DigiFlex® Performance™ Servo Drive

Description The DigiFlex® Performance™ (DP) Series digital servo drives are designed to drive brushed and brushless servomotors. These fully digital drives operate in torque, velocity, or position mode and employ Space Vector Modulation (SVM), which results in higher bus voltage utilization and reduced heat dissipation compared to traditional PWM. The command source can be generated internally or can be supplied externally. In addition to motor control, these drives feature dedicated and programmable digital and analog inputs and outputs to enhance interfacing with external controllers and devices. This DP Series drive features a SynqNet™ interface for networking and a RS-232 interface for drive configuration and setup. Drive commissioning is accomplished using DriveWare, available at www.a-mc.com. All drive and motor parameters are stored in nonvolatile memory. Peak Current Continuous Current Supply Voltage Power Range

DPQNNIE-025B200

25 A (17.7 ARMS) 12.5 A (8.8 ARMS) 20 - 190 VDC

Features Programmable Gain Settings Compact Size, High Power Density 16-bit Analog to Digital Hardware

Four Quadrant Regenerative Operation Space Vector Modulation (SVM) Technology Fully Digital State-of-the-art Design

MODES OF OPERATION Current COMMAND SOURCE Over the Network FEEDBACK SUPPORTED Halls Incremental Encoder

INPUTS/OUTPUTS 4 Dedicated Digital Inputs 2 Dedicated Digital Outputs 2 Programmable Analog Inputs (16-bit/12-bit Resolution) 2 Programmable Digital Inputs (Differential) 2 Programmable Digital Inputs (Single-Ended) 2 Programmable Digital Outputs (Differential) 2 Programmable Digital Outputs (Single-Ended) COMPLIANCES & AGENCY APPROVALS UL cUL CE Class A (LVD) CE Class A (EMC) RoHS

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DigiFlex® Performance™ Servo Drive BLOCK DIAGRAM

DPQNNIE-025B200

CONTROL MODULE
+5V 3.75K USER INPUT 0,1 2k +5V NODE DISABLE, LIMIT+/-, HOME SENSCOMMON 3.75K Drive Logic +5V 5k + DIFF. INPUT 0,1 10k +5V 10k – DIFF. INPUT 0,1 OUTPUT PULL-UP USER OUTPUT 0,1, NODE ALARM, BRAKE USR GND + DIFF. OUTPUT 0,1 – DIFF. OUTPUT 0,1 Power Stage +ANALOG IN –ANALOG IN 20k 1.7k I/O Interface I/O Interface 10k 10k MOT ENC A,B,I – Motor Feedback Motor Feedback USR GND 10k 10k +5V 10k +5V MOT ENC A,B,I + HALL A,B,C – HALL A,B,C +

POWER MODULE
MOTOR A MOTOR B MOTOR C

20k

20k

HIGH VOLTAGE PWR GND

PAI-2 SGN GND

500k

Logic Power RD+ RD– TD+ TD– SynqNET Interface

LOGIC POWER

RS232 RX RS232 TX SGN GND RS-232 Interface

Information on Approvals and Compliances US and Canadian safety compliance with UL 508c, the industrial standard for power conversion electronics. UL registered under file number E140173. Note that machine components compliant with UL are considered UL registered as opposed to UL listed as would be the case for commercial products. Compliant with European CE for both the Class A EMC Directive 89/336/EEC on Electromagnetic Compatibility (specifically EN 61000-6-4:2001, EN 61000-6-2:2001, EN 61000-3-2:2000, and EN 61000-3-3:1995/A1:2001) and LVD requirements of directive 73/23/EEC (specifically EN 60204-1), a low voltage directive to protect users from electrical shock. RoHS (Reduction of Hazardous Substances) is intended to prevent hazardous substances such as lead from being manufactured in electrical and electronic equipment.
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DigiFlex® Performance™ Servo Drive SPECIFICATIONS
Description
DC Supply Voltage Range DC Bus Over Voltage Limit DC Bus Under Voltage Limit Logic Supply Voltage Maximum Peak Output Current Maximum Continuous Output Current Maximum Continuous Output Power Maximum Power Dissipation at Continuous Current Internal Bus Capacitance Minimum Load Inductance (Line-To-Line)1 Switching Frequency Low Voltage Supply Outputs

