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compression?
If you have stacking of particles, splitting
forces are driving forces for cracking. Cracking
starts at:
Imperfections Voids Particles Microcracks
Interfaces
Cube vs cylinder
Silica Fume: When silica fume is added to concrete, initially it remains inert. Once
portland cement and water in the mix start reacting with each other (hydrating),
primary chemical reactions produce two chemical compounds: Calcium Silicate
Hydrate (CSH), which is the strength producing crystallization, and Calcium Hydroxide
(CH), a by-product also called free lime which is responsible for nothing much other
than lining available pores within concrete as a filler or leaching out of inferior
concrete. Pozzolanic reaction occurs between silica fume and the CH, producing
additional CSH in many of the voids around hydrated cement particles. This additional
CSH provides the concrete with not only improved compressive, flexural and bondstrength but also a much denser matrix, mostly in areas that would have remained as
small voids subject to possible ingress of deleterious materials.
Fly Ash: Fly ash is a pozzolanic material. It is a finely-divided amorphous aluminosilicate with varying amounts of calcium, which when mixed with portland cement and
water, will react with the calcium hydroxide released by the hydration of portland
cement to produce various calcium-silicate hydrates (C-S-H) and calcium-aluminate
hydrates. Some fly ashes with higher amounts of calcium will also display
cementitious behavior by reacting with water to produce hydrates in the absence of a
source of calcium hydroxide. These pozzolanic reactions are beneficial to the concrete
in that they increase the quantity of the cementitious binder phase (C-S-H) and, to a
lesser extent, calcium-aluminate hydrates, improving the longterm strength and
reducing the permeability of the system. Both of these mechanisms enhance the
durability of the concrete.
From the above, it improves the tensile strength, and improve post peak behaviour.
Increased fracture energy
Steel fibre reinforced
Improves toughness of concrete
Flexural strength is improved by up to 30% by decreasing the propagation of cracks
Improves tensile strength More economical than steel reinforcement
Less prone to corrosion
Gives an alternative way to reinforce concrete other then traditional steel rebar
But.they should be everywhere!!
Fibre matrix interaction: studied
with pull-out test. There will be
frictional resistance as you try to pull
out the bar. Pfr is actually the pull out
frorce after friction. See different
behaviours observed
Fibres at different
dimensions
Small fibres stop the microcracks (increase of pre-peak
strength) prevents/controls
crack initiation
Large fibres prevent cracks
from opening (increase of
fracture energy) i.e. stop its
propagation
Application: coupling beams; shotcrete; slabs on grade; Thin sheets Shingles Roof
tiles Pipes Prefabricated shapes Panels Shotcrete Curtain walls Slabs on grade
Precast elements Composite decks Vaults, safes Impact resisting structures Wing
slabs Coupling beams Tunnel linings Skate parks
Special concretes
EN 206 Concrete - normal weight, heavy weight and lightweight. SCC , concret for
massive structure, fibre concrete etc.
non EN 206 concrete e.g. sprayed concrete, foam concrete, Concrete with density less than 800
kg/m3, Refractory concrete. ..
Non evaporable water contains chemically bound water. Physically bound water (even in the
gel pores) can evaporate.
So the higher the norm strength, the higher the strength. The lower the water cement
ratio, the higher the concrete strength also
2. Workability
Classification of concrete
1. No slump concrete
2. Semi-plastic
3. Plastic
4. Flowable
Influencing factors:
Particle grading of aggregate (sieve line)
Maximum particle diameter
Percentage fine material (< 250 m)
Amount of water
(Super)plasticizers
Important factors: water content; w/c ration; aggregate shape (e.g rounded is
more workable than angular); surface area (e.g. small aggregates are less
workable than large aggregate because they have large surface areas); particle
grading
Why should we measure/control workability on site?
1. To ensure it is sufficiently workable to be compacted
2. To ensure it doesnt contain excess water that is detrimental to strength and
durability
Seems the measurement of the workability of a concrete mixture is obtained indirectly
through its consistency. consistency is the relative mobility, or ability of freshly
mixed concrete to flow. It is indicative of the wetness of the mix.
Fineness Modulus: The index number, which describes the relative sizes of coarse and fine
aggregates, is called as fineness modulus (FM). Fineness modulus is determined separately by
sieving coarse and fine aggregates through the following set of sieve. (ASTM sieve numbers
100,50,30,16,8,4 with 100 being 150m and 4 being 5mm.
