USERS MANUAL

Sonic 134D/DL Ultrasonic Thickness Gauge

Operation Manual
March 2006
PN 7720133

In accordance with European Directive 2002/96/EC on Waste Electrical and Electronic Equipment, this symbol
indicates that the product must not be disposed of as unsorted municipal waste, but should be collected separately.
Refer to your local Olympus distributor for return and/or collection systems available in your country.

Copyright 2006 by Olympus NDT, Inc. All rights reserved.

No part of this manual may be reproduced or transmitted in any form or by any means, electronic
or mechanical, including photocopying, recording, or by any information storage and retrieval
system, without the written permission of Olympus NDT, except where permitted by law. For
information, contact: info@OlympusNDT.com.
Other product names mentioned in this document may be trademarks of their respective companies, and
are mentioned for identification purposes only.
Printed in the United States of America.

Warranty

Warranty
The Sonic 134D/DL Ultrasonic Thickness Gauge has been designed and manufactured as
a high quality instrument.
Inspect the unit thoroughly upon receipt for evidence of external or internal damage that
may have occurred during shipment. Notify the carrier making the delivery immediately
of any damage, since the carrier is normally liable for damage in shipment. Preserve
packing materials, waybills, and other shipping documentation in order to establish
damage claims. After notifying the carrier, contact Olympus NDTTM so that we may assist
in the damage claims, and provide replacement equipment, if necessary.
Olympus NDT guarantees the Sonic 134D/DL Ultrasonic Thickness Gauge to be free
from defects in materials and workmanship for a period of one year (twelve months) from
date of shipment. This warranty only covers equipment that has been used in a proper
manner as described in this instruction manual and has not been subjected to excessive
abuse, attempted unauthorized repair, or modification. DURING THIS WARRANTY
PERIOD, Olympus NDT LIABILITY IS STRICTLY LIMITED TO REPAIR OR
REPLACEMENT OF A DEFECTIVE UNIT AT ITS OPTION. Olympus NDT does not
warrant the Sonic 134D/DL Ultrasonic Thickness Gauge to be suitable of intended use, or
fitness for any particular application or purpose. Olympus NDT accepts no liability for
consequential or incidental damages including damage to property and/or personal injury.
In addition to our standard one year warranty, Olympus NDT also offers an optional two
year warranty (call for further details).
This warranty does not include transducers, transducer cables, or battery. The customer
will pay shipping expense to the Olympus NDT plant for warranty repair; Olympus NDT
will pay for the return of the repaired equipment. (For instruments not under warranty, the
customer will pay shipping expenses both ways.)
In this manual, we have attempted to teach the proper operation of the Sonic 134D/DL
Ultrasonic Thickness Gauge consistent with accepted flaw detection techniques. We
believe the procedures and examples given are accurate. However, the information
contained herein is intended solely as a teaching aid and should not be used in any
particular application without independent testing and/or verification by the operator or
the supervisor. Such independent verification of procedures become more important as
the criticality of the application increases.
For these reasons, we make no warranty, expressed or implied, that the techniques,
examples, or procedures described herein are consistent with industry standards nor that
they will meet the requirements of any particular application. Olympus NDT expressly
disclaims all implied warranties of merchantability and of fitness for any particular
application.
Olympus NDT reserves the right to modify all products without incurring the
responsibility for modifying previously manufactured products. Olympus NDT does not
assume any liability for the results of particular installations, as these circumstances are
not within our control.
THE WARRANTIES SET FORTH HEREIN ARE EXCLUSIVE AND ARE IN LIEU
OF ALL OTHER WARRANTIES WHETHER STATUTORY, EXPRESS, OR
IMPLIED (INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE, AND WARRANTIES ARISING FROM COURSE
OF DEALING OR USAGE OR TRADE).

PowerLink Introduction
The PowerLink feature enables the Sonic 134D instrument family to recognize
Nortec PowerLink probes and scanners, configuring the instrument according to the
parameters programmed into the ID chip.
Each PowerLink probe is programmed at the factory to identify itself by model number,
pre-selected operating frequency, and serial number.
PowerLink Connection
The PowerLink connection is automatically made when a PowerLink probe is
connected into the Sonic 134D instrument. When the PowerLink probe is connected to
the instrument, the screen displays:

Part Number of Probe

Last Operating Frequency

Serial Number

Operating Mode

Cancel / Confirm Prompt

To proceed without using the PowerLink feature, press the ENTER key followed by the
MAIN key.
To use the PowerLink feature, rotate the SmartKnob clockwise to change SET INST?
from CANCEL to CONFIRM. Pressing the ENTER key will download the information
from the ID chip to the instrument. A new screen displays:

Probe Description

Operating Frequency

Serial Number

Coil Type

Operating Mode

Date

Pre-Stored Programs

After the PowerLink screen appears, you can recall any program that has been saved in
the program storage menu. By rotating the SmartKnob clockwise, the list of pre-stored
programs and the date stored will appear at the bottom of the display.
For every probe, PowerLink can be bypassed to allow the probe to be used for any
applicable test.
PowerLink is an additional capability when used on Eddy Current instruments.

PowerLink Introduction

Note:

Probe operation may be erratic if a probe is being driven at less than 1/10th of
its rated frequency in High Probe Drive. To avoid this problem, do NOT
drive a probe at less than 1/10th of its rated frequency.

Table of Contents

Table of Contents
Warranty

Preparation for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1 Unpacking the Sonic 134D/DL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2 Sonic 134D/DL Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3 Sonic 134D/DL Optional Accessories/Compatible Transducers . . . . . . . . . . . . . . . . . 10
1.4 Initial Inspection Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.5 Sonic 134D/DL Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.6 Power Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.7 Operating Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Control Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Instrument Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Power Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 MODE Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 +/- Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6 Basic Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7 134D Control Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8 134DL Control Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19
19
20
20
20
21
22
22
32

Sonic 134D/DL App Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Elevated Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

39
39
39
39

Sonic 134D/DL Computer Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Error Prompts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 RS-232 Protocol and Pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 RS-232 Command Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

41
41
42
43

Sonic 134D/DL Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

GaugeMaster Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Minimum System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 Installing GaugeMaster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4 Starting GaugeMaster. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5 GaugeMaster Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6 Quick Configuring the Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

49
49
50
50
50
51
54

Preparation for Operation

Preparation for Operation

Whats in the section?
1.1
1.2
1.3
1.4
1.5
1.6
1.7

1.1

Unpacking the Sonic 134D/DL

Sonic 134D/DL Package
Sonic 134D/DL Optional Accessories
Initial Inspection Checklist
Sonic 134D/DL Features
Power Requirements
Operating Environment

Unpacking the Sonic 134D/DL

All cartons should be opened and inspected upon receipt. The cartons and contents should
be inspected for any signs of damage that may have occurred during shipment. If damage
is noted, contact the carrier and retain the damaged shipping materials until an inspection
can be performed by a representative of the carrier.
With the exception of the external accessories, all Sonic 134D/DL options are installed
before the unit is shipped. Check the contents of the carton or cartons against the Packing
List to ensure that all accessories ordered have been received.

