

II.

LIQUIDS IN MOTION.

Chapter

III.

DISCHARGE THROUGH ORIFICES, WEIRS, ETC.


IN PIPES AND CHANNELS.
PRESSURE OF WATER AND APPLICATION TO

Chapter IV.
Chapter V.

FLOW

MOTORS.
Chapter VI.
ber

Centrifugal

Pumps

Theory of the Centrifugal

Pump

Form

of the Discharge ChamQuantity Delivered Recipro-

cating Pumps The Hydraulic Ram.


Miscellaneous Examples Useful Data
Index.

'

Mathematical Tables

Published by

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Catalogue of Engineering Works on application

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