Professional Documents
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Engine Cooling
Cooling System
Component Location Index .........................................
Radiator Cap Test .........................................................
Radiator Test .................................................................
Fan Motor Test ..............................................................
Thermostat Test ...........................................................
Water Pump Inspection ...............................................
Water Pump Replacement ...........................................
Coolant Check ...............................................................
Coolant Replacement ...................................................
Thermostat Replacement ............................................
Drive Belt Inspection ....................................................
Drive Belt Replacement ...............................................
Drive Belt Auto-Tensioner Inspection ........................
Drive Belt Auto-Tensioner Replacement ....................
Radiator and Fan Replacement ...................................
10-2
10-3
10-3
10-4
10-4
10-5
10-5
10-6
10-6
10-8
10-10
10-10
10-11
10-12
10-13
Fan Controls
Component Location Index .........................................
Symptom Troubleshooting Index ...............................
Circuit Diagram .............................................................
Radiator Fan High Speed Circuit Troubleshooting ...
10-16
10-17
10-18
10-19
Cooling System
Component Location Index
WATER PASSAGE
Replacement, page 10-8
THERMOSTAT
Test, page 10-4
Replacement, page 10-8
WATER PUMP
Inspection, page 10-5
Replacement, page 10-5
RADIATOR CAP
Test, page 10-3
COOLANT RESERVOIR
10-2
RADIATOR
Replacement, page 10-13
Radiator Test
B
A
10-3
Cooling System
Fan Motor Test
1. Disconnect the 2P connectors from the radiator and
A/C condenser fan motors.
Thermostat Test
Replace the thermostat if it is in the stuck open position
at room temperature.
10-4
6 x 1.0 mm
14 Nm
(1.4 kgfm, 10 lbfft)
6 x 1.0 mm
12 Nm
(1.2 kgfm, 8.7 lbfft)
10-5
Cooling System
Coolant Check
1. Look at the coolant level in the coolant reservoir
tank. Make sure it is between the MAX mark (A) and
the MIN mark (B).
Coolant Replacement
1. Start the engine. Set the heater temperature control
dial to maximum heat, then turn off the ignition
switch. Make sure the engine and radiator are cool
to the touch.
2. Remove the radiator cap.
5. Remove the drain bolt (A) from the rear side of the
engine block.
A
78 Nm
(8.0 kgfm, 58 lbfft)
10-6
A
9.8 Nm
(1.0 kgfm, 7.2 lbfft)
15. Put the radiator cap on tightly, then run the engine
again and check for leaks.
16. Clean up any spilled engine coolant.
10-7
Cooling System
Thermostat Replacement
Removal
Installation
C
B
B
A
6 x 1.0 mm
12 Nm
(1.2 kgfm, 8.7 lbfft)
10-8
C
B
10-9
Cooling System
Drive Belt Inspection
A
B
10-10
A
B
30
10-11
Cooling System
Drive Belt Auto-tensioner Replacement
1. Remove the drive belt (see page 10-10).
6 x 1.0 mm
14 Nm
(1.4 kgfm, 10 lbfft)
8 x 1.25 mm
22 Nm
(2.2 kgfm, 16 lbfft)
10 x 1.25 mm
27 Nm
(2.8 kgfm, 20 lbfft)
10-12
C
C
B
6 x 1.0 mm
9.8 Nm
(1.0 kgfm, 7.2 lbfft)
B
6 x 1.0 mm
9.8 Nm
(1.0 kgfm, 7.2 lbfft)
B
A
6 x 1.0 mm
9.8 Nm
(1.0 kgfm, 7.2 lbfft)
(contd)
10-13
Cooling System
Radiator and Fan Replacement (contd)
12. Remove the harness clamps (A), then disconnect
the radiator fan motor connector (B), A/C
condenser fan motor connector (C), and the
harness clamps (D).
14. Remove the upper radiator hose (A) and the lower
radiator hose (B), then remove the water lower pipe
mounting bolts (C).
C
D
C
6 x 1.0 mm
12 Nm
(1.2 kgfm, 8.7 lbfft)
B
D
6 x 1.0 mm
9.8 Nm
(1.0 kgfm, 7.2 lbfft)
10-14
20. Remove the upper radiator hose (A) and the water
filler hose (B).
A
A
D
Replace.
E
C
D
Replace.
