Professional Documents
Culture Documents
PIPES
WWW.PHIONE.CO.UK
TABLE OF CONTENTS
About us
Quality control
Inspection
Manufacturing process
How our pipes are being used
Pipe dimensions
Wall thickness
Pipe standards
Pipe coating
Packaging & Transport
Warranty and Safety
2
3
4
5
7
9
12
13
16
17
18
ABOUT US
PHIONE Limited is a British Company, headquartered in London, United Kingdom. We are steel experts with
more than 25 years of experience in dealing with ferrous and non-ferrous metals. We employ decades of expertise on sampling, testing and inspecting in order to guarantee that the pipes we deliver are manufactured,
marked, labelled, packed and shipped to meet the highest of expectations.
Over the past decade, we have developed strong ties with a range of First Class Steel Mills in Europe and Asia,
which give us the flexibility to offer the most suitable product for each project: high end premium materials
from European sources as well as materials from fully quality controlled Asian sources, for the budget conscious.
PHIONE operates as a specialised division of the HOLDTRADE Group, an International entity with a successful
track record for providing specialist services for the railway and mining industries across Europe and Africa,
dating back to the 1970s.
INSPECTION
Our manufacturing partners are certified for the production of seamless and welded steel pipes and our
in-house inspection services ensure that the appropriate procedures are carried out in accordance with the
respective specification and standard. In addition we can adhere to individual end user requirements. Processes include but are not limited to:
Non-destructive methodologies:
- Ultrasonic testing
- X-Ray testing
- Magnetic particle testing
- Liquid penetrant testing
- Hydrostatic testing
- Eddy current testing
Provision of raw material test certificates tracing back to the procurement of base material
Documentation of Welding procedures and Welder qualifications
Dimensional Control procedures and sampling methodologies
Visual inspection
3.1. or 3.2. Certification according to EN 10204 - 2004
Any methodologies in conformity to the manufacturing norm specified, e.g. API, ASTM, or EN standards
Individually tailored testing and inspection methodologies
MANUFACTURING PROCESS
All raw material used in the manufacturing of our pipes is made using clean steel practices and is either
produced employing the basic oxygen steel-making process or the electric furnace process. We guarantee
that all steel is killed and treated according to fine grain practice, where vacuum degassing or alternative
processes to reduce the gas content of the steel are applied and where molten steel is treated for inclusions
and shape control.
We can accommodate other requirements for specific applications, such as; pipes with a qualified manufacturing procedure, pipes ordered with resistance to ductile fracture propagation in gas pipelines or pipes for
sour service.
Structural Applications
PHIONEs Pipe piles are commonly used in deep foundations to transfer the loads from buildings to stronger
soil layers found deep underground. The loads are resisted through skin friction and point bearing. PHIONE
can provide ERW, DSAW, and Spiral Welded Pipes in a wide range of sizes and lengths complying to a variety
of different standards (see page 12).
Piling
PHIONE supplies piling pipes where the steel cylinder can act as a permanent load-carrying member, or as
a shell to form cast-in-place concrete piles. Our pipes can be made available in different variations: Closeended piles, or pipes equipped with a rock shoe or bottom plate.
PIPE DIMENSIONS
ANSI B36.10
Schedule
Pipe size
Outside Diameter
O.D.
