Schuburt Product Catalogue

Overview of the
measurement and control technology range
precise
innovative
Precision Made in Germany

Schubert & Salzer Control Systems GmbH is a
medium-sized company in the Schubert &
Salzer Group with its headquarters in Ingolstadt.
Our core business lies in developing and
Our subsidiaries in the UK, Belgium, France and
selling innovative solutions in measuring and
the USA as well as more than 30 internation-
control technology for liquid and gaseous
al partners offer you and your customers quality
media flows.
products from Schubert & Salzer with the

"Made in Germany" cachet, worldwide.
fast
target-oriented
Contents
Seat valve technology
Page 4
Sterile valve technology
Page 8
Sliding gate valve technology
Page 12
Positioner technology
Page 20
Ball sector valve technology
Page 22
reliable
Seat valves by
Schubert & Salzer
Seat valves are the extremely reliable all-rounders
in the valve world. Our range includes on/off
and control valves in stainless steel or bronze,
with a stainless steel bonnet or a lightweight
plastic actuator. They are available with a threaded
or Tri-clamp connection, actuation is either
pneumatically or motor-driven and they can be
supplied with a flanged body.
consistent
Angle seat valves
Angle seat valves in the form of stop and control
units offer a particularly compact construction
and stand up to very many switch cycles. In its
many versions, the construction of the valve
gives a highly efficient flow rate and can be even
used to effect in lightly contaminated media.
Flange valves
In the larger sizes, flange valves are easier to remove from pipelines than screwed valves.
This range is supplied to various connection standards as angle and straight flanged seat valves.
Three-way valves
Depending on its design, the three-way valve
can perform a variety of functions: it can mix
and distribute media flows or charge and discharge an operating component (e.g. a
pressure cylinder). It is coupled into a pipeline
by threaded connections.
high quality
Position indicator
Bonnet
Piston spring
Piston
Flange
Seal
Valve stem
Disc
Seat seal
Body seat
Body
Angle seat valves (1) (2) (3)

2
1 Piston rod
2 Gland packing
3 Body
4 Seat seal
5
5 Disc
Flange valves (4)

1
1 Bonnet
2 Piston rod
3 Gland packing
4 Flange body
5 Seat seal
6 5
6 Disc
Three-way valves (5)

2
1 Piston rod
2 Gland packing
3 Body
1
4 Seat seal
5 Disc
4
Right-angled valves (6)

1 2
1 Piston rod
2 Gland packing
3 Body
4 Seat seal
5 Disc
(2) Angle seat control valve 7020

Nominal size: DN 15 - 80
Nominal pressure: PN 40
Media temperature:
(1) Angle seat stop valve 7010
-30oC to +220oC,
optional -100oC to +220oC
Material: Stainless steel
Media temperature:
Positioner: pneumatic,
-30 C to +220 C,
analogue electro-pneumatic,
digital electro-pneumatic,
Material: Bronze and stainless steel
Ex-i version, AS-i bus connection
(3) Angle seat motor valve 7210

Nominal pressure: PN 16, 40
(4) Flange valve 7032
Media temperature: -30oC to +200oC,
Nominal pressure: PN 40, also in
Material: Bronze and stainless steel
ANSI # 150
Actuation: stop and control actuation,
Media temperature:
optional position control and
-30oC to +200oC,
position feedback plus
limit switch
(6) Motorised right-angle

(5) Three-way control valve 7082
valve 7250
Media temperature: -30oC to +200oC
Positioner:
Actuation: stop and control actuation,
optional position control and
position feedback plus limit switch
sterile
Sterile valves by
Schubert & Salzer
In many industries, purity commands top priority.
Sterile valves from Schubert & Salzer operate to the highest requirements for purity with
maximum efficiency: The bodies are CIP
and SIP capable, to avoid contamination by bacteria. In addition, these aseptic valves have
no dead spaces.
reliable
Right angle valves
Very good control and ideal hygienic conditions
are often a contradiction in terms. 6020
and 6021 sterile control valves from Schubert &
Salzer Control Systems satisfy both tasks
perfectly. These right angle valves offer ideal
prerequisites above all for the food and
drinks industries, but also for pharmaceutical,
biotechnology and chemicals.
Pinch valves
The 7077 control valve for endless tubes offers
a modern alternative to conventional pinch
or diaphragm valves. The pinch valve can be
used at any position on an endless tube for
on/off and control operations. With no dead
space, the highest hygienic demands can
be met. For those applications where flexibility
is not a priority, the 7070 pinch control valve
offers an alternative and is integrated permanently
in pipelines. Here also, the entire design can
be used without any problems in food-related
and sterile processes. Sterile valves can
also be operated as control valves by fitting a
positioner.
efficient
Positioner
Sensing pin
Supporting bolt
Piston spring
Pilot line
Piston
Flange
Bonnet
Guide ring
Valve stem
Body
Control cone
Hygienic right angle valves (1)