1.2

Sonic 134D/DL Package

A typical Sonic 134D/DL instrument consists of the following five (5) major components:
1. Base Unit
2. Battery Door Module
3. Batteries
4. Transducer
5.

Tilt Bail

The Battery Door module is attached in much the same way with a sturdy, but easily
removable screw through the center of the module to the bottom of the Base unit. The

PowerLink transducers use the dual coax system on the top of the instrument. The Tilt
Bail is attached to the back of the instrument, either in the up or down position.
Note:

1.3

For safety, do not attach a lanyard to the Tilt Bail to support the weight of the
instrument.

Sonic 134D/DL Optional Accessories

A variety of optional accessories are available for the Sonic134D/DL instrument. A list of
some of these options follows. For specific needs not listed below, contact your sales
representative.

10

Preparation for Operation

Note:

1.4

Other transducers for special applications are available. Contact your sales
representative.

Initial Inspection Checklist

After the Sonic 134D/DL has been unpacked and the contents of the carton have been
checked against the packing list, a visual inspection and a basic operation test should be
performed.
1. Cosmetic or structural damage?
2. Instrument Power ON?
3. Power ON Self Test?
4. LCD Sign On Message display?

11

1.5

Sonic 134D/DL Features

The Sonic134D thickness gauges are reliable, user-friendly, light weight, handheld
ultrasonic gauges.
The Sonic 134D model is the base thickness gauge featuring a large easy to read 0.5 inch
custom numeric display, automatic V-path compensation, PowerLink transducer
recognition, and a rugged case design.
The Sonic 134D can be factory upgraded to a Sonic 134DL.
The Sonic 134DL model adds to the feature set of the Sonic134D with 8000 data logging
memory locations spread across (up to) 999 user files, printer support for report
generation and extended serial communication commands to access data.

SONIC 134D

THK

ALARM

MODE

ON/
OFF

Figure 1-1: Sonic 134D

12

CAL

GAIN

Preparation for Operation

SONIC 134DL
DATA

FILE

THK

ALARM

CAL

GAIN

MODE

ON/
OFF

Figure 1-2: Sonic 134DL

1.6

Power Requirements
As a fully portable inspection instrument, the Sonic 134D family of gauges rely on four (4)
AA alkaline batteries as the primary source of power. Four alkaline batteries provide
power up to 100 hours of continuous operation in the Sonic 134D, DL models.
The battery compartment is located on the bottom of the unit and is conveniently accessed
by loosening the quick release screw and removing the battery cover.
Batteries are easily replaced, however, it should be noted that all four batteries need to be
replaced as a group. It is equally important to compare the polarity of the batteries with the
battery door module. If the batteries are installed incorrectly, the Sonic 134D instrument
will not operate.
The low battery icon on the Base Unit LCD will illuminate when the batteries require
changing. When this indicator turns on there is approximately 30 minutes of battery life
remaining and the instrument will automatically shut off in 20 minutes.

13

In order to extend battery life, the Sonic 134D instrument will automatically shut itself off
after approximately 10 minutes of non-use (no key presses or thickness readings). If the
instrument will be off for an extended period of time, remove the batteries to extend their
storage life.
Note:

1.7

Internal memory batteries should be charged during calibration every two

years.

Operating Environment
The Sonic 134D/DL is designed as a portable instrument and requires no special site
preparation. When in operation, the instrument should be firmly supported to prevent
damage due to a fall. The unit should be protected from water and chemical spills, and
rapid temperature changes. The unit should be operated away from large electrical
equipment that may interfere with the operation of internal circuitry.

14

Sonic 134D/DL Technical Data

Sonic 134D/DL Technical Data

Whats in this section?
2.1 Sonic 134D Specifications
2.2 Sonic 134DL Specifications

2.1

Sonic 134D Specifications

2.1.1

Pulser
Pulser Type Spike Pulser
Pulse Voltage 130 Volts
Damping Fixed 150 Ohms 5%
Measurement Modes Dual, Initial Pulse to First Echo only

2.1.2

Receiver
Receiver Bandwidth 0.3 MHz to 13 MHz
Bandpass Filter Low (0.3 MHz to 4 MHz); High (3 MHz to 13 MHz)
Gain Automatically set through PowerLink, manual +3 dB and -3 dB settings, 40 to 80
dB, accuracy better than 2dB

2.1.3

Timebase
Range 0.020" - 25.00"
Velocity 0.060 to 0.600"/s (1.5 to 15.2 mm/s)
Resolution 0.001" from 0.020" to 9.999" 0.01" from 10.00" to 25.00"
Accuracy Measurement Accuracy (in steel)
0.020-9.999" to 0.002": with custom V-Path programmed transducers.
0.020-9.999" to 0.003", + 1 count: with standard V-Path programmed V-path
transducers.
10.00-25.00" to 0.004", + 1 count
Repetition Rate Varies with thickness and resolution. Up to 1 kHz max.

15

Zero Adjustment Automatic

V-Path Correction Microprocessor controlled

2.1.4

General
Instrument Shutoff Automatic-10 minutes with no usage or manual ON /OFF
Measurement Selectable via GaugeMaster -hold last reading or blank display on
uncoupled
Alarm Limits Operator adjustable high and low set points with visual and operator
controlled audible alarm
Differential Mode Difference between operator entered value and actual value with
visual and operator controlled audible alarms.
Display Update Rate 4 Hz (20 Hz in fast scan mode)
Thickness 4- Digit LCD
Display Character Height - 0.5", LED Backlight with Manual ON/OFF
Power Supply 4 each 1.5 V AA Alkaline cells
Battery Life 100 hours with backlight on 1/3 of the time typical at 75F.
Low Battery Front panel display, an icon indicates less than 1/2 hour operating time
remaining.
Dimensions 6.5" L x 3.1" W x 1.6" D
Weight 13.5 oz with batteries
Operating Temp +10F to 120F (-10C to 50C)

16

Sonic 134D/DL Technical Data

Operating Humidity 0% to 95% RH

StorageTemp -4 to 156F (-20 to 70C)
Outputs RS-232

2.2

Sonic 134DL Specifications

The Sonic 134DL specifications include all of the Sonic 134D specifications and the
following to support the data logging functions:
Data Logging Memory 8000 readings
Data Files Up to 999 user selected
Data Output Port RS-232 output only

17

18

Control Descriptions

Control Descriptions
Whats in this section?
3.1 Instrument Controls
3.2 Power Button
3.3 MODE Key
3.4 +/- Keys
3.5 Display
3.6 Basic Operations
3.7 134D Control Descriptions
3.8 134DL Control Descriptions

3.1

Instrument Controls
This section covers the operation al controls of the Sonic 134D/DL.

