Professional Documents
Culture Documents
Tutorial
Precision Frequency Generation Utilizing OCXO
and Rubidium Atomic Standards with
Applications for
Commercial, Space, Military, and Challenging
Environments
IEEE Long Island Chapter
March 18, 2004
Olie Mancini
Vice President, New Business Development
Tel: +516-357-2464
email: oliem@freqelec.com
Acknowledgement:
Some of the following slides are provided courtesy of Dr. John R. Vig,
U.S. Army Communications-Electronics Command
1
Agenda
Section 1
Quartz Technology
Hierarchy Of Oscillators
Oscillator Type *
Crystal oscillator (XO)
Temperature compensated
crystal oscillator (TCXO)
Microcomputer compensated
crystal oscillator (MCXO)
Oven controlled crystal oscillator
(OCXO)
- 5 to 10MHz
- 15 to 100MHz
Small atomic frequency standard
(Rb, RbXO)
High Performance atomic
standard (Cs)
Accuracy**
Aging/
10 year
Radiation
Per RAD
Power
Weight
10-5 to 10-4
10-20 PPM
-2 x 10-12
20 W
20 gram
10-6
2-5 PPM
-2 x 10-12
100 W
50 gram
10-8 to 10-7
1-3 PPM
-2 x 10-12
200 W
100 gram
10-8
5 x 10-7
2 x 10-8 to 2 x 10-7
2 x 10-6 to 11 x 10-9
-2 x 10-12
13W
200-500 gram
10-9
5 x 10-10 to 5 x 10-9
2 x 10-13
6 12 W
1500-2500 gram
10-12 to 10-11
10-12 to 10-11
2 x 10-14
25 40 W
10000-20000
gram
* Sizes range from <5 cm3 for clock oscillators to >30 liters for Cs standards.
Costs range from <$5 for clock oscillators to >$40,000 for Cs standards.
** Including the effects of military environments and one year of aging.
Contouring
Polishing
Plating
Mounting
Aging
Sealing
Test
Piezoelectric
properties of quartz
Into Oscillator
5
Resonator Packaging
Two-point Mount Package
Quartz
blank
Electrodes
Bonding
area
Cover
Mounting
clips
Seal
Base
Pins
Quartz
blank
Bonding
area
Cover
Mounting
clips
Seal
Base
Pins
Crystal Technology
Mounting Examples
Crystallographic Axes
SC-Cut 21.93o
Frequency-Temperature vs.
Angle-of-Cut
Frequency-Temperature vs.
Angle-of-Cut, AT-cut
25
BT-cut
15
Y
R -1
10
(ppm)
49o
35o
R
20
f
f
AT-cut
Y-bar quartz
0
1
4
0
-5
-10
-15
= 35o 20 + , = 0
for 5th overtone AT-cut
-1
-20
-25
6
7
8
-45 -40
-35
-30 -25
-20
-15
-10
-5
10
15
20
25
30
35
Temperature (oC)
40
45
50
55
60
65
70
75
80
85
90
10
Sealing
Sealing
For precision oscillators
cleanliness and purity is
extremely important, and
sealing takes place in
atmospheric chambers down
to 1E-9 Tor, and requires about
18 hours of pumping to
achieve this atmospheric level
Testing
11
Crystal
resonator
Amplifier
Output
Frequency
12
Into Oscillators
Secure
Communications
Missile
Systems
Commercial
Telecommunications
Space
Applications
Aircraft
Systems
13
Accuracy, Precision,
and Stability
Accurate but
not precise
Precise but
not accurate
Accurate and
precise
f
Time
Stable but
not accurate
Time
Time
Accurate but
not stable
Time
Stable and
accurate
14
Oscillator Stability
Definitions:
1x10-10 = 1E-10 = 1e-10 = 1/10,000,000,000 =
.000 000 000 1 or 0.1x10-9 = 0.1ppb.