1 Clamp connection
1
4
2 Rod seal
3 Sealed with sealant
4 Body seal
5 Seat seal
6 Control cone
6
Aseptic right angle valves (2)

2
1 Clamp connection
2 Body seal with
diaphragm
3 Seat seal with
diaphragm
4 Control cone
4
Pinch valves (3)
1 Piston rod
2 Actuating pin
3 Tube
4 Body
4
5 Bonnet
2
3
Endless tube pinch valve (4)
1 Piston rod
2 Actuating pin
3 Endless tube
4 Body
5 Bonnet
2
3
4
10
(2) Aseptic right angle control

(1) Hygienic right angle control
valve 6021
valve 6020
Media temperature: -20 C to +200 C
optional to +160oC
Positioner:
EHEDG certified
(4) Endless tube control valve 7077

(3) Pinch control valve 7073
Tube diameter: 10 - 18 mm
Operating pressure: to 4 bar
Operating pressure: to 3 bar
(depending on tube)
Tube material: NBR,
(depending on tube)
EPDM (conforming to FDA), FKM
11
The sliding gate

valve principle by
Schubert & Salzer
fast
This is how easy control can be. Over 25 years

ago, Schubert & Salzer Control Systems
took a new approach in control valves. We developed the sliding gate control valve: a
handy, light and highly accurate valve. It operates
based on a principle that had already excited
Leonardo Da Vinci. Even today, it satisfies the
most exacting requirements that are placed
on a control valve.
The alternative when the demands are high

The sliding gate valve series controls liquid, vapour
and gaseous media precisely, quickly and
accurate
economically. A sealing plate (2) fixed in the body

(1) at right angles to the flow direction has
a certain number of crossways slots (3) of equal
height. A rotationally fixed disc (4) with the
same arrangement of slots is moved at right angles
to this, thereby changing the flow cross
section. The prevailing differential pressure presses
the moving disc (4) against the fixed disc (2)
and seals it.
Sliding gate valves are used to control

gases, vapours and liquids
- Chemical and pharmaceutical industries
- Steel and aluminium plants
- Food and drinks industries
- Brewery fittings
- Textile manufacturing
- Car and truck tyre production
- Plastics production
- Test bench technology
- Polysilicon production
- etc.
12
innovative
Positioner
Pilot line
Diaphragm shell
Diaphragm disc
Coupling
Adjusting nut
Packing tube
Conical seal
Bellows
Column
Valve stem
Body cover (1)

Coupling ring
Moving disc (4)
Fixed disc (2)

Body (1)
13
The advantages of
sliding gate valves
Fits into tight spaces
Compact construction for minimum use of space
and ease of installation
Variable KVS values
A simple exchange of the operating unit is all
Significantly reduced energy consumption

Short stroke requires very little actuation energy
that's needed to change the KVS value at

any time - Possible range of KVS = 0.04 to 910
Optimal flow control

Avoids cavitation problems in the valve and
Excellent leak tightness
operates quietly by lowering turbulence
due to pressure from the media against the

sealing disc, even as temperatures > 200oC,
Easy to install and maintain
using a surface seal instead of an annular seal
Thanks to the compact construction, the low

weight (e.g. DN 150 with actuation a mere
Extremely low leakage rate
14.2kg) and the clever seal disc design make
< 0.0001% of the KVS value due to the self-lapping
light work of installation and maintenance
action of the moving disc

