Professional Documents
Culture Documents
Modification 01 02 03
KA No. 251004 251007 251019
KA Date 19.10.07 18.01.08 16.10.09
K 42512000_03 1
5 PCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.1 LCECPU, LCECPUnc - 375 . . . . . . . . . . . . . . . . . . 45
5.2 LOPCB - 375:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.3 LCEDRV - 385 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.4 LCE230, LCEADO, LCEADON - 379 . . . . . . . . . . . 60
5.5 LCECCB, LCECCBN - 806 . . . . . . . . . . . . . . . . . . 74
5.6 LCECOB - 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
5.7 LCEFCB - 197:x . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
5.8 LCEOPT - 722:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
5.9 LCERAL - 228 . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
5.10 LCEGTW - 731 . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
5.11 LCEHAS (NA Region only) - 198 . . . . . . . . . . . . . 105
6 Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
6.1 Kone V3F Drive . . . . . . . . . . . . . . . . . . . . . . . . . . 109
6.2 Yaskawa Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
7 Door Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
7.1 AMD2 Door Operator . . . . . . . . . . . . . . . . . . . . . . 114
7.2 GAL MOVFR2 Door Operator . . . . . . . . . . . . . . . 118
8 Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
8.1 Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
9 Safety Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
9.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
9.2 Brake Safety Check . . . . . . . . . . . . . . . . . . . . . . . 126
9.3 Half Brake Force Test (MonoSpace) . . . . . . . . . . 127
9.4 Safety Gear & Speed Governor (MonoSpace) . . . 128
9.5 Traveling Time Limiter (MonoSpace) . . . . . . . . . . 129
10 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
10.1 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
10.2 Preliminary Checks . . . . . . . . . . . . . . . . . . . . . . . 131
10.3 Load Measuring System Adjustment . . . . . . . . . . 132
10.4 Learn Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
10.5 Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
10.6 Error-Report “Kone” . . . . . . . . . . . . . . . . . . . . . . . 149
2 K 42512000_03
11 Modification Request Form . . . . . . . . . . . . . . . . . . . . 150
A.1 List of Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
K 42512000_03 3
1 General Information
1.1 Introduction
This manual provides guidance regarding general maintenance and
troubleshooting only. This manual is not comprehensive or
authoritative regarding the Kone systems with LCE375 controller.
Because technology related to what is described in this manual may
be proprietary or because the technology may have changed, the
information provided in this manual may be incomplete. Where
Schindler Elevator Corporation knows or thinks that the information
provided in incomplete or unavailable, you will see one of the following
indications:
INCOMPLETE/ *****
UNAVAILABLE
4 K 42512000_03
1.2 Customer Relations
Good customer relations help the customer know that his elevator
equipment is properly maintained, and helps the mechanic get
information from the customer about the performance of the elevator
equipment.
A customer who knows how the elevator is running can aid in early
detection of needed repairs.
K 42512000_03 5
1.3 Safety Advise
All persons involved must know and follow all company and local
safety regulations!
In addition to protective clothing, for some reasons the region specific
safety equipment must be used.
For example:
Hard Hat
Safety Goggles
Protective
Gloves
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Symbols Used:
DANGER
This symbol indicates a high risk of serious injury or death.
Follow instructions to prevent serious injury or death.
CAUTION
This symbol indicates a risk of personal injury or property
damage.
Follow instructions to prevent injury or property damage.
NOTICE
This symbol is used to address practices without the risk of
personal injury.
K 42512000_03 7
1.4 Safety Precautions
The following safety precautions are not related to any specific
procedure and may not appear elsewhere in this volume. The
mechanic must know these precautions before servicing or adjusting
elevator equipment.
DANGER
Moving mechanical parts
Keep away from moving mechanical parts.
Clothes, hair etc. may get caught.
DANGER
High Voltage
Do not touch live parts.
Contact with live parts will cause serious injuries or death.
DANGER
• Use safety equipment, safety barriers and protective
clothing while working on equipment.
• Immediately replace damaged or lost safety equipment.
CAUTION
• Make sure that there is enough light to work safely.
• Keep work areas clear of debris and obstructions.
• Keep all tools in good condition.
• Follow instructions when using tools.
DANGER
• Use extreme caution when moving car in hatch. Warn all
personnel in the area to stand clear.
• Warn passengers to stay clear of car doors during
manual lowering. Doors can be opened while elevator is
lowering and power is OFF. Personal injury can result.
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1.5 Removing Car from Service
To remove car from service from the machine room, do the following:
CAUTION
Removing Car from Service
Passengers can be affected.
Make sure that no passengers are on board.
CAUTION
Traveling by Recall Control Station
Exercise great care when traveling by Recall Control Station
since the hoistway limit switches are bridged during this
mode of travel.
K 42512000_03 9
1.7 Housekeeping
Good housekeeping not only adds to the smooth, efficient day-to-day
working of the elevator system, it also creates a professional
appearance that promotes confidence in the maintenance of the
elevator system.
Make sure that there are enough cleaning materials and lubricants
available at the site.
10 K 42512000_03
1.8 Inspection
The following section describes general guidelines and criteria for
inspecting elevator controller equipment.
DANGER
Make sure that the lift is mechanically and electrically safe
before starting any maintenance activities.
DANGER
Moving mechanical parts
Keep away from moving mechanical parts.
Clothes, hair etc. may get caught.
DANGER
High Voltage
Do not touch live parts.
Contact with live parts will cause serious injuries or death.
CAUTION
Handling of microprocessor boards
Make sure to use a grounding wrist strap at all times when
handling any of the microprocessor boards.
K 42512000_03 11
1.9 Cleaning
The following section describes the general procedure for cleaning
elevator cabinets and apparatus. Use of this procedure is
recommended to avoid equipment damage and to minimize safety
hazards. Use the following checklist when cleaning equipment.
DANGER
High Voltage
Do not touch live parts.
Contact with live parts will cause serious injuries or death.
DANGER
High Voltage
When main line is pulled, some circuits may be hot to
ground.
Be very careful when working on, or near energized
equipment.
CAUTION
Using cleaning fluids
• Use only approved cleaning fluids.
• Never use carbon tetrachloride to clean cabinets and
equipment. Carbon tetrachloride is a health hazard.
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1.10 EPROM / EEPROM / NVRAM Archival
Make one copy of each programmable chip on each board, for each
car immediately after Schindler formally takes over the job.
The archival set MUST remain in the machine room at all times.
NOTICE
The making of archival Software chips is for archival
purposes only. Archival Software chips may only be used
after prior approval by the Schindler TCC and the Schindler
legal department. The archival chips belong to the customer
and are not to be removed from the machine room for any
reason. The use of the archival chips for any other reason
other than archival purposes violates the policy of Schindler
elevator Corporation and will result in disciplinary action.
Copying EPROM/EEPROM/NVRAM data to a computer
file, printer or to any other medium and/or through any
other method is expressly prohibited.
CAUTION
Handling of microprocessor boards
Make sure to use a grounding wrist strap at all times when
handling any of the microprocessor boards.
