NTPC

KORBA

Proposal No:
S.NO.
01.
02.
03.
a.
b.

04.
05.
a..
b.
c.
d.
e.
f.
g.
h.

R&M Phase 3

DESCRIPTION
NAME OF THE PACKAGE:
Renovation and Modernisation of Control cable replacement of Generator
Protection Panel (GRP) to SWITCHYARD Protection Panel(SWYD)
SPECIFIC AREA OF THE PROBLEM:
Unit# 1, 2, 3, 4, 5 & 6 Control Cable From GRP to SWYD are very old. IR
value of Cable is degrading due to aging effect.
BRIEF DESCRIPTION OF THE PROBLEM:
Since IR Value of cable is degrading. Mal operation auxiliary relay and
unwanted tripping observed in unit.
THE EFFECT OF THE PROBLEM ON PLANT OPERATION AND
PERFORMANCE:
Faulty cable results in operation of GRP Trip relay results in unit outage..
REFERENCE TO RLA STUDY REPORTS, TECHNICAL AUDIT
REPORTS, TRIP ANALYSIS COMMITTEE REPORTS,
ENERGY AUDIT REPORTS, KNOWLEDGE TEAM STUDY
REPORTS, ROPR / RMC OBSERVATIONS ETC AS MAY BE
APPLICABLE:
CC-OS has suggested replacing old age cables.
FEASIBLE ENGINEERING SOLUTION:
Replacement of cable from GRP to SWYD for all ST-1 and ST-2 Units.
EXPLANATION OF PROPOSED SYSTEM CORRECTIONS
THROUGH R&M UNDER ONE OR MORE OF THE FOLLOWING
HEADS AS APPLICABLE:
LIFE EXTENSION OF EQUIPMENT / SYSTEM:
N/A
IMPROVEMENT IN AVAILABILITY:
YES
IMPROVEMENT IN OUTPUT:
Yes
IMPROVEMENT IN RELIABILITY:
YES
OVERCOMING OBSOLESCENCE:
No
IMPROVEMENT IN EFFICIENCY OF OPERATION / HEAT RATE
WITH CONSEQUENT REDUCTION IN COST OF GENERATION:
N/A
REDUCTION IN AUXILIARY POWER CONSUMPTION:
N/A
RESOURCE CONSERVATIONS W.R.T. CONSUMPTIONS OF
MAKE UP WATER, FUEL OIL, LUBE OIL, RAW WATER,
CHEMICALS ETC. AS APPLICABLE:
N/A

NTPC

KORBA
i.

06.

07.
08.
09.

10.
11.
12.
13.

IMPROVEMENT WITH RESPECT TO ENVIRONMENT, SAFETY

AND STATUTORY NORMS:
N/A
ESTIMATED TIME REQUIRED FOR THE EXECUTION.
WHETHER PLANT/UNIT SHUTDOWN REQUIRED FOR
IMPLEMENTATION?
This job will be completed during O/H of units.
IF YES PROPOSED SHUTDOWN DURATION:
20- days per unit as per MTP Overhaul plan.
ESTIMATED COST AND BASIS OF ESTIMATION :
Rs 63.61
Lakh. Cable offer from M/s Govind Cable Industry ref no. GCI/KOL/112/374. for cable erection cost ref P.O. 4000056338.
COST BENEFIT ANALYSIS WITH PAYBACK CALCULATION AS
APPLICABLE:
With this replacement, availability of the system will increased.
In view of reduced breakdown, improved reliability and safety involved the
proposal is cost effective.
PROPOSED BROAD BILL OF QUANTITY:
Enclosed
PLAN FOR EXECUTION WITH REFERENCE TO THE SIX-YEAR
ROLLING PLAN (SYROP):
AS PER SITE MTP DRAWN OVERHAUL PLAN
PROPOSED FUND PHASING YEARWISE:
As per enclosed Execution program.
LIST OF SUPPORTING DOCUMENTS ENCLOSED WITH THE
PROPOSAL:
I.
SAMPLE B. O. Q.

14. EXECUTION PROGRAMME:

Sl No

Unit/offsite

Equipment No.

Year of
execution

01.

Unit-1

02.

Unit-2

As per mtp
plan
-do-

03.

Unit-3

04.

Unit-4

05.

Unit-5

06.

Unit-6

Replacement of cable from

GRP to SWYD
Replacement of cable from
GRP to SWYD
Replacement of cable from
GRP to SWYD
Replacement of cable from
GRP to SWYD
Replacement of cable from
GRP to SWYD
Replacement of cable from
GRP to SWYD

R&M Phase 3

-do-do-do-do-

Estimated
Cost (in
Rs. )
As per
BOQ

NTPC

KORBA
Total In Rs.

63.61 lakh

ESTIMATE:
NAME OF THE PROPOSAL:
Renovation and modernisation of Exciatiaon system in ST-2 with DVR
SL.
NO.

PRICE

COMPONENT
COST
(Rs. in Lacs)
Rs 57.95 lakh

01

Control Cable

02

F & I - FREIGHT

03

Erection cost

Rs 5.61lakh

04
05

Civil works

-------

06
07
08

EXCISE DUTY @ 16.32%

C.S.T. @ 4%
ESC. @ 5% p.a. for 4 years
over 2002.
CUSTOMS DUTY

@ 4%

REMARKS / BASIS OF
COST ESTIMATES
Cable offer from M/s Govind
Cable Industry ref no.
GCI/KOL/1-12/374

inclusive

- INSURANCE @ 1%

09

FREE ISSUE

OTHERS, IF ANY

Rs
14.49/per
meter
P.O.4000056338 Lump sum

inclusive
inclusive
na
----

TOTAL

Rs 63.61 lakh

SAY Rs. 63.61lakhs.

R&M Phase 3

NTPC

KORBA

BROAD

BILL

OF

QUANTITIES

NAME OF WORK:

sr.
no
.

Material
code

M8112255
268

M8112255
569

M8112235
686

material
description
CBL PVC
SHTH AR
1.1kV CU
STRN
5CX2.5SQM
M
CBL PVC
SHTH AR
1.1kV CU
STR
10CX2.5SQ
MM
CABLE,
14CX2.5MM
2, 1.1KV,
CU, AR

qty .
Require
d in
meter

rate
per
mete
r

cable
cost

18,100

102

18,46,2
00

17,600

177

31,15,2
00

3,400

245
sum

8,33,00
0
57,94,4
00

erection
cost per erection
meter
cost

total
cost

14.49

262269

21,08,4
69

14.49

255024

33,70,2
24

14.49

49266
5,66,55
9

total
estimat
ed cost
in
Rupees

8,82,26
6

63,60,9
59

Renovation and Modernisation of Control cable replacement of Generator Protection Panel (GRP)
to SWITCHYARD Protection Panel(SWYD)
NOTE :
I.
II.

ALL TRANSPORTATION, HANDLING, PACKING & FORWARDING, STORAGE AT SITE ETC.

SHALL BE INCLUDED IN THE SCOPE OF CONTRACT / SUPPLY.
TAXES & DUTIES SHALL BE EXTRA AS APPLICABLE.

R&M Phase 3