DPQNNIE-025B200

Power Specifications Units
VDC VDC VDC VDC A (Arms) A (Arms) W W µF µH kHz 20 - 190 198 17 40 - 190 25 (17.7) 12.5 (8.8) 2256.3 118.8 50 300 20 +5 VDC (250 mA)

Value

Description
Communication Interfaces Command Sources Feedback Supported Commutation Methods Modes of Operation Motors Supported Hardware Protection Programmable Digital Inputs/Outputs (PDIs/PDOs) Programmable Analog Inputs/Outputs (PAIs/PAOs) Current Loop Sample Time Maximum Encoder Frequency

Control Specifications Units
μs MHz SynqNet (RS-232 for configuration) Over the Network Halls, Incremental Encoder Sinusoidal, Trapezoidal Current

Value

Closed Loop Vector, Single Phase (Brushed, Voice Coil, Inductive Load), Three Phase (Brushless) 40+ Configurable Functions, Over Current, Over Temperature (Drive & Motor), Over Voltage, Short Circuit (Phase-Phase & Phase-Ground), Under Voltage 4/2 2/0 50 20 (5 pre-quadrature)

Description
Agency Approvals Size (H x W x D) Weight Heatsink (Base) Temperature Range2 Storage Temperature Range Cooling System Form Factor IP Rating AUX COMM Connector COMM IN Connector COMM OUT Connector FEEDBACK Connector I/O Connector MOTOR POWER Connector POWER Connector Notes 1. 2.

Mechanical Specifications Units
mm (in) g (oz) °C (°F) °C (°F) 190.5 x 111.76 x 35.9 (7.5 x 4.4 x 1.4) 872 (30.8) 0 - 75 (32 - 167) -40 - 85 (-40 - 185) Natural Convection Panel Mount IP10

Value

CE Class A (EMC), CE Class A (LVD), cUL, RoHS, UL

3-pin, 2.5 mm spaced, enclosed, friction lock header Shielded RJ-45 socket with LEDs Shielded RJ-45 socket with LEDs 15-pin, high-density, female D-sub 26-pin, high-density, female D-sub 3-port, 7.62 mm spaced, enclosed, friction lock header 4-port, 7.62 mm spaced, enclosed, friction lock header

Lower inductance is acceptable for bus voltages well below maximum. Use external inductance to meet requirements. Additional cooling and/or heatsink may be required to achieve rated performance.

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DigiFlex® Performance™ Servo Drive PIN FUNCTIONS
AUX COMM - RS232 Communication Connector Pin
1 2 3 RS232 RX RS232 TX SGN GND

DPQNNIE-025B200

Name
Receive Line (RS-232) Transmit Line (RS-232) Signal Ground

Description / Notes

I/O
I O SGND

COMM IN - SynqNet Communication Connector Pin
1 2 3 4 5 6 7 8 RD+ RDTD+ RESERVED RESERVED TDRESERVED RESERVED

Name
Receiver Line (100BaseT) Transmitter Line (100BaseT) Reserved Reserved Transmitter Line (100BaseT) Reserved Reserved

Description / Notes

I/O
I I O O -

COMM OUT - SynqNet Communication Connector Pin
1 2 3 4 5 6 7 8 TD+ TDRD+ RESERVED RESERVED RDRESERVED RESERVED

Name
Transmitter Line (100BaseT) Receiver Line (100BaseT) Reserved Reserved Receiver Line (100BaseT) Reserved Reserved

