Professional Documents
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420_000020_02_AP
Overview of Car Door / Landing Door T2
Summary • This manual provides detailed instructions for the installation of the Varidor 30AP T2 car
door and the Varidor 30AP T2 landing door.
• The adjustments of closing force, opening speed and closing speed are described in
K 603349 "SSM Commissioning" and EJ 604269 "IDD Commissioning".
Note
• Varidor 30AP may also be referred to as DO VAR 30-AP.
• This document has been revised completely. There the changes are not marked.
Page 1/36
Table of Contents
1 Safety Advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Symbols Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Prerequisite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4 * Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.1 * Landing Door T2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.1.1 Pre-Assembly of Door Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1.2 Sill Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.1.3 Door Frame and Mechanical Transom . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1.4 Sill and Toe Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1.5 Door Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.6 * Hoistway Interlock For T2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1.7 Door Unlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.1.8 Counterweight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.1.9 KUET Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.1.10 Protection Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.2 Landing Door T2 with Control Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.2.1 Control Cabinet Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.2.2 Control Cabinet Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3 Car Door T2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.3.1 Car Door Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.3.2 Car Door Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.3.3 Car Door Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.3.4 Door Panel and Transmission Arm Securing . . . . . . . . . . . . . . . . . . . . 36
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 2/36
1 Safety Advice
1.1 General
Safety All persons involved must know and follow all company and local safety regulations, with
Requirements special attention to the following:
• Make sure that there is enough light to work safely.
• Immediately replace damaged or lost safety equipment.
• Keep all tools in good condition.
• Follow instructions when using tools.
In addition to protective clothing, the following safety equipment must be used:
Description Safety Equipment
Safety Shoes
Hardhat
Safety Goggles
Protective
Gloves
Danger
This symbol indicates a high risk of serious injury. Follow instructions to prevent serious
injury or even death.
Caution
This symbol indicates a risk of personal injury or property damage. Follow instructions to
prevent injury or property damage.
Note
This symbol indicates special or additional information.
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 3/36
2 Prerequisite
Caution
To avoid any physical and/or electrical damage, make sure all sub assemblies/components
remain within the packaging until just before installation.
Building
Topic Description
Hoistway Building perfectly vertical (Plumb line exact).
Installed
Component Figure
Components
Guide Rails
340_000022_00_AP
Related Document Number
Documents
K 603349 Small Service Module SSM Commissioning
EJ 604269 IDD for Varidor 30/30AP/50 Commissioning
K 604191 Varidor 30AP C2, T2 Technical Information and Configuration
K 604195 Varidor 30AP T2 Maintenance
J 45300397 Sleeve Anchor Bolt Installation
K 604519 Operation Manual VARILOCK / FLEXLOCK 30AP
J 45306641 IDD Replacement for V30 AP
J 45305776 CDL, RSE, KET-2S wiring for IDD V30 AP
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 4/36
3 Preparation
Summary For installation of a Varidor 30AP landing door, all the relevant dimensions of the hoistway
have to be checked first.
BT + 300
BTF
A
TKF+28
B
F
C
E
20000756
C
D
D G
Preparation
1 Plumb Line
Dimension
Type Description A BTF B C D E F G
Variants
I T2 w/o Control Cabinet BT + 240 - - - -
117 HT + 140 60
II T2 with Control Cabinet BT + 515 100 150 295 200
Parameter
Abbreviation Dimension Description
BT [mm] Clear width of landing door
BTF [mm] Total width of landing door
HT [mm] Clear height of landing door
TKF [mm] Distance between edge of car sill and guide rail axis
TSW [mm] Distance from hoistway front wall to landing door sill
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 5/36
4 * Mechanical Installation
Overview
420_000001_00_AP
Landing Door T2 Overview
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 6/36
4.1.1 Pre-Assembly of Door Frame
Door Frame
No Step
Support
Installation 400 Insert the right and left fixing angle (2 and 7) on the top of closing and opening
jamb (3 and 8).
400 Install and secure the frame header (5) to the jambs (3 and 8) and the fixing
angles (2 and 7) using the M10x20 rip head bolt (9) with cage nut (1).
401 Secure the frame header (5) on the closing jambs (3) using two M6x12 rip head
bolts (4), bend the fastening lugs (11).
402 Install and secure the protection plate (6) by bending the fastening lugs (10).
5
4
1
3
7
8
9
2
7
1
6
10
20000720
11
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 7/36
403 Fasten the M10 and M6 cage nuts (1 and 8) on the sill support (2), install and
secure the closing jamb (4) to the sill support (2) with the M10x20 bolt (3) and by
bending the fastening lugs.
404 Install and secure the opening jamb (6) to sill support (2) with the fixation plate (7)
and by bending the fastening lugs (5).
6
6
5
7
420_000005_00_AP
3
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 8/36
4.1.2 Sill Support
Sill Support
No Step
Installation
405 Align and fasten the sill support (4) to the hoistway wall (7) using the three M12
anchor bolts (1) according to the instruction J 45300397, tighten by hand only.