E
A
6 x 1.0 mm
7 Nm
(0.7 kgfm, 5 lbfft)
B
10 x 1.25 mm
12 Nm
(1.2 kgfm, 8.7 lbfft)
26. Fill the radiator with engine coolant, then bleed the
air from the cooling system (see step 8 on page
10-7).
10-15
Fan Controls
Component Location Index
UNDER-HOOD
FUSE/RELAY BOX
10-16
Diagnostic Procedure
Check the coolant level.
Check for any engine coolant leakage (from
gaskets, hoses, O-rings, etc.).
3.
Check for dirt, leaves, or insects on the radiator
and the A/C condenser.
Check for deteriorated coolant.
4.
Check for damaged or deformed fan shroud.
5.
Inspect the fan motors (see page 10-4) or fan
6.
relays (see page 22-59).
Check the radiator cap (see page 10-3).
7.
Check the thermostat (see page 10-4).
8.
Inspect the water pump (see page 10-5).
9.
10. Check for plugged or deteriorated radiator
hose.
11. Check for plugged heater core or hoses.
12. Check for damaged cylinder head gasket.
The radiator fan runs at low speed, Radiator fan high speed circuit troubleshooting
(see page 10-19).
but it does not run at high speed
when the engine coolant
temperature is above 206 F
(97 C)
Remove the fan control relay, and test.
With the A/C off and the engine
coolant temperature at 206 F
If the relay is faulty, replace it.
(97 C) or below, the A/C
If the relay is OK, check for short in the wire
between fan control relay 5P socket terminal No. 1
condenser fan runs at high speed
and radiator fan motor 2P connector terminal No. 1.
and the radiator fan does not run.
When the engine coolant
temperature is above 206 F
(97 C), both fans run at high
speed
Check for short in the wire between A/C condenser
The radiator fan and the A/C
fan relay 4P socket terminal No. 3 and PCM connector
condenser fan run at high speed
terminal A5.
with the ignition switch ON (II),
the A/C off, and the engine
coolant temperature below 204 F
(95 C)
Check for short in the wire between radiator fan relay
Both the radiator fan and the A/C
4P socket terminal No. 4 and PCM connector terminal
condenser fan run at low speed
A4.
with the ignition switch ON (II)
and the A/C off
Both the radiator fan and the A/C
Radiator and A/C condenser fans low speed circuit
condenser fan do not run at low
troubleshooting (see page 21-77).
speed with the A/C on
A/C condenser fans high speed circuit
The A/C condenser fan does not
troubleshooting (see page 21-81).
run at all. The radiator fan does
not run at low speed, but it runs at
high speed
Check for open in the wire between A/C condenser
Both the radiator fan and the A/C
fan relay 4P socket terminal No. 3 and PCM connector
condenser fan do not run at high
terminal A5.
speed when the engine coolant
temperature is above 206 F
(97 C)
1.
2.
Cleanliness and
tightness of all
connectors
Cleanliness and
tightness of all
connectors
Cleanliness and
tightness of all
connectors
Cleanliness and
tightness of all
connectors
Cleanliness and
tightness of all
connectors
Cleanliness and
tightness of all
connectors
Cleanliness and
tightness of all
connectors
10-17
Fan Controls
Circuit Diagram
12 V
BATTERY
UNDER-DASH
FUSE/RELAY BOX
IGNITION SWITCH
No. 2 (50 A)
No. 1 (100 A)
H1
WHT
BAT
ORN
C3 No. 36 (10 A)
G12
IG2
IG2 HOT in ON (II)
No. 11
(15 A)
D1
1
PGM-FI
SUB
RELAY
RADIATOR
FAN
DIODE
No. 7
(20 A)
No. 15
(7.5 A)
No. 6
(20 A)
5
F7
F2
FAN
CONTROL
RELAY
1
A/C
CONDENSER
FAN RELAY
RADIATOR
FAN
RELAY
A/C
DIODE
4
F16
PNK
F14
F1
F11
GRY
BLK
RED
BLU
F12
PUR
2
A/C
CONDENSER
FAN
MOTOR
RADIATOR
FAN
MOTOR
1
1
2
1
BLK
GRN
BLK
G301
PCM
A21
SUBRLY
12 V
G301
A33
A9
A5
A4
ECT2
SG3
FANH
FANL
10-18
BRN
Is the f use OK ?
YESGo to step 2.
NOReplace the fuse and recheck.
JUMPER WIRE
Is the relay OK ?
YESGo to step 3.
YESGo to step 5.
10-19