K 42512000_03 13
2 Abbreviations and Numbering
2.1 Abbreviations
Meaning Explanation (Schindler)
ACL Accurate leveling Re-leveling
ACUM
ADO Advance Door Opening Pre-opening
BDT
DCBn Frequency converter PCB
DOB Door Open Button (DT-O)
EAQ Earthquake
EBD Emergency Battery Drive unit (HCU)
EPD Emergency Power Drive
FEB
FET
FRD Fire sensor
HAS Hoistway Access Service
HEL
HSL Hospital Service Lamp
ISE
ISM
LWD Load Weighing Device Load measuring device
(CLC)
MAP Maintenance unit (LDU)
MES Medical Emergency Service
:N Down (-D)
NTS
OSS Out of Service Switch (JAB)
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Meaning Explanation (Schindler)
OSI Out of Service Indicator (LAB)
PB
PRL
PRL-L
PRL-H
RDF Recall mode (ESE / JRH)
SEP Hoistway connection PCB
:U Up (-U)
WSD
K 42512000_03 15
No. Meaning Explanation (Schindler)
33 Attendant service switch
34 Door open button (DT-O)
34:S Door close button (DT-S)
34:E Door time extension button
35 Priority drive switches
36 Car light switch (JLC)
37 Car fan switch (JVEC)
38 Locking switch
39 Alarm button (DA)
40 Stop switch (in car)
41 Stop switch (car top) (JHC)
42:DS Inspection : Drive Switch (JREC)
(car top)
42:RB Inspection : Run Button
42:SL Inspection : Service Light (LC)
42:ST Inspection : Service light switch
42:U/N Inspection button : Up/down (DREC–U/D)
43 Car fan (MVEC)
44 Car lighting (LC)
44:1-2 Emergency lighting (LNC)
45 Power socket (car top) (PC)
47 Service telephone socket
(car top)
50 Hoistway access switch (car)
51 Final limit switch (car) (KNE)
52 Safety gear contact (KF, KF1)
57 Emergency exit contact (KNA)
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No. Meaning Explanation (Schindler)
61:U/N Position switch : Up/down (KNR–U/D)
63 Locking switch
64 Load weighing device (LMI, LOMLMDMS, LMG)
65 Alarm bell (car top)
66 Out of service switch (JAB)
66:EAQ Earthquake switch (hoistway)
68 Inspection limit switch
69 Fireman's loudspeaker
70 Medical emergency service
switch
71 Fireman's switch (JBF)
77:FU Inspection : Final limit Up
77:FN Inspection : Final limit down
77:U/N Deceleration switch : Up/down
77:S Synchronization switch See chapter LCECPU
82 Safety edge
84 Door operator
85 Door motor
87 Car door contact (KTC) contact
88 Door photocell, transmitter
89 Door photocell, receiver
90 Photocell device (RPHT)
91:U/N Direction arrows : UP/down (LWC-U/D)
93:N Attendant : down
93:U Attendant : Up
96 Car position indicator (car)
97 Alarm receive light (LARC)
K 42512000_03 17
No. Meaning Explanation (Schindler)
98 Loudspeaker or gong (car) (GA)
99 Overload indicator (LLX)
100 Intercom
102 PB, DC call buttons
103 Down call button (DE–D)
104 Up call button (DE–U)
105 FEB call button
106 FET call button
112 Stop switch (hoistway pit) (JHSG)
113 PRL-H/HEL call switch (JRV)
115 PRL-L call switch
116 Out of service switch (JAB)
117 Locking switch (JVSPC)
118 MES or HEL call switch
120 Hidden door contact
121 Hoistway door contact (KTS) contact
122 Hoistway door lock contact (KV–n)
123 Tension weight switch
124 Compensating rope contact
125 Buffer contact (KP, KPG)
126 Counterweight safety gear (KF1)
contact
127 Overspeed governor contact (KBV1)
127:1 Counterweight
overspeed governor contact
132 NTS switch
133 Fireman's switch (JBF)
134 HAS limit switch (NA only)
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No. Meaning Explanation (Schindler)
136:U/N Emergency stop limit : Up/down
137 Hoistway light button
139 Alarm bell (SOA)
140 Load weighing devices (LMI, LONLMDMS, LMG)
141 Door opening monitoring (RUET, RUET1)
142 Hoistway access switch
(NA only)
147 Service telephone socket (car)
151 Final limit switch (hoistway) (KNE–U, KNE–D)
153 Slack rope contact (KSSBV)
155 Safety bar (hoistway pit)
157 Hoistway lighting
158 Power socket (hoistway pit) (PSG)
161 In use light (LIB)
166 Out of service light (LAB)
176 Car position indicator
(landing)
190 EAQ seismic sensor
190:1 EAQ counterweight derailment
detector
190:RB EAQ reset switch
191 Smoke detector
193 Smoke detector (main floor)
195 Fireman's intercom
197 Floor controller board, LCEFCB (LCUX, LCUM)
198 Floor board, LCEFOB (XCF)
or LCEHAS (NA only)
K 42512000_03 19
No. Meaning Explanation (Schindler)
201 Main contactor
209 Brake contactor (RKB, RKB1)
214 Dynamic brake contact
220 Main switch (JH)
227 Emergency battery (BATNSG)
228 Remote alarm board, LCERAL
236 Earth fault relay (DUEISK)
239 Control current transformer
242 Brake transformer (TB)
245 Door transformer (TAT)
262 Lighting main switch (JFIL)
264 Car door bypass switch
267 Hoistway door bypass switch
270 Recall drive switch (JRH)
270:U Recall : Up button (DRH–U)
270:N Recall : down button (DRH–D)
270:RB Recall : Run Button
274 Power socket (controller) (PAS)
277 Service telephone socket
(controller)
279 Door zone indicator (LUET)
290:1 Car light fuse (JFIL)
290:2 Hoistway light fuse
298 DC-fuse / fuse switch
303 Fan for drive (MVE)
306 Braking resistor
367 Input / output connection box
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No. Meaning Explanation (Schindler)
372 Switch module
375 CPU board, LCECPU or Central processor unit
LCECPUnc
375:1 CPU interface board LOPCB PCB with user interface
379 Safety circuit board, LCE230, Safety circuit board for
LCEADO, LCEADON (NA only) ANSI code
379:1 LOP230
385 Drive module or LCEDRV Drive or interface board
387 Filter module (FEMH)
388 Brake module (BCM)
390 Power module (PDB)
523 Final stop relay
571 Car fan relay
722 Expansion board, LCEOPT Option board
723 Power supply board
726 Door opening monitoring
supervisory board
728 Speed supervisory board,
LCEETSL
731 Gateway board, LCEGTW
732 CAN board, LCECAN CAN bus board
766 Elevator speech unit
806:1 Car controller board, LCECCB (LONIC)
806:E Car extension board, LCECEB (LONMXB)
980 Start counter (ZQF)
985 Drive time counter (ZQH)
B30 Door zone switch second door (KUET20, KUET21)
K 42512000_03 21
2.3 PCBs
The following table lists the most common boards used with the Kone
LCE375 system and gives a brief description:
Description
LCE230 Safety circuit interface and door opening safety
LCEADO interface board. The safety chain, car and landing locks
are connected to this board. The door opening safety
LCEADON code requirements are also controlled by this board.
22 K 42512000_03
Description
LCEGTW Gateway board. This board is used to connect two or
more lifts (up to a maximum of eight) and provides the
communication and +24V power for this
interconnection.
LCEHAS Hoistway Access Switch (North American region). This
board is fitted at either the top or the bottom (or both)
floors. This board allows the relevant landing lock to be
shorted out and allows the lift car to be driven down on
inspection with the doors open to access the top of the
car or the lift pit.
LCEOPT Option board. This board is usually fitted to the
controller and it is used to connect any external inputs,
such as smoke sensors, water sensor contacts etc. A
set of output signals is also offered by this board. A
rotary switch fitted to the board determines which inputs
and outputs are connected to this board.
LCERAL Remote Alarm board. This board is used to generate the
“help coming” signal for the COP. Also connections are
provided to connect a remote alarm system.
LCEREC Power supply board.
LOP230 Power supply distribution with fuses.
LOPCB User interface board.
K 42512000_03 23
3 System Overview
3.1 System Overview LCE
24 K 42512000_03
Part Description
1 Emergency brake release
2 Emergency battery drive unit - EBD
3 V3F drive unit - LCEDRV
4 Circuit breaker and inspection panel
5 Central processor unit - LCECPU / LOPCB
6 Safety circuit board - LCE230 / LCEADO
7 Option board - LCEOPT
8 Remote alarm board - LCERAL
9 Gateway board - LCEGTW
This controllers are used for new installations and modernizations and
comes in various options, such as MonoSpace (machine room less)
and MiniSpace (with machine room).
K 42512000_03 25
3.2 Internal Communication Layout
26 K 42512000_03
Description
1 Safety circuit
2 Group inputs
3 Landing calls
4 Car door
5 Car operation panel
K 42512000_03 27
3.3 Safety Circuit for LCE375 System
28 K 42512000_03
Safety circuit of a “MonoSpace” (Page 2/2)
K 42512000_03 29
Safety Circuit LCE375 Description and Remarks
1 Machine room
2 Hoistway
3 Recall control RDF
4 Car
5 Stop contact, car door contact, hoistway door contact inputs
6 Output from SW main relay to main contactors
14 Stop switch, machine room
41, B41 Stop switch, top of car
42:DS Normal / inspection switch, top of car
51 Final limit switch, car top
52 Safety gear contact
57 Emergency exit contact
63 Locking switch
87 Car door contact, front
B87 Car door contact, rear
112 Stop switch, hoistway pit
121:1/T Hoistway door contact, auxiliary door, bottom floor / top
floor
122:1/T Hoistway door lock contact, bottom floor / top floor
123 Governor rope tension weight switch
127 Overspeed governor contact
153 Slack rope contact
155 Safety bar, hoistway pit
270 Normal / recall switch, machine room
COD Center opening doors (2 lock contacts)
SOD Side opening doors (1 lock contact)
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3.4 Duplex Connections
K 42512000_03 31
3.5 Connections for Landing Fixtures
32 K 42512000_03
Connections for landing fixtures (Page 2/2)
K 42512000_03 33
3.6 Leveling and Door Zone Switches
Leveling, door zone and final limit switches from Kone MonoSpace.
