Professional Documents
Culture Documents
Abstract
Mesoporous -aluminas with large pore size (up to 19 nm, denoted as MA19) are prepared from dispersed pseudo-boehmite using pluronic
P123 as template. It is found that these mesoporous alumina supported rhenium oxide catalysts were more active and have far longer working
life-span in gas-phase metathesis of 1-butene and 2-butene to propene than rhenium oxide on conventional alumina with small pore size
(5 nm). At 60 C and atmospheric pressure with WHSV = 1 h1 , the similar stable conversions of butene (ca. 55%) for all the 13 wt%
Re2 O7 /alumina catalysts were obtained near the chemical equilibrium, and the stable working life-spans of Re2 O7 /MA19 were far longer than
that of Re2 O7 /Al2 O3 , being about 70 h and 20 h, respectively.
Key words
mesoporous alumina; rhenium oxide; metathesis; butene; propene
1. Introduction
Alumina is one of the most widely used materials employed as catalytic support, catalyst, adsorbent and thermally
conductive materials [1,2]. Among various aluminas, mesoporous alumina attracts a lot of attention because of its excellent features such as high surface area, large void volume
and narrow pore size distribution, therefore it represents a
new advanced material with potential applications in catalytic
support and other fields [3,4]. Mesoporous alumina with tailored properties is usually synthesized by sol-gel method using anionic, cationic or nonionic surfactants as well as hyperbranched polymers as template [5,6]. The widely used templates for the formation of mesostructures are low molecular weight surfactants, and generally, the resulted mesoporous
materials have small pore sizes. The main disadvantage of
mesoporous aluminas with large pore size is that they are usually in broad pore size distribution or have small surface area.
The pore size of mesoporous alumina is mostly less than 8 nm
[7], so synthesis of mesoporous alumina with large pore size
and narrow pore size distribution is a challenge, and only a
few reports can be found [811]. The mesoporous alumi-
nas with large pore size (825 nm) have been prepared by
hydrolyzing aluminum choride in the presence of pluronic
P123 in ethanol [8,9], mixing two oppositely charged alumina
sources in the presence of pluronic F127 in aqueous media
[10] and hydrolyzing aluminum isopropoxide in the presence
of pluronic F127 [11], respectively.
Olefin metathesis is one reaction where alumina is frequently used as catalytic support. From the viewpoint of reaction mechanism and its practical application in which lessdesired olefinic products are converted into more valuable
ones, olefin metathesis is an intriguing reaction. For example, surplus butene is converted into propene to meet the increasing demand for propene. Since olefin metathesis is discovered, a variety of homogeneous and heterogeneous catalyst systems for metathesis have been developed [12]. Among
these catalyst systems, Re2 O7 catalyst supported on alumina
attracts special attention because of its high activity and selectivity under mild conditions [13]. The relatively high price
of rhenium and fast deactivation of Re2 O7 catalyst make it
important to improve the performance of this catalyst. In recent years, it has been found that rhenium oxide supported on
mesoporous alumina exhibits higher activity and selectivity in
the metathesis of higher olefins in batch reactor at room
353
354
Lei Sang et al./ Journal of Natural Gas Chemistry Vol. 21 No. 3 2012
Figure 1. Nitrogen adsorption-desorption isotherms and corresponding pore size distributions of different alumina supports (a) and Re2 O7 /alumina catalysts (b)
355
Dp (nm)
5.2
9.2
18.9
3.4
8.2
16.2
Vp (cm3 /g)
0.29
0.54
1.70
0.11
0.44
0.85
Aa (mol/g)
228
259
275
318
326
340
Ad (mol/m2 )
1.01
1.11
0.77
2.52
1.53
1.63
C (wt%)
1.44
1.75
1.83
SBET : BET specific surface area; DP : Average pore diameter; Vp : Pore volume; Aa : Acid amount as determined using NH3 -TPD; Ad : Acid density; C:
Carbon content of catalyst after butene metathesis reaction. Reaction conditions: 1-butene/2-butene molar ratio of 1, WHSV = 1 h1 , 60 C, atmospheric
pressure
sistent with the reference [19]. It can be inferred that rhenium oxide was uniformly deposited on the alumina support. On the other hand, it is believed that 18 wt% Re2 O7
loading represents the limit of the surface monolayer capacity (ca. 3 Re atom/nm2) for alumina [20]. Even for
23 wt% Re2 O7 /MA19, the calculation gave only 2.75 Re
atom/nm2, i.e., still lower than the capacity limit. At
small angles (Figure 2a), X-ray patterns of all the three
alumina supports did not exhibit any diffraction peaks under the experimental conditions, indicating the absence of
long-range order porous network. TEM images (Figure 3)
confirmed this result.