SONIC 134DL
DATA

FILE

THK

LOG

CAL

Thickness
Display

LOG Key
ALARM

MODE Key

GAIN

MODE

+/- Keys
POWER Key

ON/
OFF

Battery
Compartment

Figure 3-1: Sonic 134D/DL Controls

19

To attach probe:
Align pins on probe
plug with receptacle
on 134D/DL, and
push straight in.
(do NOT force!)

SONIC 134D

THK

ALARM

CAL

SONIC 134D

THK

GAIN

ALARM

CAL

GAIN

Figure 3-1A: Attaching Probe

3.2

Power Button
The Power button toggles power ON/OFF. Immediately after power is turned ON,
initialization begins and the instrument determines configuration, performs power-up
diagnostics and calibration, and readies itself for operation.

3.3

MODE Key
The MODE key toggles the instrument menus and selects parameters for editing,
depending on the test.

3.4

+/- Keys
The +/- keys are used adjust parameters and select test types.

20

Control Descriptions

3.5

Display
3.2Power Button
The Power button toggles instrument power on and off. Immediately after power is turned ON,
an initialization routine is started. The instrument microprocessor determines the instrument
configuration, performs power up diagnostics and calibration, and readies the instrument for
operation.

3.3MODE Key

The MODE key toggles the instrument menus and selects parameters for editing, depending on
the particular test.

3.4+/- Keys
The +/- keys are used to adjust parameters and select test types.

3.5Display
Immediately after power is turned on, the LCD display will turn on the entire display to
allow verification of the alphanumeric and iconic segments.
After a few moments, the LCD display will change to display a numeric FPGA version
code. At this point, pressing the ( + ) and ( - ) keys simultaneously will perform an
instrument reset to factory default parameters. Following the FPGA code is the firmware
version.

Note:

Placing the LCD display in direct sunlight results in temporary fade due to
the elevation of internal liquid temperature. Shade the display to avoid this.

21

3.6

Basic Operations
The Base Unit ON/OFF key is used to turn the gauge on and off.
With a transducer connected, the Sonic 134D instrument will display the transducer
PowerLink ID number and perform an auto zero.
Then, the instrument changes to the thickness measurement mode that is defined by the
flashing indicator immediately below the THK text.
From the fully ON display notice that there are several alphabetic and three (3) iconic
symbols around the edge of the numeric display. These represent different modes or
features that the instrument is capable of performing. Access these modes by using the
MODE key.
Pressing the MODE key once will step one feature at a time through the backlight, high
calibration, low calibration, velocity calibration, and inch/mm selections. Use the ( + / - )
keys to make adjustments to the selected feature.
To access the other menu functions (high/low alarm, etc.), the Sonic 134D/DL must be
turned OFF and while holding the MODE key down, turned back ON (the MODE key
only needs to be pressed until the software revision has been displayed). This will allow
the Sonic134D/DL to access all of the control functions when the MODE button is
pressed. The next time the Sonic 134D/DL is turned OFF and then back ON, the MODE
key will access the short list of menu items described above.
Indicators of features that are adjusted to be ON will remain ON when the instrument is
returned to the Thickness Measurement mode. This provides the status of the instrument
with just a quick glance at the numeric display.
A limited number of the features provide extra information or adjustments when the LOG
key is pressed. But, the typical use for the LOG key is to store thickness readings in the
data logger on the Sonic 134DL. The following section describes all the features of the
Sonic 134D and how these features are used and adjusted.

3.7

134D Control Descriptions

The Sonic 134D is the standard thickness gauge. It has a rugged case with a simple four
key interface and ON/OFF key. The features include:
1 and 2 point calibration
Low battery indicator

22

Control Descriptions

Inch/millimeter selection
Tri-level gain adjustment
Minimum capture mode
Differential mode
Adjustable high/low alarms
The Sonic134D Thickness gauge is very flexible and can be factory upgraded to a data
logger (134DL).

3.7.1

Thickness Measurement Mode (THK)

The triangle indicator under the THK text on the Base Unit display will illuminate when
the instrument is in Thickness Measurement mode.

Figure 3-1: Thickness Measurement Mode

A flashing indicator signifies a transducer that is not in good contact with the test part
(uncoupled condition) while a solidly ON indicator signifies that the transducer is in good
contact with the test part (coupled condition). When uncoupled, the numeric display will
either show a 1or will HOLD the last valid reading. When coupled, the numeric portion of
the display will show the actual thickness or the differential thickness. Only in this
Thickness Measurement mode can data be logged into the Sonic134DL.

3.7.2

Low Battery

The nearly empty battery icon is the low battery indicator. This indicator displays
automatically when the instrument has approx. 30 min. of power remaining. In order to

23

safeguard the instrument memory, the Sonic 134D will automatically shutoff 20 min. after
the low battery indicator displays. It is recommended that the batteries be replaced as soon
as possible when the low battery indicator displays.

3.7.3

Backlight
The Backlight status is indicated by the lightbulb icon on the LCD display. When the
backlight has been selected with the MODE key, the numeric display will show either ON/
OFF, or AUTO. The ( + ) and ( - ) keys change the setting. When set to ON, the backlight
is ON continuously, indicated by the lightbulb staying on when in the THK mode. When
set to AUTO, the backlight comes ON only when the instrument detects that it is coupled.
This is indicated by the lightbulb being on continuously and AUTO is indicated when in
this adjustment mode.

Figure 3-3: Backlight Status

To conserve on battery life, the Backlight automatically returns to the OFF setting when
the gauge is turned off. When set to OFF, the backlight and lightbulb are off. To adjust
another feature simply press the MODE key to move on. To return to the Thickness
Measurement mode either wait 20-30 seconds and the instrument will automatically
return to the THK mode or use the MODE key to continue around the display until the
THK indicator is reached.

3.7.4

HLV - CALibration
The Sonic 134D allows three modes of thickness measurement calibration: single point,
two point, and velocity. We recommend that single point be used for steel only.