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Description of Hoistway Information Switches
30 Front door zone switch
B30 Rear door zone switch (if required)
51 Final limit switch (car)
61:N Down leveling switch
61:U Up leveling switch
77:U Up position reset switch
77:N Down position reset switch
K 42512000_03 35
4 User Interface
4.1 Switches
Switch Settings
263 INHIBIT ON = Disable car door
DOOR OPENING
261 INHIBIT ON = Cut landing calls
LANDING CALLS
4.2 Buttons
36 K 42512000_03
Buttons - at the User Interface
3 SELECT • Confirm menu
ACCEPT • Confirm submenu
• Confirm value
4 UP CALL • Set landing call up at the selected floor
5 DOWN CALL • Set landing call down at the selected floor
6 CAR CALL • Set car call up at the selected floor
NOTICE
It could be that some menus are locked. The procedure for
(re-) activating the menus at the Kone LCE375 system is
described in the “Kone LCE375 Manual Service-Device”
manual.
K 42512000_03 37
4.3 Trimmer (Potentiometer)
Trimmer - Load Measuring System Adjustment
OFFSET 0-Load (zero-point alignment)
→ See chapter “Trouble Shooting”
GAIN → See chapter “Trouble Shooting”
NOTICE
At old MonoSpace systems the trimmers are placed on the
drive converter PCB and at newer systems the trimmers are
placed on the LOPCB.
4.4 Display
NOTICE
It could be that some menus are locked. The procedure for
(re-) activating the menus at the Kone LCE375 system is
described in the “Kone LCE375 Manual Service-Device”
manual.
38 K 42512000_03
4.5 LEDs
LEDs - at the User Interface
EMERGENCY ALARM Lift alarm button activated
ALARM BUTTON Lift alarm button activated
LIFT IN FAULT A fault condition exists
LCECPUnc RUNNING CPU running, OFF= CPU watchdog tripped
CPU RUNNING CPU running, OFF= CPU watchdog tripped
CAR TOP Top of car inspection (42:DS) is active
INSPECTION (42)
RESCUE DRIVE (270) Controller recall (270) mode is active
MACHINE ROOM INS.
K 42512000_03 39
LEDs - at the User Interface
MAIN CONTACTOR Software switch enabled for main contactor.
(lift safe to start)
SHAFT DOOR All landing doors closed and locked
CONTACT
CAR DOOR Car door(s) closed and locked
CONTACT
CLOSE DOOR Issue door close command to door operator
COMMAND
DRIVE NEED Issue start command to V3F drive unit or
LCEDRV board
V3F OK Communication with V3F drive unit ok.
OFF= Communication between LCECPU
and V3F drive unit failed or fault reported by
V3F drive unit.
SAFETY INPUT Safety circuit made.
OFF= Safety circuit open (fuse F1 blown on
LCE230, LCEADO or LCEADON)
OPEN DOOR Issue door open command to door operator
COMMAND
PHOTOCELL Photocell output interrupted (0V on pin
XB29/2 LCECCB) doors remain open
OPEN BUTTON Door open button pressed, doors remain
open
CLOSE FORCE Re-open command issued by door operator
LIMITER (0V on XB28/8, LCECCB) doors remain
open
DRIVE UP Car is running upwards
77:U Car at or approaching top floor
61:U Car at or near floor level
30 Car in front door zone (+-135mm)
40 K 42512000_03
LEDs - at the User Interface
B30 Car in rear door zone (+-135mm)
61:N Car at or near floor level
77:N Car at or approaching bottom floor level
77:S Car at or approaching top or bottom floor.
This limit is only used with a short floor
condition, where the floor to floor distance
is < the lift slowdown distance
INHIBIT DOOR Car door(s) are disabled by the switch
OPENING
INHIBIT LANDING Landing calls are disabled by the switch
CALLS
K 42512000_03 41
4.6 Recall Mode
A recall device is installed at each controller.
CAUTION
When changing parameters make sure the value is correct
for the parameter before pressing “Select / Accept” button
because the parameter will be changed instantly.
Parameters may only be adjusted by authorized persons
with specialized training.
The elevator should be on inspection mode prior to carrying
out any adjustment work.
NOTICE
• It could be that menus are locked. The procedure for (re-)
activating the menus at the Kone LCE375 system is
described in the “Kone LCE375 Manual Service-Device”
manual.
• Some main parameters are described in chapter
“Parameter”. More known parameters are described in
the “Kone LCE375 Manual Service-Device” manual.
42 K 42512000_03
Browsing through the Menu - via the User Interface
1 The middle digit shows the actual position of the car
2 Press MENU to change to the main menu level display.
3 Select main menu level with the MENU button
4 Press SELECT to enter a main menu
5 Select sub menu level with and buttons
6 Press SELECT to enter a sub menu and to see the content of the
value - a blinking value is changeable.
7 Change a value with the or button
8 Press MENU as escape to go back - step by step -
or press SELECT to store the changes.
K 42512000_03 43
4.9 Error Log
The controller can store and display up to 99 events.
NOTICE
• An actual error is displayed on the user interface blinking.
• It could be that the error log is locked. The procedure for
(re-) activating the menu for the error log at Kone LCE375
system is described in the “Kone LCE375 Manual
Service-Device” manual.
• The fault codes are described in chapter
“Troubleshooting”. - Event “01” is the newest entry.
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5 PCBs
5.1 LCECPU, LCECPUnc - 375
Controller main PCB’s
LCECPU Board
NOTICE
On EU versions of the 375LCECPU the RS232 port is
located on an extension board. This board is plugged on
X1(LCECPU).
K 42512000_03 45
LCECPUnc Board
NOTICE
The LEDs, switches, push buttons and 7 segment display
are described in the chapter “User Interface”.
At newer versions of the MonoSpace, the user interface is
placed at the LOPCB.
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X4 - Drive
1-36 To the V3F drive unit or the LCEDRV board (if fitted).
XC11 - Car Power, Door Zone and Car Position Signals (*)
1 Power supply for LCECCB board (+24V)
2 Power supply for LCECCB board (0/24V)
3 Door zone (30) input (+24V)
4 Rear door zone (30) input (+24V)
5 Up leveling (61:U) input (+24V)
6 Down leveling (61:N) input (+24V)
7 Up position (77:U) input (+24V)
8 Down position (77:N) input (+24V)
(*) These signals are duplicated to the LCEDRV board if fitted.
K 42512000_03 47
XH12 - Hoistway Power and Communication
1 +24V hoistway power supply
2 0/24V hoistway power supply
3 TX+ communication (RS485)
4 TX- communication (RS485)
5 Daisy chain connection (serial)
6 n.c.
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XM12 - Buffer and Overspeed Governor Test
(LCECPU only)
1 Governor remote reset (+24V) (for reset only)
2 Governor remote reset (0/24V) (normal position)
3 Governor remote trip (0/24V) (normal position)
4 Governor remote trip (+24V) (for test only)
K 42512000_03 49
XM17 - Hoistway 24V Power Supply
1 Hoistway power supply from power supply board (723) (+24V)
2 Hoistway power supply from power supply board (723)
(0/24V)
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5.2 LOPCB - 375:1
LOP-CB Board
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LEDs, Switches Push Buttons and 7 Segment Display
NOTICE
The LEDs, switches, push buttons and 7 segment display
are described in the chapter “User Interface”.
