DGP60-C extruder

Instruction Manual

 Instruction
FSB feed extruder is single screw squeezing type extruding
equipment, it is mainly used for feed extruding for livestock and poultry,
pet and aquatics. It is small sized dry type extruder in the sery, the main
features are as belows:
1. Suitable for different production requirements, small and middle sized
feed factory can use it for material dealing and special feed production.
2. Suitable for different materials and production conditions
3. Simple structure and practical, easy operation

main parameters
1. Main power:15kw
2. Main spindle500rpm
3. Feeding: speed governing
4. Output: aquatic and pet food:100-150kg/h
5. Dimensions:1500x1050x1200mm
6. Weight:450kg

main structure and working principle

1.Feeder
2. Squeezing extruding equipment
3.electrical control system

IV Installation
The installation sample Figure Annex"installation drawing".According to

the overall production process and plant layout to select the appropriate
location of the plane.Complete sets of steel structure for the unit, extruder
generally elevated, so that cooler extruder feed port placed in the export
of about 500-800mm at the bottom (for a mixture containing starch or
other higher raw material, the size should be able tothe principle of
breaking machine installation), after discharging the material through the
mask or the whereabouts of receiving hopper into the cooler, so that can
be expanded to adapt to a variety of production processes.But relatively
fixed production process, mainly the following aspects should be noted:
1. If the extruded soybean and need immediate cooling, extruder
installation height should be slightly cooler entrance to exit 100-200mm,
and leave a horizontal distance to the extruder the material part of the
restructuring and vulnerabilityreplacement of parts, while many of the
machine chest "warm material" is also easy to clean.Horizontal distance
should be determined by the extruder the material during normal working
hours can be directly injected into the cooler inlet (typically 300-500mm).
2. Expander installation location should be well ventilated, maintenance
should be left around the room.
3. Extruder feed inlet and the hopper with a soft connection between the
best and set the gate.
4. Control cabinet should be placed away from the operator position close
without affecting traffic, relatively safe place.

5. The machine uses three-phase four-wire power supply (380v, 50Hz),

voltage fluctuation: +10% -5%.

V debug and operation of equipment

(1) debug step
1. Check the fasteners, connectors, without loosening.
2. Observe the bearing housing oil standard, is above the horizontal
center of the bearing housing, such as lower than the surface, the oil
should be added (summer 60 oil, 40 oil in winter); the shaft bearing
grease.
3. Check the electrical control system and the load is properly connected.
4. Adjust the end of the main motor seat track tensioning screw, so that
the appropriate degree of belt tension.
5. Remove the feed box (with a follow-up bins equipment), slowly
rotating spindle, no friction sound, and then tighten the bullet
counter-clockwise.(Not charging box and follow-up equipment).
6. Connected to the main electrical power to start the main motor, while
observing the whole installation is balanced, the part of the connection is
tight.Such as unusual phenomena such as vibration or loose fasteners,
should immediately stop to check and adjust.
7. Start feeding motor, and gradually speed up (when the feeding quantity
is the normal operation of this regulation), observed the functioning of
each part, and further to stop the state.

8. Checks and other devices supporting Expander is working properly.

(2) production operation

1. Select puffing chamber components
Extruder and supporting equipment have been fully debugged, the
part of the work properly, the actual production operations can be carried
out at this time.
Different materials for the extruded, the pressure, temperature and
machine configuration requirements are different, with expanded cavity
components should be adjusted accordingly.
Extrusion unit in the internal configuration, each wearing parts should
be considered the proportion of old and new.The new surface is rough, so
more time in the replacement of wearing parts should be loose with some
(much easier movement of materials); particularly puffed full price for
the mixture, the user can be expanded under the formula and the actual
results, appropriate adjustments to squeezepressure screw (group) and a
combination of vapor plugs in order to achieve the best results.
2. Preheating
a.check whether the material hopper.
b. remove the bins.
c. in turn activate the main motor, feed motor, start feeding, and gradually
increase the feeding quantity, and stabilized at the appropriate position,
near the discharge port of the compression chamber temperature rose to

