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Applied Energy
journal homepage: www.elsevier.com/locate/apenergy
Effects of biomass particle size during coring under air-red and oxyfuel conditions
Melissa L. Holtmeyer, Benjamin M. Kumfer, Richard L. Axelbaum
Consortium for Clean Coal Utilization, Energy, Environmental & Chemical Engineering Department, Washington University in St. Louis, St. Louis, MO 63130, USA
a r t i c l e
i n f o
Article history:
Received 20 July 2011
Received in revised form 4 November 2011
Accepted 12 November 2011
Available online 4 January 2012
Keywords:
Coal combustion
NOx
Biomass
Coring
Oxy-fuel
Oxy-combustion
a b s t r a c t
Carbon capture and storage (CCS), when applied to biomass coring systems, can remove atmospheric CO2 since the CO2 that is consumed by the biomass during growth is not released back into
the atmosphere. Biomass coring can also potentially contribute to meeting renewable portfolio
standards (RPS), and result in reduced pollutant emissions, including sulfur oxides (SOx) and mercury. However, biomass fuels are widely variable in composition, particle size, and nitrogen content,
which can make utilization of these fuels challenging. In this work, a numerical study was conducted for coring of pulverized coal and sawdust under air-red and oxyfuel conditions to investigate the effects of coring on ame length and nitric oxide (NO) formation. Previous experiments
have shown an increase in nitrogen conversion to NO when coring under both air-red and oxyfuel combustion, despite the fact that the sawdust cored had less fuel-bound nitrogen. Computational uid dynamics (CFD) is used to determine the cause of the increased NO conversion and to
identify differences between air-red and oxyfuel cored ames. The simulations reveal that cored
ames have longer volatile-ame regions (the ame envelope), and this length is inuenced by the
increased volatile fraction and particle size associated with the biomass. Flame length theory for
turbulent, non-premixed gaseous diffusion ames was found to be useful in interpreting the
observed results in both air-red and oxyfuel combustion. Large biomass particles that are not
entrained in the near-burner region breakthrough the ame envelope, and this was shown to be
detrimental to controlling NO formation. During oxy-coring combustion, particle breakthrough
occurs at smaller diameter, leading to increased nitrogen conversion to NO when compared to
air-red conditions. This is a direct result of a decreased ame envelope length and elevated oxygen
concentrations.
2011 Elsevier Ltd. All rights reserved.
1. Introduction
Carbon dioxide emissions are at unprecedented levels and are
putting the public welfare at risk through climate change. An approach to large-scale power generation is needed to signicantly
limit emissions and even remove atmospheric CO2, while attempting to minimize disruption to the existing power infrastructure. A
diverse power generation portfolio including both advanced fossil
fuel and renewable energies is needed to reduce atmospheric
CO2 to below 1990 levels [1]. Oxyfuel combustion with carbon capture and storage (CCS) and biomass coring, individually and in
combination, are both approaches to coal-red power that can
contribute to this plan.
Oxyfuel combustion enables CCS by burning fuels with a combination of oxygen and recycled ue gas instead of air. The ue gas is
primarily composed of carbon dioxide and water vapor. The water
is condensed out to create a concentrated CO2 stream for geological
Corresponding author.
E-mail address: axelbaum@wustl.edu (R.L. Axelbaum).
0306-2619/$ - see front matter 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.apenergy.2011.11.042
607
Table 1
Ultimate and proximate analyses.
PRB coal
Sawdust
29.7
20.2
7.5
43.4
49.1
0.6
84.5
14.9
69.51
4.61
17.02
0.97
0.4
49.28
5.79
44.14
0.15
0.05
Table 2
Particle size.
PRB coal
Sawdust
0
<0.1
<0.1
1.93.2
1829
0
2.3
36.3
81.3
94.7
thermal input was 30 kW and the exhaust gas oxygen concentration was maintained at 3 vol.% O2. From this work, N conversion
to NO increased with coring ratio, resulting in higher than expected NO emissions based on fuel nitrogen content, during both
air-red and oxyfuel combustion. For a 40% coring ratio, N conversion increased by 14% and 32% for air-red and oxyfuel combustion, respectively, compared to the base case of coal only. Since the
sawdust has less fuel-bound nitrogen, one might expect a decrease
in NO emissions. Only when biomass particle size was reduced by
sieving with a 50 mesh sieve was a reduction in NO observed under
air-red conditions. With reduced biomass particle size and 40%
coring ratio, NO emissions decreased by 15%.