Description / Notes

I/O
O O I I -

FEEDBACK - Feedback Connector Pin
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 HALL A+ HALL B+ HALL C+ MOT ENC A+ MOT ENC AMOT ENC B+ MOT ENC BMOT ENC I+ MOT ENC IHALL AHALL BSGN GND +5V OUT PAI-2 HALL C-

Name
Commutation Sensor Inputs

Description / Notes

I/O
I I I I I I I I I I I SGND O I I

Differential Encoder A Channel Input (For Single Ended Signals Use Only The Positive Input) Differential Encoder B Channel Input (For Single Ended Signals Use Only The Positive Input) Differential Encoder Index Input (For Single Ended Signals Use Only The Positive Input) Commutation Sensor Input (For Differential Signals Only) Commutation Sensor Input (For Differential Signals Only) Signal Ground +5V Encoder Supply Output (Short Circuit Protected) Programmable Analog Input (12-bit Resolution) Commutation Sensor Input (For Differential Signals Only)

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DigiFlex® Performance™ Servo Drive
I/O - Signal Connector Pin
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

DPQNNIE-025B200

Name
USER OUTPUT 0 (PDO-1) USER OUTPUT 1 (PDO-2) USER GND NODE ALARM (PDO-12) BRAKE (PDO-13) SGN GND + DIFF. INPUT 0 (PDI-3) - DIFF. INPUT 0 (PDI-3) OUTPUT PULL-UP NODE DISABLE (PDI-12) LIMIT + (PDI-9) LIMIT - (PDI-10) HOME (PDI-11) USER INPUT 0 (PDI-1) USER INPUT 1 (PDI-2) SENSCOMMON + DIFF. INPUT 1 (PDI-4) - DIFF. INPUT 1 (PDI-4) SGN GND + DIFF. OUTPUT 0 (PDO-3) - DIFF. OUTPUT 0 (PDO-3) + DIFF. OUTPUT 1 (PDO-4) - DIFF. OUTPUT 1 (PDO-4) + ANALOG IN (PAI-1) - ANALOG IN (PAI-1) SGN GND

Description / Notes
24V Isolated Programmable Digital Output (Referenced To USER GND) 24V Isolated Programmable Digital Output (Referenced To USER GND) Ground Reference For User Outputs And Inputs 24V Network Error (Isolated Output Referenced To USER GND) 24V Brake (Isolated Output Referenced to USER GND) Signal Ground 5V Non-Isolated Differential Digital Input Digital Output Pull-Up For User Outputs 24V Node Disable (Isolated Input Referenced to SENSCOMMON) 24V Positive Limit (Isolated Input Referenced To SENSCOMMON) 24V Negative Limit (Isolated Input Referenced To SENSCOMMON) 24V Home Switch (Isolated Input Referenced To SENSCOMMON) 24V Isolated Programmable Digital Input (Referenced To USER GND) 24V Isolated Programmable Digital Input (Referenced To USER GND) Sensor Common (Can Be Used To Pull-Up Related Inputs) 5V Non-Isolated Differential Digital Input Signal Ground 5V Non-Isolated Differential Digital Output 5V Non-Isolated Differential Digital Output ±10V Programmable Differential Analog Input (16-bit Resolution) Signal Ground

I/O
O O ISOGND O O SGND I I I I I I I I I CMN I I SGND O O O O I I SGND

MOTOR POWER - Power Connector Pin
1 2 3 MOTOR A MOTOR B MOTOR C

Name
Motor Phase A Motor Phase B Motor Phase C

Description / Notes

I/O
O O O

POWER - Power Connector Pin
1 2 3 4 PWR GND HIGH VOLTAGE LOGIC GND LOGIC PWR

Name

Description / Notes
Power Ground (Common With Signal Ground) DC Power Input Logic Supply Ground (Common With Signal Ground) Logic Supply Input