50 -80 stop feeding,be expanded more than expected in the basic

cavity emptied, the host stops.Preheating operation is complete.
3. Expanded corn operation
a. warm-up immediately after loading the material on the box.
b. Select the appropriate discharge discharge hole regulation plug.In
general, a trial production of new aircraft materials holes election
6.8mm, official production (expanding cavity components smooth
surface) into 5mm holes.
c. will adjust the plug screwed in the end the material (tightening) and
then 3-4 to the rotary ring (the official production 2-3 laps), tighten the
plug of the material adjustment set screws.
d. in turn activate the main motor, feed motor, start feeding, slowly
increase the feeding quantity.After starting out the material, continue to
increase the feeding quantity (increased motor speed eleven feeding
speed), the normal discharge (chunky strips or irregular), the current is
maintained at the host between 25-50A.
e. feeding quantity increased slowly adjusted to the host current 25-50A,
the material temperature (thermometer reading the last one) is 120
-150 .
Soybean can refer to the above testing method.
4. Fragmented products (annular discharge)
a. adjust the discharge annulus.Generally go with the cutter discharge gap

between the cavity slant adjusted to 3-6mm.

b. Follow-up devices installed (such as the security cover broken
machine), start the host, feeding the motor, adjust the feeding quantity to
work properly.Discharge temperature is 90 -120 .
5.Downtime
a.stop feeding /
b.stop the host, remove the feed box (with cutting device, should be
immediately removed), restart the host, will be expanded cavity logistics
hot discharge, and manual removal of material inside the material caking.
6.Some explanations
a. Expander time after warm-start with the support of the cooling system
and other facilities.
b. warm early stage and expanding the actual production of qualified
products to enter the property can not serve as the follow-up steps, should
be stored separately, re-expanded.
c.equipment to work, you should always check the quality of extruded
products.
d.the event of a blockage is expanding chamber, should stop feeding time,
remove the material box, restart the host, is still hot in the expanded
cavity to exclude the material clean.If the load is too large, the main
motor does not start, you must remove the expanded cavity (group) and
extrusion screw (group), manual cleaning.

7.Safe operation
a.production, extruder discharge port ban to stand on the front.
b.operator should wear gloves and high temperature to prevent burns.
c.boot device should be recognized prior to removal of tools and other
items extruder.
d.equipment operation, operators should regularly inspect the operation of
the entire unit, abnormal timely adjustment.
e.after the shutdown, when the demolition of the bins to prevent the
material together with the pressure of the material extruded out of the box
together.

VI equipment repair and maintenance

should promptly raise the bearing housing oil (fuel oil level in sight
tube located in the center line of bearing box below.)After running 500
hours, all replaced.(New machine should be oil change after 300 hours of
operation).
reducer periodic oil changes.
other periodic lubrication bearing parts.
replacement of wearing parts (extrusion screw, steam plugs, gaskets,
etc.), the application of copper bar tap, not hit with a hard weight,
expansion chamber, or place heavy objects on the station were forbidden.
raw materials should be clean-up, non-metal and other foreign matter
into the machine.

 normal operation, should not arbitrarily shut down, if necessary by the

fifth of this manual should be .2. E operating procedures referred to in
Article.
extruded material at any time check the quality, attention to
replacement of wearing parts.
keep the equipment clean around.
not stop or change the long-term extruded materials, should be
expanded hopper and chamber (s) within the material cleaned in order to
avoid caking, mildew, or cross-contamination between materials.

VII regular failure and failure elimination

1. Fault: Popping out of the barrel when corn not expected
Reason: the material and adjust the plug gap tapered conical bullet is too
small; configuration tight
Remedy: Loosen the set screws, tighten the plug will return after
adjusting screw 3-4 ring; replacement air lock
2. Fault: Expanded temperature can not reach the required
Reason 1: Wear inappropriate set of Configuration
Remedy: Press the manual re-configuration wear sets V
Reason 2: severe wear wearing parts
Remedy: replacement of wearing parts
3.Puffing temperature instability
Reason: the hopper, "Results arch", feeding the amount of instability

Remedy: Check into the hopper, screw

4.Expanded full price of feed materials not
Reason 1: Material and humidity is not enough
Remedy: Adjust the moisture content of materials
Reason 2: the material is too small aperture
Remedy: Replace the feed tube
Reason 3: misallocation of wearing parts
Remedy: According to Article V of this manual reconfiguration of
extruded parts
5.Not expected to work after a sudden
Reason: the material is metal hole blockage
Remedy: Stop removed from the discharge port
6.Anti-spray materials
Reason 1: feed too fast, too
Remedy: feed rate control
Reason 2: poor discharge plug
Remedy: According to the processing of materials necessary changes
extrusion parts