DN
NPS
6
10.3
1/8
8
13.7
1/4
10
17.1
3/8
15
21.3
1/2
20
26.7
3/4
25
33.4
1
32
42.2
1 1/4
40
48.3
1 1/2
50
60.3
2
65
73.0
2 1/2
80
88.9
3
100
101.6
3 1/2
100
114.3
4
125
141.3
5
150
168.3
6
200
219.1
8
250
273.1
10
300
323.9
12
350
355.6
14
400
406.4
16
450
457.0
18
500
508.0
20
559.0
22
600
610.0
24
660.0
26
700
711.0
28
762.0
30
800
813.0
32
864.0
34
900
914.0
36
965.0
38
1000
1016.0
40
1067.0
42
1118.0
44
1168.0
46
1219.0
48
1321.0
52
1422.0
56
1524.0
60
1626.0
64
10
mm
kg/m
1.65
1.65
1.65
1.65
1.65
1.65
2.11
2.11
2.11
2.11
2.77
2.77
2.77
3.40
3.96
3.96
4.19
4.19
4.78
4.78
5.54
0.80
1.03
1.30
1.65
1.91
2.40
3.69
4.51
5.18
5.84
9.47
11.32
14.79
22.63
31.25
34.36
41.58
46.81
59.25
65.24
82.47
6.35
118.31
mm
1.24
1.65
1.65
2.11
2.11
2.77
2.77
2.77
2.77
3.05
3.05
3.05
3.05
3.40
3.40
3.76
4.19
4.57
6.35
6.35
6.35
6.35
6.35
6.35
7.92
7.92
7.92
7.92
7.92
7.92
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
20
kg/m
0.28
0.49
0.63
1.00
1.28
2.09
2.70
3.11
3.93
5.26
6.45
7.40
8.36
11.57
13.84
19.96
27.78
36.00
54.69
62.64
70.57
78.55
86.54
94.53
127.36
137.32
147.28
157.24
167.20
176.96
228.00
240.00
252.00
264.00
276.00
288.00
313.00
337.00
361.00
385.00
30
mm
kg/m
6.35
6.35
6.35
7.92
7.92
7.92
9.53
9.53
9.53
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
33.31
41.77
49.73
67.90
77.83
87.71
117.15
129.13
141.12
202.72
218.69
234.67
250.64
266.61
282.27
302.00
319.00
335.00
351.00
367.00
383.00
416.00
448.00
480.00
512.00
40
60
271.21
292.18
312.15
332.12
351.70
377.00
397.00
417.00
438.00
458.00
478.00
518.00
558.00
599.00
639.00
17.48
17.48
19.05
80
mm
kg/m
10.31
12.70
14.27
15.09
16.66
19.05
20.62
22.23
24.61
53.08
81.55
108.96
126.71
160.12
205.74
247.83
294.25
355.26
mm
2.41
3.02
3.20
3.73
3.91
4.55
4.85
5.08
5.54
7.01
7.62
8.08
8.56
9.53
10.97
12.70
15.09
17.48
19.05
21.44
23.83
26.19
28.58
30.96
kg/m
0.47
0.80
1.10
1.63
2.20
3.24
4.47
5.41
7.48
11.41
15.27
18.63
22.32
30.97
42.56
64.64
96.01
132.08
158.10
203.53
254.55
311.17
373.83
442.08
342.91
364.90
420.42
ANSI B36.10
Pipe size
Outside Diameter
O.D.
DN
NPS
6
10.3
1/8
8
13.7
1/4
10
17.1
3/8
15
21.3
1/2
20
26.7
3/4
25
33.4
1
32
42.2
1 1/4
40
48.3
1 1/2
50
60.3
2
65
73.0
2 1/2
80
88.9
3
100
101.6
3 1/2
100
114.3
4
125
141.3
5
150
168.3
6
200
219.1
8
250
273.1
10
300
323.9
12
350
355.6
14
400
406.4
16
450
457.0
18
500
508.0
20
559.0
22
600
610.0
24
660.0
26
700
711.0
28
762.0
30
800
813.0
32
864.0
34
900
914.0
36
965.0
38
1000
1016.0
40
1067.0
42
1118.0
44
1168.0
46
1219.0
48
1321.0
52
1422.0
56
1524.0
60
1626.0
64
100
mm
18.26
21.44
23.83
26.19
29.36
32.54
34.93
38.89
120
kg/m
114.75
159.91
194.96
245.56
309.62
381.53
451.42
547.71
mm
11.13
12.70
14.27
18.26
21.44
25.40
27.79
30.96
34.93
38.10
41.28
46.02
Schedule
160
140
kg/m
28.32
40.28
54.20
90.44
133.06
25.40
224.65
286.64
363.56