During oxyfuel conditions, NO was reduced over the air-red
case, largely due to the elimination of the thermal-NOx mechanism.
However, unlike the air-red case, the NO emissions remained
constant under oxyfuel even when coring the sieved biomass
with reduced particle size. A goal of this work is to use computational uid dynamics (CFD) to understand these trends with a focus on the effects of biomass particle size and the biomass fuelfraction on ame structure.
3. Numerical methods
ANSYS FLUENT version 13.0 was used for this study. This program allows for user-dened modications to the sub-models to
include both coal and biomass combustion tracking. Transport
equations were solved for the continuous phase in the Eulerian
frame of reference, while simulating the discrete phase in the
Lagrangian frame. Second-order upwind algorithms were used to
solve the continuity, momentum, and species equations. Coal and
biomass reactions were modeled using the species transport submodel. The nite-rate/eddy dissipation model, wherein both the
Arrhenius and eddy-dissipation reaction rates are calculated, was
applied for turbulent chemical reactions. The SST kx turbulence
model was implemented because of its abilities to capture the
behavior of swirling ows. The computational domain was a
two-dimensional axisymmetric computational mesh with 40,000
quadrilateral mesh elements. Mesh independence was checked
608
Table 3
Inlet ow rates for air-red and oxyfuel combustion.
Inlet
3
Primary (m /h)
Secondary (m3/h)
Air
4.4
29
4.4
18.1
included. The input parameters for the CPD sub-model were estimated using a chemical structure correlation, with 13C NMR
parameters, based on the ultimate and proximate analysis of the
parent coal.
The chemical properties of the volatile matter species were
approximated from the ultimate and proximate analyses [22].
Three global homogeneous reactions were modeled to capture
the gaseous volatile reaction, including a global mechanism for volatile oxidation, the conversion of CO to CO2, and the oxidation of
hydrogen to water vapor.
1
CO O2 ! CO2
2
1
H2 O2 ! H2 O
2
1
Cs O2 ! CO
2
Cs CO2 ! 2CO
Cs H2 O2 ! CO H2
Once near the surface, the gas is adsorbed and reaction occurs.
Global kinetics for the char reaction rate, represented as Arrhenius
expressions, were based on the activation energies, reaction orders,
and pre-exponential factors assumed in [23]. Since the heterogeneous reactions can be either controlled by chemical reaction or
diffusion, a model of diffusive transport of oxidizer through a porous particle is included.
3.4. Biomass devolatilization
The rate of devolatilization of biomass particles was described
using a single-rate kinetic model,
dmp
kmp 1 fv ;0 1 fw;0 mp;0
dt
where mp, k, fv,0, fw,0, and mp,0 are the mass of the particle, the kinetic rate, the mass fraction of volatiles initially present in the particle, the mass fraction of evaporating species initially present in the
particle, and the initial mass of the particle, respectively. The kinetic
rate, k, was dened by an Arrhenius relationship. The kinetic rate
parameters for sawdust were derived from thermogravimetric analysis using a Hi-Res TGA (TA Instruments Inc.). The pre-exponential
factor, A, and the activation energy, E, were found to be 2.0E+06 s1
and 1.8E+07 J/kmol, respectively. Determination techniques according to [24] for the activation energy and [25] for the pre-exponential
factor were used to develop the Arrhenius form of the equation. Albeit this model is notably simple, an understanding and comparison
of the basic trends between air-red and oxyfuel combustion conditions are desired, and the model is sufciently detailed to address
this.
The sawdust discrete phase fuel injection was composed of two
components: volatile-matter species and combusting (char) particle. The composition of the sawdust volatiles was approximated
from the ultimate and proximate analyses, similar to the coal
609
Fig. 1. Temperature contours (K) for 30 kW (a) 20% coring ame with bulk
sawdust, (b) coal only. (c) Volatile reaction with oxygen (kg mol/m3 s) for coal
ame. Arrows denote ame envelope length.
Lf afs 1
8
1/2
Fig. 2. Temperature contours (K) for 20% coring ames with (a) bulk sawdust and
(b) sawdust with the same particle size distribution as coal. Arrows denote ame
envelope length.