The FM is 1/100*sum of cumulative residue retained on sieves. Coarse aggregates thus has higher
fineness modulus than fine aggregate. This is because higher number of are retained and these
cumulative continues.
The fineness value and the slump value can be used to determine the amount of sand and gravel
Fine materials (<250 m) consists of cement, fillers and fine sand, air bubble(air entraining
agents). Minimum amount of fine/m3 is related to maximum diameter Dmax of aggregate. The larger
Dmax, the smaller the amount of fines. If you use small Dmax, youll need more aggregate.
Air content affects workability, strength and durability. 1% air results in a strength reduction of
about 5%.
AB you need less water than BC. More coarse
hence less specific area
Durability
The denser the concrete, the more durable it become.
This implies less water. But if affect workability.
Durability issues define environmental classes in codes.
(dry, humid; humid with deicing salt; sea water;
aggressive). The main concerns addressed by
environmental classes in Eurocode include: Rebar
corrosion (Carbonation-induced corrosion; Chlorideinduced corrosion), ASR Alkali-Silica Reaction, Sulphate
attack (sea water), Leaching processes (acid attack);
freeze thaw attack.
Denser cement paste gives higher durability 1. Type of cement 2. Water/cement
(binder) ratio 3. Cement content 4. Curing (Prevent early evaporation, Better curing
gives higher degree of hydration, Keep temperature low)
Example: mass concrete. Environmental class 2, see slides 57 74
Formwork pressure (A function of consistency) Wellopt 20-23 Jan. & 17 july
green strength as concrete that has set but not appreciably hardened. Application of
green strength e.g. in slip forming, in no-slump concrete or brick block.
On the LHS, see the rate of hydration on the cement components. C3A react rapidly
followed by C3S. C2S and C4AF rather slowly. On the RHS, see the contribution to
strength
Maturity concepts See July 15
Analytical Approach (scandanavia): Assume Isothermal temperature. Strength gain
with time expressed using Arrhenius Function:. Effect of temperature (e.g. curing temp)- with
higher temperature, the rate of strength gain is faster. Below in the figure Temp T2 > T1 hence
higher strength at same time
Graphical approach (Dutch approach; De Vree): The fact that the strength of
concrete increases with progress of hydration, could with the fact that the rate of
hydration increases with an increase in temperature led to the proposition that
strength can be expressed as a function of time(or age)-temperature combination.
It is essentially the area under the graph that
is the maturity in degree Celsius hour. Only
temperature above a datum (reference)
temperature are taken (say -10). We expect a
linear relationship between Log of maturity
and the compressive strength. However,
researcher found out that the linear
relationship expected does not hold for any
aribrary concrete. To make it work, they use a
weighted maturity method (by the term Cn) in
the expression which depend on the cement
type.
Gel-Space Ratio & Degree of hydration (see July 12)
For component of concrete, aggregate make
over 70 percent. See the expression for gel
space ratio. It simply volume of gel produced
as a function of that of liquid, air and gel
f c =k . X n
Note that its same like before just that its heat now (not strength). For the adiabatic,
notice how closely the Adiabatic heat looks like the adiabatic temperature. Its
because all heat produced is transferred to concrete. Notice however that the process
temperature and process heat is smaller. This is more like the actual situation, not the
adiabatic which is an ideal situation.
That it can be understood from the microstructure. At higher temperature, the layer of
the reaction product has a coarser capillary pore structure. The reaction product seem
denser around the hydrating particle, and this retards subsequent hydration. It also
produces low quality concrete with more pores hence the reduced strength. Also, nonuniform distribution of hydration products will mean lower gel/space ratio. Thus local
weaker area reduces the strength of the whole
Low early strength gain is beneficial on strength (even if it was caused by use of
retarders). These matter e.g. some people use steam curing on precast so as to
demould quickly and reuse formwork
Neville: While a rise in curing temperature speeds up the chemical reaction and thus
beneficially affects the early strength. It reduces the length of the dormant period so
that overall, the structure of the hydrated cement paste becomes established early
enough.
However, from 7 days on, it may adversely affect the strength. The explanation is that
rapid initial hydration appears to form products of a poorer physical structure more
porous, so that a proportion of the pores will always remain unfilled. It follows from the
gel/space ratio rule that this will lead to lower strength compared with a non-porous,
though slowly hydrating concrete in which a high gel-space ratio will be eventually
reached.