406 Align and fasten the sill angle (5) to the sill support (4) using three M12x35
bolts (6), RIP washers (3) and nut (2), tighten by hand only.
407 Align and level the sill support (4) and tighten all anchor bolts (1) by torque wrench
with the torque >= 50 Nm.
408 Align the sill angle (5) and tighten all M12 bolts (6).
409 Repeat the previous four steps on each floor.
92
9 TK
F +28
1000
1035
8
160
7
5 4
6
3
420_0000006_01_AP
4
3 10
2
1
Sill Support Installation
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 9/36
4.1.3 Door Frame and Mechanical Transom
Engage Door
No Step
Frame
410 Engage the door frame (1) onto the console (2).
420_000009_00_AP
Engage Door Frame
1 Door frame
2 Console
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 10/36
Door Frame
411 Align the closing and opening jamb (1 and 8) in both axes, alignment tolerance
Fixation
+/-1 mm.
412 Fasten the lateral fixation (3) on the closing jamb (1) using the M10x20 hex rip
head bolt (4) and cage nut (5).
413 Fasten the lateral fixation (6) on the opening jamb (8) using the screw (7).
414 Fasten the lateral fixation (3 and 6) on the wall using the M5x 40 anchor bolt (2).
5
2
4
7
3
8
420_000010_01_AP
2
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 11/36
Transom
415 Engage and align the mechanical transom (3) on the hooks of fixing angle (2) on
Installation
the door frame (1).
416 Fasten the mechanical transom (3) onto the door frame (1) by the M10x20 socket
bolts and RIP washers (6).
417 Fasten the mechanical transom (3) onto the support part (4) in frame header using
the M6x12 self-cutting screw (5).
2 4
420_000011_00_AP
1
Transom Installation
1 Door frame
2 Hook of fixing angle
3 Mechanical transom
4 Support part
5 M6x12 self-cutting screw
6 M10x20 socket bolt, RIP washer
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 12/36
Transom Fixation
418 Fasten the up fixation angle (3) on the transom (1) using the M12x35 bolt (5), the
on the Wall
RIP washer (4), the female washer (2), the male washer (7), the RIP washer (8)
and the hex nut (9)
419 Align the transom (1) and the up fixation angle (3), fasten the up fixation angle (3)
on the wall using the M12x100 anchor bolt (6) according to J 45300397.
4,5
6
3
420_000012_00_AP
7
8
9
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 13/36
4.1.4 Sill and Toe Guard
9 8 7 5,6 3,4 2 1
3
420_000014_00_AP
1 Sill 6 Nut
2 Door Frame 7 Nut
3 M8x20 T-head bolt 8 Toe guard
4 Hex nut 9 M6x12 bolt
5 M6 stud bolt
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 14/36
4.1.5 Door Panels
420_000016_00_AP
Door Panel on Sill
1 Door Panel
2 Door sill
3 Guide shoes
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 15/36
Door Panel
424 Fasten the door panel 2 (5) onto the door carriers 2 (2) using the RIP washer (3)
Installation
and the M10 nuts (4).
425 Fasten the door panel 1 (6) onto the door carriers 1 (1) using the RIP washer (3)
and the M10 nuts (4).
1 2
420_000017_00_AP
6 3,4 5 3,4
Door Panel Installation
1 Door carrier 1
2 Door carrier 2
3 RIP washer
4 M10 nut
5 Door panel 2
6 Door panel 1
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 16/36
Adjust Door
426 Check the gap between door panel and door frame with correct installation of
Panel
guide shoes (3):
• Gap between panel and jamb (3 ... 6 mm)
• Gap between panel and sill (< 6 mm).
427 If EN81-58 panel, fill the gaps between the guide shoes (2) and the door
panels (1) with the firestop sealant.
3 2
420_000018_00_AP
Secure Door Panels
1 Door panels
2 Guide shoes
3 Sill
Orientation of
Door Type With Cladding Without Cladding
Guide Shoes
Floor Side
Landing Door
420_000168a_01 420_000168b_01
Car Door
420_000168b_01 420_000168a_01
Hoistway Side
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 17/36
Engage
Transmission 428 Engage the steel rope (4) on the fix point holder (3) and secure the fix point
holder (3) using the locking part (2) and the M6x12 bolt (1).
420_000019_00_AP
2
4 3
Engage Transmission
1 M6x12 bolt
2 Locking part
3 Fix point holder
4 Steel rope
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 18/36
4.1.6 * Hoistway Interlock For T2
Note
Detail adjustment of hoistway interlock should refer to K 604519: Operation Manual
VARILOCK / FLEXLOCK 30AP.
Adjust Hoistway
No Step
Interlock
429 Adjust hoistway interlock, when the lock latch (1) is engaged with lock hook (2) at
7 mm, there is a first contact between the contact housing (6) and the contact
bridge (5), the contact is just closed, bending the fixing edge of security sheet (3).