Figure 3-4: Calibration Display

24

Control Descriptions

Note:

3.7.5

Transducer wear causes gradual degradation of single point reading

thickness accuracy. Use 2 pt calibration for best thickness accuracy results.

Single Point Calibration (1-Pt)

The Single Point Calibration mode uses the auto zero of the transducer and a single
calibration point to provide the calibration of the instrument.
This mode is accessed by pressing the MODE key until either 1-Pt or 2-Pt is shown on the
numeric display. Using the ( + / - ) keys, select 1-Pt. Press the MODE key so that High
under CAL is displayed on the Measurement Display. Calibration is performed using the
thickest known sample.
Couple the transducer to the test piece and using the ( + / - ) keys, match the displayed
thickness value to the actual known thickness.
If the transducer is uncoupled, the current calibration value is displayed. When the current
calibration value matches the displayed value the instrument is calibrated and can be used
to measure. To adjust another feature simply press the MODE key to move on.
To return to the Thickness Measurement mode either wait and the instrument will
automatically return to the THK mode or use the MODE key to continue around the
display until the THK indicator is reached.

Figure 3-5: Single Point Calibration Mode

Note:

Calibration should be performed at the high end of the inspection range.

25

3.7.6

Two point Calibration (2 Pt)

Figure 3-6: Two Point Calibration Displays

Two point calibration mode uses two distinct known thicknesses, a High calibration point
and a Low calibration point to calibrate the instrument.
The Two Point Calibration mode is accessed by pressing the MODE key until either 1-Pt
or 2-Pt is shown on the numeric display. Using the ( + / - ) keys, select 2-Pt. Press the
MODE key, so that, High under CAL is displayed on the Measurement Display.
Couple the transducer to the thickest known test piece, and then use the ( + / - ) keys to
match the displayed thickness value to the actual known thickness.
When these match, press the MODE key again to turn on the Low under CAL. Couple the
transducer to the thinnest known test piece, and then use the ( + / - ) keys to match the
displayed thickness value to the actual known thickness.
It is recommended that the High calibration point should be verified. If the transducer is
uncoupled, the current calibration value is displayed. When the current calibration value
matches the displayed value the instrument is calibrated and can be used to measure.
To adjust another feature, simply press the MODE key to move on. To return to the
Thickness Measurement mode, either wait 20-30 seconds for the instrument to
automatically return to the THK mode or use the MODE key to continue around the
display until the THK indicator is reached.

26

Control Descriptions

3.7.7

Velocity Cal (V)

Figure 3-7: Velocity Calibration Mode Display

To enter Velocity Calibration mode, press the Mode key until the V under CAL is
displayed on the Measurement Display. Press either ( + / - ) keys until the correct velocity
reading is displayed (either in/s or m/s) on the Measurement Display.
To adjust another feature, simply press the MODE key to move on. To return to the
Thickness Measurement mode either wait 20-30 seconds for the instrument to
automatically return to the THK mode or use the MODE key to continue around the
display until the THK indicator is reached.
If Two Point or Single Point Calibration mode is used to calibrate the thickness gauge, the
sound velocity for that calibration can be viewed by pressing the Mode key until the V
under CAL is displayed, and the current sound velocity is displayed.

3.7.8

Units (in/mm)

Figure 3-8: Units Display

The Sonic 134D has the ability to switch between units of measure either in inches (in.) or
millimeters (mm). The instrument default is in inches. However, the operator can change
the units by pressing the MODE key until the indicator is pointing to either inch or mm
displayed on the right hand side of the screen. The instrument will remember the last
setting when powered off and will stay in that mode until changed.

27

To change the present setting, press the ( + ) key for inches or the ( - ) key for millimeters.
To adjust for another feature, simply press the MODE key to move on. To return to the
Thickness Measurement mode either wait 20-30 seconds for the instrument to
automatically return to the THK mode or use the MODE key to continue around the
display until the THK indicator is reached.

3.7.9

Gain (HML)

Figure 3-9: Gain Select Display

Three different operator controlled gain selections are available High, Medium, and
Low. The instrument default is Medium, while High is +3 db, and Low is -3 db from the
Medium setting. The true gain (of the Medium setting) is determined through the
transducer being used and the PowerLink feature.
The operator selects the gain by pressing the MODE key until the desired gain indicator is
displayed. The Measurement Display will show either ON or OFF . If the gain setting is
OFF, press the ( + ) key to turn ON the selected gain. Turning ON a gain setting
automatically turns OFF all other gain settings. Only one gain mode may be ON at any
given time.
To adjust another feature, simply press the MODE key to move on. To return to the
Thickness Measurement mode either wait 20-30 seconds for the instrument to
automatically return to the THK mode or use the MODE key to continue around the
display until the THK indicator is reached.
Note:

28

When using the J3L (High Temp) transducer, the H, M, and L settings can
also be considered High (600 - 1000F), Medium (to 300 - 600F), and Low
(to 300F) temperature settings.

Control Descriptions

3.7.10

Minimum Capture (MIN)

Figure 3-10: Minimum Capture Displays

Minimum capture allows the operator to set the instrument for displaying the minimum
thickness reading that has been captured during a set time interval. During the capture
time the instrument repetition rate is increased and the minimum thickness captured is
displayed as soon as it is detected.
The minimum value will continue to be displayed until a new minimum is found or until
the end of the time interval. At the end of the time interval, if no new minimum has been
found, the current thickness reading is displayed.
To enter the Minimum Capture mode, press the MODE key until the MIN indicator is
displayed. The numeric display will either show OFF or a numeric value from 1 to 15
indicating the number of seconds that the time interval has been set for. Using the ( + / - )
keys, the setting can be adjusted or turned off.
To adjust another feature, simply press the MODE key to move on. To return to the
Thickness Measurement mode either wait 20-30 seconds for the instrument to
automatically return to the THK mode or use the MODE key to continue around the
display until the THK indicator is reached.

3.7.11

Differential Measurement Mode (DIF)

Figure 3-11: Differential Measurement Displays

29

Differential Measurement mode allows the operator to enter a given thickness and the
instrument will display the difference between the preset thickness and the measured
thickness.
The operator selects the Differential Measurement mode by pressing the MODE key until
the DIF indicator is displayed. The numeric display will show either OFF or ON to
indicate the current state of the feature. Using the ( + / - ) keys, the DIF mode is turned
either OFF or ON as desired.
To change the preset thickness, press the LOG key. The numeric display will now show
the current preset thickness. The ( + / - ) keys are used to adjust the current preset
thickness. The LOG key may be used to return to the DIF state or the MODE key may be
used to move on to other features.
To return to the Thickness Measurement mode either wait for the instrument to
automatically return to the THK mode or use the MODE key to continue around the
display until the THK indicator is reached.
A few of the other features on the Sonic 134D and Sonic 134DL are affected when the
instrument is in Differential Measurement mode. While DIF is ON, both the High and
Low Alarm set points are converted to differential measurement values.

