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Energy Procedia 52 (2014) 328 336
a
School of Engineering and Resources, Walailak University, Nakornsrithamarat 80161, Thailand
Department of Biology, c Research Center in Energy and Environment, Faculty of Science, Thaksin University, Phatthalung 93110,
Thailand
d
Department of Science, Faculty of Science and Technology, Prince of Songkla University, Pattani 94000, Thailand
Abstract
The potentiality in biogas production from anaerobic co-digestion of canned seafood wastewater (CSW) with
glycerol waste (GW) was investigated. Methane yields from anaerobic co-digestion of CSW with 1, 2, 3, 4, 5, 6, 7, 8,
9 and 10% (v/v) of GW were 577, 265, 101, 51, 11, 9, 4, 3, 2 and 2 mLCH4/g VS-added, respectively. The anaerobic
co-digestion of 99% CSW with 1%GW was the optimal mixture ratio for methane production with a maximum
methane yield was 577 mLCH4/g VS-added and 97% biodegradability. Meanwhile, the maximum methane yield of
1%GW and 100%CSW were 211 and 278 mLCH4/g VS-added. Methane yield increased by 108% when compared
with digested CSW alone. The maximum methane production from anaerobic co-digestion of 99%CSW with 1%GW
was 5.8 m3 CH4/m3 of mixed wastewater and electricity production of 1 m3 mixed wastewater would be 207 MJ or 58
kWh of electricity. Continuous methane production from anaerobic co-digestion of CSW with 1% GW in up-flow
anaerobic sludge blanket (UASB) reactors gave methane production rate of 2.33 LCH4/L-reactor.day.
Elsevier
Ltd. This
an open access
under and/or
the CC BY-NC-ND
license
2014
2013
Published
byisElsevier
Ltd. article
Selection
peer-review
under responsibility
(http://creativecommons.org/licenses/by-nc-nd/3.0/).
Center
in
Energy
and
Environment,
Thaksin
University.
Selection and peer-review under responsibility of the Organizing Committee of 2013 AEDCEE
of the Research
Keyword: Co-digestion, Biogas production, Canned seafood wastewater, Glycerol waste, Synergistic effect ;
1. Introduction
Canned seafood industry (tuna, sardine, mackerel, etc.) is one of the major exports of Thailand. Most
of the seafood processing plants are located in the southern and eastern coast of Thailand. The amount of
wastewater from canned seafood industry ranges from 300 to 500 m3/day [1]. Canned seafood industry
* Corresponding author. Tel.: +66 746 93992 ; fax: +66 746 93992.
E-mail address: sompong.o@gmail.com
1876-6102 2014 Elsevier Ltd. This is an open access article under the CC BY-NC-ND license
(http://creativecommons.org/licenses/by-nc-nd/3.0/).
Selection and peer-review under responsibility of the Organizing Committee of 2013 AEDCEE
doi:10.1016/j.egypro.2014.07.084
discharges the wastewater around 14 to 22 m3/ton of raw material (from washing (9%), cooling (34%),
thawing (26%), ice removal (21%) and sterilization (10%) [1, 2]. Presently, wastewater treatment systems
operating in the canned seafood industry are activated sludge, aerated lagoon, oxidation pond and
anaerobic lagoon, but anaerobic reactors are used less [2]. The wastewater treatment is particularly
difficult because of the high content salts protein and oil [2]. As a result, anaerobic reactor was not
popular due to the problem of high content of organic nitrogen in wastewater which inhibited the
anaerobic process [3]. The inhibitors generally occur in the canned seafood wastewater consisting of salts,
fat, oil, grease and ammonia [2]. Compositions of canned seafood wastewaters were contained of BOD5
(1003,000 mg/L), COD (1,00018,000 mg/L) and nitrogen content (801,000 mg/L) [4]. The total
ammonia nitrogen (TAN) is a combination of free ammonia nitrogen (NH3) and ionized ammonia
nitrogen (NH4+) which will be inhibited methanogenic activity by the concentrations of TAN in the range
of 0.17 to 14 g/L reduced the methane production about 50% [5-7]. Guerrero et al. [8] reported that the
toxicity of free ammonia nitrogen (NH3) for mesophilic conditions was in the range of 25 - 140 mg
NH3/L. Additionally, the anaerobic treatment of canned seafood wastewater is inhibited by the presence
of high sodium or chloride concentrations [2]. Methanogenesis is strongly inhibited by a sodium
concentration of more than 10 g/L [4]. The maximal biogas yield was 0.75 m3/kg COD for anaerobic
filter treatment of fishery wastewater which was operated at OLR of 1.3 kg COD/m3.day and HRT of
11days [3]. Therefore, the investment construction of biogas system in the canned seafood industry is not
worth due to the low biogas production and also poor quality of biogas. One approach to increase the
biogas production in the canned seafood wastewaters is the use the co-digestion process.