Example: An Accuracy of 1x10-10 at 10MHz affects
the frequency as shown on a sensitive freq meter
10,000,000.001
f/f
Time
A(t) +B(t)
16
Aging Mechanisms
Mass transfer due to contamination
Since f 1/t, f/f = -t/t; e.g., f5MHz 106 molecular layers,
therefore, 1 quartz-equivalent monolayer f/f 1 ppm
Stress relief in the resonator's: mounting and bonding structure,
f = Frequency in MHz
A = Overtone (1, 3, 5, 7)
K = A constant (Mils)
t = Thickness in Mils
KAT = 65.5 Mils
KFC = 68 Mils
KSC = 72.3 Mils
e.g.:
t = 1 x 65.5 = 65.5 mils thick for an AT cut Fundamental 1MHz
crystal
1
THICKNESS SHEAR QUARTZ RESONATORS ARE PREDOMINANTELY USED
FOR MOST HIGH PRECISION QUARTZ APPLICATIONS.
THE MOST USEFUL QUARTZ CRYSTAL CUTS ARE THE AT, FC AND SC.
THE THICKEST QUARTZ BLANK SHOULD BE USED AT THE HIGHEST
PRACTICAL OVERTONE FOR BEST AGING AND RETRACE PERFORMANCE.
18
19
5.00E-09
4.50E-09
4.00E-09
1.2x10-11
163
3.50E-09
3.00E-09
2.50E-09
2.00E-09
1.50E-09
1.00E-09
5.00E-10
0.00E+00
-5.00E-10
-1.00E-09
-1.50E-09
-2.00E-09
-2.50E-09
-3.00E-09
-3.50E-09
-4.00E-09
-4.50E-09
-5.00E-09
0
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
WEEKS
20
Temperature Effects
Frequency
f (LTP)
Inflection Point
f (UTP)
Lower
Turnover
Point (LTP)
Temperature
Upper
Turnover
Point (UTP)
22
2W x 2L x 1.5H
For Through Hole Package
3W x 3L x 1.4H
For Rubidium Package
23
Example:
Effects of Aging and
Temperature on a
10 MHz Quartz Oscillator
24
Temperature effects
Assumptions:
-12
F/F (pp10^9)
0
POST-RAD RECOVERY
-1
-2
-3
PRE-RAD AGING:
11
-2pp10 / day
END RAD: 1720 rads TOTAL
-4
-2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
DAYS
Effects of Radiation on
Aging
28
OCXO Retrace
15
14 days
10
f
-9
f X 10
OVEN
OFF
OVEN ON
(a)
OSCILLATOR ON
(b)
0
15
14 days
10
5
0
OSCILLATOR
OFF
In (a), the oscillator was kept on continuously while the oven was
cycled off and on. In (b), the oven was kept on continuously while
the oscillator was cycled off and on.
29
Frequency Jumps
Unexplainable Oscillator Phenomenon
31
40 dB/decade (ff-4)
Random walk of frequency
30 dB/decade (ff-3)
Flicker of frequency
20 dB/decade (ff-2)
White frequency; Random walk of phase
10 dB/decade (ff-1)
Flicker of phase
~BW of resonator
0 dB/decade (ff0)
White phase
ff
Offset frequency
(also, Fourier frequency,
sideband frequency,
or modulation frequency)
32
Example
of Super
Low Noise
100 MHz
Quartz
Oscillator
33
Section 2
Atomic Frequency
Standards
34
Atomic Frequency
Standard Basic Concepts
When an atomic system changes energy from an exited state to
a lower energy state, a photon is emitted. The photon frequency is
given by Plancks law
E2 E1
where E2 and E1 are the energies of the upper and lower states,
respectively, and h is Plancks constant. An atomic frequency
standard produces an output signal the frequency of which is
determined by this intrinsic frequency rather than by the properties
of a solid object and how it is fabricated (as it is in quartz oscillators).
The properties of isolated atoms at rest, and in free space,
would not change with space and time. Therefore, the frequency of
an ideal atomic standard would not change with time or with changes
in the environment. Unfortunately, in real atomic frequency
standards: 1) the atoms are moving at thermal velocities, 2) the
atoms are not isolated but experience collisions and electric and
magnetic fields, and 3) some of the components needed for
producing and observing the atomic transitions contribute to
instabilities.
