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Van Hee 2006
Van Hee 2006
INTRODUCTION
There is a large and growing market for compounds that
are produced with biotechnological processes. Some of
these compounds obtain a particulate form during their
production. Examples of bulk compounds are b-carotene
with a production of &500 metric tons per year (Chemical
Correspondence to: L.A.M. van der Wielen
Log Kow
0-5 g/l
17
13
10
18
22
16
11
12
19
5-50 g/l
21
20
-1
-2
15
1
9
3
-3
14
50-250 g/l
5
7
-4
0
100
200
300
400
Mm (g/mol)
Figure 1. The relation between solubility, polarity, and molar mass for
various organic compounds. The shaded areas mark the solubility range of
the compounds. Kow is the octanolwater partitioning coefficient, which is a
measure for the polarity of the compounds. Compounds (Weast et al., 1922;
http://www.mdbio.com.tw/AM/am-trimethoprim.htm; http://chemfinder.cambridgesoft.com/result. asp; Sangster, 1997): (1) ampicillin, (2) trimethoprim, (3) alanine, (4) glycine, (5) methionine, (6) phenylalanine, (7) serine,
(8) tryptophan, (9) DL-valine, (10) codein, (11) phenylbutazone, (12)
quinidine, (13) phenytoin, (14) cimetidine, (15) chlorothiazide, (16)
theophylline, (17) ethacrynic acid, (18) furosemide, (19) phenobarbitol,
(20) caffein, (21) diazepam, (22) meprobamate. [Color figure can be seen in
the online version of this article, available at www.interscience.wiley.com.]
particles. Recovery can be realized using selective solubilization or extraction, but since the particles contain the
product generally at a high purity, selective particle recovery
by particleparticle separation may be more favorable.
In particleparticle separation, particles are physically
separated from one another without affecting their (internal)
chemical composition or their morphology. A method that is
commonly used for particleparticle separation in biotechnology is centrifugation. This technique makes use of settling
velocity differences that result from size, shape, and/or
density differences of the particles. It has certain limitations
and cannot be used for all particleparticle separation
problems that are encountered in the biotech industry. When
centrifugation fails, other particleparticle separation methods using other driving forces, such as magnetic separation,
electrophoresis, and air flotation, should be considered.
This study gives an overview of bioparticle mixtures
that are encountered in biotechnological processes (Sections
Overview of Particle Mixtures in Biotechnological Processes and Properties of Typical Bioparticles and Their
Suspensions). Forces are evaluated that have potential for
physical separation of these mixtures. On the basis of this
evaluation, a strategy for particleparticle separation in
biotechnology is presented using the proposed driving forces.
Application of these forces may be limited because of
specific requirements for the process design. These possible
limitations are taken into consideration in Section Selection
of a ParticleParticle Separation Technique, but first the
potential of the forces for particleparticle separation is
determined by direct comparison (Section Forces in
ParticleParticle Separation). The work is restricted to
the application of single driving forces for separation.
References
Table II
(Beards et al., 1993; Buque-Taboada et al., 2004; Kometani et al.,
1997; Kumagai, 1999; Leuenberger, 1985; Matsumae et al., 1995;
Michielsen et al., 2000a,b; Miller, 1985; Nakayama, 1985; Spassov
et al., 1996; Takahashi, 2003)
(Andrews et al., 1995; Cruz et al., 2000; Kitano et al., 1987; Kuiper et al.,
2002; Meijer et al., 1996; Moran, 1999; Tsoka et al., 2000)
(Takahashi, 2003; Davison et al., 1997; Kasche and Galunsky, 1995;
Kuhl et al., 1990; Lee et al., 1999a; Zmijewski et al., 1991)
(Blacker and Holt, 1997; Youshko et al., 2002)
0.0481
Polyphosphate granules
0.040.1
0.090.5
115
Magnetosomes
Carboxysomes
Other crystals
References
Function
Helps in search for nutrients due to (Dunin-Borkowski et al., 1998; Lins and Farina,
magnetism
1999; Proksch et al., 1995)
(Shively, 2003)
Bluegreen algae, many nitrifying Hypothesis: storage of
bacteria and thiobacilli
ribulose-1,5-diphosphate
carboxylase
Various m.o.s
Due to increased production
(CN1294191; Eonseon et al., 2003;
Jeaong et al., 1999)
*, indicates that the inclusion body is surrounded by a membrane and indicates that there is no membrane.
, variable shape
0.11
Plant cells
Cyanobacteria, recombinant
E. coli
Many prokaryotes
Bacteria, algae, etc.