52 K 42512000_03
XL4 - Load Weighting Sensor
1 5V
2 Load measuring sensor hoistway
3 Load measuring sensor hoistway
4 AGND
5 AGND
K 42512000_03 53
5.3 LCEDRV - 385
LCEDRV Board
54 K 42512000_03
LEDs - at the LCEDRV (Left Hand Row)
77:FN Car is 25mm past bottom floor
77:FU Car is 25mm past top floor
77N1 Car at or approaching bottom floor level
77U1 Car at or approaching top floor
OVERLOAD (59) Car overloaded (from switch 58)
FULL LOAD (58) Car at full load (from switch 59)
61U Car at or near floor level
61N Car at or near floor level
CH A Channel A of encoder or BAR reader
(LED’s flicker as lift moves)
CH B Channel B of encoder or BAR reader
(LED’s flicker as lift moves)
CHANGE BOARD Internal self-check of LCEDREV board
failed
CPU RUNNING LCEDRV watchdog ok. (CPU is running)
OFF= CPU watchdog tripped / CPU fault
K 42512000_03 55
LEDs - at the LCEDRV (Right Hand Row)
Traction Hydraulic
UP Car is running up Car is running up
DOWN Car is running down Car is running down
HIGH SPEED (H) High speed enabled High speed enabled
SERVICE SPEED Inspection speed
enabled
Leveling Speed (L) Leveling speed
enabled
BRAKE OPEN Lift brake command
COMMAND
INTERMEDIATE Intermediate speed
SPEED enabled
V3F10 ENABLE Drive start enabled.
OFF = Drive start not
enabled
(unsafe to start)
V3F10 ALARM Alarm / fault condition
sent by drive
MAIN RELAY Software switch enabled for main contactor.
ENABLE (lift safe to start)
56 K 42512000_03
XC11:1 - Position Signal Input from LCECCB (XT1)
2 Power to LCECCB board 0V
3 30 input from LCECCB board / +12V active
4 B30 input from LCECCB board / +12V active
5 Channel A input from LCECCB board / 12V active
6 Channel B input from LCECCB board / 12V active
7 77:U input from LCECCB board / 0V active
8 77:N input from LCECCB board / 0V active
K 42512000_03 57
XM14:2 - Alarm Bell
1 Alarm bell power supply as XM14:1
2 Alarm bell power supply as XM14:1
3 Alarm contact for alarm bell as XM14:1
4 n.c.
XPM - (*****)
1...8 n.c.
XSL - (*****)
1...3 n.c.
58 K 42512000_03
XV1 - Outputs to ...
Traction - Drive Hydraulic - Valve
1 Start / stop
2 Low speed Low speed
3 High speed High speed
4 Down direction Down direction
5 Up direction Up direction
6 Inspection speed Inspection speed
7 Alarm / fault
8 Common Common
9 Lift brake contact
10 Lift brake contact
K 42512000_03 59
5.4 LCE230, LCEADO, LCEADON - 379
60 K 42512000_03
LCEADON Board
K 42512000_03 61
Jumpers and Buttons - LCEADON only
1 Parameter Pins 1& 2 closed= Parameter setup allowed
Setting Pins 2& 3 closed= Parameter setup disabled
2 ADO/ACL Pins 1& 2 closed= ADO/ACL allowed
Allowed Pins 1& 2 open= No ADO/ACL allowed
3-7 Feedback These jumpers are set according to the drive
Resistor type and encoder setup. All set to Pins 2-3
closed for RS422 type encoder.
RESET (*****)
62 K 42512000_03
LEDs - LCEADON only
Ch 1B
Ch 2 Fault on Channel 2 (61:N) of encoder/BAR reader
Ch 2 OK Signals from Channel B (61:N) of encoder/Bar
reader
Ch 2A
Ch 2B
ACUM Fault ACUM circuit fault
ADO/ACL Speed Lift speed is < 0.75m/s.
Em Brake NC Rope gripper/ brake has dropped.
Contact
Em Brake NO Rope gripper/ brake is fully lifted.
Contact
OFF= Rope gripper/ brake has dropped or is not
fully lifted
Em Brake Pick ON= Reset rope gripper/ brake.
CMD
Enable ADO/ACL Jumper 2 is set for ADO/ACL (pins 1 & 2 closed)
ETS Down
OSG OK
K 42512000_03 63
Relays and Contactors
LCE230, LCEADO LCEADON
#K442 Inspection drive contactor
#K442:1 Hoistway access contactor
#K443 Door zone contactor Door zone contactor
#K464 ACUM supervisory contactor
#K468 Speed measurement contactor
#K486 Speed is below 0,3m/s
#K487 Supervisory contactor Supervisory contactor
#K488 ETSL supervisory contactor
K1 High speed value relay
K1A Down fast
K2 Trigger relay for K486
K2A ETSL limit
K3 Trigger relay for K443:1
K3A Down value
K4 Trigger relay for K443:2
K516 End landing relay
K524 Deceleration start relay
K553 ADO/ACL allowed Accurate leveling relay
K616 Speed supervisory relay
#K637 Fireman's relay
K4A Up value
K7A Down relay command
K9A Start command
NOTICE
# Represents safety relay and forced contacts.
64 K 42512000_03
Connectors at LCE 230, LCEADO and LCEADON
X6 - Connection to LCECPU X5
LCEADON only
K 42512000_03 65
XC1 - Car Safety Circuit and Inspection (230V)
LCE230, LCEADO LCEADON
1 Top of car inspection switch n.c.
2 n.c. n.c.
3 Safety gear contact Top of car inspection switch
4, 6, 8 n.c. n.c.
5 Emergency exit contact Top of car emergency stop
switch
7 (Rear) car door contact Car door contact
9 n.c. Top of car inspection switch
10, 11 n.c.
XC3 -
LCE230, LCEADO - (*****) LCEADON - Door Supply
1...3 n.c.
4 230V L power supply
5 230V N power supply
66 K 42512000_03
XC5 - Inspection and Hoistway Access Control
LCEADON only
1 Inspection input (0/24V)
2 Return from door bypass switches (via XM23) (0/24V)
3 Hoistway access input (0/24V)
4 n.c.
XC6 - (*****)
LCEADON only
1...4
XCT3 - (*****)
LCEADON only
1...2
K 42512000_03 67
XD1 - Signals (230V)
LCE230 LCEADO LCEADON
- ...for Drive - ... for Drive - ... for Control
1 Power for relay 204 Power for relay 204 To K464:2 relay
(brake supervision) (brake supervision) (ACUM
supervisory relay)
2 Power for relay 204 Power for relay 204 Return for control
(brake supervision) (brake supervision) relays and signals
K487, K443:1,
K443:2 etc.
3 Start permit signal Start permit signal Start permit signal
4 n.c. n.c. n.c.
5 End of safety circuit. Power to main Supply for 201:4
Power to contactors (201:1 & relay (L)
main contactors 201:2)
(201:1,201:2)
6 n.c. n.c. n.c.
7 Return from main Return from main Return for 201:4
contactors (201:1 & contactors (201:1 & relay (N)
201:2) 201:2)
68 K 42512000_03
XEB2 - Rope Gripper or Brake
LCEADON only
7 Normal open contact of rope gripper
8...9 Emergency brake control (K523)
K 42512000_03 69
XH22 - Top Floor Short for Access (230V)
LCEADON only
1 Top floor hoistway access switch
2 n.c.
3 Return from top floor lock
70 K 42512000_03
XM3 - Safety Circuit (230V)
LCE230 LCEADO LCEADON
1 Overspeed Overspeed Short to XM3/3 (auxiliary
governor contact governor contact safety switch)
2 n.c. n.c. n.c.
3 Recall mode Overspeed Short to XM3/1
governor contact (auxiliary safety switch)
K 42512000_03 71
XM7 - 230V Power
LCE230 and LCEADO only
1 n.c.
2 L power in for car light
3 N power in for car light
XM9 - (*****)
LCE230, LCEADO and LCEADON
1...2
XM22 - (*****)
LCEADON only
1...9
72 K 42512000_03
XME1 - Encoder Signals from Drive Unit
LCEADON only
1 A+ (+5V)
2 A- (+5V)
3 n.c.
4 B+ (+5V)
5 B- (+5V)
XME2 - (*****)
LCEADON only
1...5
XVB - (*****)
LCEADON only
1...2
K 42512000_03 73
5.5 LCECCB, LCECCBN - 806
LCECCB Board
74 K 42512000_03
LCECCBN Board
K 42512000_03 75
Switches
LEDs
76 K 42512000_03
LEDs LCECCBN only
Open A Send open front door signal to door operator (K5)
Close A Send close front door signal to door operator (K6)
Nudging A Send nudge front door close signal to door operator
(K7)
Open B Send open rear door signal to door operator (K8)
Close B Send close rear door signal to door operator (K9)
Nudging B Send nudge rear door close signal to door operator
(K10)
K 42512000_03 77
XB3A - Inspection Switch (24V)
LCECCBN only
1 Inspection switch (42:DS)
2 n.c.
3 Inspection switch (42:DS)
78 K 42512000_03
XB8 - Front Car Door Contact (230V)
LCECCB and LCECCBN
1, 3 n.c.
