BATCHING ASPHALT MATERIALS FOR DESIGN (BINDER COURSE)

A. GRADING

Date: 23/03/2015 >> 20/05/2015

Material

Percent

25mm

19mm

12.5mm

9.5mm

4.75mm

2.36mm

1.18mm

0.600mm

0.300mm

0.150mm

0.075mm

S.G.

15-20 mm Agg
0.23
10-15 mm Agg
0.10
5-10 mm Agg
0.25
CRS
0.31
Nat. Sand
0.07
Filler(Produced)
0.04

23
Contribution
10
Contribution
25
Contribution
31
Contribution
7
Contribution
4
Contribution

100.0
23.0
100.0
10.0
100.0
25.0
100.0
31.0
100.0
7.0
100.0
4.0

88.6
20.4
100.0
10.0
100.0
25.0
100.0
31.0
100.0
7.0
100.0
4.0

10.1
2.3
90.7
9.1
100.0
25.0
100.0
31.0
100.0
7.0
100.0
4.0

1.4
0.3
17.2
1.7
94.7
23.7
100.0
31.0
100.0
7.0
100.0
4.0

0.0
0.0
0.1
0.0
17.4
4.4
99.9
31.0
100.0
7.0
100.0
4.0

0.0
0.0
0.0
0.0
0.3
0.1
79.8
24.7
90.3
6.3
100.0
4.0

0.0
0.0
0.0
0.0
0.0
0.0
61.2
19.0
81.9
5.7
100.0
4.0

0.0
0.0
0.0
0.0
0.0
0.0
45.0
14.0
71.3
5.0
100.0
4.0

0.0
0.0
0.0
0.0
0.0
0.0
29.9
9.3
36.6
2.6
99.8
4.0

0.0
0.0
0.0
0.0
0.0
0.0
14.2
4.4
15.2
1.1
99.0
4.0

0.0
0.0
0.0
0.0
0.0
0.0
3.9
1.2
3.8
0.3
98.6
3.9

2.660

SUM (%)

100
100.0

97.4

78.4

67.7

46.3

35.1

28.7

22.9

15.8

9.4

5.4

River
SAND

Filler

Bitumen

Total

Combined Grading

Weight in GM
15-20
mm Agg

2.649
2.625
2.579
2.627
Gsb=

B. BATCHING BY WEIGHT OF TOTAL MIX

Bitumen Content, %

2.659

10-15 mm 5-10 mm Crushed

Agg
Agg
SAND

23

10

25

31

100

3.5

2220

965

2413

2992

676

386

350

10000

2208

960

2400

2976

672

384

400

10000

4.5

2197

955

2388

2961

669

382

450

10000

2185

950

2375

2945

665

380

500

10000

5.5

2174

945

2363

2930

662

378

550

10000

2.639

Ayni-Panjakent-Uzbekistan Border Road

Combined gradation on Particle Size Distribution of Aggregate and Filler for BC
Km 46 Batching Plant

Location :
Sampled by :

Date of Sampling :

Sample :

Engineer's Test / Joint Test

Particle Size Distribution Plot

100
90
80
70
Percentage Passing
60
50
40
30
20

1000

Particle Size, microns

19.0 mm

9.5 mm

4.75 mm

10

2.36mm

0.075 mm

0.150 mm

10

1000

TEST DATA FOR SIEVE ANALYSIS

Sieve
Size, mm

Mass Retained
Fract.-1

Fract.-2

Fract.-3

Total Mass
Fract.-4

Ret.

25
19.0
12.5
9.50
4.75
2.360
1.180
0.6

NOT SHOWING IN THE GRAPH

Cu. Mass
Retained

%
Retained

oad

and Filler for BC

Date of Testing :
Engineer's

Low er
Upper
Actual

100000

%
Finer
100.0
97.4
78.4
67.7
46.3
35.1
28.7
22.9

BATCHING ASPHALT MATERIALS FOR DESIGN (WEARING COURSE)