610
the ratio of nozzle uid to ambient gas density. For ames in the
momentum-controlled regime, the value for the dimensionless
ame length is constant [35]. The stoichiometric mixture fraction
is dened as
1
Y F;O W O v O
fs 1
Y O;O W F v F
where Yi,O is mass fraction for fuel (F) and oxidizer (O) at the inlet,
Wi is molecular weight, and vi is stoichiometric coefcient. Substituting Eqs. (9) into (8), ame length can be dened in terms of
the mass fractions of fuel and oxidizer,
Y F;O
Lf a b
1
Y O;O
10
Fig. 4. Centerline temperatures for 20% coring ames with sawdust of varying
particle sizes including the same particle size distribution as coal (solid line),
600 lm monodisperse (- - -), and 1 mm monodisperse (--).
the ame envelope length decreases. In this case volatiles are released farther downstream, thereby decreasing the volatile fraction
in the near burner region. Consistent with the theory presented in
Section 4.1, a decrease in volatile fraction in the near burner region
results in a decreased ame envelope length. This may have a signicant impact on NOx formation, as will be shown later.
As shown in Fig. 4, the location of devolatilization of the monodisperse biomass particles is very pronounced along the centerline.
The 600 lm and 1 mm particles are too large to be entrained by the
recirculation zone at the exit of the primary and penetrate through
along the centerline.
Fig. 4 also demonstrates that if volatile release occurs within the
ame envelope, then the location of peak temperature remains
nearly the same. This can be also seen in Fig. 3 by comparing
the centerline temperature for the case of a distributed sawdust
Fig. 3. Temperature contours (K) for 20% coring ames with (a) sawdust with the
same particle size distribution as coal, (b) sawdust with a monodisperse particle
size distribution diameter of 600 lm, and (c) sawdust with a monodisperse particle
size distribution diameter of 1 mm.
Fig. 5. (a) Theoretical particle size distribution of sawdust to truncate and (b)
centerline temperatures for 20% coring ame.
611
Fig. 7. Temperature contours (K) for coring ames with bulk sawdust for varying
coring ratios including (a) 20% coring and (b) 40% coring.
Fig. 6. Contours of NO mole fraction for (a) coal ame and 20% coring ames with
(b) sawdust with the same particle size distribution as coal, (c) sawdust with a
monodisperse particle size distribution diameter of 600 lm, and (d) sawdust with a
monodisperse particle size diameter of 1 mm.
Table 4
Summary of NO emissions from air-red combustion conditions.
Fuel
Fuel feed
rate (kg/h)
N content
(wt.%)
Experiment
[14] NO (ng/J)
Predicted
NO (ng/J)
Increase in experimental
N conversion to NO (%)
Coal
10 wt.% Coring
40 wt.% Coring
4.7
4.8
6.0
0.98
0.90
0.64
92
89
89
90
90
83
3
14
612
Fig. 8. Temperature contours (K) for 20% coring during (a) air-red and (b) oxyfuel
combustion conditions.
5. Conclusions
Coring of biomass can help regions meet RPS, while reducing
emissions of CO2, SOx and Hg. However, the variability of biomass
makes these fuels a challenge to work with. Three characteristics of
biomass were varied in this study: volatile fraction, particle size
and nitrogen content. The effects of these variables on ame structure and the resulting impacts on NO formation in air-red and
oxyfuel conditions.
The ame envelope length, which is the high temperature region controlled by the reaction of volatiles with oxygen, was inuenced by both the volatile fraction and particle size. The coring
ames had longer ame envelope lengths when compared to
coal-only ames due to the increased volatile fraction associated
with biomass. Shorter ames were predicted during oxyfuel combustion. By systematically varying biomass particle size using
monodisperse particle size distributions, particle breakthrough of
large biomass particles was shown to impact ame envelope
length and centerline peak temperatures. Furthermore, biomass
particle size distribution has been shown to be potentially useful
in controlling peak temperatures in selected regions by utilizing
the endothermicity associated with volatile release and the large
inertia of the particles to direct the particles to the location of
interest. Large biomass particle breakthrough also resulted in increased nitrogen conversion to NO, which is consistent with earlier
Table 5
Summary of NO emissions from oxyfuel combustion conditions.
Fuel
Fuel feed
rate (kg/h)
N content
(wt.%)
Experiment
[14] NO (ng/J)
Predicted
NO (ng/J)
Increase in experimental
N conversion to NO (%)
Coal
10 wt.% Coring
40 wt.% Coring
4.9
4.8
6.0
0.97
0.90
0.64
59
60
62
43
44
46
14
32.5
613
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