2 Rear car door contact
4 Rear car door contact
XB9 - Spare
LCECCBN only
1...2 n.c.
K 42512000_03 79
XB12N - Car Hoistway Access Switch (24V)
LCECCBN only
1 Hoistway access switch (access) (0/24V)
2 N/C
3 Hoistway access switch (normal) (0/24V)
4 Common to hoistway access switch (0/24V)
80 K 42512000_03
XB18 - LCECOB Connections
LCECCB and LCECCBN
1 LCECOB supply (+24V)
2 Emergency light (+12V)
3 LCECOB supply return (0/24V)
4 TX+ communication
5 Alarm button input (+12V)
6 TX- communication
7 Emergency supply (+12V)
8 Help coming lamp (+12V)
9 Intercom
10 Intercom
K 42512000_03 81
XB24 - Rear Door Zone Switch (B30) with Status LED
LCECCB LCECCBN
1 Door zone switch Door zone switch
2 Door zone switch Door zone switch
3, 4 n.c.
82 K 42512000_03
XB28 - Front Door Operator (24V)
LCECCB LCECCBN - GAL Door
5 Power supply return (0/24V) Door close limit output(0/24V)
6 Open end signal (door open Common for door open limit
limit) and door close limit
7 Power supply return (0/24V) Door limit open output
8 Door re-open signal n.c.
9 Re-open signal for door
operator
K 42512000_03 83
XB30 - Rear Door Operator
LCECCB LCECCBN - GAL Door
8 Door re-open signal n.c.
9 Re-open signal for door
operator
84 K 42512000_03
XB35 - Alarm Bell (12V)
LCECCBN only
1 Alarm bell (+12V)
2 Alarm bell (0/12V)
K 42512000_03 85
XB52 - 77:FU and 77:FN (Hydraulic only)
LCECCBN only
1 Final up limit (77:FU)
2 Final down limit (77:FN)
86 K 42512000_03
XT2 - Serial Network, 12V Supply and Alarm
LCECCB LCECCBN - GAL Door
1 TX+ communication TX+ communication
2 TX- communication TX- communication
3 +12V emergency battery +12V emergency battery
supply supply
4 0/12V emergency battery 0/12V emergency battery
supply supply
5 Help coming signal n.c.
6 Alarm button signal Alarm button signal
7, 8 Intercom Intercom
9, 10 KoneXion telephone KoneXion telephone
K 42512000_03 87
XT4 - Car Inspection and Safety Circuit (230V)
LCECCB LCECCBN - GAL Door
5 Emergency exit contact / front Top of car emergency stop
car door contact switch
7 Rear car door contact Car door contact
8 n.c.
88 K 42512000_03
5.6 LCECOB - 32
LCECOB Board
Jumper - at LCECOB
DOOR SIDE A = Front doors / B = Rear doors
A B
LEDs - at LCECOB
POWER OK 24V power supply for board OK.
FAIL Board faulty.
K 42512000_03 89
Connectors at LCECOB
90 K 42512000_03
XC14 - Car Light Switch
1 Car light switch common
2 Car light switch (pulls in relay K2 on LCECCB board)
K 42512000_03 91
XS1 - Connection to LCECCB (XB18)
or Previous LCECOB (XS2)
1 +24V
2 Emergency light
3 0/24V
4 TX+
5 Alarm
6 TX-
7 +12V
8 Help coming
9 Intercom
10 Intercom
92 K 42512000_03
5.7 LCEFCB - 197:x
LCEFCB Board
Jumpers - at LCEFCB
DOORS A B A = Front doors / B = Rear doors
Connectors at LCEFCB
K 42512000_03 93
XFA1 - Landing Call Buttons
3 Up acceptance lamp
4 Up call button
5 Down acceptance lamp
6 Down call button
7, 8 Button / lamp power supply return (0/24V)
94 K 42512000_03
5.8 LCEOPT - 722:1
LCEOPT Board
Jumpers - at LCEOPT
J9 FRONT= Front doors / REAR= Rear doors
J10 DIR= Use inputs as connected / INVERT= Invert inputs.
K 42512000_03 95
Rotary Switch S1 - at LCEOPT
0-F Selects the operation of both the inputs and outputs.
96 K 42512000_03
Rotary Switch Setting = 2 - at LCEOPT
Input 5 Floor lock off, floor 5
Input 6 Floor lock off, floor 6
Input 7 Floor lock off, floor 7
Input 8 Floor lock off, floor 8
Output 1 Analogue position output floor 1 (NO)
Output 2 Analogue position output floor 2 (NO)
Output 3 Analogue position output floor 3 (NO)
Output 4 Analogue position output floor 4 (NO)
Output 5 Analogue position output floor 5 (NO)
Output 6 Analogue position output floor 6 (NO)
Output 7 Analogue position output floor 7 (NO)
Output 8 Analogue position output floor 8 (NO)
NC = Normal Closed, Brake Contact / NO = Normal Open, Make Contact
Connectors at LCEOPT
X1 - Output Connections
1 Output 1 normal open contact
2 Output 1 common
3 Output 1 normal closed contact
4 Output 2 normal open contact 0-240V
5 Output 2 common
6 Output 2 normal closed contact
K 42512000_03 97
X2 - Output Connections
1 Output 3 normal open contact
2 Output 3 common
3 Output 3 normal closed contact
4 Output 4 normal open contact 0-240V
5 Output 4 common
6 Output 4 normal closed contact
X3 - Output Connections
1 Output 5 normal open contact
2 Output 5 common
3 Output 5 normal closed contact
4 Output 6 normal open contact 0-240V
5 Output 6 common
6 Output 6 normal closed contact
X4 - Output Connections
1 Output 7 normal open contact
2 Output 7 common
3 Output 7 normal closed contact
4 Output 8 normal open contact 0-240V
5 Output 8 common
6 Output 8 normal closed contact
98 K 42512000_03
X5 - Input Connections
1 Input 1 (0/24V)
2 Input 2 (0/24V)
3 Input 3 (0/24V)
4 Input 4 (0/24V)
5 Input 5 (0/24V)
6 Input 6 (0/24V)
7 Input 7 (0/24V)
8 Input 8 (0/24V)
9 Common for inputs (GND_IO)
10 Common for inputs (GND_IO)
K 42512000_03 99
XM13B - Power Supply and Communication Out
1 Power supply (+24V)
2 Power supply return (GND)
3 TX+ communication
4 TX- communication
5 TX+ communication
6 TX- communication
NOTICE
If this is the last unit in the chain, then short together
terminals 3 & 5, and 4 & 6 on Connector XM13A.
LCERAL Board
Switches - at LCERAL
S2 0-F = 0-15 seconds delay time for alarm
100 K 42512000_03
Switches - at LCERAL
ALARM ON= / OFF=
Buttons - at LCERAL
RESET If this button is pressed, the alarm call will be reset and
ALARM the “ALARM PRESSED” LED will go out.
LEDs - at LCERAL
ALARM Alarm button in car has been pushed.
PRESSED
K 42512000_03 101
5.10 LCEGTW - 731
LCEGTW Board
102 K 42512000_03
LEDs - at LCEGTW
LIFT 24V OK 24V power supply for board OK
GROUP 24V OK 24V power present on group bus.
OFF= No 24V, fuse F1 on LCEGTW board blown
LIFT FAIL Communication with local lift OK
GROUP FAIL Communication with remote lift(s) Ok.
Connectors at LCEGTW
NOTICE
The first and last lifts in the group have 120 Ohm 0.5W
resistors fitted across connections 3 and 4 of empty
connector XG1A or XG1B.
K 42512000_03 103
XM13A - Local Lift Communication Out
1 Power supply group (+24V)
2 Power supply return (0/24V)
3 TX+ communication (RS485)
4 TX- communication (RS485)
5 RX+ communication (RS485)
6 RX- communication (RS485)
NOTICE
If this is the last unit in the chain, then short together
terminals 3 & 5 and 4 & 6 on Connector XM13A.
104 K 42512000_03
5.11 LCEHAS (NA Region only) - 198
LCEHAS Board
Jumpers - at LCEHAS
DOORS A B A = Front doors / B = Rear doors
K 42512000_03 105
Connectors at LCEHAS
106 K 42512000_03
XFA5 - Floor Gong
1 Gong power supply (+24V)
2 Gong (0/24V)
K 42512000_03 107
XH4 - 134:N Bottom Hoistway Access Zone Switch
1 Hoistway access zone switch
2 Hoistway access zone switch
108 K 42512000_03
6 Drives
6.1 Kone V3F Drive
K 42512000_03 109
Connections at Kone V3F Drive
XG - Tachogenerator
1 n.c.