A. GRADING

KM 46 PLANT

Date: 27/03/2015 >> 15/05/2015

Material

Percent

25mm

19mm

12.5mm

9.5mm

4.75mm

2.36mm

1.18mm

0.600mm

0.300mm

0.150mm

0.075mm

15-20 mm Agg

99.8

84.7

9.3

0.6

0.0

0.0

0.0

0.0

0.0

0.0

0.0

Contribution

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

10-15 mm Agg
0.21
5-10 mm Agg
0.28
CRS
0.39
Nat. Sand
0.09
Filler(Produced)
0.03

21
Contribution
28
Contribution
39
Contribution
9
Contribution
3
Contribution

100.0
21.0
100.0
28.0
100.0
39.0
100.0
9.0
100.0
3.0

100.0
21.0
100.0
28.0
100.0
39.0
100.0
9.0
100.0
3.0

90.7
19.0
100.0
28.0
100.0
39.0
100.0
9.0
100.0
3.0

17.2
3.6
94.7
26.5
100.0
39.0
100.0
9.0
100.0
3.0

0.1
0.0
17.4
4.9
99.9
39.0
100.0
9.0
100.0
3.0

0.0
0.0
0.3
0.1
79.8
31.1
90.3
8.1
100.0
3.0

0.0
0.0
0.0
0.0
61.2
23.9
82.1
7.4
100.0
3.0

0.0
0.0
0.0
0.0
45.0
17.6
71.3
6.4
100.0
3.0

0.0
0.0
0.0
0.0
29.9
11.7
36.6
3.3
99.8
3.0

0.0
0.0
0.0
0.0
14.2
5.5
15.2
1.4
99.0
3.0

0.0
0.0
0.0
0.0
3.9
1.5
3.8
0.3
98.6
3.0

SUM (%)

100

Combined Grading

2.659
2.649
2.625
2.579
2.627
Gsb =

100.0

100.0

98.0

81.1

55.9

42.3

34.3

Filler

Bitumen

Total

B. BATCHING BY WEIGHT OF TOTAL MIX

Weight in gm
Bitumen Content, %

S.G.
2.660

10-15 mm 5-10 mm Crushed

15-20 mm Agg
Agg
Agg
Sand

River
Sand

21

28

39

0.0

2016.0

2688.0

3744.0

864.0

288.0

400.0

10000

100

4.5

0.0

2005.5

2674.0

3724.5

859.5

286.5

450.0

10000

0.0

1995.0

2660.0

3705.0

855.0

285.0

500.0

10000

5.5

0.0

1984.5

2646.0

3685.5

850.5

283.5

550.0

10000

0.0

1974.0

2632.0

3666.0

846.0

282.0

600.0

10000

27.0

17.9

9.9

4.8

2.635

Ayni-Panjakent-Uzbekistan Border Road

Combined gradation on Particle Size Distribution of Aggregate and Filler for WC
Km 46

Location :
Sampled by :

Date of Sampling :

Sample :

Engineer's Test / Joint Test

Particle Size Distribution Plot

100
90
80
70
Percentage Passing
60
50
40
30
20

1000

Particle Size, microns

19.0 mm

9.5 mm
12.5 mm

4.75 mm

10

2.36mm

0.075 mm

0.150 mm

10

1000

TEST DATA FOR SIEVE ANALYSIS

Sieve
Size, mm
25
19.0
12.5
9.50
4.75
2.360
1.180
0.6

Mass Retained
Fract.-1

Fract.-2

Fract.-3

Total Mass
Fract.-4

Ret.

Cu. Mass
Retained

%
Retained

oad

and Filler for WC

Date of Testing :
Engineer's

Low er
Upper
Actual

100000

%
Finer
100.0
100.0
98.0
81.1
55.9
42.3
34.3
27.0

WC(12.5mm) Tested in May, 2015

Binder Content
4.0
4.5
5.0
5.5
6.0

Corrected
Gmm
2.486
2.474
2.459
2.440
2.420

Gmm
Actual
2.486
2.465
2.459
2.458
2.420

Gmm
2.500

2.480

2.460
Gmm
2.440

2.420

2.400

2.380
3.0

4.0

5.0

6.0

7.0

BC(19mm) Tested in May, 2015

Binder Content
3.5
4.0
4.5
5.0
5.5

Accepted
Gmm
2.478
2.462
2.451
2.444
2.438

1
2.478
2.459
2.456
2.447
2.415

Gmm (actual)
2
2.478
2.464
2.451
2.441
2.417

AVG
2.478
2.462
2.454
2.444
2.416

Gmm

2.490

2.480

2.470

2.460

Gmm

2.450

2.440

2.430

2.420

2.410
3.0

4.0

5.0

6.0

1)

Km 29+830 ~ Km 29+900

(70m, R/S)

Measurement : 70m x 3.1m x 0.5m

2)

Km 30+700 ~ Km 30+820

(120m, L/S)

Measurement : 120m x 5.0m x 0.5

3)

Km 33+260 ~ Km 34+000

t : 70m x 3.1m x 0.5m = 109m3

t : 120m x 5.0m x 0.5m = 300m3