Minimal wear
Outstanding positioning ratio
Related to the effect of the force which is applied
40:1 to 80:1
at 90o to the direction of flow and minimised

by the highly effective pairing of the materials
used for the moving and fixed discs
Maximum differential pressures
Using its unique compact design and low energy
consumption, the GS valve gives accurate
control of high differential pressures up to 160 bar
Size comparison between a normal seat valve

and a Schubert & Salzer sliding gate valve.
In the example, the nominal size of both is identical.
14
fast
precise
individual
15
Efficiency
Fa,Sliding gate valve
Fa,Seat valve
p.
.A
Slot
p . ASeat
The outstanding feature of the sliding gate valve
10%
is the actuating force which is about just 10%

of that needed to actuate a seat globe valve of
FA
the same nominal size and the same differ-
FA
ential pressure. This permits the use of much

smaller actuators even though both designs
of the same nominal size have about the same
flow rate!
p . ASlot
This beneficial feature stems from the fact that,

in the sliding gate valve, closure is transverse
p . ASeat
to the direction of flow and not against it, as with

the seat globe unit.
FA = p . ASeat
FA = p .
.A
Slot
Cavitation
A high rate of flow through the narrowest cross
section of a valve will lower the local pressure below the vapour pressure of the liquid.
Vapour bubbles form which then break in
the regions of higher pressure. When they come
into contact with solid boundaries (valve
body), the imploding bubbles can cause damage.
In the case of a sliding gate valve, these
dangerous cavitation zones are external, or more
accurately, they are located about 1-2 m
beyond the valve. The cavitation bubbles then
collapse around the centre of the pipeline
where they can cause no harm.
16
Weight (kg)
800
700
600
500
Weight
400
300
The low actuating force and short stroke allow the
200
use of smaller actuation drives. Coupled
100
with the space-saving by installing between
0
15
flanges, weight and installation dimensions
20 25 32 40 50 65 80 100 125 150 200 250
are minimised, particularly in the mid to large
Nominal size DN
nominal sizes. This translates into about
Sliding gate valve
Seat valve
150 kg for a seat globe valve, whereas a sliding

gate valve of the same nominal size weighs
a mere 14 kg!
Vitality
Sliding gate valves are significantly "faster" than
shown using the frequency response when the
set point value to an installed positioner is
taken as the input value and the resulting stroke
A/A0 dB
conventional control valves. This can be

5
amplitude as the output value. The progression of the frequency response affects the
standard of control of the entire control
circuit.
-5
-10
-15
-20
0,01
0,1
10
100
f/f0
Sliding gate valve
Seat valve
17
Su
ita b
le for e x
tr
em
te
mp
e r a t u r e s!
Sliding gate control valve 8020

Sliding gate control valve 8021
Nominal pressure: PN 10 - 100,
ANSI # 150 - 600
ANSI # 150 - 600
Media temperature: -60 C to +350 C,
Material: carbon steel, stainless steel
Obtainable with or without positioner
Material: carbon steel, stainless steel,
Hastelloy
Positioner: pneumatic, analogue electro-
pneumatic, digital electro-pneumatic,
Ex-Version
Special versions available!
18
Sliding gate motor valve 8230
Sliding gate control valve 8043/44
ANSI # 150 - 300
ANSI # 150 - 300
Actuation: On/off and control actuation,
optional positioning control and
Sliding gate pressure
controller 8011
ANSI # 150 - 600
Nominal pressure: PN 10 - 40
Pressure ranges: 0.5 to 10 bar
Actuation: On/off and control actuation,
optional positioning control and
Self-operated pressure controller
Enclosed spring housing

ANSI # 150 - 600
Sliding gate stop valve 8040/41
Power supply: 24 ... 230 V AC/DC
(Multi-zone power pack)
Nominal pressure: PN 10 - 40
Explosion-protected (gas version):
II 2G Ex de [ia] IIC T6/T5
Control pressure: maximal 10 bar
Protection class: IP 66
Actuation optionally also with 3-point
Accessories: metal bellows, pilot valve,
control + position electronics obtainable
limit switch, stroke limit
19
digital
- By incorporating the positioner into the valve
actuation, no moving parts (stroke return)
are accessible from the outside. This increases
operating efficiency, eliminating the risk of
accidents
Positioners by
Schubert & Salzer
- Compact dimensions, saving space when integrating into systems

- Suitable even for short strokes
- Visual display of position possible between positioner and valve actuation
Compact positioners in analogue and digital

versions for fitting to pneumatic control
valves
innovative
precise
20
Digital Positioner 8049