Figure 2. Low-angle XRD patterns and wide-angle XRD patterns of different alumina supports (a) and Re2 O7 /alumina catalysts (b)
356
Lei Sang et al./ Journal of Natural Gas Chemistry Vol. 21 No. 3 2012
Figure 3. SEM images of (a) Al2 O3 , (b) MA9 and (c) MA19; TEM images of (d) Al2 O3 , (e) MA9 and (f) MA19; SAED pattern of (g) MA19
and there exists the optimal oxidation state of rhenium ion for
olefin metathesis reaction. Unfortunately, the oxidation state
of rhenium under reaction conditions is difficult to draw any
definite conclusions, although partial reduction of Re(VII) to
Re(VI), Re(IV) and Re(III) has been observed [12]. It is assumed that over-reduction of rhenium past its optimum oxidation state during olefin metathesis process is a cause for
catalyst deactivation. Herein the stable working life-span of
Re2 O7 /alumina increased significantly with the increase of
357
Figure 4. Metathesis of 1-butene and 2-butene over different 13 wt% Re2 O7 /alumina catalysts. (a) Conversion of butene, (b) Selectivity to propene. Reaction
conditions: 1-butene/2-butene molar ratio of 1, WHSV = 1 h1 , 60 C, atmospheric pressure
Figure 5. Metathesis of 1-butene and 2-butene over Re2 O7 /MA19 catalyst with different rhenium loadings. (a) Conversion of butene, (b) Selectivity to propene.
Reaction conditions are same as those in Figure 4
358
Lei Sang et al./ Journal of Natural Gas Chemistry Vol. 21 No. 3 2012
Figure 6. Metathesis of 1-butene and 2-butene over 13 wt% Re2 O7 /MA19 catalyst. (a) Conversion of butene, (b) Selectivity to propene. Reaction conditions
are same as those in Figure 4
are found to be more active, far longer stable working lifespan and higher tolerance to carbon residue in gas-phase
metathesis of 1-butene and 2-butene than rhenium oxide supported on conventional alumina with small pore size. At
60 C and atmospheric pressure with WHSV = 1 h1 , the stable working life-spans of Re2 O7 /MA19 and Re2 O7 /MA9 are
far longer than that of Re2 O7 /Al2 O3 , being about 70 h, 50 h
and 20 h for the three catalysts, respectively. This contribution for the first time demonstrates a positive correlation between the catalyst activity, working life-span and Re2 O7 loading amount of Re2 O7 /MA19 catalyst in the range of 13 wt%
to 23 wt%. The deactivated catalyst can easily be regenerated
by calcinations in air at 500 C for 1 h and similar catalytic
performance can be obtained.
References
[1] Trimm D L, Stanislaus A. Appl Catal, 1986, 21(2): 215
[2] Tanaka K, Imai T, Murakami Y, Matsumoto T, Sugimoto W,
Takasu Y. Chem Lett, 2002, 31(1): 110
[3] Cejka
J. Appl Catal A, 2003, 254(2): 327
[4] Boissi`ere C, Nicole L, Gervais C, Babonneau F, Antonietti M,
Amenitsch H, Sanchez C, Grosso D. Chem Mater, 2006, 18(22):
5238
[5] Magnusson H, ye G, Glomm W R, Sjoblom J. J Dispersion
Sci Technol, 2006, 27(4): 547
[6] Khalil K M S. Appl Surf Sci, 2008, 255(5): 2874
359
603