2 Tachogenerator
3 Tachogenerator
XT - Thermistor
1 Thermistor
2 Thermistor
110 K 42512000_03
6.2 Yaskawa Drive
K 42512000_03 111
TA1 - Encoder Connections
2 Power supply return (0/5V)
3 Power supply (+5V)
4 A+ encoder track (+5V)
5 A- encoder track (+5V)
6 B+ encoder track (+5V)
7 B+ encoder track (+5V)
Terminals
1 Drive up signal
2 Drive down signal
3 Power supply +
4 Power supply -
5 High speed signal
6 Service (inspection) speed signal
7 Low speed signal
8 Stop / start signal
9 Brake lift contact
10 Brake lift contact
11 Common for drive signals (0V)
13 Master frequency reference (20 KOhm)*
14 Master frequency reference (250 Ohm)*
15 Frequency setting power supply* (+15V)
112 K 42512000_03
Terminals
16 Multi-function analogue input (20 KOhm)*
17 Auxiliary frequency reference 0V*
18 Fault contact (NO)*
19 Fault contact (NC)*
20 Fault contact common*
21 Analogue monitor 1*
22 Common for analogue monitors 1 and 2*
23 Analogue monitor 2*
25 Open collector output 1*
26 Drive alarm (fault) signal
27 Multi-function output common*
33 Frequency setting power supply (-15V)
35 Power supply* (+24V)
36 Power supply* (+24V)
37 Common for drive alarm signal (0V)
40 Serial communication* (RS422/485)
41 Serial communication* (RS422/485)
42 Serial communication* (RS422/485)
43 Serial communication* (RS422/485)
601 Motor thermistor (+5V)
602 Motor thermistor (+5V)
TA3 Connection for Screen of Encoder Cable (0V)
NC = Normal closed, brake contact / NO = Normal open, make contact.
NOTICE
Terminals marked with a * are not used by this system, But
are available for other types of lift controllers.
K 42512000_03 113
7 Door Drives
7.1 AMD2 Door Operator
• Variable Frequency drive
• Parameter set-up only possible with the Service-Device
Description
1 Door operator control box
2 AC-motor and gearbox
3 Landing door clutch
4 Power supply transformer
114 K 42512000_03
Learning of Door Parameters
The AMD door operator needs to learn the site door parameters, such
as door width, speed profile, etc. before running in normal operation.
The procedure for learning these parameters is as follows:
• With the door power supply off, place the door panels in the closed
position.
• Power up the door operator and immediately press the LEARN
button.
Use the TEST drive button to drive the door in the closed direction.
Learning of the door parameters is done during full door width
movement cycles.
The following DIP switch settings are taken from a door drive in North
America. The settings/functions in the EU versions of the door drive
can differ!
Speed Settings
DIP S1 (SP0 and SP1) 1 (min) 2 3 4 (max)
SP0 OFF ON OFF ON
SP1 OFF OFF ON ON
K 42512000_03 115
X1 - 24V Power Supply and Door Signals
SD Service (inspection) drive input
16 Door open command
17 Door close command
10 Door open end (door open limit) signal
41 Photocell output signal
31 Internal door re-open signal
30 Internal door re-open signal
shorted to X2/13 safety edge output
+24 Power supply (+24V)
G Power supply return (0/24V)
G Power supply return (0/24V)
X4 - Door Motor
1...3 Door motor
116 K 42512000_03
X12 - Door Position Reference Switch
12 Position reference switch
(contact closed when car door is closed)
13 Position reference switch
K 42512000_03 117
7.2 GAL MOVFR2 Door Operator
• Variable Frequency drive
• Parameter set-up only possible with plug-in hand held tool
• Parameters can be stored on hand held tool and then
transferred to other lifts in the group to maintain
consistency in door operation.
118 K 42512000_03
Description Door Drive Unit
1 Variable frequency door motor
2 Drive reduction wheels
3 Door position cams
4 Door operator control board
K 42512000_03 119
Connectors at GAL MOVFR2 Door Operator
Input Signals
COM Common for all input signals
HEAVY Heavy door input
NUDG. Nudge door closed input
OPEN Open door input
CLOSE Close door input
120 K 42512000_03
8 Parameter
8.1 Menu
This chapter describes only some of the basic parameters. For
special adjustments refer the “Kone LCE375 Manual Service-Device”
manual.
K 42512000_03 121
Main Sub Parameter Default Unit
1 Menu Value
26 Time fast-door-closing active 20 0,1 seconds
for doors without limit switches
30 Park floor 0 floor
31 Door hold open side for park 0
0=off, 1=front door, 2=rear
door, 3=both
32 Time to start parking 30 seconds
41 Anti nuisance
Off=Sub menu 1 and 2 =0
50 Lift number 1 lift no.
60 Fire return floor 1 floor
64 Emergency power return floor 0 floor
0=next floor
70 Full load limit 80 % of load
72 Out of service return floor 0 floor
Switch in car 0= nearest floor
Switch at landing floor 0= floor
75 Car fan time 5 minutes
76 Car light time 5 minutes
79 Car light on in out of service 1 false/true
mode
85 Start delay - after power on 0 seconds
122 K 42512000_03
Main Sub Parameter
3 Menu
1 Car display 7 segment setting for each floor
0123456789ACEFHJLPU-
2 Dot matrix display setting for each floor
Value is ASCII
K 42512000_03 123
Main Sub Parameter Default Unit
7 Menu Value
6 Additional door hold open time 1 seconds
for landing calls
7 Additional door hold open time 0 seconds
for the main floor
80 Volume of the call buzzer 7 volume
0 to 10
81 Volume of the buzzer at the 3 volume
main floor - 0 to 10
82 Gong volume - 0 to 10 7 volume
83 Gong volume at main floor 7 volume
0...10
124 K 42512000_03
9 Safety Checks
This chapter contains additional information to handle the safety
checks easier.
DANGER
Safety Checks.
Risk of injury or death for passengers.
• Read the customer documentation first to be sure you
perform the right procedure.
• The description in the customer documentation has
always priority!
NOTICE
Everything to perform the safety checks and maintenance
tasks for safety components should be described in the
customer documentation.
If you miss descriptions of safety checks or maintenance
tasks for safety components, ask the customer to order the
documents by the manufacturer and/or refer to the
Schindler document: “Generic Guidelines on How to Test
Safety Elevator Components”.
K 42512000_03 125
9.1 General
CAUTION
Safety Checks.
Destroying of electronic components is possible!
Never carry out an emergency stop via the supply-main-
switch. Use the recall switch (270) to perform an emergency
stop.
NOTICE
An unlocked user interface is needed.
The procedure for (re-) activating the user interface and
Service-Device communication with the Kone LCE375
system is described in the “Kone LCE375 Manual Service-
Device” manual.
If you do not find the necessary information in the customer
documentation and if the description in the Schindler
documents for safety checks is not applicable, please
inform the TCC responsible person of your KG.
126 K 42512000_03
9.3 Half Brake Force Test (MonoSpace)
CAUTION
Risk of damage.
If the brake does not work correctly a risk of damage is
given.
In case of no deceleration: Release the brake lever
immediately.
K 42512000_03 127
9.4 Safety Gear & Speed Governor (MonoSpace)
Only if needed for the test prepare a bridge for the overspeed
governor or safety gear contacts so that there will be an easier work
flow.
DANGER
During the test some safety contacts are out of function.
Risk of personal injury.
Make sure that:
• Nobody is in the car
• Bridges are removed as soon the tests are finished.
128 K 42512000_03
Safety Gear and Speed Governor Test
14 Perform a recall trip downwards to check if
• the safety gear is activated
• traction is not to high.
CAUTION
Downward trip with active safety gear.
The counterweight can be lifted.
Stop the recall trip immediately if the traction sheave is not
still spinning while the ropes have stopped.
K 42512000_03 129
10 Troubleshooting
10.1 Procedure
This chapter describes important preliminary steps for diagnostics and
gives a rough overview of the document to be used.
Before carrying out a fault rectification, observe the flow chart below
and proceed accordingly.
Before you contact the regional specialist for technical support make
sure you have completely filled in the Error-Report form to be
prepared for the first questions.
Transfer the Error-report form into a larger page format.
A "[]" is to mark with a cross and "_" are placeholders to fill out.
For additional information use the back side of the form.