, variable shape
, variable shape
/ variable shape
, spherical
Many m.o.s
, amorphous, spherical
0.020.3
0.10.8
Organism
, variable shape
Characteristics*
Glycogen granules
Polyhydroxyalkanoate
granules
Sulfur globules
1100
?>0.5
0.052.25
Proteins
Starch granules
Cyanophycin
Size (mm)
Table II.
present. These other particles may be particulate biocatalysts, particulate by-products or crystals of unconverted
enantiomer in case of conversion of a mixture of racemic
crystals into chiral crystals (Straathof et al., 1998). When an
immobilized catalyst is the only other particle present in the
mixture, separation may be very easy by careful selection of
the catalyst carrier material with respect to size, density, and
structure, for example catalytic membranes (Kasche and
Galunsky, 1995) and catalytic expanded bed media (Van der
Wielen et al., 1990, 1996, 1997). With other particle mixtures
in enzymatic conversion processes particleparticle separation may be a key step in the purification process. Currently,
product purification is performed in most cases with
(selective) extraction and (selective) crystallization of the
product (Kometani et al., 1997; Kuhl et al., 1990; Matsumae
et al., 1995; Miller, 1985; Yan et al., 1999).
PROPERTIES OF TYPICAL BIOPARTICLES AND
THEIR SUSPENSIONS
In order to determine which separation process is suitable for
the recovery of a particulate bioproduct from a particle
mixture, the particle properties as well as the liquid phase
properties should be known. In this section, properties of
bioparticles and their suspensions are reviewed.
Particle Properties
Morphology, Shape, and Composition
Bioparticles have a large variation in shape, composition, and
morphology. Most extracellular particulate microbial products
and bioparticles that are formed in biocatalysis are produced as
highly pure crystals with varying shape. IBs, on the other hand,
may be crystalline or amorphous even when they are composed
of the same material but produced in different compartments of
a microbial cell (Bowden et al., 1991). In addition, IBs
composed of the same material may have a surrounding
membrane in one organism, while in another organism it lacks
this membrane (Shively, 2003). It is, therefore, impossible to
give a general impression of the morphology, shape, and
composition of intracellular particulate microbial products.
Particle Size Distribution
The particle size distribution is a key parameter for almost all
particleparticle separation processes and it will be treated in
more detail in Sections Forces in ParticleParticle Separation and Optimization and Control of Driving Forces.
The overview of bioparticle properties presented in Table III
shows that the particle size ranges from 0.05 to 100 mm and
that there is a large probability for the particle size
distributions of two types of bioparticles to overlap.
Particle Charge
Bioparticles have a surface charge density that is dependent
on their surface chemistry and the composition of the fluid
DOI 10.1002/bit
Diameter (mm)
Density (kg/m3)
*These iso-electric points are available in literature but for other bioparticles different values may be obtained.
**If the iso-electric point of crystal is equal to the molecules of which it is composed.
VLPs
Crystals
Yeast
Inclusion bodies
Plant
Cell debris bacterial
Yeast
Particle
Iso-electric point
2
2
Electric Force
The electric force is proportional to the electric field strength
and the particle charge. The effective charge of a particle can
be described as a function of its zeta-potential and the Debye
decay length (Van de Ven, 1989) that is a measure for the
thickness of its electrical double layer around the particle.
The reciprocal of the Debye decay length, k1, can be calculated
with the following equation (Schulze, 1984):
r
e2 Nav X
Ci z2i
k
ekT
zp z
<< 1
zp z
9
The selectivity of the electrostatic interaction force for
particleparticle separation is determined by the differences
in radius and zeta-potential of the particles that need to be
separated. The absolute force difference can be increased by
an increase of the zeta-potential of the surface the particles
are interacting with.
The Van der Waals force and the electrostatic interaction
force are both dependent on the distance between the particle
and the interacting surface. The resultant of these two forces
is called the DLVO force. In Figure 2, a typical force
distance curve is presented for the DLVO force, the Van der
Waals force, and a repulsive electrostatic interaction force.
Forces larger than zero represent repulsive forces and
negative forces are attractive. When two types of particles
interact with the same object or fluidfluid interface, their
DLVO forcedistance curves will be different. Particles with
a repulsive DLVO force will move away from the surface and
particles with an attractive DLVO force will move towards
the surface. This phenomenon has been applied for separation in potential barrier field-flow fractionation (Hansen and
Giddings, 1989; Koliadima and Karaiskakis, 1990), a method
in which the particle suspension flows parallel to a (charged)
surface. Another example of the use of the DLVO force for
bioparticle separation was given by Hayashi et al. (2001a) in
a study that showed that various microorganisms having
different zeta-potentials can be separated on the basis of these
differences by adsorption onto a charged surface.
The magnitude of the maximum DLVO force difference
for two particles can be approximated by calculating the
force difference at the Debye decay length for a particle with
the largest Hamaker constant and maximal electrostatic
attraction and another particle with the lowest Hamaker
constant and maximal electrostatic repulsion. As mentioned
Figure 2. A typical force distance curve for the DLVO force between two
particles with charges of equal sign. [Color figure can be seen in the online
version of this article, available at www.interscience.wiley.com.]
10
10
Fi
Fj
where CD () is the drag coefficient, A\ is the crosssectional area of the particle (m2) and v (m/s) is the particle
velocity relative to the fluid phase. The drag coefficient is
dependent on the shape of the particle, on its orientation in
the fluid and on its relative velocity. The drag coefficient for
spherical particles at Reynolds numbers below 0.1 is given
by Stokes law:
CD
12
Drag Force
The drag force results from friction between the fluid and the
particle (friction drag) and the displacement of the fluid phase
by the particle (form drag). In the equation below, the general
form of the drag force is given.