Connections: G 1/8", NPT 1/8"
Digital Positioner 8049
Input signal: 0/4 - 20 mA,
(Stainless steel)
optional 0/2 - 10 V
Entirely in stainless steel
Adaptation to actuator:
Connections: G 1/8", NPT 1/8"
self-learning
Accessories: Set point signal
Stroke range: 3 - 28 mm
AS-i profile
Versions: 2- and 4-wire
Configuration: via PC software
optional 0/2 - 10 V
Ambient temperature:
Adaptation to actuator:
-20oC to +75oC
self-learning
Also in ATEX version
Optional feedback module available
Versions: 2- and 4-wire
Version for rotational actuation
available
Accessories: Set point signal
-20oC to +75oC
AS-i profile
Digital Positioner 8049 IPC
Positioner 8047 i/p
Positioner with
Input signal range:
process controller integrated
electro-pneumatic 0/4 - 20 mA
PT-100
(depending on stroke return spring)
Sampling rate: ca. 50 ms
Pilot energy: 3 - 6 bar
Set point setting: external/internal
Hysteresis: < +/- 1%
Air consumption: 400 - 600 Nl/h
(depending on air supply)
-20 C to +75 C
Positioner 8047 p/p
System controller 2600
Input signal range:
Freely programmable control and
pneumatic 0.2 - 1 bar
measuring device with 32 bit
floating point signal processor
(depending on stroke return spring)
Digital interfaces:
Pilot energy: 3 - 6 bar
8 digital outputs. 24 V SPC-comp.
Hysteresis: < +/- 1%
8 digital inputs. 24 V SPC-comp.
Air consumption: 400 - 600 Nl/h
Expandable with slot cards
(depending on air supply)
Power supply: 24 VDC, approx. 8 W
21
robust
Ball sector valves
The ball sector valve can be used for all tasks,
in particular, for isolating and controlling contaminated, abrasive and/or highly viscous media.
Because of the special shape, they are selfcleaning and can be used with actuators
and controllers in a wide range of configurations
for very precise control in, for example,
the paper, steel, chemical, food and effluent
industries.
precise
22
efficient
Ball sector valve

ANSI # 150 - 300
Material: Stainless steel (1.4408) and
special material (1.4539)
digital electro-pneumatic
Other versions: electric actuation,
Highly precise actuator (8000 steps),
Manual actuation
23
Schubert & Salzer

Control Systems GmbH
Bunsenstrasse 38
85053 Ingolstadt, Germany
Tel: +49 (0) 841 96 54-0
Fax: +49 (0) 841 96 54-5 90
info.cs@schubert-salzer.com
www.schubert-salzer.com

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Overview of the

measurement and control technology range

Precision Made in Germany

Our subsidiaries in the UK, Belgium, France and

selling innovative solutions in measuring and

the USA as well as more than 30 internation-

control technology for liquid and gaseous

al partners offer you and your customers quality

products from Schubert & Salzer with the

Sterile valve technology

Sliding gate valve technology

Ball sector valve technology

Angle seat valves (1) (2) (3)

Flange valves (4)

Three-way valves (5)

Right-angled valves (6)

(2) Angle seat control valve 7020

optional -100oC to +220oC

Material: Stainless steel

optional -100oC to +220oC

Material: Bronze and stainless steel

Ex-i version, AS-i bus connection

(3) Angle seat motor valve 7210

(4) Flange valve 7032

Media temperature: -30oC to +200oC,

optional -100oC to +220oC

Nominal pressure: PN 40, also in

Material: Bronze and stainless steel

Actuation: stop and control actuation,

optional position control and

position feedback plus

optional -100oC to +220oC

Material: Stainless steel

(6) Motorised right-angle

Media temperature: -30oC to +200oC

Media temperature: -30oC to +200oC

Material: Stainless steel

Material: Stainless steel

Actuation: stop and control actuation,

optional position control and

Ex-i version, AS-i bus connection

position feedback plus limit switch

Hygienic right angle valves (1)

Aseptic right angle valves (2)

Pinch valves (3)

Endless tube pinch valve (4)

(2) Aseptic right angle control

Material: Stainless steel

Material: Stainless steel

Ex-i version, AS-i bus connection

Ex-i version, AS-i bus connection

(4) Endless tube control valve 7077

Operating pressure: to 4 bar

Operating pressure: to 3 bar

Media temperature: -10oC to +130oC

Media temperature: -30oC to +170oC

Tube material: NBR,

EPDM (conforming to FDA), FKM

Material: Stainless steel

Ex-i version, AS-i bus connection

Ex-i version, AS-i bus connection

The sliding gate

This is how easy control can be. Over 25 years