441.49
527.02
640.03
mm
20.62
25.40
28.58
31.75
36.53
39.67
44.45
47.63
52.37
kg/m
100.92
155.15
208.14
253.56
333.19
408.26
508.11
600.63
720.15
mm
kg/m
4.78
5.56
6.35
6.35
7.14
8.74
9.53
11.13
1.95
2.90
4.24
5.61
7.25
11.11
14.92
21.35
13.49
15.88
18.26
23.01
28.58
33.32
35.71
40.49
45.24
50.01
53.98
59.54
33.54
49.11
67.56
111.27
172.33
238.76
281.70
365.35
459.37
564.81
672.26
808.22
STD
mm
1.73
2.24
2.31
2.77
2.87
3.38
3.56
3.68
3.91
5.16
5.49
5.74
6.02
6.55
7.11
8.18
9.27
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
XS
kg/m
0.37
0.64
0.84
1.27
1.69
2.50
3.39
4.05
5.44
8.63
11.29
13.57
16.07
21.77
28.26
42.55
60.31
73.88
81.33
93.27
105.16
117.15
129.13
141.12
152.87
164.85
176.84
188.82
200.31
212.56
224.54
236.53
248.52
260.50
272.25
284.24
313.00
339.00
362.00
387.00
mm
2.41
3.02
3.20
3.73
3.91
4.55
4.85
5.08
5.54
7.01
7.62
8.08
8.56
9.53
10.97
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
XXS
kg/m
0.47
0.80
1.10
1.63
2.20
3.24
4.47
5.41
7.48
11.41
15.27
18.63
22.32
30.97
42.56
64.64
81.55
97.46
107.39
123.30
139.15
155.12
171.09
187.06
202.72
218.69
234.67
250.64
266.61
282.27
298.24
314.22
330.19
346.16
351.82
377.79
417.00
449.00
482.00
514.00
mm
17.12
19.05
21.95
22.23
25.40
25.40
kg/m
41.03
57.43
79.22
107.92
155.15
25.40
ANSI B36.10
Schedule
80S/XS
mm
2.41
3.02
3.20
3.73
3.91
4.55
4.85
5.08
5.54
7.01
7.62
8.08
8.56
9.53
10.97
12.70
12.70
12.70
kg/m
0.47
0.80
1.10
1.62
2.20
3.24
4.47
5.41
7.48
11.41
15.27
18.63
22.32
30.97
42.56
64.64
96.01
132.08
STD
XS
Wall thickness and weight kg/mm
mm
kg/m
mm
kg/m
1.73
0.37
2.41
0.47
2.24
0.63
3.02
0.80
2.31
0.84
3.20
1.10
2.77
1.27
3.73
1.62
2.87
1.69
3.91
2.20
3.38
2.50
4.55
3.24
3.56
3.39
4.85
4.47
3.68
4.05
5.08
5.41
3.91
5.44
5.54
7.48
5.16
8.63
7.01
11.41
5.49
11.29
7.62
15.27
5.74
13.57
8.08
18.63
6.02
16.07
8.56
22.32
6.55
21.77
9.53
30.97
7.11
28.26
10.97
42.56
8.18
42.55
12.70
64.64
9.27
60.31
12.70
96.01
9.53
73.88
12.70
132.08
9.53
82.5
12.70
109.00
9.53
94.6
12.70
125.00
9.53
107.00
12.70
141.00
9.53
119.00
12.70
157.00
9.53
131.00
12.70
173.00
9.53
143.00
12.70
190.00
9.53
155.00
12.70
206.00
9.53
167.00
12.70
222.00
9.53
179.00
12.70
238.00
9.53
191.00
12.70
254.00
9.53
204.00
12.70
270.00
9.53
216.00
12.70
286.00
9.53
228.00
12.70
303.00
9.53
240.00
12.70
319.00
9.53
252.00
12.70
335.00
9.53
264.00
12.70
351.00
9.53
276.00
12.70
367.00
9.53
288.00
12.70
383.00
9.53
313.00
12.70
417.00
9.53
339.00
12.70
449.00
9.53
362.00
12.70
482.00
9.53
387.00
12.70
514.00
We can supply pipes in standardized dimensions as described under ANSI/ASME B36.10 Welded and Seamless Wrought Steel Pipe and ANSI/ASME B36.19 Stainless Steel Pipe. However, we might be able to accommodate alternative dimension requests, subject to raw material availability and production run constraints.