Glycerol waste (GW) is a by-product of biodiesel production. By one kilogram of biodiesel
production generated glycerol waste about 100 g or approximate 10% of raw material [9, 10]. Currently,
glycerol waste has a low price because of excessive supplies [9]. Advantages of glycerol are easily
digested, high COD, low prices and stored at room temperature for a long time [11]. Glycerol waste was
used as a co-substrate to improve the biogas production in the anaerobic fermentation process [12].
Glycerol waste could improve C/N ratio and dilute the toxic compounds by the values of C/N and COD/N
ratios were 20 and 70 which suggested a value in the process of anaerobic digestion [13]. Astals et al. [14]
reported that the co-digestion between pig manure and 4% of glycerol waste can be increased the biogas
production of about 400%. The maximum methane yield of 0.32 ml CH4/g COD-removed was achieved
at a mixing ratio of 80:20 (glycerol: pig manure) [15]. Co-digestion of pig manure (PM) with fish waste
(FW) or biodiesel waste (BW) could upgrade biogas volume and composition with compared to sole PM
digestion [16]. The addition of 2 ml of glycerol waste per litter of potato wastewater could be increased
biogas production by 0.74 L biogas/mL glycerol product [11]. Additionally, the glycerol is an
intermediate product of anaerobic degradation of fats. Lipids are hydrolysed to glycerol and free long
chain fatty acids (LCFAs) as the first step in anaerobic conditions [17].
This study aimed to enhance biogas production from canned seafood wastewater (CSW) by codigestion with glycerol waste from biodiesel industry.
2. Methodology
2.1 Granule sludge
The granular sludge samples were collected from wastewater treatment plant of the Kiang Huat Sea
Gull Trading Frozen Food Public Company Limited (KST in Hat-Yai District (Songkhla, Thailand). The
granular size was used in the experiment between 0.8 and 1 mm. The volatile suspended solid (VSS) of
the granular sludge was 33.876 g VSS/L.
329
330
CSW
6.3
10.4
2,230
2,560
870
53.6
9.37
7.76
3.90
1.91
0.13
11
560
-
GW
8.8
1,760
6,650
35,050
1,670
71,500
969
910
1.28
845
63.76
949
20
40
331
pH
6.30
8.00
6.90
7.10
7.40
7.60
7.80
7.90
8.00
8.10
8.20
8.30
COD
(g/L)
10.4
16.0
25.6
35.2
64.0
88.0
112
128
144
160
176
192
VS
(g/L)
7.76
4.50
9.98
12.20
24.42
36.64
48.86
51.08
63.30
75.52
83.74
90.96
TN
(g/L)
0.870
0.019
0.887
0.993
1.004
1.027
1.047
1.037
1.049
1.061
1.072
1.083
C/N
ratio
11
758
26
32
57
77
96
111
124
136
148
160
COD/VS
(g COD/g VS)
1.34
3.56
2.57
2.89
2.62
2.40
2.29
2.51
2.27
2.12
2.10
2.11
332
biodegradability (Table 3). The maximum methane yield of 100%CSW was 278 mL CH4/g VS-added
with 95% biodegradability. Meanwhile, the maximum methane yield of 1%GW was 211 mL CH4/g VSadded with 70% biodegradability. Methane yield was increased by 108% when comparing with digested
CSW alone. These results showed that adding 1% GW into CSW can be enhanced biogas production.
Maldenovska et al. [24] reported that the co-digestion between manure and lipids gave a methane yield of
382 mLCH4/g VS-added. Additionally, adding 1%GW into CSW also increased the C/N ratio from 11 to
26 (Table 2). Addition of GW at 2-10% (v/v) into CSW increased C/N ratio between 32 and 160 but had a
negative effect on methane production due to system overload. The methanogenic process was inhibited
when increased glycerol waste concentration up to 2%. Fountoulakis et al. [25] reported that adding GW
not exceeded a limiting 1% (v/v) can be boosted the biogas yield. The initial pH after adding GW into
CSW ranged 6.9 8.3 which had suitable for the methanogenic process more than CSW alone (pH 6.3)
(Table 2). In addition, the advantage in using GW as a co-substrate can be adjusted the pH of CSW which
could save the cost of chemicals in adjusting the pH value. The final volatile fatty acid and alkalinity were
in the range of 1,100 7,100 mg/L and 3,100 4,450 mg/L. As a result, the VFA/Alk ratio had a value in
the range of 0.25 2.29 which indicated the efficiency of anaerobic digestion (Table 3). The suitable
VFA/Alk ratio for anaerobic digestion must be no greater than 0.4 [26].
Table 3. Summary of methane yield, biodegradability and pH of anaerobic co-digestion of CSW with GW.
Exp.