35
Apply
Apply
Microwaves
Microwaves
Detect
DetectAtomic
Atomic
State
StateChange
Change
h0
Tune
TuneMicrowave
MicrowaveFrequency
Frequency
For
ForMaximum
MaximumState
StateChange
Change
36
Atomic
Atomic
Resonator
Resonator
Multiplier
Multiplier
Feedback
Feedback
Quartz
Quartz
Crystal
Crystal
Oscillator
Oscillator
5 MHz
Output
37
F=2
363 MHz
52P1/2
795 nm
816 MHz
F=1
795 nm
F=3
F=2
3.045 GHz
52S1/2
F=2
6.834,682,608 GHz
F=1
85Rb
87Rb
38
87Rb
lamp
85Rb
+ buffer
gas
Filter
Cell
rf
lamp
exciter
Power supplies
for lamp, filter
and absorption
cell thermostats
Light
Absorption
cell
Rb-87
+ buffer
gas
Photo
cell
Cavity
Frequency
input
6.834,685 GHz
Detector
output
C-field
power
supply
39
FE-5680 Series
Side
View
.98
42
Rubidium Capabilities
Frequency
Aging
Settability
Allan Variance
Input Voltage
Sensitivity
Frequency Vs
Temperature
5 x 10-12/
4 x 10-12
Input Voltage
Packaging
Package Size
43
Examples of Cesium
Clocks
Spacecraft Cesium Clocks Units
flown on GPS I sponsored by
USNRL
44
45
46
Summary: Precision
Frequency Standards
Quartz crystal resonator-based (f ~ 5 MHz, Q ~ 106)
Atomic resonator-based
Rubidium cell (f0 = 6.8 GHz, Q ~ 107)
Cesium beam (f0 = 9.2 GHz, Q ~ 108)
Hydrogen maser (f0 = 1.4 GHz, Q ~ 109)
Cesium fountain (f0 = 9.2 GHz, Q ~ 5 x 1011)
47
Section 3
Applications
48
Commercial
Applications
New Quartz
Technology
FE-205A
FE-405A
FE-505A
(Poor Mans Rubidium)
49
2W x 2L x 1.5H
3W x 3L x 1.4H
3W x 2.8L x 0.89H
3W x 3.5L x 0.98H
50
Double
Oven
DDS
Reference
5 MHz
SC-cut 5th
Overtone
OUTPUT
Digital
VCO
INPUTS
Analog
Microprocessor
A/D
Thermal
Control
Electronics
(Patented Design)
52
53
54
Statistical Data
Percent of Production
Units
40
30
20
10
0
0
10
55
Comparison of Oscillators
Stabilities vs. Temperature
O scillator T ype
C rystal O scillator (X O )
Tem perature C om pensated
C rystal O scillators (TC X O )
M icrocom puter C om pensated
C rystal O scillators (M C X O )
O ven C ontrolled C rystal
O scillators (O C X O )
MansSRubidium
F EPoor
-205A
eries ???
H igh-P recision D ou ble
O ven C rystal O scillator
(D O C X O )
R ubidium A to m ic F requency
S tandards (Rb)
[10 o C to +60 o C]
C esium A to m ic S tandard
(C s)
[0 o C to +50 o C]
F requency S tability
(In severe tem perature
environm ents e.g. 40 o C to
+75 o C , and high slew rates)
1x10 -4 to 1x10 -5
1x10 -6
1x10 -7 to 2x10 -8
1x10 -8 to 3x10 -10
1x 10 -10
Retrace Data
Retrace: After 24 hours of
shut off frequency stabilizes
within 30 minutes after
turn-on to 1 x 10-10 of the
previous frequency
Typical Frequency
Retrace of 15 MHz
Device
Typical Warm-Up
of 10 MHz Device
57
58
Comparison Chart
Characteristic
Quartz
Rubidium
Power (w)
1-2W
1 - 15 W
MTBF (Hrs)
500K / 1,000K
100K - 200K
1 - 2 x 10-12
3 x 10-11
2 - 5 x 10-8
1 - 2 x 10-11
1 x 10-11 { 5 x 10-12 }
<1 x 10-9
5 x 10-11
1 x 10-10
in 48-96 Hrs
1 x 10-10
in 1 Hr
Drift/Aging
1 Sec