3.7.12

Alarms (HI/LO)

Figure 3-12: Alarm Displays

The Sonic 134D has High and Low alarm set points, handy for indicating if the part
thickness exceeds or is less than specification.
During an Alarm condition, the HI or LO ALARM indicator flashes on the Measurement
Display. The operator has the option of setting the horn to sound. (see Section HORN).
The alarm level and ON/OFF status are adjusted independently.
It is important to note that if Differential Measurement mode (DIF) is turned ON, the
alarm set points are a difference value from the preset thickness (see Section DIF Differential Measurement Mode).

30

Control Descriptions

3.7.13

Low Alarm Set Point (LO)

Figure 3-13: Lo Alarm Setpoint Display

The operator selects the Low Alarm mode by pressing the MODE key until the LO
indicator is displayed. The numeric display will show either OFF or ON to indicate the
current state of the feature. Using the ( + / - ) keys, the LO mode can be turned either OFF
or ON as desired.
To change the Low Alarm Set Point, press the LOG key. The numeric display will show
the current low alarm set point, and the ( + / - ) keys can now be used to adjust the low alarm
set point.
The LOG key is used for returning to the LO state or the MODE key may be used for
moving on to other features, such as HI.
To return to the Thickness Measurement mode, either wait for the instrument to
automatically return to the THK mode or use the MODE key to continue around the
display until the THK indicator is reached.

3.7.14

High Alarm Set Point (HI)

Figure 3-14: Hi Alarm Setpoint Display

Select the High Alarm mode by pressing the MODE key until the HI indicator is
displayed. The numeric display shows either OFF or ON to indicate the current state of the
feature. Using the ( + / - ) keys, the HI mode is turned either OFF or ON as desired.

31

To change the High Alarm Set Point, press the LOG key. The numeric display shows the
current high alarm set point, and the ( + / - ) keys are used to adjust the high alarm set point.
The LOG key may be used to return to the HI state or the MODE key may be used to move
on to other features. To return to the Thickness Measurement mode either wait for the
instrument to automatically return to the THK mode or use the MODE key to continue
around the display until the THK indicator is reached.

3.8

134DL Control Descriptions

The Sonic 134DL Thickness gauge has all the features of the Sonic 134D, but adds a
versatile data logger with 8000 data point (location) capacity. The operator can customize
the file setup so those 8000 locations are divided evenly across a maximum 999 files (8
locations/file) or a minimum of 8 files (999 locations/file).
Storing data in the Sonic 134DL is easy. When the instrument is in the THK mode
(Thickness Measurement mode), press the LOG key to store the current thickness reading
in the currently selected location and file. If E000 is shown, the current location is full.
Select another location or erase the data.
Note:

If the transducer is uncoupled when the log key is pressed, the location is
marked as obstructed (obr).

After logging a thickness reading into a location, the location number is automatically
incremented and momentarily displayed. The gauge is immediately ready to log again.
Note:

We recommend that vital information be saved securely.

The following sections contain the information required to understand the operation of the
data logging features of the Sonic 134DL including a detailed description of all controls
available.

3.8.1

File (#EPS)
The File features of the Sonic134DL allow the user to control and adjust the parameters
relating to files that are in the data logger. These file features consist of File Set up,
Change File Number, Erase File, and Print File.

32

Control Descriptions

Figure 3-15: File Display

3.8.2

File Setup (S)

File Setup allows the operator to customize the number of storage locations in each file.
One thickness reading can be stored in each location. A file may have a maximum of 999
locations or a minimum of 8 locations. When the number of locations per file has been set,
the Sonic 134DL instrument automatically calculates the available number of files.

Figure 3-16: File Setup Display

To enter the File Setup mode, press the MODE key until S is displayed under the FILE
text. The Measurement display will show the current number of locations available for
storage in each file. For Example: if there are 15 locations per file, the display will show
15. To change the number of locations, press the ( + / - ) keys. Since changing the number
of locations will alter the data logger setup, all of the files must be empty before the
number of locations per file can be changed, or an error message (E001) will occur.
This precaution helps to prevent accidental data loss.
Press the LOG key while in the File Setup mode to display the number of files available
with the specified number of locations. Again, press the LOG key to return to the number
of locations per file. When the data logger is setup as desired, use the MODE key to move
on to other features.
To return to the Thickness Measurement mode either wait for the instrument to
automatically return to the THK mode or use the MODE key to continue around the
display until the THK indicator is reached.

33

3.8.3

Change File Number ( # )

Change File Number mode is used to change from one data logging file to another. This
will allow the operator to store thickness readings to other files. To enter the Change File
Number mode, press the MODE key until the # icon under the FILE text is displayed. The
Measurement Display will show the current file number, such as F001.

Figure 3-17: Change File Number Display

To select different files, press the ( + or - ) keys. For Example: if the ( + ) key is pressed,
the display will show file number 2 as F002. This file is now the active file where
thickness readings will be stored during logging. A + will be displayed in front of the file
number, if the file contains at least one location with stored data.
When the file number is setup as desired, the MODE key may be used to move on to other
features. To return to the Thickness Measurement mode, either wait for the instrument to
automatically return to the THK mode or use the MODE key to continue around the
display until the THK indicator is reached.

3.8.4

Erase File ( E )
At times, erasing the thickness readings in a file will be necessary, so that, new thickness
readings can be taken. Occasionally, erasing the data in all the files will be necessary,
either to clean the slate or to allow the file sizes to be altered.

Figure 3-18: Erase File Display

To enter the Erase File mode, press the MODE key until the E under the FILE text is
displayed. The Measurement Display will indicate the current file for erasure, such as,
F021 (this file number is independent of the current data logging file). The ( + or - ) keys
are used to select a different file.

34

Control Descriptions

The + in front of the numeric display will be displayed if the file contains one or more
thickness readings.
To erase all the thickness readings in this file, press the LOG key. To erase the data in all
the files use the ( + or - ) keys to adjust the file number to F001, and then press the ( - ) key
once.
The numeric display will show ALL indicating that all files will be erased when the LOG
key is pressed. When the desired file or files have been erased, the MODE key may be
used to move on to other features.
To return to the Thickness Measurement mode, either wait for the instrument to
automatically return to the THK mode or use the MODE key to continue around the
display until the THK indicator is reached.

3.8.5

Print File ( P )
The Print File mode is used to send file information either to a serial printer or to a
personal computer using the RS-232 connector on the back of the instrument.