ANSI B36.19
Pipe size
Schedule
Outside Diameter
5S
10S
40S/STD
O.D.
Wall thickness and weight kg/mm
DN
NPS
mm
mm
in
mm
kg/m
mm
kg/m
mm
kg/m
6
10.3
1/8
1.24
0.28
1.73
0.37
8
13.7
1/4
1.65
0.49
2.24
0.63
10
17.2
3/8
1.65
0.63
2.31
0.84
15
21.3
1/2
1.65
0.80
2.11
1.00
2.77
1.27
20
26.7
3/4
1.65
1.03
2.11
1.28
2.87
1.69
25
33.4
1
1.65
1.30
2.77
2.09
3.38
2.50
32
42.2
1 1/4
1.65
1.65
2.77
2.70
3.56
3.39
40
48.3
1 1/2
1.65
1.91
2.77
3.11
3.68
4.05
50
60.3
2
1.65
2.42
2.77
3.93
3.91
5.44
65
73.0
2 1/2
2.11
3.69
3.05
5.26
5.16
8.63
80
88.9
3
2.11
4.51
3.05
6.45
5.49
11.29
100
101.6
3 1/2
2.11
5.18
3.05
7.40
5.74
13.57
100
114.3
4
2.11
5.84
3.05
8.36
6.02
16.07
125
141.3
5
2.77
9.47
3.40
11.57
6.55
21.77
150
168.3
6
2.77
11.32
3.40
13.84
7.11
28.26
200
219.1
8
2.77
14.79
3.76
19.96
8.18
42.55
250
273.0
10
3.40
22.63
4.19
27.78
9.27
60.31
300
323.9
12
3.96
31.25
4.57
36.00
9.53
73.88
350
355.6
14
3.96
34.36
4.78
41.30
400
406.4
16
4.19
41.56
4.78
47.29
450
457.0
18
4.19
46.81
4.78
53.26
500
508.0
20
4.78
59.25
5.54
68.61
559.0
22
4.78
65.25
5.54
75.53
600
610.0
24
5.54
82.47
6.35
94.45
660.0
26
700
711.0
28
762.0
30
6.35
118.31
7.92
147.36
800
813.0
32
864.0
34
900
914.0
36
965.0
38
1000
1016.0
40
1067.0
42
1118.0
44
1168.0
46
1219.0
48
1321.0
52
1422.0
56
1524.0
60
1626.0
64
The table shows the ANSI B36.19 and a part of the B36.10 standard.
Some of these dimensions are outside PHIONE's production programme.
SWG
in
0.30
0.28
0.25
0.23
0.21
0.19
0.18
0.16
0.14
0.13
0.12
0.10
0.09
0.08
0.07
0.06
0.06
0.05
0.04
0.04
0.03
0.03
0.02
0.02
0.02
AWG
mm
7.62
7.01
6.40
5.89
5.38
4.88
4.47
4.06
3.66
3.25
2.95
2.64
2.34
2.03
1.83
1.63
1.42
1.22
1.02
0.92
0.81
0.71
0.61
0.56
0.51
in
0.29
0.26
0.23
0.20
0.18
0.16
0.14
0.13
0.11
0.10
0.09
0.08
0.07
0.06
0.06
0.05
0.05
0.04
0.04
0.03
0.03
0.03
0.02
0.02
0.02
BWG
mm
7.35
6.54
5.83
5.19
4.62
4.11
3.66
3.26
2.90
2.59
2.30
2.05
1.83
1.63
1.45
1.29
1.15
1.02
0.91
0.81
0.72
0.64
0.57
0.51
0.45
in
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.15
0.13
0.12
0.11
0.10
0.08
0.07
0.07
0.06
0.05
0.04
0.04
0.03
0.03
0.03
0.02
0.02
mm
7.62
7.21
6.58
6.05
5.59
5.16
4.57
4.19
3.76
3.40
3.05
2.77
2.41
2.11
1.83
1.65
1.47
1.24
1.07
0.89
0.81
0.71
0.64
0.56
0.51
Pipe Grade
API 5L
PSL1
L175 or A25
L175P or
A25P
L210 or A
L245 or B
L290 or X42
L320 or X46
L360 or X52
L390 or X56
L415 or X60
L450 or X65
L485 or X70
L245M or BM
API 5L
PSL2
L290M or
X42M
L320M or
X46M
L360M or
X52M
L390M or
X56M
L415M or
X60M
L450M or
X65M
L485M or
X70M
L555M or
X80M
L625M or
X90M
L690M or
X100M
L830M or
X120M
Tensile strength
MPa(psi)
minimum
maximum
175 (25 400)
MPa(psi)
minimum
maximum
310 (45 000)
Elongation
%
minimum
Mn
max.