Initial
Loading
(gVS/L)
CH4 Yield
(mL CH4/g VS
added)
biodegradability
(%)
pH After
digestion
VFA/Alk
ratio
7.76
4.50
9.98
12.20
24.42
36.64
48.86
51.08
63.30
75.52
83.74
90.96
278
211
577
265
101
51
11
9
4
3
2
2
95
70
97
80
78
77
70
70
62
56
36
33
6.7
5.1
7.3
6.8
5.3
5.0
4.8
4.8
4.7
4.8
4.9
4.8
0.31
3.26
0.25
0.76
1.71
1.92
1.81
1.69
1.83
1.99
2.12
2.29
CSW
GW(1%)
CSW+ GW(1%)
CSW+GW(2%)
CSW+GW(3%)
CSW+GW(4%)
CSW+GW(5%)
CSW+GW(6%)
CSW+GW(7%)
CSW +GW(8%)
CSW +GW(9%)
CSW+GW(10%)
5500
CSW
CSW+2%GW
CSW+4%GW
CSW+6%GW
CSW+8%GW
CSW+10%GW
5000
4500
4000
CSW+1%GW
CSW+3%GW
CSW+5%GW
CSW+7%GW
CSW+9%GW
3500
3000
2500
2000
1500
1000
500
0
0
10
15
20
25
30
35
40
45
Time (days)
Fig. 1. Cumulative methane production from anaerobic co-digestion of CSW with GW.
50
55
60
64
333
700
600
500
400
300
200
100
C SW +1 0 % GW
C SW +9 % GW
C SW +8 % GW
C SW +7 % GW
C SW +6 % GW
C SW +5 % GW
C SW +4 % GW
C SW +3 % GW
C SW +2 % GW
C SW +1 % GW
C SW
334
concentrations affected the efficiency of fermentation and their effected on methane yield and
methanogenic bacteria growth [28]. The results in Fig 4 showed that when the system go to steady state,
the VFA and alkalinity values were in the range 1,100 1,250 mg/ L and 2,600 2,850 mg/L.
Additionally, the VFA/Alk ratio was less than 0.4 and Alk/COD ratio was in the range of 0.5 - 0.65 when
the system went into a steady state. The suitable VFA for the anaerobic digestion must be had a maximum
of 2,000 mg/L and should have the VFA/Alk ratio less than 0.4 for the buffer capacity of a good system
and should have the Alk/COD ratio greater than 0.5 to keep the pH of the system decreased [26, 28].
700
(A)
5184
5000
4000
3000
2288
1945
2000
951
1000
6000
(B)
577
600
500
400
278
300
211
200
88
100
0
T- MP
CSW-MP
GW -MP
T- MP
Syn -MP
CSW-MP
GW -MP
Syn -MY
3000
0.7
2500
0.6
0.5
2000
0.4
1500
0.3
1000
Total VFA(mg/L)
Alkalinity(mg/L)
VFA/Alk ratio
Alk/COD ratio
500
0
8
15
18
21
Time (day)
24
25
0.2
VFA/alkalinity ratio
Fig. 3. Methane production from anaerobic co-digestion of CSW with GW at ratio of 99:1; (A) cumulative methane production and
(B) methane yield: T-MP (Total methane production), CSW-MP (Canned seafood wastewater methane production), GW-MP
(Glycerol waste (1%) methane production and Syn-MY (Synergistic methane yield)
0.1
0.0
31
Fig. 4. Total VFA, alkalinity, VFA/alkalinity ratio and Alk/COD ratio at an OLR of 2 g COD/L. day in UASB reactor
335
70
Biogas(mL/day)
Methane (mL/day)
Methane(%)
pH
10000
60
50
8000
40
6000
30
4000
20
(A)
2000
10
12000
0
1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 29 30 31
Time (day)
COD (in)
COD (out)
CODremove (%)
100
90
25000
80
70
20000
60
50
15000
40
10000
(B)
30
30000
20
5000
10
0
0
8
15
18
21
Time (day)
24
25
31
Fig. 5. (A) Biogas and methane production, methane element (%) and pH at an OLR of 2 g COD/L. day in UASB reactor (B) COD
(in), COD (out) and COD remove (%)
4. Conclusion
Anaerobic co-digestion of CSW with 1%GW had potential to improve the quality and quantity of
biogas. The cumulative methane production and methane yield were 5,184 mLCH4 and 577
mLCH4/g VS-added. The cumulative methane production and methane yield was increased by 167% and
108% when compared with digested CSW alone. The results also showed that the methane production in
continuous reactor was achieved with methane production rate of 2.33 LCH4/L-reactor.day and methane
yield was 309 mLCH4/g COD-removed (640 mLCH4/g VS-added) of removal COD 80%. Adding GW as
a carbon source into CSW was resulted in increasing C/N ratio from 11 to 26 and also diluted the toxicity
of ammonia in the system. The maximum methane production of co-digestion between 99%CSW and 1%
GW was 5.8 m3 CH4/ m3 of mixed wastewater and electricity production of 1 m3 of mixed wastewater
would be 207 MJ or 58 kWh of electricity. So, GW can be used a co-substrate because it enhanced a
potential the methane production in CSW.
Acknowledgements
I would like to thank the Office of the Higher Education Commission (OHEC) for support the funding
in this research.
336
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