Figure 3-19: Print File Display

The printed report can contain headers and/or statistics, as well as the transducer model
number, serial number, frequency and diameter.
Setup of printers, reports, headers and statistics are handled by the GaugeMaster software
supplied with the 134D/DL.
All printouts include the location numbers and the corresponding thickness reading for the
entire file.

35

To print a file, press the MODE key until P is displayed under the FILE text. The
Measurement Display will show the current file number for printing, such as, F121 on the
display. A + on the display to the left of the file number indicates that there is at least one
reading in that file. Press the LOG key at this point to print the indicated file.
A different file number is selected by pressing the ( + / - ) keys until the desired file number
has been reached. When the desired file or files have been printed, the MODE key may be
used to move on to other features. To return to the thickness measurement mode either
wait for the instrument to automatically return to the THK mode or use the MODE key to
continue around the display until the THK indicator is reached.

3.8.6

Data ( #RE )
The Data feature of the Sonic 134DL allows the user to control and adjust the parameters
relating to individual data locations in the data logger. The three data features are
independent of each other.

Figure 3-20: Data Display

3.8.7

Data Storage Location ( # )

The Data Storage Location feature allows the operator to select a new location within the
current data storage file.

Figure 3-21: Data Storage Location Display

To change the current data storage location, press the MODE key until the # under DATA
is displayed. The numeric display will show the current data storage location, such as 18
for location 18. A different location number is selected by pressing the ( + / - ) keys until
the desired location number has been found. A + to the left of the location number

36

Control Descriptions

indicates that the location is already full. When the desired location has been set, the
MODE key may be used to move on to other features.
To return to the Thickness Measurement mode either wait for the instrument to
automatically return to the THK mode or use the MODE key to continue around the
display until the THK indicator is reached. Pressing the LOG key will now store a
thickness reading at the selected location and automatically increment to the next location.

3.8.8

Data Recall ( R )
Data Recall allows the operator to examine the thickness reading stored in any location of
the current data storage file (see Section Change File Number to change files).

Figure 3-22: Data Recall Display

To view the stored thickness reading, press the MODE key until the R under the DATA
text is displayed. The numeric display will show the current data recall location, such as,
L134 for location 134. A different location number is selected by pressing the ( + / - ) keys
until the desired location number has been found.
A + to the left of the location number indicates that the location has a thickness reading.
When the desired location has been set, pressing the LOG key will display the stored
thickness measurement on the numeric display.
In addition to numeric values, the following information may also be displayed when the
LOG key is pressed (1 or obr.) Pressing the ( + / - ) keys will increment/decrement the Data
Recall location.
To return to the Thickness Measurement mode either wait for the instrument to
automatically return to the THK mode or use the MODE key to continue around the
display until the THK indicator is reached.

3.8.9

Data Erase ( E )
Data Erase allows the operator to erase the thickness reading stored in any location of the
current data storage file (see Section Change File Number to change files).

37

Figure 3-23: Data Erase Display

To erase the stored thickness reading, press the MODE key until the E under the DATA
text is displayed. The numeric display will show the current data erase location, such as,
L008 for location 8.
A different location number is selected by pressing the ( + / - ) keys until the desired
location number has been reached. A + to the left of a location number indicates that the
location has a thickness reading that can be erased. When the desired location has been
set, pressing the LOG key will permanently erase the stored thickness measurement and
increment to the next location. This allows a range of locations to be quickly erased
without erasing the entire file.
After erasing the desired thickness readings, the MODE key may be used to move on to
other features. To return to the Thickness Measurement mode either wait for the
instrument to automatically return to the THK mode or use the MODE key to continue
around the display until the THK indicator is reached.

38

Sonic 134D/DL App Notes

Sonic 134D/DL App Notes

The Sonic 134D family of thickness gauges are reliable, user friendly instruments that
produce consistent measurements when used correctly. Understanding some of the
common factors that influence measurement reliability can help the operator get the most
from the gauge.

4.1

Surfaces
Surface patterns such as machining, extrusion marks, or casting irregularities can cause
false readings. Some of these readings can be corrected by rotating the transducer head or
applying sufficient couplant, however, it may be necessary to smooth the surface further
to eliminate the ill effects on the measurements.
Curved surfaces can also pose difficulties. When measuring these types of surfaces be
sure to use adequate couplant, keep the transducer stable and at right angles to the surface
of the part under test. Typically, a smaller diameter transducer will minimize stability
problems, but developing a steady technique is very important.

4.2

Materials
The material under test can also cause variations in the readings. The presence of material
grain noise or a defect in the material, such as slag pockets, inclusions, voids or cracks may
cause a false thickness reading.

4.3

Elevated Temperatures
The temperature of the material under test can also influence the readings on thickness
gauges. Elevated temperatures typically cause two main effects: 1) material expansion,
and 2) signal attenuation. Material expansion will cause the reading to increase as the
temperature is increased. For maximum accuracy at high temperatures, calibration should
be performed at the same temperature that measurements will be made.
Signal attenuation can be compensated for by increasing the gain used during testing. Be
sure that the temperature of the part under test does not exceed the temperature rating of
either the transducer or couplant being used. Make measurements quickly and allow the
transducer to cool between readings, as continuous exposure to high temperatures will
degrade and eventually destroy the transducer.

39

40

Sonic 134D/DL Computer Interface

Sonic 134D/DL Computer Interface

Whats in this section?
5.1 Introduction
5.2 RS-232 Protocol and Pinout
5.3 RS-232 Command Set

5.1

Introduction
Although the Sonic 134D family of gauges are designed as portable, hand held devices,
they also have the capability to be controlled or monitored by an external computer or
terminal. The RS-232 communication port allows an external device to send commands
to or obtain information from the instrument. With the exception of a few controls, all
operations available from the front panel are also available from the RS-232 interface.
Serial communication is performed using an ASCII command string. In general, the
command string consists of a three character command code, a command operator, a
command value, and a carriage return (Enter).
The command code is a three character code that identifies a unique instrument parameter
(see Section Command Code List). The command operator is a one character code that
indicates whether the command in question is a read command ?, a write command = or
an execute command Enter.
The command value is a sequence of characters, either numeric or alphabetic that has
meaning for the specific command code. The carriage return or Enter is used to signify that
the command is ready to process. The Sonic 134D family of gauges will not process a
command string until the carriage return or Enter has been received. The 134D family also
checks each incoming command string for errors. If an error is encountered an error
prompt is returned to the external device.
Two types of error prompts exist, one for invalid command strings (C?) and one for invalid
command values (V?). For example, suppose you wish to set the gain 4 dB higher than the
current setting. The command string sequence might read:

41

Command String

Instrument Response

Description

gain?