0,60
0,21
0,60
0,22
0,26
0,26
0,26
0,26
0,26
0,26
0,26
0,26
See API
SPEC 5L
S
max.
0,030
0,90
1,20
1,30
1,40
1,40
1,40
1,40
1,45
1,65
P
max.
0,030
0,0450,080
0,030
0,030
0,030
0,030
0,030
0,030
0,030
0,030
0,030
Si
max.
0,030
0,030
0,030
0,030
0,030
0,030
0,030
0,030
0,030
0,030
0,22
1,20
0,025
0,015
0,45
0,22
1,30
0,025
0,015
0,45
0,22
1,30
0,025
0,015
0,45
0,22
1,40
0,025
0,015
0,45
0,22
1,40
0,025
0,015
0,45
0,12
1,60
0,025
0,015
0,45
0,12
1,60
0,025
0,015
0,45
0,12
1,70
0,025
0,015
0,45
0,12
1,85
0,025
0,015
0,45
0,10
2,10
0,020
0,010
0,55
0,10
2,10
0,020
0,010
0,55
0,10
2,10
0,020
0,010
0,55
830 (120 400) 1 050 (152 300) 915 (132 700) 1 145 (166 100)
See API
SPEC 5L
PIPE STANDARDS
Yield strength
Pipe Grade
ASTM A53
Type S (Seamless
pipe)
Type E (electricresistance-welded)
Type F (furnacewelded pipe)
Tensile
strength
Elongation
MPa(psi)
MPa(psi)
Carbon
Manganese
Phosphorus
Sulphur
Copper
Nickel
Chromium
minimum
max.
max.
max.
max.
max.
max.
max.
0.25
0.95
0.05
0.05
0.40
0.40
0.40
0.15
0.08
0.30
1.20
0.05
0.05
0.40
0.40
0.40
0.15
0.08
0.25
0.95
0.05
0.05
0.50
0.40
0.40
0.15
0.08
minimum
minimum
Grade A
30,000psi
[205 MPa]
48,000 psi
[330 MPa]
Grade B
35,000psi
[240 MPa]
60,000 psi
[415 MPa]
Grade A
30,000psi
[205 MPa]
48,000 psi
[330 MPa]
Grade B
35,000psi
[240 MPa]
60,000 psi
[415 MPa]
0.30
1.20
0.05
0.05
0.50
0.40
0.40
0.15
0.08
Grade A
30,000psi
[205 MPa]
48,000 psi
[330 MPa]
0.30
1.20
0.05
0.05
0.40
0.40
0.40
0.15
0.08
See ASTM
A-53 Spec
Yield strength
Tensile
strength
Elongation
MPa(psi)
MPa(psi)
Carbon
Manganese
Phosphorus
Sulphur
Silicon
Chrome
Copper
minimum
minimum
minimum
max.
max.
max.
max.
min.
max.
max.
Molybden
um
max.