Ff CD A? 1=2 rl v2
13
24
Re
!2
r
24
0:5407
Re
dv
dt
14
Virtual Mass
The virtual mass of a particle accounts for the resistance of
the fluid against changes in particle velocity relative to that of
the fluid. For spherical particles in a constant fluid flow
11
1
dv
V rl
2
dt
15
k T dn
n dx
16
12
force (N)
10-2
electrical force
10-4
10-6
10-8
centrifugal force
10-10
10-12
magnetic force
-14
DLVO force
10
Brownian force
-16
10
10-18
10-20
100
101
102
103
104
105
a Dr
17
13
2eE
j1 0:5 k dp lim;1
3
z1 1 0:5 k dp lim;2 z2 j
19
H dB
Magnetic Force : Dvmin
18 dx
20
2
2
w1 dp lim;1 w2 dp lim;2
These equations show that the field forces can be applied for
all particle sizes that cause the particle velocity difference to
exceed the minimum required difference. For the DLVO
force, a similar expression can be obtained (Eq. 21), which
shows that the window of operation of the DLVO force is
independent on the particle diameter. It can thus be applied to
all particle sizes as long as the actual velocity difference
exceeds the minimum required difference. Since this velocity
difference is a function of the distance between the particles
and the interacting surface, it will be estimated by using the
Debye decay length.
2 e k z
ekh
DLVO Force : Dvmin
z1 z2
3
1 ekh
A2 A 1
:
36 p h2
21
The window of operation for the interfacial tension force
cannot be constructed in a similar manner as for the field
forces and the DLVO force because it completely depends
on the design of the separation device, as was discussed
in Section Dynamic Interactions Between Particle and
Fluid. In Section Selection of a Driving Force for ParticleParticle Separation, this design will be treated in
14
v1
particle 1
v2
particle 2
feed suspension
perpendicular
feed suspension
liquid flow
particle 2
particle 1
v1
v2
vf
parallel
Figure 4. Examples of the design of separation devices for cases where
particle movement is perpendicular and parallel to the liquid flow. In case of
particle movement parallel to the liquid flow, the velocity difference between
the two types of particles should be such that the net velocity of Particle 2 is in
the direction of the liquid flow (v2 vf < 0), while the net velocity of
Particle 1 is in opposite direction of the liquid ow (v1 vf > 0). Feed
distribution will become an issue in this design. The vectors indicate the
direction of particle movement relative to the liquid phase.
15
10-4
10-4
10-5
10-5
electric force
electric force
10-6
10-6
centrifugal force
centrifugal force
10-7
10-7
magnetic force
magnetic force
10-8
10-8
10-8
10-7
10-6
10-5
10-4
10-8
10-7
10-6
10-5
10-4
10-4
10-4
10-5
10-5
electric force
electric force
10-6
10-6
centrifugal force
10-7
10-7
centrifugal force
magnetic force
10-8
10-8
magnetic force
10-7
10-6
10-5
10-4
10-8
10-8
10-7
10-6
10-5
10-4
Figure 5. An overview of the particleparticle separation limits for the centrifugal force, the electric force, and the magnetic force for extreme particle
particle separation problems that are encountered in biotechnology. Particle 1 represents cell material with a magnetic susceptibility of 2.5 104 and a zetapotential of 0.030 V. Particle 2 represents the particulate product with a magnetic susceptibility of 1.0 104 and a zeta-potential of 0.010 V. The vertical
lines indicate the conditions where centrifugation is not applicable for separation and the horizontal lines indicate the area where the magnetic force is not
applicable for separation. The electric force can be applied for all particle size combinations that are not on the line that indicates the separation limit. The area
confined by the dashed lines indicates all particle size combinations that are encountered in biotechnology for each class of separation problems. A: Separation
of IBs with a high density (1,260 kg/m3) from microbial cell debris. B: Separation of IBs with a low density (900 kg/m3) from microbial cell debris. C: Separation
of VLPs with a density of 1,190 kg/m3 from microbial cell debris. D: Separation of extracellular particulate microbial products with a high density (1,540 kg/m3)
from whole cells. E: Separation of extracellular particulate microbial products with a low density (1,000 kg/m3) from whole cells.
16
10-1
organic phase/
aqueous phase
ATPS
10-4
gas/liquid
10-2
= 107 o
10-5
10-3
electric force
10-6
10-4
10-7
10-5
10-4
centrifugal force
=5o
10-3
10-2
10-1
10-8
10-8
10-7
10-6
10-5
10-4
Figure 5. (Continued )
17
d
dp
dp,lim
e
E
EI
FB
Fe
FE
FF
FC
Fi
FI
FIE
Fj
FM
FvdW
FVM
h
H
k
n
Nav
t
T
q
Re
v
vmin
V
x
zi
w
E
g
h
h0
k1
y
rl
rp
z
zp
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