C?

Invalid Command Code

gan?

63

Instrument response to
read

gan=95

V?

Invalid Command,
Value=80 maximum

gan=67

>

Valid write command,

gain is now 67

Table 1

5.2

RS-232 Protocol and Pinout

RS-232 Parameter

Sonic 134D/DL Configuration

Baud Rate

Adjustable with program key, 9600 bps

default

Word Size

Parity

None

Stop Bits

Table 2

Configuration

The RS-232 serial interface communicates with either a serial interface printer or an
externally connected computer. The 9-pin D sub-miniature male connector connects to an
industry standard serial port.

42

9-pin D Sub-miniature
Male Connector

Function

Signal Name

pin 2

output

TXD

pin 3

input

RXD

pin 4

input

CTS

pin 5

ground

GND

pin 8

output

RTS

Sonic 134D/DL Computer Interface

5.3

RS-232 Command Set

Function

RWX

Code

Range

Description

Alarm High
State

RW

AHS

OFF, ON

Controls high value alarm checking.

Alarm High
Value

RW

AHV

AlarmLoVal
< value <
maxRange

Sets high alarm threshold

Alarm Low
State

RW

ALS

Off, On

Controls low value alarm checking

Alarm Low
Value

RW

ALV

minRange

Sets low alarm threshold

Backlight

RW

LIT

OFF, ON

Controls LCD backlight

Battery status R

BAT

OK, LOW

Reports battery status

Serial Baud
Rate

RW

BPS

1200,2400,

Sets or reports serial port baud rate

Cal Hi Value

RW

CLH

0.0 - max range

Sets or reports transducer hi cal point

Cal Lo Value RW

CLL

minRange < +
value

Sets or reports transducer low cal point

Calibration
Mode

RW

CLM

1-pt 2-pt

Sets or reports transducer calibrate mode

Function

RWX

Code

Range

Description

Differential
mode

RW

DFS

OFF, ON

Sets or reports differential mode

measurement state

43

Differential
value

RW

DFV

minRange < value Sets or reports differential value for

< maxRange
differential mode measurements

Receiver filter RW

FLT

LOW HIGH

Gain setting

RW

GAN

minGain <= gain Sets receiver gain

<= maxGain

File Erase

RW

FER

1 < value <

Erases all data from specified file
maxFile Number

Max file
number

RW

FMN

1 < value < 999

File number

RW

FNM

1 < value <

Sets file number
maxFile Number

Print file
number

RW

FPR

1 < value <

Prints specified file
maxFile Number

Receiver filter RW

FLT

LOW HIGH

Gain setting

RW

GAN

minGain <= gain Sets receiver gain

<= maxGain

Gain step size RW

GND

1 - 20

Sets step size of gain adjustment from

medium setting to high or low

Function

RWX

Code

Range

Description

Header state

RW

HDS

OFF ON

Determines if headers are printed

44

Sets filter in receiver

Sets maximum file number

Sets filter in receiver

Sonic 134D/DL Computer Interface

Horn

RW

HRN

OFF ON

Determines if horn sounds for alarms

Language

RW

LAN

ENG, FRCH,
Sets language of reports.
ESP, DEU, ITAL

Parameter lock.RW

LOK

OFF ON

Sets or gets parameter adjustment lock state

Maximum gainRW

MAG

minGain+2 <=
value <= 80

Sets or reports maximum gain value

Maximum
Range

RW

MAR

0.1 < value <=

25.5 (inches)

Sets or gets the maximum range

Measure hold RW

MHD

BLANK, LAST Determines if the last reading is held on

screen or not when uncoupled

Minimum
Acquire

RW

ACQ

OFF, 0 - 15
(integer)

Determine if minimum capture is on and

what the timing is

Minimum GainRW

MIG

40 <= value <=

maxGain-2

Sets or gets the minimum gain of the

receiver

Minimum
Range

RW

MIR

0.0 < value <

maxRange

Sets or gets the minimum range

Printer

RW

PRT

EPSON, DPU, Sets the output style of printouts

24COL, HP, DB

45

Function

RWX

Code

Range

Description

Resolution

RW

RES

OFF ON

Determines if the high resolution mode is on

or off

Statistics State RW

STS

OFF ON

Determine if statistics print

Units

RW

UNT

IN MM

Sets or gets inches, mm units

Velocity

RW

VEL

0.03 - 0.600 (in/ Sets or reports velocity of material

us)

Version

VER

46

Reports base software version

Error Codes

Error Codes
The Sonic 134D family of gauges has several built-in self check procedures that can
generate error codes to be displayed on the numeric display. In the event that you should
see such a code, consult the following error code list and take appropriate action.
E000
Cause: Data location is full.
Correction: Erase the data storage location or select a new data storage location.
E001
Cause: Data file is full.
Correction: Erase the data storage file or select another data storage file.
E002
Cause: Error in the base memory.
Correction: Restart the instrument. If error persists, return to service center for repair.
E004
Cause: Printer error.
Correction: Be sure the printer is connected, turned on, and on line.
E005
Cause: Invalid data from the program key.
Correction: Reconnect the program key and try again. If error persists, return to service
center for repair.
E006
Cause: Could not auto zero the transducer.
Correction: Be sure the transducer is not coupled and the lens does not have couplant on it.
E007
Cause: Power down due to inactivity or low battery time out.
Correction: Turn the instrument back on and continue operation.
E008
Cause: Power down requested by the user.
E009
Cause: Power down caused by inappropriate configuration.
Correction: Be sure the top bumper is correctly installed.
E010
Cause: Previous instrument configuration could not be recovered.

47

Correction: Reconfigure the instrument as needed. If the error persists, return to service
center for repair.
1.
Cause: Measurement detected outside of transducer specified range.
Correction: Select another transducer appropriate for thickness range under inspection.