130 K 42512000_03
10.2 Preliminary Checks
K 42512000_03 131
10.3 Load Measuring System Adjustment
NOTICE
It could be that this menu is locked. The procedure for
re-activating the menu at the Kone LCE375 system is
described in the “Kone LCE375 Manual Service-Device”
manual.
132 K 42512000_03
10.4 Learn Trip
The learn trip is needed to update the leveling and to learn the order
of the hall call PCBs.
K 42512000_03 133
10.5 Fault Codes
The codes for faults can be viewed via the E mode on the seven-
segment display. A blinking number in the sub-menu and value
displays is the code of an actual fault. Keep in mind that several fault
codes exist for a single fault. For example, disconnection of output
signal from a channel on the bar reader causes three fault codes,
0101, 0001 and 0083. On the contrary some fault codes may not be
an actual fault condition. For example changing elevator to
“Inspection” mode will cause a fault code for safety circuit broken
(0021).
The first entry (01) is the newest event.
Error Log : MAIN menu “E”, SUB menu “1”
Error Description
Code Possible Causes
0001 Drive time supervision elapsed
Malfunction of car top position sensor signals. This
time is set by parameter 168 running supervision
time.
0003 Overspeed
0004 Synchronization error
On 3 trips
0007 Stuck of door zone switch
30 or B30
0012 Anticreep not released
On two trips - hydraulic only
0013 Anticreep not energized
On two trips - hydraulic only
0014 553 relay did not work
On two trips - follows error 0076
134 K 42512000_03
Error Description
Code Possible Causes
0015 Door zone monitoring fault
On two trips - follows error 0082
0019 Limit switch cylinder
Hydraulic only
0021 Safety circuit broken
• Elevator has changed to inspection mode
• No input voltage to safety circuit (fuse blown)
• Connector XM5 on LCEADON PCB faulty.
0022 Landing door contact opened during drive
• Landing door contact was interrupted during run
• No input voltage to door lock contacts.
0023 Car door contact opened during drive
• Car door contact was opened during run
• No input voltage to car door contact.
0025 No Start Permit
• Main brake has not operated correctly
(No 209 relay)
• Improper connection between brake module and
LCEADON PCB
• No input voltage to main brake.
0026 Fault from drive system
• Signals from X4 ribbon cable have been
interrupted
• Problem with drive unit
(fault condition sent to controller).
0027 Signal fault to LCEADON PCB
Communication between connector X6 on
LCEADON PCB and X5 on LCECPU PCB missing
(fault shows on 7 segment display only).
0028 Safety light curtain
Swing door
K 42512000_03 135
Error Description
Code Possible Causes
0029 Door fully open before ACL
0036 Main Contactor released during Drive
• Malfunction of car top position sensor
• 77:U or 77:N signals have been interrupted when
the car was moving and not at top or bottom floor
level
• Also caused by faults such as 21, 22 or 23 etc.
0037 Fault brake opening
0038 Brake module feedback fault
Main brake module - ADON2
0039 77:U, 77:N bypass button stuck
0041 Emergency brake fail
• Malfunction of emergency brake
• Improper connection between brake module and
connector XB1 on LCEADON PCB
• No input voltage to the emergency brake
• Fault signal from ACUM circuitry.
0042 Car light supervision
• No input voltage to car light
• Malfunction of car light switch.
0043 Missing close door limit
0044 Door closing failed, too many closing tries
• Door contact has not changed state when door
closed
• A foreign object has obstructed the door
• Door limit signal has not changed state. No of tries
before a fault is declared is set by parameter 243.
0046 Car or landing door contacts, or door close limit do not match
• Elevator door could not close properly
• Problems with door contacts.
136 K 42512000_03
Error Description
Code Possible Causes
0048 Re-open device active > 1 minute
• Door open button stuck in
• Photocell has malfunctioned or is misaligned. This
fault has to be on for more than 60 seconds to
register a fault.
0049 Door closing too long
• Doors could not close properly
• Problem with door close limit
• Door speed too slow during closing
• The closing time setting for the doors is too short.
0050 Anticreep not released
First trip
0051 Start failed
• Contactor 201 not functioning properly
• System tried to close the doors for the specified
time, but failed to start the elevator
• Check safety circuit, locks, control fuse etc.
0052 Top and bottom synchronization switches active
simultaneously
Limits 77: U (top) and 77: N (bottom) both open at
the same time
0056 Positive pressure switch activated
• Elevator car rests on the buffers
• Malfunction of positive pressure switch
• Leakage from hydraulic piping.
For hydraulic units only
0058 Non Drive Timeout
• Elevator stands with drive command energized
• The brake has not operated normally.
K 42512000_03 137
Error Description
Code Possible Causes
0061 Nudging taken too long
• Elevator door could not be closed
• Closing limit has not been reached during closing
• Door closing time setting too short
• Doors obstructed by a foreign object.
0062 Inspection direction button stuck
0064 Feedback error K637
0065 K442 LCEADON failed
0066 K442:1 LCEADON failed
Relay drops but lift is not at inspection mode
0067 K442:1 LCEADON
Relay error, lift is at HAS mode
0071 Door zone missing
30 or B30
0072 61:U stuck
0073 61:N missing
0074 61:N stuck
0075 61:U missing
0076 553 relay did not work
First time
0077 Door open limit continuously inactive (no open limit)
• Door has not opened fully
• Improper operation of door open limit.
0078 Stuck car call
Car button in elevator has been stuck for > 60
seconds. Refer to SPB sub-menu in V Test Menu for
exact button.
138 K 42512000_03
Error Description
Code Possible Causes
0079 Stuck landing call
Landing call input remains on for more than 60
seconds, call is ignored until button reset. Refer to
SPB sub-menu in V Test Menu for exact button.
0080 Lock check failure
K553
0081 Re-leveling failed, hydro lifts
Too many re-leveling operations (>3). This fault is for
both hydraulic and traction elevators.
0082 Door zone supervision circuit not enabled first time
• Door zone circuit stuck open (first time)
• Improper operation of 30 or B30
• Improper operation of 61:U and/or 61:N.
0083 Position lost
• Malfunction of car top position sensor
• Improper operation of 77:U and/or 77:N
• Improper operation of 61:U and/or 61:N.
0084 Door open limit continuous active
0085 Door opening prevention switch is on
0086 Start permit permanent on
0087 Car door contact does not open
• Improper operation of car door contact
• Car door contact shorted out.
0089 DOM failed
0091 BAR ChA, B or C, 30 or B30 error
0092 BAR CH A CH B cross wired or 77 wrong polarity
• Synchronization switch 77:S is in wrong state
• 77:N or 77:U is activated in wrong direction, or
shorted out.
0093 K442 on LCEADON failed
K 42512000_03 139
Error Description
Code Possible Causes
0095 Hall door contact does not open
Landing door contact signal still present after doors
have opened
0096 Car door stuck limit
• Improper operation of car door limits
• Incorrect polarity of car door limits.
0097 K616 drop failed
0098 K616 pick failed
0101 V3F_Fault_Drive_Stop
• Landing door contact was interrupted during run
• Safety chain was broken
• Malfunction of car top position sensor
• Car gate contact was opened during run
• 77:N or 77:U was interrupted
• Fault signal from motor speed encoder.
0102 RMS overcurrent LCEDRV buffer test button stuck
0103 Braking resistor
0104 V3F_Fault_Motor_Too_Hot
• Thermistor in drive or in hydraulic tank has been
activated
• Faulty Thermistor.
0105 Drive Alarm
Fault alarm signal sent from drive to LCECPU
0106 V3F_Fault_Inverter_Not_OK
Drive cannot run due to a fault on drive
0107 V3F_Fault_LWD_Fail
Load switches operated in wrong order, i.e. overload
switch operates before full load switch
0108 V3F_fault_motor_or_tacho_fault
140 K 42512000_03
Error Description
Code Possible Causes
0109 V3F_Fault_Position_Lost
Limits 77:U or 77:N opened while elevator was
running, but was not near terminal floors
0110 Heatsink disables start
0111 Vane 61:N below 61:U
0112 61:U/N overlap too small
0113 77:S error
0114 Floor to close
0115 Scaling error
0116 Top floor count error
0117 No drive setup
0122 Drive time monitoring
0125 Torque limit overrun
0126 Safety relay open
Fast start
0127 Main contactor failure
0128 No LWD setup
The load measuring system is not adjusted
0130 Drive internal error
3rd party drive
0131 MCU - drive communication
K 42512000_03 141
Error Description
Code Possible Causes
0148 V2F_Missing_77N
77:N signal does not break before limit 136 (bottom)
0149 V2F_Missing_77U
77:U signal does not break before limit 136 (top)
0150 NTS invalid switch fault
0151 V1 NTS faulty switch
0152 V1 NTS stopping fault
0153 V3F_Fault_NTS_Deceleration
• A normal terminal slowdown has occurred
• Elevator at wrong position coming into terminal
floor, or limit 77:U or 77:N has moved.