Grade A
30,000psi
[205 MPa]
48,000 psi
[330 MPa]
0.25
0.27-0.93
0.035
0.035
0.10
0.40
0.40
Grade B
35,000psi
[240 MPa]
60,000 psi
[415 MPa]
0.30
0.29-1.06
0.035
0.035
0.10
0.40
Grade C
40,000psi
[275 MPa]
70,000 psi
[485 MPa]
0.35
0.29-1.06
0.035
0.035
0.10
0.40
Pipe Grade
ASTM A-106
Yield strength
See ASTM
A-106 Spec
Vanadium
max.
max.
0.15
0.40
0.08
0.40
0.15
0.40
0.08
0.40
0.15
0.40
0.08
Welded: A-134, A-135, A-333/A-333M, A-358/A-358M, A-409/A-409M, A-587, A-671, A-672, A-691,
A-731/A-731M, A-790/A-790M, A-813/A-813M and A-814/A-814M.
Yield strength
Tensile
strength
Elongation
MPa(psi)
MPa(psi)
Carbon
Manganese
Phosphorus
Sulphur
minimum
minimum
minimum
max.
max.
max.
max.
30,000psi
[205 MPa]
48,000psi
[330 MPa]
0.25
1.00
0.035
0.035
35,000psi
[240 MPa]
60,000psi
[415 MPa]
0.26
1.00
0.035
0.035
Grade C
42,000psi
[290 MPa]
60,000psi
[415 MPa]
0.28
1.20
0.035
0.035
Grade D
46,000psi
[315 MPa]
60,000psi
[415 MPa]
0.30
1.30
0.035
0.035
Grade E
52,000psi
[360 MPa]
66,000psi
[455 MPa]
0.30
1.40
0.035
0.035
Pipe Grade
Grade A
Grade B
ASTM A-139
MPa(psi)
minimum
Tensile
strength
MPa(psi)
minimum
Grade 1
30,000psi
[205 MPa]
50,000psi
[345 MPa]
30
Grade 2
35,000psi
[240 MPa]
60,000psi
[415 MPa]
25
Grade 3
45,000psi
[310 MPa]
66,000psi
[455 MPa]
20
Yield strength
Pipe Grade
ASTM A-252
See ASTM
A-106 Spec
Elongation
%
minimum
Manganese
max.
Phosphorus
max.
Sulphur
max.
0.050
See Spec A-252
0.050
See
Spec A252
0.050
Seamless, Welded, and Heavily Cold Worked Austenitic Stainless Steel Pipes to ASTM A 312/A 312M Standard
Austenitic Stainless Steel Pipes under A 312 specification are supplied seamless, straight-seam welded, and heavily cold worked welded.A 312 pipes might be ordered in
several grades and sub grades, such us: TPXM, TP304, TP309, TP310, TP316, TP317, TP321, TP347 and TP348.
Use: A-312 Pipes are intended for high-temperature and general corrosive service.
PIPE COATING
We can apply different coatings under different International Standards to suit various applications. From Fusion Bond Epoxy (FBE) coating applied externally to bare steel pipes in either single, double or triple layers,
to more complex coating systems like polyethylene coatings applied to bare or Epoxy-primed pipes.
We are able to provide the right solution for different requirements, for instance: abrasion, damage resistance, increased shear resistance between concrete coating and the coated steel pipe, increased corrosion
protection or coating for pipes which are for buried or submerged service in oil or gas pipeline systems.
OUR WARRANTY
In addition to any manufacturing warranty associated with any material supplied, all products we supply and
all services we provide come with the PHIONE warranty.
PHIONE prides itself on quality and on the rare occasions a problem occurs, our sole commitment is to make
sure the customer is only minimally inconvenienced if at all. Furthermore we endeavour to replace, repair or
rectify in the shortest time possible. Specific warranty details vary for each individual product but the commitment of PHIONE remains the same.
SAFETY
Safety is of utmost importance for both our staff and our clients. Safety in all aspects of our operation is
therefore a priority and something we constantly seek to improve upon. In addition to PHIONE staff taking
safety courses regularly, we are keen to offer advice on the safe use and handling of our products to all clients
and give guidance wherever possible.
PHIONELimited