6 5
3
4
X
530_000002_03_AP
2
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 19/36
4.1.7 Door Unlocking
Engage Door
No Step
Unlocking Device
430 Engage the door unlocking device (4) and check its function using the unlocking
key (5). If necessary, adjust the overlap (>= 3 mm) between the door unlocking
device (4) and the M6x50 activation pin (3).
20000725
4 3 2 1
5
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 20/36
4.1.8 Counterweight
Counterweight
No Step
Installation
431 Bring the counterweight (1) in position and put it into the sliding tube integrated on
the closing jamb (2).
432 Secure the steel rope in door carrier, see position A.
433 Check that the counterweight closes the door.
20000726
Counterweight Installation
1 Counterweight
2 Closing jamb
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 21/36
4.1.9 KUET Kit
Preparation
No Step
434 Check the position of the four magnets (2) on the KUET support (3) according to
the instruction below, Replace the magnet (2) if necessary.
A
2 1
3
B
420_000062_00_AP
2 1
KUET Kit Preparation
A Standard fixation (HE >= HT + 660)
B Short fixation (HEmin >= HT + 510)
1 M4x16 screw
2 Magnet
3 KUET support
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 22/36
KUET Kit
435 Fasten the KUET kit (3) on the mechanical transom (2) using the M6x12 bolt (1)
Installation
and nut (4).
1
2
20000727
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 23/36
4.1.10 Protection Cap
2,3
20000729
Protection Cap Installation
1 Mechanical transom
2 RIP washer
3 M5x8 bolt
4 Protection cap
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 24/36
4.2 Landing Door T2 with Control Cabinet
Summary This section describes the installation of Varidor 30AP landing door with control cabinet for
Machine Room Less solution.
20000730
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 25/36
Position of
Control Cabinet
20000731
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 26/36
4.2.1 Control Cabinet Layout
Control Cabinet
Layout 1 1.5BT + 50
BT + 515
BT 100 275
20000732
Layout 1
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 27/36
Layout 2
HT + 140
20000734
HT
Layout 2
Layout 3
HT + 140
HT
>= 100
80
20000735
200 120
Layout 3
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 28/36
4.2.2 Control Cabinet Installation
11
3
A 1
5
6
9, 10
20000736
8
Control Cabinet Installation
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 29/36
Control Cabinet
444 Adjust the bolts (1) under the control cabinet (2) to make the cabinet steady.
Adjustment
1 4
20000738
Control Cabinet Adjustment
1 Adjustable bolt
2 Control cabinet
3 Sill
4 Console
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 30/36
4.3 Car Door T2
Summary This section describes the installation procedure for car door T2 of Varidor 30AP.
No Step
445 Check car door dimensions.
446 Fasten the car door drive (4) to the door header (1) using the M10 nuts with RIP
washers (2) and the M6x20 bolts with RIP washers (3).
447 Check and adjust the transom guide rail with a spirit level to make it vertical.
530_000009_01_AP
4 3 2
Car Door Drive Installation
1 Door header
2 M10 nut, RIP washer
3 M6x20 bolt, RIP washer
4 Car door drive
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 31/36
4.3.2 Car Door Panel
530_000010_01_AP
6 5 4
Car Door Panel Installation
1 Carrier 1
2 Carrier 2
3 Clutch
4 M10 nut, RIP washer
5 Door panel 2
6 Door panel 1
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 32/36
Panel Alignment
450 Insert the guide shoes (3) into the door panel (1).
451 Adjust the door panel (1) to align it with the front wall through guide shoe (3).
530_000011_00_AP
3 2
Panel Alignment
1 Door panel
2 Sill
3 Guide shoe
Landing Door
420_000168a_01 420_000168b_01
Car Door
420_000168b_01 420_000168a_01
Hoistway Side
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 33/36
4.3.3 Car Door Clutch
Note
Detail alignment of the clutch to VARILOCK / FLEXLOCK 30AP should refer to
K 604519: Operation Manual VARILOCK / FLEXLOCK 30AP.
Clutch No Step
Installation
452 Fasten the clutch (2) to the assembly link low (1) on the door drive using the
M10x20 bolt (4) and the RIP washer (3).
530 000013 01 AP
3,4 2 1
Clutch Installation
1 Assembly link low
2 Clutch
3 RIP washer
4 M10x20 bolt
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 34/36
Lock Roller
453 Insert adjusting tool (2) onto the clutch (3).
Alignment
454 Fix the adjusting tool (2) to the door drive.
455 Move the car and adjust the rollers on the unlocking device.
530_000014_00_AP
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 35/36
4.3.4 Door Panel and Transmission Arm Securing
3 5
20000723
Varidor 30AP T2
K 604194 02
Installation
Copyright © 2009 INVENTIO AG 36/36