1 Day
10 Years
Temperature
(-5oC to +50oC)
Warm up
From Cold Storage
(off for a long period)
59
Comparison (Continued)
Characteristic
Quartz
Rubidium
1 x 10-10 in 1 Hr
1 x 10-10 in 1 to 24 Hrs
1 x 10-11 in 1 Hr
1 x 10-11 in 24 Hr
Phase Noise
Meets Specs
Meets Specs
Spurious
-80 dBc
-70 dBc
Cost
1X
3X
Life
Rb consumption
Warm up
Short Power Interrupt
1 to 2 Hrs off
1 Day off
in 10 to 15 years
60
GPS Receiver
Rubidium Atomic
Frequency Standard
GPS disciplined Rubidium/Quartz
Customized packaging
Wireless
62
SPACE APPLICATIONS
63
Quartz for
Space
applications
FE-4220A
OCXO
64
65
PRECISION FREQUENCY
REFERENCE SOURCES
Triple Redundant Master Local Oscillator
(MLO) and Distribution Assembly
66
FREQUENCY SOURCES /
GENERATORS
ACTS
Frequency Generator FE-5150A
5 MHz to 6.8 GHz; Fully Redundant; Includes DC / DC Converter
67
68
MLO Assembly
DC to DC Converter
69
MILSTAR TIMEKEEPING
With FEI Supplied Clocks
Milstar Today
FLT-1
Crystal Clock
FLT-4
Rb Atomic Clock
FLT-2
Rb Atomic Clock
(7 Feb. 94)
(2000)
(6 Nov. 95)
SLAVE
CLOCK
MASTER
CLOCK
UTC
Timekeeping
Data
SMCS
United States
Naval Observatory
MASC
Milstar Auxiliary Support Center
70
71
10
-5
-10
12/11 2/5
4/2
Date 1996-1998
3/4
4/29
73
GPS APPLICATIONS
Commercial
Military i.e. SAASM
74
Warmup time
Power
Acceleration sensitivity
75
Inputs
L1 or
L1/L2
Displays
Controls
Redundancy
RS-232
GPS L1-C/A
Coml RCVR
Outputs
Displays
Controls
Diagnostics
OR
GPS-SAASM
L1/L2-P(Y)
Mil RCVR
1PPS
GPS
Disc.
Module
Precision
OSCs
Time and
Freq Gen
Frequency
Time
Network
Outputs
OR
External
Inputs from
CESIUM
STDS
or other
Osc. Disc.
Algorithms
Various
Categories of
Qz & Rb Osc.
& possibly
Cs Stds
76
Kstar II and
CommSync
Portable Clock
NanoSync
E911 Engines
NTPSync
NTPSync XL
Plug-In
Output
Modules
Imbedded Trimble
Force-22 SAASM
Receiver
OR
Commercial
C/A-Code
GPS RCVRs
Atomic Oscillators
OR
Qz Oscillators
78
Radar Applications
79
Effect of Noise in
Doppler Radar System
A
Transmitter
Transmitter
Moving
Moving
Object
Object
Decorrelated
Clutter Noise
Stationary
Stationary
Object
Object
Doppler Signal
fD
Receiver
fD
15
10
ircraft
m/h - M
ach 2 A
ft
2,400 k
20
onic Airc
ra
25
700km/h
- Subs
30
4km/h -
40
100km/
h - Veh
icle, Gro
und or A
ir
Man or
Slow M
oving V
echile
Doppler Shifts
X-Band RADAR
5
0
10
100
1K
10K
100K
1M
81
Section 4
Breakthrough in Vibration
Effects on Clocks Stabilities
and Side Bands
Vibration Insensitive
Oscillators???
82
Crystal
plate
Supports
f/f
Acceleration
typical levels*, in gs
Buildings**, quiesent
0.02 rms
0.2 peak
20
0.5 to 3 rms
50 to 300
2 to 10
0.8 peak
80
Propeller aircraft
0.3 to 5 rms
30 to 500
Helicopter
0.1 to 7 rms
10 to 700
Jet aircraft
0.02 to 2 rms
2 to 200
15 peak
1,500
Railroads
0.1 to 1 peak
10 to 100
* Levels at the oscillator depend on how and where the oscillator is mounted
Platform resonances can greatly amplify the acceleration levels.