0154 V2_nts_invalid_switch_combination
Failure of 77:N and 77:U has occurred
simultaneously
0156 V2_fs_active
• Hoistway position signals have been interrupted
• LCEADON PCB faulty.
0163 K486 failed
0164 K486 failed
When car is stopped
0165 Oil level to low
Hydraulic
0166 Re-leveling to fast
Traction only
0167 Oil temperature to high
Hydraulic
0168 Oil temperature to low
Hydraulic
142 K 42512000_03
Error Description
Code Possible Causes
0169 Low battery
Landing calls are canceled
0170 AC supply voltage failed
• Mains power lost, fuses blown
• Elevator switched off and back on.
0172 No 24V to car *) see notes
• No 24V to car, check fuses F4 & F8, power supply
board and flexes
• Check +24V Car and Shaft OK (F4 and F8) LED
on LCECPU PCB.
0173 Oil level sensor error
Hydraulic
0174 Oil temperature sensor error
Hydraulic
0175 ETS up switch failed to drop
Limit136:U signal was interrupted when the elevator
was stationary at top floor
0176 ETS down switch failed to drop
Limit136:N signal was interrupted when the elevator
was stationary at bottom floor
0177 ADON Ch1 detects overspeed
0178 ADON Ch2 detects unexpected movement *) see notes
Fault signal from ACUM circuitry on LCEADON PCB
0179 ADON Ch1 detects unexpected movement *) see notes
Fault signal from ACUM circuitry on LCEADON PCB
0180 ADON processor 2 detects unexpected movement
0181 ADON2 processor 1 detects power lost
0182 ADON2 processor 2 detects power lost
0183 K464:2 has not the same state as K464:1
0184 K464:1 has not the same state as K464:2
K 42512000_03 143
Error Description
Code Possible Causes
0185 ADON Ch1 detects K464:1 error
0186 ADON Ch2 detects K464:2 error
0187 LCEADON Ch1 detects ebrake/rope brake error
Emergency stop *) see notes
• EAQ derailment switch or earthquake sensor has
operated
• Faulty signal from EAQ derailment switch, or
earthquake sensor.
0188 LCEADON Ch2 detects ebrake/rope brake error
0189 LCEADON Ch1 detects ebrake/rope brake error
0190 LCEADON Ch2 detects ebrake/rope brake error
0191 ADON processor 1 assist main brake
0192 ADON processor 2 assist main brake
0193 LCEADON Ch1 detects sliding distance
0194 LCEADON Ch2 detects sliding distance
0195 LCEADON Ch1 detects sliding distance
0196 LCEADON Ch2 detects sliding distance
0197 ACUM fault CH1 *) see notes
• Fault signal from motor speed encoder
• Fault signal from car speed encoder
• No input voltage to car or motor seed encoders
• Improper connection on connector XME 1 or XCT
1 on LCEADON board.
0198 ACUM fault CH 2 *) see notes
• Fault signal from motor speed encoder
• Fault signal from car speed encoder
• No input voltage to car or motor seed encoders
• Improper connection on connector XME 1 or XCT
1 on LCEADON board.
0199 LCEADON Ch1 use EEPROM default
0200 LCEADON Ch2 use EEPROM default
144 K 42512000_03
Error Description
Code Possible Causes
0201 LCEADON Ch1 error
0202 LCEADON Ch2 error
0203 Transmission fault to LCEADON PCB channel 1 *) see notes
• Communication fault to LCECPU
• Faulty X6 connector on LCEADON PCB
• No +24V to hoistway devices
• Communication fault between the LCECAN PCBs
within the group.
0204 Signal fault to LCEADON PCB channel 2 *) see notes
• Communication fault between LCECPU and
LCEADON PCBs
• Faulty PCB
• X5 connector fault on LCEADON PCB.
0205 Software version of Ch1 and Ch2 are different
0206 Software version of Ch1 and Ch2 are different
0207 LCECPU - LCEADON ID error
0208 LCEADON PARAM jumper is set
0209 Elevator can not run
KRM
0210 Car light error
KRM
0211 Leveling error
KRM
0212 Unaccepted movement
KRM
0213 No floor nodes
0214 K1 or K2 error on ETSL PCB
0215 Current detection error
0216 Speed compare error
0217 LCEETSL speed limit event
K 42512000_03 145
Error Description
Code Possible Causes
0218 Setup jumper moved
0219 Startup error
0220 ETSL setup missing
0221 Speed change
0222 Overvoltage
0223 PCB missing
0224 Scale mismatch
0225 Relay test error
0226 No encoder pulses
0227 136:U/N error
ETSL
0229 Door nearly closed, input is active too fast
0230 Door nearly closed, input is stuck
0231 Door nearly closed, input is missing
0232 Door close limit switch is stuck
0233 Door close limit switch is missing
0234 GLA, GLB, CGA, or CGB in wrong state
0235 NTS test error
0236 NTS trip error
0237 NTS warning
0238 NTS bypass error
0239 NTS tape error
1101 No top cross connection PCB communication *) see notes
• Communication fault between LCECCB and
LCECPU boards
• Improper connection between LCEGTW and
LCEOPT boards.
12xx No front COP extension PCB xx communication
146 K 42512000_03
Error Description
Code Possible Causes
1301 No front COP communication *) see notes
• Communication fault between LCECOB and
LCECCB boards
• Communication fault between LCEGTW and
LCEOPT boards.
14xx Communications Fault with front landing PCB xx *) see notes
• Communication fault between LCECPU and
LCEFCB boards
• No TX+ signal on the landing bus loom.
15xx No front FOB xx PCB communication
• Communication fault between LCECPU and
LCEFOB boards
• No TX+ signal on the landing bus loom.
1601 *) see notes
Improper connection between LCEGTW and
LCEOPT boards
17xx No option PCB xx communication
Improper connection between LCEGTW and
LCEOPT PCBs
1801 No front car interface PCB communication
1901 Fire status controller
22xx No rear COP xx communication
2301 *) see notes
• Communication fault between LCEGTW and
LCEOPT boards
• Communication fault between LCEOPT boards
connected to the same elevator.
24xx No rear FCB xx PCB communication
25xx No rear FOB xx PCB communication
27xx No option PCB communication
2801 No rear car interface PCB communication
K 42512000_03 147
Error Description
Code Possible Causes
3400 Emergency power drive interface error
3401 Emergency power drive interface error
35xx No display xx PCB communication
36xx No front xx landing call option PCB communication
46xx No rear xx landing call option PCB communication
NOTICE
• All these fault codes appear on seven-segment display
only
• All internal communication faults appear on seven-
segment display only and the first digit represents the
elevator number such as 1701 is the error occurred on
elevator number 1.
148 K 42512000_03
10.6 Error-Report “Kone”
1. Installation
Lift Ident.:
Address:
2. Controller
3. Drive
4. Doors
5. Initial Status
K 42512000_03 149
11 Modification Request Form
If you think that information in this manual should be corrected,
modified, revised, deleted or otherwise altered, you must first
complete the Modification Request Form and promptly submit it to:
Name:
Title:
Office Location:
Description of
Proposed Change:
Reason for Proposed
Change:
Applicable Pages or
Sections of the
Manual
How did you obtain
this information?
When did you obtain
this information?
I declare that the foregoing is true and correct.
Signed:
Dated:
NOTICE
Transfer this Request Form into a larger page format
150 K 42512000_03
A List of Sources
Used - TCC-ZNA: Kone LCE Manual “375FCM”
documents - TCC-ZNA: Kone LCE Manual “375WCM”
- TCC-ZNA: Kone LCE Manual “375PM”
- TCC-ZNA: Kone LCE Manual “375OM”
- Kone: LCEKNX board, Installation Instruction
AM-13.90.004, (-) 2007-08-30
K 42512000_03 151
Notes:
152 K 42512000_03
Notes:
K 42512000_03 153
Schindler Management Ltd.
Technical Competence Center
Zugerstrasse 13
6030 Ebikon, Switzerland
www.schindler.com