I/O
PGND I GND I

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DigiFlex® Performance™ Servo Drive HARDWARE SETTINGS
Switch Functions Switch 1 2 3 4 5 6 7 8 LED Functions LINK_IN LED On Off Valid Link Connection Invalid Link Connection or Power Off or Reset CYCLIC LED On Off Blinking LINK_OUT LED On Off Valid Link Connection Invalid Link Connection or Power Off or Reset REPEATER LED On Off Blinking Repeater On, Network Cyclic Repeater Off or Power Off or Reset Repeater On, Network Not Cyclic Network Cyclic Power Off or Reset Network Not Cyclic Description Bit 0 of binary SynqNet drive address. settings. Bit 1 of binary SynqNet drive address. settings. Bit 2 of binary SynqNet drive address. settings. Bit 3 of binary SynqNet drive address. settings. Bit 4 of binary SynqNet drive address. settings. Bit 5 of binary SynqNet drive address. settings. Bit 6 of binary SynqNet drive address. settings. Bit 7 of binary SynqNet drive address. settings. Does not affect RS-232 Does not affect RS-232 Does not affect RS-232 Does not affect RS-232 Does not affect RS-232 Does not affect RS-232 Does not affect RS-232 Does not affect RS-232

DPQNNIE-025B200

Setting On 1 1 1 1 1 1 1 1 Off 0 0 0 0 0 0 0 0

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DigiFlex® Performance™ Servo Drive MECHANICAL INFORMATION
AUX COMM - RS232 Communication Connector Connector Information Mating Connector Details Included with Drive 3-pin, 2.5 mm spaced, enclosed, friction lock header Phoenix: Plug P/N 1881338 Yes
3 SGN GND 2 RS232 TX 1 RS232 RX

DPQNNIE-025B200

COMM IN - SynqNet Communication Connector Connector Information Mating Connector Details Included with Drive Shielded RJ-45 socket with LEDs AMP: Plug P/N 5-569552-3 No

LINK_IN LED COMM IN

CYCLIC LED

TD-

6

TD+ 3 RD- 2 RD+ 1

COMM OUT - SynqNet Communication Connector Connector Information Mating Connector Details Included with Drive Shielded RJ-45 socket with LEDs AMP: Plug P/N 5-569552-3 No

LINK_OUT LED

REPEATER LED COMM OUT

1 2 3

TD+ TDRD+

6

RD-

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DigiFlex® Performance™ Servo Drive
FEEDBACK - Feedback Connector Connector Information Mating Connector Details Included with Drive

DPQNNIE-025B200

15-pin, high-density, female D-sub TYCO: Plug P/N 748364-1; Housing P/N 5748677-2; Terminals P/N 1658670-2 (loose) or 1658670-1 (strip) No
MOT ENC B+ 6 MOT ENC B- 7 MOT ENC I+ 8 MOT ENC I- 9 HALL A- 10 5 4 MOT ENC AMOT ENC A+ 3 HALL C+ 2 HALL B+ 1 HALL A+

11 HALL B12 SGN GND 13 +5V OUT 14 PAI-2 15 HALL C-

I/O - Signal Connector Connector Information Mating Connector Details Included with Drive 26-pin, high-density, female D-sub TYCO: Plug P/N 1658671-1; Housing P/N 5748677-3; Terminals P/N 1658670-2 (loose) or 1658670-1 (strip) No
9 8 OUTPUT PULL-UP - DIFF. INPUT 0 (PDI-3) + DIFF. INPUT 0 (PDI-3) 6 SGN GND 5 BRAKE (PDO-13) 4 NODE ALARM (PDO-12) 3 USER GND 2 USER OUTPUT 1 (PDO-2) 1 USER OUTPUT 0 (PDO-1)

NODE DISABLE (PDI-12) 10 LIMIT + (PDI-9) 11 LIMIT - (PDI-10) 12 HOME (PDI-11) 13 USER INPUT 0 (PDI-1) 14 USER INPUT 1 (PDI-2) 15 SENSCOMMON 16 + DIFF. INPUT 1 (PDI-4) 17 - DIFF. INPUT 1 (PDI-4) 18