** Building vibrations can have significant effects on noise measurements
85
is G sensitivity in Hz/G
= (X2 + Y2 + Z2)1/2
= (32+ 32+32)1/2 = 5.2 x 10-10
86
87
Vibration-Induced Sidebands
0
L(f)
-30
-40
-50
-60
-70
-80
-90
250
200
150
100
50
-50
-100
-150
-200
-250
-100
88
Vibration-Induced Sidebands
After Frequency Multiplication
L(f) 0
-10
-20
-30
-40
10X
-50
-60
-70
1X
-80
-90
250
200
150
100
50
-50
-100
-150
-200
-250
-100
89
f
(t ) = 2f0 t + sin(2fv t )
fv
peak
f A f0
=
=
fv
fv
L(fv), in dBc
-46
-66
-86
-106
-126
91
Af0
,
L (f ) = 20 log
2f
1
2
L(f), in dBc/Hz
-53
-73
-93
-113
-133
92
-70
-80
-90
-100
-110
-120
-130
-140
-150
-160
-170
Vibration g^2/Hz
0.05
0
1
10
100
1000
10000
Frequency (Hz)
Vib freq
Hz
1
10
100
1,000
Frequency (Hz)
L(f) No Vibration
10,000
5
5
300
350
1000
2000
Vib dens
g^2/Hz
0
0.04
0.04
0.07
0.07
0
93
-50
Good oscillator on
vibrating platform (1g)
Required to
see 4km/hr
target
Good
oscillator
at rest
-100
53 dB
dBc/Hz
-150
100K 10K
1K
100
10
Radar oscillator
specification
70 Hz
1
10
100
1K
10K 100K
94
100
80
60
40
20
Low Noise
-140
-135
High Noise
-130
-125
-120
-115
-110
Rugged Clocks
Q
96
PLL
100 MHz
VCXO
(Low gsensitivity)
100
MHz
97
Rugged Clocks
Q
Q
Q
Q
G-Sensitivity of Quartz
Resonators
Q
99
Breakthrough in G-Sensitivity
Q
Q
Q
Q
Q
100
Objectives
Q
Achieve:
2E-12/g
Economies in manufacturability
Small package 3 in3
Combination of low g-sensitivity technology with
vibration isolators to accomplish above
performance from DC to 2 KHz
The technology is also applicable to Rubidium
Standards in moving/vibrating platforms
(vibration induced errors in Rb standards is
solely due to crystals imbedded in the Rb design)
101
Applications
Q
102
103
Uncompensated
Compensated
Uncompensated
Compensated
104
Uncompensated
Compensated
Uncompensated
Compensated
105
Uncompensated
Compensated
Uncompensated
Compensated
106
Broadband Vibration
0.008g2/Hz 10 Hz to 1 KHz
10
100
Frequency (Hz)
1,000
0.1
Vibration g^2/Hz
10,000
L(f) No Vibration
L(f) With Shown Vibration and Crystal Gamma of 1E-9/g
L(f) With Shown Vibration and Crystal Gamma of 1E-10/g
L(f) With Shown Vibration and Crystal Gamma of 2E-12/g
0.05
0
1
10
100
1000
10000
Frequency (Hz)
Vib freq
Hz
5
5
300
350
1000
2000
Vib dens
g^2/Hz
0
0.04
0.04
0.07
0.07
0
108
Vibration g^2/Hz
-80
-100
10
-110
100
1000
Frequency (Hz)
-120
Typical Helicopter Random Vibration Envelope
-130
0.5
-140
-150
10
100
Frequency (Hz)
1,000
10,000
Vibration g^2/Hz
-90
5
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
0.4
0.3
0.2
0.1
0
10
100
1000
Frequency (Hz)
109
-90
-90
-100
-110
-100
-110
-120
-130
-140
-150
-120
10
-130
100
10,000
-140
-150
10
100
Frequency (Hz)
1,000
10,000
110