The explanation is thus is that initial rate of hydration at higher temperature retards
the subsequent hydration and produced a non-uniform distribution of hydration
products within the paste. At high initial temperature, there is insufficient time for the
diffusion of the products of hydration away from the cement particle, and for uniform
precipitation of the interstitial space (as in the case of lower temperatures). As a result
of the high concentration of the hydration products in the vicinity of the hydrating
particles, this retards subsequent hydration and thus lower long term strength.
Non-destructive testing by USPV (Ultrasonic pulse velocity can be used to detect and measure
porosity). Could be good to detecting gel/space ratio. Pulse at one end and receiver on the other
A simple and often used measure to avoid plastic cracking is keeping the
concrete wet during hardening. This is achieved by supplying water on top of
the concretes surface or by preventing moisture loss (evaporation). For this
purpose, the concrete surface can be covered with a carpet, plastic cover or a
foil layer, or by applying a curing compound
Chemical shrinkage: The volume of the hydration
products (the gel) is smaller than the product of
both the individual reacting components cement
and water. This volume reduction is denoted as
chemical shrinkage. Chemical shrinkage represents
itself mainly by the formation of capillary pores in
the cement stone and hardly as an outer
deformational change. Therefore, negligible or no
stresses are generated on a macro-scale level. Gel
porosity ~28%.
The air and water is uniformly distributed over the
volume of the paste. Chemical shrinkage results in
internal empty porosity, not in external volume
changes. Chemical shrinkage is more of an
increase in volume of pores
Autogenous Shrinkage: With progress of the hydration process, the water available
reacts slowly. This process results in emptying the pore system. At first, water from
the largest pores in the system reacts, followed by water from the smaller ones. One
can also say that the water withdraws itself into the smaller pores. This is like a drying
process, where no exchange of moisture takes place with the surroundings. In the
English literature, this process is denoted self desiccation. For low water cement
ratios (wcr < 0.5, this self drying results in volume reduction. Autogenous shrinkage
manifests itself mainly for water-cement ratios below 0,4. Large autogenous shrinkage
occurs in high strength concrete.
How is it related to chemical shrinkage? Chemical shrinkage is the reason for the
pores. With continuing hydration, there is demand for more water. If there isnt much,
we have surface tension withing the capillary pores that results in autogenous
shrinkage. These internal drying causes micro cracks. Concrete with low w/c ratio are
most susceptible e.g HSC.
See a plot of autogenous and chemical shrinkage with time. Chemical is much more.
See the second plat with w/c ratio. Initially there is autogenous expansion as there
was water. Later autogenous shrinkage. It depend strongly on the w/c. It could even
be autogenous expansion for long if there is internal water. Cracking can occur is
autogenous shrinkage is more than strain shrinkage. Strain capacity of concrete is
100E-6 to 120E-6. Autogenous shrinkage larger than these would cause cracking.
Apart from W/C, the cement type also matter
How can we reduce autogenous shrinkage? Internal curing!!! To prevent drying
out. since its no more plastic, we can get water in. But options include:
Adding saturated LWA; use of super absorbing polymer; rice husk as replacement
for cement; surface tension reducers; water release from the LWA, rice husk and
polymer could reduce it.
In the above, notice the bound water is in between 2 cement layers. Adsorbed
water is outside so just touching 1 layer of concrete.
Deformation mechanisms explained by the Munich model
1. Up to 40% RH: Deformation due to change of surface tension in the solid
phase
2. Between 40% and 80% RH: Deformation due to disjoining pressure
3. Between 80% and 100%: Deformation due to capillary tension (tension in
capillary water).
Autogenous swelling
1. Ettringite formation (?)
2. Formation of crystals of calcium
hydroxide
3. Microcracking
4. Hydration expansion
In
For HSC & LWAC, the crack passes through the
aggregate. For NSC, it passes around the aggregate
maintain a constant f
i.e. stress/strength ratio,
see the behavior in the
pix.
In addition the creep we
had before, we have
additional maturity
creep i.e. extra creep
strain in hardening paste
under constant f
ratio.
air
voids act as empty chambers in the paste for the freezing and migrating water
to enter, thus relieving the pressure in the pores and preventing damage to the
concrete. Concrete with a low permeability (that is, a low water-cement ratio
and adequate curing) is better able to resist freeze-thaw cycles