7

19 SGN GND 20 + DIFF. OUTPUT 0 (PDO-3) 21 - DIFF. OUTPUT 0 (PDO-3) 22 + DIFF. OUTPUT 1 (PDO-4) 23 - DIFF. OUTPUT 1 (PDO-4) 24 + ANALOG IN (PAI-1) 25 - ANALOG IN (PAI-1) 26 SGN GND

MOTOR POWER - Power Connector Connector Information Mating Connector Details Included with Drive 3-port, 7.62 mm spaced, enclosed, friction lock header Phoenix Contact: P/N 1804917 Yes

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3

1 MOTOR A 2 MOTOR B MOTOR C

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DigiFlex® Performance™ Servo Drive
POWER - Power Connector Connector Information Mating Connector Details Included with Drive 4-port, 7.62 mm spaced, enclosed, friction lock header Phoenix Contact: P/N 1804920 Yes

DPQNNIE-025B200

4

1 PWR GND 2 HIGH VOLTAGE 3 LOGIC GND LOGIC PWR

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DigiFlex® Performance™ Servo Drive MOUNTING DIMENSIONS

DPQNNIE-025B200

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DigiFlex® Performance™ Servo Drive PART NUMBERING INFORMATION
Example:
Drive Series DP DigiFlex Performance

DPQNNIE-025B200

D P R

A N

I

E

-

0 1 5 A 4 0 0

Customer Special Code used to identify customer specials Revision A through Z (letters may be skipped) Max DC Bus Voltage (VDC) 080 80 200 200 400 400 800 800 Power and Logic Supply AC Input A +24VDC User Logic Supply Required AC Input Only N No Logic Supply Required (Internal Supply) DC Input B Both Logic Supply Options (Internal or User) DC Input L Logic Supply Required DC Input Only D Internal Logic Supply Peak Current (A0 to Peak) 015 15 016 16 020 20 025 25 030 30 040 40 060 60 100 100

Communication R RS232/RS485 C CANopen or RS232 Q SynqNet Command Inputs Analog (±10V) AN No Step & Direction Analog (±10V) AL Low Voltage Step & Direction (5V) Analog (±10V) AH High Voltage Step & Direction (24V) No Analog NL Low Voltage Step & Direction (5V) No Analog, No Step & Direction NN (Communication Interface Only) Digital I/O I Isolated (24V) T TTL (5V) Non-Isolated Motor Feedback E Incremental Encoder and/or Halls R Resolver A Absolute Sin/Cos (Hiperface & Endat) S Sin/Cos with Halls

DigiFlex® Performance™ series of products are available in many configurations. All models listed in the selection tables of the website are readily available, standard product offerings. ADVANCED Motion Controls also has the capability to promptly develop and deliver specified products for OEMs with volume requests. Our Applications and Engineering Departments will work closely with your design team through all stages of development in order to provide the best servo drive solution for your system. Equipped with on-site manufacturing for quickturn customs capabilities, ADVANCED Motion Controls utilizes our years of engineering and manufacturing expertise to decrease your costs and time-to-market while increasing system quality and reliability. Feel free to contact Applications Engineering for further information and details. Examples of Customized Products Tailored Project File Silkscreen Branding Optimized Base Plate Increased Current Limits Increased Voltage Range Conformal Coating Multi-Axis Configurations Reduced Profile Size and Weight

Optimized Footprint Private Label Software OEM Specified Connectors No Outer Case Increased Current Resolution Increased Temperature Range Custom Control Interface Integrated System I/O

Available Accessories ADVANCED Motion Controls offers a variety of accessories designed to facilitate drive integration into a servo system. Visit www.a-m-c.com to see which accessories will assist with your application design and implementation.

Power Supplies
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Shunt Regulators Drive(s)

Filter Cards

To Motor

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All specifications in this document are subject to change without written notice. Actual product may differ from pictures provided in this document.