Date of assessment Location Approved by:

Work activity: ALUMINUM CLADDING Assessment by:

Method Statement Ref. No
Severity Likelihood Evaluation of Risk
Minor Injury 1 Very unlikely 1 Action required urgently to control the risk, further resources may be required,
12 - 25 High
Significant 2 Slightly 2 work must stop immediately
Serious 3 Feasible 3 Action required to control the risk, interim measures may be necessary in the
5 – 10 Medium
Major 4 Likely 4 short term, able to proceed with work under supervision
Fatality 5 Very likely 5
1–4 Low This represents a low risk, although control measures must be maintained

Initial
Task Risk Controls Residual risk
risk/Impact

Consequence

Consequence
Risk rating
Likelihood

Risk rating
Likelihood
Si Hazard description Who might be
Task step/Activity Control measures
No and effect harm

1. Preparation activities  Poor Planning. Workers, Engineers 3 3 9 All personnel shall attend site HSE induction 3 1 3
 Lack of Skill. and other required/relevant trainings prior
 Lack of knowledge on to commence the work on site.
site regulation and Only competent and authorized personnel
conditions. to be deployed, supervisor to control the
 Traffic Hazards. work.
 Poor Housekeeping. All required document like PTW where
 Lack of Ventilation required must be ensure secured prior to
 Lack of Lighting activities kept in a folder and display at
site.
Ensure all equipment and operators have
3rd party certificate and valid vehicle
registration.

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 Supervisor / Foreman will give STAART
Briefing prior to start the task and must be
documented. This shall include the
method statement and risk assessment.
Proper coordination prior to
commencement of the activity.
Keep work areas clean & neat, free from
rubbish & debris
Physically inspect work areas prior to start
of work. Area shall be scanned and out
and cleared of any hazards or potential
damaged to any properties.
Inspect all tools to be used for the task, do
not use homemade hand tools, use
appropriate hand protection.
2. Access to workplace •Unauthorized entry Workers, Visitors, 3 3 9 Barricades shall be provided to keep area of 3 1 3
•Contact with Plant and Engineers activities well excluded.
machinery. Supervisor shall ensure that the barricades
•Slips, trips & fall are sufficient to keep off / prevent
•Injury due to accessing unauthorized access and vehicles.
works by means other Adequate means of access/egress shall be
than safe access provided at all times.
/egress routes provided Access/egress shall be kept free from
and coming in to obstruction. They must be maintained, dry
contact with site and clear of and material storage.
hazard Adequate cable or hose management.
Personnel to adhere to specified
access/egress points.
Pedestrian routes shall be clearly marked
and illuminated where necessary.
Site speed limit of 20Km/H shall be
enforced.
Banks man shall be assigned to all moving
equipment to ensure and safe movement
around on site.
3. Working at height: Use of Falls from height, falling Workers 4 3 12  Ladder must be check if free from any 4 1 4
Ladder or Scaffold as objects, collapse of signs of defects such as rungs, spreader,

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 temporary access and work scaffold, falling from and slip protection.
platform. Ladder  Ladder must be placed in firm ground level
•Fractured Bones. and properly hold and supported with one
•Personal Injury. worker.
•Serious Injury.  When climbing up or down, face the
ladder and maintain three-point contact
(have two hands and one foot OR two Feet
and one hand on the ladder at all times).
 Do not stand on the top rungs of a
stepladder or the step underneath it.
 Ladder must not be used for working at
height near to floor openings.
 Ladder shall be used for short term
activities.
 Carrying materials on ladder shall not be
performed.
 No materials to be stored on the top of
ladder. Use work at height permit while
working at Height
 Manual lifting of material will be done and
fixation will be done using mobile scaffold.
 Ensure the suitability of scaffold for the
task and ensure that scaffolds shall be
erected, inspected and tagged by
competent personnel.
 Use full body harness while working at
height.
 The area shall be adequately barricaded.
 Adequate supervisors to be present to
supervise the job.
4. Carrying tools /loads, - Slips, Trips & Fall Workers 3 3 9  Try to avoid manual lift where 3 1 3
Lifting of material mechanical lifting is possible.
 Follow body postures stipulated for
manual lifting
 Clear tripping hazards and use safe
access
 Stack the materials in designated area.

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  Mandatory and adequate PPEs to be
used.
 Ensure competent supervision.
5. Material delivery Toppling of forklift Workers, foreman 3 3 9  Storage area should be specific for the 3 1 3
Offloading and Collision with material with display of a label.
storage using Forklift other equipment  Inspect the Forklift and Telescopic
and structures handler for any possible leakage and
Over stacking of their suitability for the task
material  Ensure the suitability of weather/wind
Failure of lifting condition (wind speed, visibility)
tackles  Make sure the route is clear of
obstructions.
 Do not stack material above 1.5 m
height.
 Ensure regular and adequate
housekeeping and report any suspicious
of fire outbreak.
 Qualified rigger to be deputed during
offloading of material.
6. Installation of steel and Fall from height Workers, foreman 4 4 16  Use work at height permit while working 4 1 4
aluminums sub-frames Entanglement at Height.
Installation of pre-fabricated Slips trips and falls  Ensure the suitability of scaffold for the
aluminum cladding
task and ensure that scaffolds shall be
erected, inspected and tagged by
competent personnel.
 Ensure the work is supervised by the site
supervisor / Engineer.
7. Work at night Slip, trip and fall Workers 3 3 9 Ensure proper light arrangement when 3 1 3
working at night, it should be minimum of
100 lux
8. Working under  Heat stress and All 4 3 12  Adverse weather condition means 4 1 4
extreme weather heat cramps extreme hot or extreme cold so control
condition  Heat stroke measures are required accordingly.
 Dehydration
 Ensure provision of adequate cold
 Fall from height in
drinking water.
case of strong

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 wind  In case of heat stress, take rest at rest
area and if feeling not fit seek advice of
first aider.
 Carry out most of the operations during
the. Cold hours of the day
 Heat index to be monitored and
recorded.
 Training on heat stress risks and
prevention to be provided to all
operatives.
9. Use of tools Electrical shock All 3 3 9  Use all equipment and tools according 3 1 3
such as power and electrocution Pinch to the manufacturer’s recommendation.
drill, screw gun, point hazard  All equipment’s should be inspected and
leveling equipment, Vibration with arm
tagged.
Installer tools
 Ensure well insulated and adequate
cable management.
 Inspect and check all tools before and
after each use.
 Remove all power tools from electric
power source when not in use and
ensure proper storage after use.
 Only Competent workers will use the
tools who have obtained training about
use of tools.
10. Water spray test  Fall from height All 4 3 12  Use work at height permit while working 4 1 4
 Slip, trip and fall at Height.
 Ensure the suitability of scaffold for the
task and ensure that scaffolds shall be
erected, inspected and tagged by
competent personnel.
 Ensure the work is supervised by the site
supervisor / Engineer.

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PPE’s Requirement

Hard Helmet Hand Gloves (Leather/Rubber) Full Body Harness Hi-Vis Vest

Safety Glasses / Goggles Safety Shoes Tool Lanyards Rubber Gloves

SAFETY REQUIREMENTS

Lifting Permit Safety Signs Light/Hard Barricading Equipment Certificates

Supervision Banksman / Flag Man Exclusion zone COSHH assessment

TPC for workers Hot Work Permit

RISK ASSESSMENT PREPARED BY

NAME JOB TITLE SIGNATURE DATE

HSE Engineer

APPROVED BY

NAME JOB TITLE SIGNATURE DATE

HSE Manager

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