48

GaugeMaster Software

GaugeMaster Software
Whats in this section?
7.1 Introduction
7.2 Minimum System Requirements
7.3 Installing GaugeMaster
7.4 Starting GaugeMaster
7.5 GaugeMaster Operation
7.6 Quick Configuring the System

7.1

Introduction
The GaugeMaster software application is designed to assist in personal computer (PC)based acquisition on the Sonic 134DL thickness gauge. GaugeMaster is designed to
operate under Windows 98, ME, NT, 2000 and XP operating systems.
The GaugeMaster software will enable the users to achieve the following:

7.2

Read thickness data from a disk or instrument

Display thickness data on the PC screen

Set threshold limits on thickness data in the PC

Set colors on threshold limits

Print the thickness data to a standard printer

Quick Configure the instrument

Minimum System Requirements

The following minimum system requirements are recommended for acceptable
performance of the GaugeMaster software:

IBM-compatible computer

100 MHz microprocessor

30 MB hard disk space

49

7.3

Mouse

Unused serial COMM port

Installing GaugeMaster
To install GaugeMaster, perform the following steps:

1. If a previous version of GaugeMaster is installed on the Host computer system, It

must be uninstalled and the old files removed from the disk. This is done by removing
GaugeMaster from the system using Control Panel and deleting GaugeMaster files
from the directory it was installed on.
2. Double click on the Add/Remove Programs Icon.
3. Select GaugeMaster from the List Box and click the Remove button. Close programs
running on Windows before installation.
4. Insert the CD labeled GaugeMaster Installation in the appropriate CD drive and
follow the screen prompts.
5. If the installation does not automatically commence - Choose Run from Start menu at
the bottom left of your screen; assuming your CD is drive d:, type in d:\setup.
6. When prompted for the name of the directory where GaugeMaster is to be installed
(the default directory is c:\ProgramFiles\GageMaster), you can either accept the
default directory location for the program or enter the directory name of your choice.
7. If you want to exit the installation program before installation is complete, click the
Cancel button at any time. The setup program asks if you really want to exit. If you
click the Yes button, the setup program quits.
8. When the installation is complete, the setup program may restart Windows.

7.4

Starting GaugeMaster
The GaugeMaster application will typically be used with the Sonic134DL Thickness
Gauge, since the primary purpose of the application is to upload data (instrument settings,
thickness, programs, reports) from the instrument and download them from the computer.
However, there may be circumstances where the user may wish to review the ultrasonic
data stored in the computer without connecting to the instruments. The application has
also been designed to operate under these special circumstances.
For operation with the Sonic 134DL, Figure 7-1 shows how the instrument must be
connected to the host PC. A straight-through RS-232 (9 to 9, or 9 to 25 pin) cable is

50

GaugeMaster Software

required for this connection, details of which are described in Section 6. Do not use a Null
Modem cable.

COMPUTER

KBD

MOUSE

USB
PORTS

PRINTER

SERIAL

Back of
Instrument
VGA

RS-232

Figure 7-1: Connecting PC to Sonic 134DL

7.5

GaugeMaster Operation
This section covers how to upload thickness data in blocks or files from the Sonic 134DL
instrument into GaugeMaster.
In addition, it shows how to:

Retrieve thickness data stored in the Sonic 134DL instrument

Apply thresholds

Export thickness data to office spreadsheet applications

Save data to disk and

Retrieve data from disk

51

7.5.1

Quick Configure the instrument

Basic Concepts
Upon installation, the GaugeMaster application creates two sub-directories within the
Main directory (c:\gaugemstr).

7.5.2

Files: the default directory for storing thickness data uploaded from the Sonic DL
instrument.

Settings: the default directory for storing instrument configurations.

Main Window
To start the program, double-click on the GaugeMaster icon in the Gagemstr folder. The
GaugeMaster application contains four Main Menu fields:

7.5.3

File: This menu is used to setup the default printer and to load standard thickness data
from disk or from the Sonic 134 instrument.

Configure: This menu is used to configure the COM port settings or to Quick
Configure the instrument settings.

Help: This menu is about GaugeMaster.

How to Setup the Default Printer

The File menu, under the Main Window, is used to setup the default printer for printing
from the GaugeMaster application. Like most Windows applications, you have the
flexibility of choosing any local or network printer for printing use. To see the current
default printer, click on Printer Setup under the File Menu.
Click on Setup to see the printers that are available for use with your computer. Select a
default printer using the Setup button, click on OK in both windows, and return to the
Main Window.

7.5.4

Preparation for Thickness Data Upload

Please refer to Section 3 of this manual to see how blocks or files are created and thickness
data is stored within the blocks or files.
In order to perform a Thickness Data Upload with a Sonic 134DL instrument, you will
need to collect thickness data from the Sonic 134DL instrument by defining the number of
files and data locations, and storing thickness data within these files.

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GaugeMaster Software

7.5.5

Uploading Thickness Data From the Instrument

Click on From Instrument under the File menu.
Sonic 134DL: A screen will show the file locations and status. Full (F) status is equivalent
to partial or full data Empty (E) status is equivalent to no thickness data in that file. Click
on any one of the files to view the data stored in that file.

7.5.6

Saving Upload Thickness Data to Disk

Thickness data uploaded from the Sonic instrument may be saved to disk by clicking on
the To Disk under the File menu. A screen will appear asking you to enter a filename for
storing the thickness data. Enter test1.blk for the filename.
The default directory for storing the thickness data for the Sonic DL is c:\gaugemstr\files.
However, the data can be stored on any network-accessible drive from the computer.
Thickness data for a file is stored as files with a .blk extension.

7.5.7

Exporting Thickness Data to a Spreadsheet Application

Thickness data can also be exported directly from the spreadsheet to other spreadsheet
software applications, such as Microsoft Excel.
In order to export the data to other applications, use the left mouse button and click on the
first cell you wish to export. Drag the mouse to the last cell. Click on Copy to copy this
data to the clipboard. Minimize the GaugeMaster application and start Microsoft Excel.
Click on Paste in the Edit menu of Microsoft Excel to copy this data into the spreadsheet.

7.5.8

Printing the Thickness Data

Click on the Print button to print the thickness data downloaded from the instrument or
from the disk. The printouts will be in color if you have a color printer.

7.5.9

Retrieving Thickness Data Stored on Disk

Thickness data stored on the computer disk may be retrieved by clicking on From Disk
under the file menu. A screen will appear so you can review thickness data stored in any
of the blocks or files. Similar to features available from the instrument, you have the
ability to apply thresholds, delete, and print thickness files. However, you cannot
download thickness data into the Sonic134DL instrument.
Note:

The first time FROM DISK is selected, the root directory is displayed. Select
c:\gaugemstr\files and then select the appropriate file.

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7.6

Quick Configuring the Instrument

The instrument can be quickly configured and those configurations saved using the Quick
Configure feature of GaugeMaster. Quick Configure is accessed under the Configure
menu option. When selected, a screen will appear that is filled with gauge settings. To see
the current gauge settings on screen, click the From Sonic button. This will bring in the
setting from the attached gauge. To send the on screen settings to the gauge use the To
Sonic button. To Save the on screen settings to disk, click the To Disk button. To bring
settings from disk on to screen, click the From Disk button.

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